Viessmann Vitodens 200-W, B2HB Technical Manual

Technical Data Manual
Model Nos. and pricing: see Price List
For Natural Gas and Liquid Propane Gas Gas-fired wall-mounted condensing boiler 12 to 125 MBH (3.5 to 37 kW)
VITODENSr 200-W
Product may not be exactly as shown
Vitodens 200-W Series B2HB, Models 19, 26 and 35
Gas-Fired Wall-Mounted Condensing Boiler with modulating MatriX cylinder burner for room air independent operation (using a direct vent system) or room air dependent operation.
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Product Information
Vitodens 200-W
Equipped with the industry’s first intelligent combustion management system and powerful control technology, the new generation Vitodens 200-W gas-fired wall-mount condensing boiler delivers unparalleled performance, reliability and comfort.
The benefits at a glance:
Vitodens 200-W, B2HB 19 to 35 Technical Data
Best value in its class with new industry-leading technology and the most standard features.
Highest Efficiency up to 98% at full modulation and up to 95% A.F.U.E.
Lasting performance with industry-leading Viessmann made SA240 316 Ti stainless steel Inox-Radial heat exchanger constructed to CSA B51 and ASME Section IV.
Low Emission Combustion with Viessmann made stainless steel MatriX cylinder burner. Factory calibrated.
Fast Installation and Reduced Maintenance with Lambda Pro, industry-first intelligent combustion management system: Adjusts automatically to gas type and quality. No fuel conversion kit required.
Powerful and User-friendly Viessmann Vitotronic on-board multi-function outdoor reset boiler and system control for multi-temperature space and DHW heating.
Greater Venting Flexibility with increased vent length up to 180 ft. (55 m) and multiple venting options.
- Horizontal or vertical sealed combustion coaxial venting (field supplied).
- Horizontal, vertical or hybrid sealed combustion double-pipe venting (field supplied).
- Horizontal or vertical single-wall venting (field supplied).
Compact, Esthetic Product Design and zero clearance to combustibles.
Extremely Quiet Operation; quieter than most refrigerators.
True High-Altitude Operation up to 10,000 ft. (3,000 m) with simple electronic adjustment.
Efficiency up to 98% through intensive condensation. The flue gas temperature is only approximately 9-27ºF (5-15ºC) above boiler return temperature (see chart below).
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Vitodens 200-W, B2HB 19 to 35 Technical Data
Cross-Section
Vitodens 200-W B2HB 19, 26, 35
Product Information
A Inox-Radial heat exchanger made from stainless steel – for high operational reliability and a long service life. Large heating output in the smallest of spaces
B Modulating MatriX cylinder burner for extremely clean combustion and quiet operation
C Variable speed combustion fan for quiet and economical operation
D Gas and water connections E Digital boiler control unit
Delivered condition
Wall mounted gas condensing boiler with Inox-Radial heat exchanger, modulating MatriX cylinder burner for natural gas and LPG, plus wall mounting bracket. Vitotronic 200 for weather-compensated operation. Preset for operation with natural gas. Fully plumbed and wired. White epoxy­coated casing.
Product may not be exactly as shown
The flue gas temperature is only approximately 9-27ºF (5-15ºC) above boiler return temperature (see chart below).
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Technical Data
Vitodens 200-W, B2HB 19 to 35 Technical Data
Technical Data
Boiler Model No. 200-W B2HB 19 26 35
Natural Gas / Liquid Propane Gas CSA input
CSA output/DOE *1 heating capacity
Net AHRI rating *2
Heat exchanger surface area ft.
Min. gas supply pressure
Natural gas Liquid propane gas
Max. gas supply pressure *3
Natural gas Liquid propane gas
A.F.U.E. % 95 95 95 Weight lbs
Boiler water content USG
Boiler max. flow rate *4 GPM
Max. operating pressure
at 210ºF (99ºC)
Boiler water temperature
- Adjustable high limit (AHL) range space heating (steady state)
DHW production
- Fixed high limit (FHL)
Boiler connections
Boiler heating supply and return Pressure relief valve Drain valve
Boiler supply/return for indirect-fired DHW storage tank (field supplied) Gas valve connection
MBH (kW) MBH (kW)
MBH (kW)
(m
“w.c. “w.c.
