Viking G-2000P, G-4000P Technical Data Manual

January 6, 2012
Preaction 328a
TECHNICAL DATA
The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058
Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.com
WITH ELECTRIC RELEASE
1. DESCRIPTION
check diaphragm, which eliminates the need for a separate check valve being installed in the system riser. A. Viking Supervised Single-In terlock ed Electric Rel ease Preaction Systems Utilizing the Viking G-2000P Valve.
The system piping is pressurized with air or nitrogen as required by NFPA 13 for su­pervisory purposes only. Viking recommends a minimum of 15 to 20 PSI (1.0 to 1.4 bar) for supervisory air pressure for single interlock systems (refer to Table 2 for double interlock systems). This feature serves to prevent undetected leaks on the system pip­ing network. If the system piping or a sprinkler is damaged, the supervisory pressure is reduced and a “low air” supervisory alarm is activated. Electrically released preaction systems require a 24 VDC normally closed electric so­lenoid valve controlled by an approved release control panel with compatible detection system. In fire conditions, when the detection system operates, the system control panel energizes the solenoid valve open. When the solenoid opens, the priming water is relieved from the internal prime chamber assembly. The prime chamber assembly collapses, and water passes through the G-2000P Valve and internal check diaphragm to the system piping network. The entire sprinkler system fills with water. The sprinkler piping will remain filled with water until a sprinkler operates.
B. Viking Supervised Double-Interlocked Electric/Pneu-Lectric Release Preaction Systems Utilizing the Viking G-2000P Valve.
The system piping is pressurized with air or nitrogen to serve both as a means of supervising the integrity of the piping network and as one portion of the system release operation. This feature serves to prevent undetected leaks on the system piping net­work. If the system piping or a sprinkler is damaged, the supervisory pressure is reduced and a “low air” supervisory alarm is activated. The 24 VDC normally closed electric solenoid and an additional “low air” alarm switch are connected to a compatible release24 VDC normally closed electric solenoid and an additional “low air” alarm switch are connected to a compatible releaseelectric solenoid and an additional “low air” alarm switch are connected to a compatible release control panel and compatible detection devices. The release control panel is programmed so that a signal from both a release device and the low air alarm switch must be received before the solenoid is allowed to open. The air pressure switch has two independently operating connections. The high side is wired as a low air supervisory switch, and the low side is wired as low air alarm. In fire conditions, a detection device and the low air alarm switch must operate in order to open the solenoid valve. When the solenoid opens, priming water is relieved from the G-2000P Valve’s internal prime chamber assembly. The prime chamber assembly is forced open by the system water supply and water passes through the G-2000P Valve and internal check diaphragm to the system piping network. The entire sprinkler system fills with water.
2” MODEL G-2000P PREACTION
2. LISTING AND APPROVALS
cULus Listed: VLFT
FM Approved: Preaction Sprinkler Systems
3. TECHNICAL DATA
Specifications:
Pressure Rating: 250 PSI (17.2 bar) Water Working Pressure Factory Hydrostatically Tested to: 500 PSI (34.5 bar) Friction Loss (Given in feet of Schedule 40 pipe based on Hazen & Williams formula C = 120): G-2000P Valve - 8.5’ 10” Section of Pipe - 1’ Water Supply Control Valve: 1.9’ Model G-2000P Valve Cv Factor: 115.6 Valve Color: Black
Material Specifications:
Refer to Figure 11.
Form No. F_011310
Q = C
Q = Flow
C
= Flow Factor (GPM/1 PSI ∆P)
v
∆P = Pressure Loss through Valve
S = Specific Gravity of Fluid
Viking Technical Data may be found on
The Viking Corporation’s Web site at
http://www.vikinggroupinc.com.
The Web site may include a more recent
edition of this Technical Data Page.
Replaces page 328a-m, dated July 1, 2011.
