Vetter Ultra Flat Bags 8 bar User Manual
Emergency Pneumatics.
Operating Instructions
VETTER Ultra Flat Bags 8.0 bar
Article No. 9987023501 | © Vetter GmbH I 07/14 I Changes and errors excepted.
Vetter Ultra Flat Bags 8.0 bar
Contents
1. Important preliminary remarks ....................................2
2. Description of the product ........................................2
2.1 Description of the set .......................................2
2.2 Additional accessories ......................................4
2.3 The Vetter safety coupling system ...........................5
2.4 Description of the product ..................................6
2.5 Correct handling and usage .................................7
2.6 Safety instructions ..........................................7
3. Preparing the product for use .....................................9
3.1 Preparations for operation ..................................9
3.2 Application instructions .....................................9
4. Operating Instructions ............................................9
4.1 Operation with compressed air bottles ......................9
4.2 Operation with other compressed air supplies. . . . . . . . . . . . . 10
4.3 Dismantling of the lifting bag system after use .............11
4.4 Limit for the period of use ................................. 11
4.5 Care, maintenance and storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
5. Trouble-shooting for faults ......................................12
6. Repetitive tests .................................................12
7. Technical Data ..................................................13
8. List of possible dangers according to EN 12100-1 and EN 12100-2 14
EC Conformity Declaration (available on request) ...................15
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1. Important preliminary remarks
Only knowledge and the exact observance of this operating manual guarantee correct and reliable operation, achieve the best
possible usage and ensure any claims made within the framework
of the Vetter guarantee.
Only sta are to use Vetter Ultra Flat Bags who have been instructed in their use by the manufacturer‘s operating manual and
operating instructions.
The disposal of discarded lifting bags is to be carried out according to disposal regulations valid for the region.
The operating instructions given here are to be regarded as part
of the product and are to be kept for the complete life duration of
the product. In case the product should be passed on to a successive user then the operating instructions must also be included.
2. Description of the product
2.1 Description of the set
a. Ultra Flat Bags
Bag size selection is made according to the task. There are 4 dierent sizes from 1.1 t to 9.6 tons.
b. Ination hoses
There are ination hoses available (5 m and 10 m in length) which
enable the user to control the Ultra Flat Bags from a safe position.
The colours of the hoses, RED and YELLOW, avoid any confusion
during control of the dierent sides (inlets and outlets) of Ultra
Flat Bags.
c. Air CU (Control Unit) 8 bar deadman
Connect the ination hoses to the outlet coupling on the rear side
of the controller. Connect the air supply to the inlet coupling on
the side. Move the control lever to the front in order to inate the
Ultra Flat Bag. In doing this, observe the corresponding manometers and the load. Release the control lever, thus ending the ination process, when the required operating pressure for the lift
power or lift height is reached.
The control lever automatically returns to the center position
(zero) when released (deadman switched).
The built-in safety valve automatically activates when the bag is
over-inated above the maximum operating pressure of 8 bar or
when there is an unforeseen additional burden of the bag.
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Vetter Ultra Flat Bags 8.0 bar
The activation tolerance for opening and closing of the
safety valve can be +/- 10 %.
Press the control lever in the opposite direction in order to deate
the bag or to reduce the load.
1
Dierent couplings!
Additional information for illuminated control element
Air CU 8 bar deadman lighting
The lighting of the control element illuminates all couplings,
switch levers and manometers. It is switched on and o with
switch (1) on the side.
The control element is supplied by a 9 V block battery. Since the
entire lifting bag system is designed for a temperature range of
-20 °C to +55 °C, only batteries with this temperature range are
allowed to be used. Based on the current state of the art, only lithium batteries meet this requirement.
To insert the battery, unscrew the battery compartment, replace
the old battery with a new one and screw the battery compartment back together.
Control elements with lighting come under the German Law on
electrical and electronic devices (ElektroG) of 24 March 2005 for
implementation of the EC Directive 2002/96/EC on electrical and
electronic waste – WEEE Directive.
The label attached to the battery compartment cover points
out that the electronic components in this product must not be
handled as domestic waste; they have to be returned to the manufacturer (return freight paid) for recycling.
d. Dual deadman controller 8 bar, aluminium
Press down the upper button (1) in order to inate the bag. Ina-
1
2
tion is stopped when the button is released and it returns back to
the zero position. The bag is released by pressing the lower button (2).
e. Single deadman controller 8 bar, aluminium
The single deadman controller, on the left, can be used when only
one Ultra Flat Bag is to be used.
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The single and dual controllers in the 8 bar tting version do
not correspond to the requirements of the Fire Service standard DIN EN 13 731.
f. Dual controller 8 bar, tting
Controller with ination regulator using a ball valve WITHOUT deadman
switching. To empty the bag, open the head of the safety valve (1) by
turning to the left. Close the safety valve by turning to the right after
deation.
g. Single controller 8 bar, tting
The same version as described in f) but used for the control of only one
Ultra Flat Bag.
Inventory of items
An inventory and check of all items in the delivery package is to be made
according to the delivery documentation when acceptance of the Ultra
Flat Bags equipment is carried out. A visual check and function check is
also to be made as specied in the operating manual.
1
1
2.2 Additional accessories
Pos.
Article No. Description
Pressure regulator 200/300 bar
US Version 4500 psi
(not compatible with below
mentioned compressed air
bottles)
Comp. air bottle
Comp. air bottle 9 l / 300 bar
Dual connector
300 bar
1
or 1600 0262 00
2
3
4
1600 0261 00
1600 0108 00
1600 0199 00
1600 0091 00
6 l / 300 bar
5
6
1600 0145 00
1600 0120 00
Pressure regulator
Adapter for construction site
compressor
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Vetter Ultra Flat Bags 8.0 bar
Pos.
Article No. Description
7
8
3
2.3 The Vetter safety coupling system
1600 0087 00 Hand pump (7)
1600 0094 00 Foot pump (8)
7
8
a. Inlet coupling controller
Connect the air supply hose, resp. connection hose of the pressure re-
2
1
ducer, to the plug nipple of the inlet coupling on the controller. In doing
this, rmly press the nipple into the coupling until it latches in. Turn the
brass sleeve of the coupling opposite to the safety pin for additional safety.
b. 8 bar ination coupling
Firmly press the hose, resp. bag nipple, into the coupling until it latches
in order to connect the ination hose with the corresponding controller,
resp. with the Ultra Flat Bag. The coupling sleeve must lay on the support
ring without any gap (1). The nipple must be rmly pressed against the
spring pressure in the coupling in order to release the connection (only
1
in pressure-free condition). At the same time, the coupling sleeve must
be pulled back. The connection is then released.
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