“w.c. “w.c.
(kg)
(L)
(L/h)
psig
(bar)
ºF
(ºC)
ºF
(ºC)
ºF (ºC)
NPTM”
NPTF”
(male
thread)
NPT”
NPTF”
12-68
(3.5-20)
11-64
(3.2-19)
55
(16)
2
2)
12.96 (1.2)
4
10
14 14
110 (50)
1.02
(3.88)
6.2
(1400)
45 (3)
68 to 165 (20 to 74)
165 (74)
210 (99)
¾ ¾ ¾
¾
¾
19-94
(5.5-27)
18-89 (5-26)
76.5 (22)
12.96 (1.2)
10
14 14
110 (50)
1.02
3.88)
6.2
(1400)
45 (3)
68 to 165 (20 to 74)
165 (74)
210 (99)
¾ ¾ ¾
¾
¾
19-125
(5.5-37)
18-117
(5-34)
102 (30)
12.96 (1.2)
4
110 (50)
1.02
3.88)
(1400)
68 to 165 (20 to 74)
165 (74)
210 (99)
4
10
14 14
6.2
45 (3)
¾ ¾ ¾
¾
¾
*1 Output based on 140ºF (60ºC), 120ºF (49ºC) system supply/return temperature.
*2 Net AHRI rating based on piping and pick-up allowance of 1.15.
*3 If the gas supply pressure exceeds the maximum gas supply pressure value, a separate gas pressure regulator
must be installed upstream of the heating system.
*4 See “Waterside Flow” starting on page 8 in this manual.
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Vitodens 200-W, B2HB 19 to 35 Technical Data
Technical Data
Technical Data
Boiler Model No. 200-W B2HB 19 26 35
Dimensions
Overall depth
Overall width
Overall height
Flue gas *5
Temperature (at boiler return temperature of 86ºF (30ºC)
- at rated full load
- at rated partial load
Temperature (at boiler return temperature of 140ºF (60ºC)
Max. condensate flow rate *6
with natural gas and TS/TR =122/86ºF (50/30ºC) USG/h
Condensate connection *7 hose
Boiler flue gas connection *8 Ø
Combustion air supply connection (coaxial)
Sound Rating
- at maximum input
- at minimum input
inches
(mm)
inches
(mm)
inches
(mm)
ºF (ºC) ºF (ºC)
ºF (ºC)
(L/h)
nozzle
Ø in
in (mm) 23/8 (60) 23/8 (60) 23/8 (60)
outer
Ø in (mm) 4 (100) 4 (100) 4 (100)
dB dB
15.7
(400)
17¾
(450)
41
(1040)
113 (45)
95 (35)
154 (68)
0.66
(2.5)
15.7
(400)
17¾
(450)
41
(1040)
113 (45)
95 (35)
154 (68)
0.97 (3.7)
¾-1 ¾-1 ¾-1
41 35
48 36
15.7
(400)
17¾
(450)
(1040)
113 (45)
95 (35)
154 (68)
1.21 (4.6)
41
51 36
*5 Measured flue gas temperature with a combustion air temperature of 68°F (20°C).
*6 Based on maximum input rate.
*7 Requires 1 inch (25 mm) tubing. See the Installation Instructions of the Vitodens 200-W, B2HB for details.
*8 For side wall vent installations (coaxial system):
Do not exceed max. equivalent length specified in the Installation Instructions of the Vitodens 200-W, B2HB Venting System. Do not attempt to common-vent Vitodens 200-W with any other appliance. Side wall co-axial vent installation must include Viessmann protective screen! For details refer to the Installation Instructions for the Vitodens 200-W, B2HB Venting System.