(Revised the replacement parts list and Figure 11.)
v
S
P
Preaction 328b
January 6, 2012
TECHNICAL DATA
The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058
Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.com
Table 1 - Pipe Capacity for Sizing Air Compressors
Pipe Diameter Capacity
Schedule 40 (1” to 6”)
US International
1” DN25 0.045 0.559 0.049 0.608 1-1/4” DN32 0.078 0.969 0.085 1.043 1-1/2” DN40 0.106 1.316 0.115 1.428
2” DN50 0.174 2.161 0.190 2.360 2-1/2” DN65 0.248 3.080 0.283 3.515
3” DN80 0.383 4.756 0.434 5.390 3-1/2” DN90 0.513 6.370 0.577 7.165
4” DN100 0.660 8.196 0.740 9.190
5” DN125 1.040 12.915 1.144 14.206
6” DN150 1.501 18.640 1.649 20.477
8” DN200 2.660 33.032 2.776 30.472
For Metric Units 1 Ft. = 0.3048 M, 1 Gal. = 3.785L
Ordering Information:
Available since 2010 Part Number: Electric Release Preaction Riser Assembly: 16187-1 (Refer to Figure 8) Accessories: (See Figure 9) Drain Manifold: 16211 Model E-1 Accelerator: 08055 Model LD-1 Anti-Column Device: 14800
Schedule 30 (8”)
Gal / Ft L / m Gal / Ft L / m
Schedule 10
Air Maintenance
Supervisory Switch
Compressor On/Off
Supervisory Switch
Table 3 - Quick Reference Compressor Size
Compressor
Size (HP)
Table 2 - Air Pressure Settings
For Systems with Tank-Mounted Compressors:
Device
Air Pressure
Low Air Alarm
Switch
For Systems with Riser-Mounted Compressors:
Switch
Air Pressure
Low Air Alarm
Switch
1/6 1.0 90
1/3 2.0 180
1/2 3.1 300
1 5.9 600
WITH ELECTRIC RELEASE
Single Interlock Double Interlock
20 PSI (1.4 bar) 30 PSI (2.1 bar)
15 PSI (1.0 bar) 25 PSI (1.7 bar)
-- 20 PSI (1.4 bar)
15 PSI (1.0 bar) /
25 PSI (1.7 bar)
10 PSI (.7 bar) 25 PSI (1.7 bar)
-- 20 PSI (1.4 bar)
Free Air @
40 PSI (2.8 bar)(2.8 bar)
(cfm)
Pump to 40 PSI (2.8 bar)(2.8 bar)
30 PSI (2.1 bar) /
40 PSI (2.8 bar)
Max System Size to
in 30 Minutes (Gal)
2” MODEL G-2000P PREACTION
4. INSTALLATION:
A. General Installation Instructions:
1. For proper operation and approval, the valve must be installed in the vertical position as trimmed from the factory. DO NOT modify the factory assembled trim except as described in this technical data sheet.
2. A 10” section of pipe is provided with the G-2000P Electric Release Preaction Riser Assembly. Prior to valve maintenance, this section of pipe may be removed to provide clearance for lifting the cover from the body.
3. The G-2000P Valve must be installed in an area not subject to freezing temperatures or physical damage. If required, provide a valve house (enclosure) with adequate heat around the valve and trim. Freezing temperatures will damage the G-2000P Valve. When corrosive atmospheres and/or contaminated water supplies are present, it is the owner’s responsibility to verify compatibility with the Model G-2000P Valve and associated equipment.
4. The Viking Model E-1 Accelerator should be installed at the location indicated in Figure 1 when required. Note: The accelera­tor would only be used for Double Interlock Systems.
B. Air Supply Design:
1. Air Compressor Size
Viking recommends a minimum of 15 to 20 PSI (1.0 to 1.4 bar) of supervisory pressure be established within the piping network for single interlock systems (refer to Table 2 for double interlock systems). While lower pressures are allowed by NFPA 13 for single interlock preaction systems, maintaining higher air pressure within the system will assist maintenance personnel in finding and isolating inadvertent or accidental leaks within the system quickly. NFPA 13 requires that the air supply be capable of filling the entire sprinkler system to its required air pressure within 30 minutes. A common method of sizing an air compressor is to use the following formula:
Compressor Size (cfm) =
V x P
7.48 x 14.7 x T
Where:
V = Volume P = Required Air Pressure T = Fill time (typically 30 min.)
7.48 = gal. / ft.
14.7 = atmospheric pressure
3
Example:
System volume as determined by table 1 = 750 gallons Required Air pressure = 20 PSI (1.4 bar) (Single Interlock System)
Compressor Size (cfm) =
(750 x 20)
7.48 x 14.7 x 30
= 4.5 cfm
Therefore, the compressor shall be capable of providing 5 cfm.
