Vetter Ultra Flat Bags STec 10 bar User Manual
Emergency Pneumatics.
Operating InstructionS
VETTER Ultra Flat Bags S.Tec 10 bar
Article No. 9987054002 | © Vetter GmbH I 07/14 I Changes and errors excepted.
Vetter Ultra Flat Bags S.Tec 10 bar
Contents
1. Important preliminary remarks ....................................2
2. Description of the set .............................................2
2.1 Other accessories ...........................................4
2.2 Vetter safety coupling system ...............................5
2.3 Product description .........................................5
2.4 Correct usage ...............................................7
2.5 Safety instructions ..........................................7
3. Preparing the product for use .....................................9
3.1 Preparations for operation ..................................9
3.2 Application instructions .....................................9
4. Operating instructions ............................................9
4.1 Operation with compressed bottles .........................9
4.2 Operation with other sources of compressed air ........... 10
4.3 Dismantling of the lifting bag system after use .............11
4.4 Limit for the period of use ................................. 11
4.5 Care, maintenance and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5. Elimination of defects ........................................... 12
6. Repetitive tests .................................................12
7. Technical data ..................................................13
EC Conformity Declaration (available on request) ...................14
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1. Important preliminary remarks
Only the knowledge and exact observance of these operating instructions guarantee correct and professional operation, produces
the greatest possible use and ensures any claims made within the
scope of the Vetter guarantee.
The handling of the Vetter Ultra Flat Bags S.Tec is only to be made
by trained persons using the operating instructions of the manufacturer and the information from the user. The disposal of discarded lifting bags is to be carried out according to disposal regulations valid for the region.
The operating instructions given here are to be regarded as part
of the product and are to be kept for the complete life duration of
the product. In case the product should be passed on to a successive user then the operating instructions must also be included.
2. Description of the set
a. Ultra Flat Bags S.Tec 10 bar
The selection of bag size must correspond to operation requirements. There are 4 sizes available from 1.1 to 11.6 t.
b. Ination hoses
In order to inate Vetter Ultra Flat Bags S.Tec from a safe position
for the operator, there are ination hoses available with lengths
of 5 m and 10 m. The hose colours in RED and YELLOW are used
exclusively to assist the operator in recognizing the correct side
when controlling the Vetter Ultra Flat Bags S.Tec.
c. Air CU (Control Unit) 10 bar deadman
Connect the ination hoses on the output couplings on the rear
side of the controller. Connect the air suppply to the input coupling on the side. Move the switching lever to the front in order to
inate the Ultra Flat Bags S.Tec. In doing this, observe the corresponding manometer and the load.
When the required operating pressure for the lifting power or lift
height is reached, terminate the ination sequence by releasing
the lever. The switching lever automatically returns back to the
zero position (dead-man switching). The integrated safety valve
activates automatically as soon as the maximum operating pressure of 10 bar is exceeded when inating or when there is a sudden increase in bag pressure caused by an unintended loading of
the bag.
The activation tolerance for opening and closing of the
safety valve must only be a maximum of +/- 10%.
Press the switching lever in the opposite direction in order to deate the bag or to lower the load.
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Vetter Ultra Flat Bags S.Tec 10 bar
Additional information for illuminated control element
Air CU 10 bar Totmann lighting
1
Dierent couplings!
The lighting of the control element illuminates all couplings,
switch levers and manometers. It is switched on and o with
switch (1) on the side.
The control element is supplied by a 9 V block battery. Since the
entire lifting bag system is designed for a temperature range of
-20 °C to +55 °C, only batteries with this temperature range are
allowed to be used. Based on the current state of the art, only lithium batteries meet this requirement.
To insert the battery, unscrew the battery compartment, replace
the old battery with a new one and screw the battery compartment back together.
Control elements with lighting come under the German Law on
electrical and electronic devices (ElektroG) of 24 March 2005 for
implementation of the EC Directive 2002/96/EC on electrical and
electronic waste – WEEE Directive.
The label attached to the battery compartment cover points
out that the electronic components in this product must not be
handled as domestic waste; they have to be returned to the manufacturer (return freight paid) for recycling.
d. Dual controller 10 bar with dead-man switching,
1
2
aluminium
Press the lower button (1) in order to inate the bag. After release,
the press-button returns again to the zero position and interrupts
the ination sequence. Press the upper button (2) in order to deate.
e. Single controller 10 bar with dead-man switching,
aluminium
If only one Ultra Flat Bag S.Tec is used for operation then this can
be controlled with a single controller.
Inventory check
On acceptance of the Ultra Flat Bags S.Tec equipment a check is to
be made to see if the delivery is complete according to the delivery note. In addition to this a visual check and function test is to be
made according to the operating instructions.
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2.1 Other accessories
Pos. Article No. Description
1
or 1600 0262 00
2
3
4
5
1600 0261 00
1600 0108 00
1600 0199 00
1600 0091 00
1600 0145 00
Pressure regulator 200/300 bar
US Version 4500 psi
(not compatible with below
mentioned compressed air
bottles)
Comp. air bottle
6 l / 300 bar
Comp. air bottle 9 l / 300 bar
Dual connector
300 bar
Pressure regulator
6
7
8
1600 0120 00
1600 0087 00 Hand pump (7)
1600 0094 00 Foot pump (8)
Adapter for construction site
compressor
7
8
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