For information regarding other Viessmann System Technology componentry, please reference documentation of respective product.
Note: For high altitude installation at 10,000 ft. the input for model B2HB 19 to 35 will have an altitude de-ration of 21%.
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Dimensional Information
Models 200-W, B2HB 19, 26, 35
Vitodens 200-W, B2HB 19 to 35 Technical Data
Legend
A Boiler Supply B Gas Connection,
C Boiler Return D Recommended height (single boiler system)
6
¾” NPTF
E Condensate drain F Combustion air intake (left or right) G Combustion air intake (through co-axial)
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Vitodens 200-W, B2HB 19 to 35 Technical Data
Recommended Minimum Service Clearances
Minimum Clearances to Combustibles
Top Front Rear Left Right Vent
pipe *1
0 0 AL, CL 0 0 0 0
Minimum Clearances
AL= Alcove CL= Closet
*1 Refer to the Installation Instructions of the Vitodens 200-W, B2HB Venting System for details.
Note:The Vitodens boiler has passed the zero inches vent clearance to combustibles testing requirements dictated by the Harmonized Standard ANSI Z21.13. CSA 4.9.2000 and therefore is listed for zero clearance to combustibles when vented with a single wall special venting system (AL-29-4C material). The zero inches vent clearance to combustibles for the Vitodens boiler supercedes the clearance to combustibles listing that appears on the special venting system label.
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Waterside Flow
Waterside Flow (primary circuit)
Vitodens 200-W, B2HB 19 to 35 Technical Data
The Vitodens 200-W, B2HB is designed for closed loop, forced circulation hot water heating systems only. Use standard friction loss method for pipe sizing. Observe boiler maximum and minimum flow rate limitations. If system flow rate exceeds boiler maximum flow rate (as stated above), falls below the minimum flow rate or if system flow rate is unknown, Viessmann strongly recommends the installation of a low-loss header. An alternative method may be used, such as primary secondary piping using closely spaced tees.
Supply head pressure (water)
A low-loss header offers additional benefits not provided by a pair of closely spaced tees. Viessmann therefore strongly recommends and prefers the use of a low-loss header over closely spaced tees. See pages 25 and 26 for low-loss header information. Once the low-loss header is connected, the built-in low-loss header logic of the Vitodens 200-W boiler ensures the required rt across the system through the sensory communication between the low-loss header and the boiler.
Pressure drop (primary circuit) for Vitodens 200-W, B2HB 19, 26, 35 For sizing an on-site circulation system. Max. flow rate: 6.2 GPM (1400 L/h)
Flow rate
Typical System Flow Rates
Boiler maximum flow rate 6.2 GPM (1400 L/h)
Model B2HB 19 1 boiler
Output (NG/LPG) MBH 64
rt for NG/LPG 20ºF (11ºC) rise GPM (L/h) 6.4 (1453) 25ºF (14ºC) rise GPM (L/h) 5.1 (1163) 30ºF (17ºC) rise GPM (L/h) 4.3 (969) 35ºF (19.5ºC) rise GPM (L/h) 3.7 (830) 40ºF (22ºC) rise GPM (L/h) 3.2 (727)
Boiler maximum flow rate 6.2 GPM (1400 L/h)
Model B2HB 26 1 boiler
Output (NG/LPG) MBH 88
rt for NG/LPG 20ºF (11ºC) rise GPM (L/h) 8.8 (1999)
Boiler maximum flow rate 6.2 GPM (1400 L/h)
Model B2HB 35 1 boiler
Output (NG/LPG) MBH 117
rt for NG/LPG 20ºF (11ºC) rise GPM (L/h) 11.7 (2657) 25ºF (14ºC) rise GPM (L/h) 9.4 (2126) 30ºF (17ºC) rise GPM (L/h) 7.8 (1771) 35ºF (19.5ºC) rise GPM (L/h) 6.7 (1518) 40ºF (22ºC) rise GPM (L/h) 5.9 (1328)
25ºF (14ºC) rise GPM (L/h) 7.0 (1599) 30ºF (17ºC) rise GPM (L/h) 5.9 (1332) 35ºF (19.5ºC) rise GPM (L/h) 5.0 (1142) 40ºF (22ºC) rise GPM (L/h) 4.4 (999)
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Vitodens 200-W, B2HB 19 to 35 Technical Data
Heating Circuit / Boiler Pumps
System Flow Rates
Viessmann offers a variety of Grundfos heating circuit/ boiler pumps which meet typical Vitodens system installation requirements (see “Heating circuit pump (field supplied)” or “Boiler pump (field supplied)” in the Installation Examples starting on page 28). See tables below for recommended pumps. Refer to the graph on page 8 for the proper waterside boiler friction loss calculations. The following pumps have been selected based on boiler heat exchanger head loss and boiler piping to a low-loss header.