January 6, 2012
Tank Mounted Air Riser Mounted Air
Riser Mounted Air
Compressor
Tank Mounted Air
Compressor
Pressure
Relief
Valve
Viking Model D-2 Air Maintenance
Device
Warning - Do not allow pressures
in excess of 175 psi from reaching
the AMD.
Nitrogen
Regulator*
Pressure
Relief
Valve
Nitrogen
Bottle*
Nitrogen Air Supply Option
* Not provided by
Viking
Compressor Option
Compressor Option
Preaction 328c
TECHNICAL DATA
The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058
Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.com
WITH ELECTRIC RELEASE
2” MODEL G-2000P PREACTION
Figure 1 - Air Supply Options
Preaction 328d
January 6, 2012
TECHNICAL DATA
The Viking Corporation, 210 N Industrial Park Drive, Hastings MI 49058
Telephone: 269-945-9501 Technical Services: 877-384-5464 Fax: 269-818-1680 Email: techsvcs@vikingcorp.com
WITH ELECTRIC RELEASE
Figure 2 - Alarm Pressure Switch Wiring
(Alarm Pressure Switch should be set to 5 PSI (0.34 bar)
FIELD ADJUSTMENTS: Alarm Pressure Switch: The operating point of the switch can be
adjusted to any point between 4 PSI (0.27 bar) and 8 PSI (0.55 bar) by turning the adjustment knob(s) clockwise to raise the actuation point or counter-clockwise to lower the actuation point.
Air Supervisory Switch: The operating point of the switches can be adjusted to any point between 10 PSI (0.7 bar) and 60 PSI (4.1 bar) by turning the adjustment knob(s) clockwise to raise the actuation point or counter-clockwise to lower the actuation point.
2” MODEL G-2000P PREACTION
Single Interlock
Double Interlock
Figure 3 - Air Supervisory Switch Wiring
The high and low switches are adjusted independently.
Figure 4 - Pressure Adjustment
NOTE: Viking recommends tank-mounted air compressors for Double Interlock Electric/Pneu-Lectric Release Preaction Systems.
2. Nitrogen Cylinder Gas Supply (See Figure 1) Nitrogen may be used in place of air compressors. Nitrogen is supplied in pressurized cylinders in various sizes and pressures. Some of the most common are 122 Cu. Ft. at 1,900 PSI (3,455 L at 131 bar), 225 Cu. Ft. at 2,100 PSI (6,372 L at 145 bar), and 280 Cu. Ft. at 2,300 PSI (7,930 L at 159 bar). When nitrogen cylinders are used as a primary air supply, spare cylinders should be furnished and located at the valve location. To determine the approximate amount of nitrogen to be furnished, the following formula may be used:
English Units
Vs x P
Vc =
C. Air Supply Installation:
D. Pressure Switch Wiring:
Wire the Alarm Pressure Switch (PS10) and Air Supervisory Switch (PS40), and adjust pressure settings as shown in Figures 2 - 4.
100
Special attention must be given to systems employing a bottled-gas supply. Because only a limited amount of gas is available, small leaks, which normally would go unnoticed in systems being supplied by mechanical compressors, can become critical to the system’s overall performance. If the system is to function at temperatures as low as -40 °F (-40 °C), and, if bottled nitrogen is the gas supply, the system is particularly susceptible to leakage, and special care should be taken to ensure against leaks throughout the entire system.
1. Install the required air supply as described in section 4.B. The size of the compressor and amount of air required should be
determined in accordance with Tables 1 - 3. The air or nitrogen supply to the preaction system must be clean, dry, and oil free.
2. Automatic air supplies must be regulated, restricted, and from a continuous source. A Viking Air Maintenance Device should
be installed on each system equipped with a tank-mounted compressor, plant air, or nitrogen. For compressors with a capacity less than 5.5 ft3/min at 10 PSI (0.154 m(0.154 m3/min at 0.69 bar), NFPA 13 does not require an air maintenance device. In addition, NFPA 13 does not require an air maintenance device. In addition, an air maintenance device should not be used with riser mounted compressors as this can lead to compressor “short cycling”. Viking recommends that a tank-mounted compressor with air maintenance device be used. This can become critical whenThis can become critical when accelerators are installed on the system.
Where:
Vc = Volume of Cylinder (ft3) P = Required Nitrogen Pressure (PSI) V = Volume of System (gal)
Vc =
Vs x P
108
Metric Units
Where:
Vc = Volume of Cylinder (L) P = Required Nitrogen Pressure (bar) V = Volume of System (L)
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