Model B2HB 19 B2HB 26 B2HB 35 Flow rate
20ºF rt GPM (L/h) 25ºF rt GPM (L/h) 30ºF rt GPM (L/h) 35ºF rt GPM (L/h) 40ºF rt GPM (L/h)
Flow limitation GPM (L/h) 6.2 (1400) 6.2 (1400) 6.2 (1400) Recommended boiler pumps Grundfos UPS 15-58 (3-speed), Taco 0015, Wilo Star S 21 FX
6.4 (1453) -- --
5.1 (1163) -- --
4.3 (969) 5.9 (1332) --
3.7 (830) 5.0 (1142) --
3.2 (727) 4.4 (999) 5.9 (1328)
Before using the following pumps for a DHW tank application, find out the proper pressure drop through the tank, the required temperature difference through the coil and system piping head loss of the domestic hot water.
IMPORTANT
Pump selection must be based on accurate system flow and pressure drop calculations (includes DHW sizing).
Low-Loss Header Application
Sizing of Low-Loss Header in a Residential Single-Boiler Application
Boiler
Model
B2HB 191 6.2
B2HB 261 6.2
B2HB 351 6.2
*1 For system rt < 20° F use low-loss header sizes for rt 20° F. *2 Low-Loss temperature sensor - is included with the boiler for use in a single boiler application.
No. of Boilers
Boiler
Max. Flow
Rate
GPM
(L/h)
(1400)
(1400)
(1400)
Typical System Flow Rates
rt *1
System Flow Rate LLH Required LLH Model
System Flow Rate LLH Required LLH Model
System Flow Rate LLH Required LLH Model
°F
(°C)
GPM
(L/h)
GPM
(L/h)
GPM
(L/h)
20
(11.0)
6.4
(1453)
Yes
80/60
8.8
(1999)
Yes
80/60
11.7
(2657)
Yes
80/60
25
(14.0)
5.1
(1163)
Optional
80/60
7.0
(1599)
Yes
80/60
9.4
(2126)
Yes
80/60
30
(17.0)
4.3
(969)
Optional
80/60
5.9
(1332)
Optional
80/60
7.8
(1771)
Yes
80/60
35
(19.5)
3.7
(830)
Optional
80/60
5.0
(1142)
Optional
80/60
6.7
(1518)
Yes
80/60
40
(22.0)
3.2
(727)
Optional
80/60
4.4
(999)
Optional
80/60
5.9
(1328)
Optional
80/60
Viessmann Low-loss Temp. Sensor Required*2
Included
Included
Included
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DHW Production
Domestic Hot Water Production
Vitodens 200-W, B2HB 19 to 35 Technical Data
Vitodens 200-W boilers can be used in conjunction with the stand-alone DHW storage tanks offered by Viessmann. All Viessmann DHW storage tanks sold in North America are available in “Vitosilver” finish only.
Size and select the DHW storage tank based on the forecasted DHW consumption of the building in question. For further technical information on DHW storage tanks, see the Vitocell-V Technical Data Manuals.
For the connection of a stand-alone DHW tank, installation fittings (field supplied), an external circulating pump for DHW production (field supplied) and a DHW temperature sensor (optional equipment, see Viessmann Price List for order information) are required.
*2
*1 DHW
Connections
(Field Supplied)
Legend
DR Boiler heating return for domestic hot water production DS Boiler heating supply for domestic hot water production HR Heating Return HS Heating Supply BD Boiler Drain BR Boiler Return BS Boiler Supply GC Gas Connection PRV Pressure Relief Valve BF Boiler Fill PG Pressure Gage (not shown) *1 See page 45 for alternate DHW connection. *2 Temperature guage
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IMPORTANT
An adequately sized pre-charged expansion tank must be used. See Installation Examples for details.
Note:Install the temperature guage (supplied) anywhere in the supply piping near the boiler (not shown).
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Vitodens 200-W, B2HB 19 to 35 Technical Data
Domestic Hot Water Recirculation
DHW Recirculation
Vitocell-V stand-alone DHW storage tank
DHW recirculation lines increase the level of comfort and convenience of the domestic hot water supply and reduce water consumption. These advantages directly derive from the immediate availability of domestic hot water at all draw points.
Poor insulation of the DHW recirculation line, however, can result in considerable heat loss. Viessmann therefore recommends that effective insulation be provided and used for DHW recirculation lines of 23 ft. (7 m) in length or longer.
Legend
DCW Domestic Cold Water DHW Domestic Hot Water TPV Temperature and Pressure Relief Valve (on tank - not shown) R DHW Recirculation Line RP DHW Recirculation Pump
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Wall Mounting
Mounting Bracket
Vitodens 200-W, B2HB 19 to 35 Technical Data
Fitting the wall mounting bracket
See the installation instructions applicable to the mounting bracket on each type of material.
CAUTION
Whichever mounting method is used, ensure that the bracket is tightly and securely fastened to wall. Failure to secure boiler properly could cause boiler to loosen, posing a severe safety hazard.
Models B2HB 19, 26, 35
1. Remove the external accessories connection box cover.
2. Loosen the screws at the bottom of the boiler (do not remove completely).
3. Remove the front encloser panel (lift up and pull away from the boiler).
4. Mount boiler onto the mounting bracket and connect boiler to the installation fittings.
5. Ensure the boiler is securely mounted.
CAUTION
The boiler must be level both vertically and horizontally to ensure proper draining of the condensate.
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Vitodens 200-W, B2HB 19 to 35 Technical Data
Boiler Stand for B2HB 19 to 35
Frame Mounting
The boiler stand is used for free-standing installation of a single boiler within the mechanical room.
When using the boiler stand, ensure that the stand is securely fastened to the floor (recommended concrete expansion anchors are Hilti model KB-TZ e x 4 or equivalent.
The Vitodens 200-W, model B2HB does not come with a mounting template. The wall location for the frame, mounting bracket and all vents must be field calculated.
Boiler mounting bracket and frame
1. Attach the wall mounting bracket (supplied with the boiler) to the boiler mounting frame using the supplied hardware. Ensure that the wall mounting bracket is level.
2. Move the rack into position and secure to the floor (and to the wall if needed).
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Frame Mounting
Models B2HB 19, 26, 35
Vitodens 200-W, B2HB 19 to 35 Technical Data
1. Remove the external accessories connection box cover.
2. Loosen the screws at the bottom of the boiler (do not remove completely).
3. Remove the front encloser panel (lift up and pull away from the boiler).
4. Mount boiler onto the mounting bracket and ensure the boiler is securely mounted. Then install the holding bracket to the frame on top of the boiler.
5. Connect the boiler to the installation fittings.
CAUTION
The boiler must be level both vertically and horizontally to ensure proper draining of the condensate.
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