Vetter SP 60 User Manual

Emergency Pneumatics.
Operating Instructions
VETTER Safety Cushion SP 60
Type Safety Cushion SP 60
based on DIN 14151, Part 3
Serial No.: Year of manufacture:
Art. No. 9987038801 | © Vetter GmbH I 07/14 I Changes and errors excepted.
Vetter Safety Cushion SP 60
Contents
1. EC Conformity declaration ........................................2
2. Description of product ............................................5
2.1 Correct use according to instructions ........................5
2.2 Technical data for safety cushion ............................5
2.3 Technical data for blowers ..................................6
2.4 Ambient conditions and limits ..............................7
2.5 Safety instructions ..........................................7
3. Preparing the product for use .....................................8
3.1 Transport + Storage .........................................8
3.2 Inspection for completeness ................................8
3.3 Packing plan ................................................9
3.4 Safety measures before use ............................... 10
3.5 Preparations for operation ................................ 11
4. Operating instructions .......................................... 12
4.1 Safe operation ............................................ 12
4.2 Normal functions ......................................... 13
4.3 Exceptional situations .....................................14
4.4 After operation ........................................... 14
4.5 Maintenance, repair and cleaning after every .................
operation period .........................................14
5. Possible defects: safety cushion .................................16
6. Repetitive inspections ..........................................16
6.1 Inspection deadlines ...................................... 17
6.2 Inspection regulations and certication ...................17
Regulations Annual inspection ..................................... 18
Regulations Main safety inspection ................................. 20
Regulations General safety inspection .............................. 20
Inspection report for the Vetter Safety Cushion .....................21
7. Spare parts list .................................................. 22
8. Withdrawal from use ............................................23
9. Operating instructions for blowers ..............................24
1. EC Conformity declaration
EC Conformity declaration for Ramfan blowers
Vetter Safety Cushion SP 60
EC conformity declaration for Leader blowers
EC Conformity declaration for safety cushions (available on request)
in accordance with Directive 2006/42/EC
Manufacturer name and address
Vetter GmbH A Unit of IDEX Corporation Blatzheimer Str. 10 - 12 53909 Zülpich
We hereby declare, that the Vetter Safety Cushion SP 60 (Rescue height 50 m/192 ft.)
Type: SP 60 Serial No: _____________ Model: _____________
(see appliance plate, to be entered by customer)
meets the following relevant provisions:
Directive 2006/42/EC on Machinery
Applied harmonised standards, references to which have been published in the Ocial Journal of the European Union:
EN ISO 12100 part 1/2
Applied national standards and technical specications:
DIN 14151-part 1 & 3
Authorised representative for the compilation of technical docu­ments:
Vetter GmbH Blatzheimer Str. 10 - 12 53909 Zülpich
This EC Conformity Declaration was issued:
Zülpich, 22.07.2014 (Place, Date, Signature)
Vetter Safety Cushion SP 60
2. Description of product
The self-aligning VETTER safety cushion SP 60 consists of a dual chamber system. It is also equipped with an innovative pressure regulation system.
A minimum of 4 persons are required to assemble and disassemb­le it. The external covers are made of inammable resistive and rot resistive material (according to DIN 4102 B1) and has a combinati­on of welded and sown seams.
The VETTER Safety Cushion SP 60 is produced according to the requirements specied in DIN 14 151, Part 3.
2.1 Correct use according to instructions
The safety cushion is inated by connecting and starting the blo­wer.
The ventilation openings on all 4 sides prevent over-ination of the cushion.
The safety cushion should be used when it is not possible to carry out rescue with other means (e.g. aerial ladder trucks) or when it is necessary to use the safety cushion owing to lack of time.
Possible injury cannot be excluded in every single case when using the safety cushion.
The safety cushion is only permitted to be used in emer­gencies and only for person rescue! It is strictly forbid­den to use it for exercises and shows!
2.2 Technical data for safety cushion
1. Blower 5. Other deventilation openings
2. Ination hose 6. Positioning loops
3. Landing area with marking 7. Packing covers
4. Deventilation system (on both sides)
8. Type label, imprinted
3
1
4
5
8
2
7
6
The serial number on the Type Label is coded as follows:
For example: Serial number 07101234
07 10 1234
Month: July* Year: 2010* Consecutive number
* month and year of production
Safety Cushion SP 60 (Art. No. 1530016100)
External size, approx.
Height, approx.
Weight, approx.
Ination time, approx. sec. 80 Operating temp.
Folded size, approx.
cm 850 x 650 x 250 inch 331.5 x 253.5 x 97.5 cm 250 inch 97.5 kg 240 lbs 529
°C -20°C bis +50°C cm 155 x 100 x 55 inch 60.5 x 39 x 21.5
2.3 Technical data for blowers
Ramfan EV420
Electrical blower
Art. No. 1530014800 1530019100
m³/h 16,498 33,900
Capacity
cfm 9,705 19,956
Leader
ESP 230*
Electrical blower
EV420
Noise level dB 97 84 Starting current limiter integrated integrated
1,1 kW, 2,2 kW,
Motor
240 V 50/60 Hz 230 V 50 Hz
IP protection mode IP 64 IP 55
mm 580 x 430 x 410 550 x 548 x 492
Dimensions, approx.
inch 22.6 x 16.8 x 16 21.7 x 21.4 x 19.2 kg 31 43
Weight, approx.
lbs 68 95
*Note: Only Leader blowers are to be used which have been supplied by Vetter!
ESP 230
Vetter Safety Cushion SP 60
MT 236 H
Leader
MT 236 H*
High power blower -
petrol
Art. No. 1530019300
m³/h 43,100
Capacity
cfm 25,372
Noise level dB 91
bar
Operating pressure
-
psi
6,5 PS Honda -
Motor
4 stroke
Running time (with the tank full)
100 min.
mm 550 x 548 x 492
Dimensions, approx.
inch 21.7 x 21.4 x 19.2 kg 42
Weight, approx.
lbs 93
*Note: Only Leader blowers are to be used which have been supplied by Vetter!
2.4 Ambient conditions and limits
The assembly location is mainly dependent on the operational si­tuation and the local conditions.
The assembly area should, as far as possible, be free of sharp ob­jects or objects which could puncture.
The safety cushion is to be protected against heat.
2.5 Safety instructions
The main condition for reliable operation of the VETTER safety cushion is an exact knowledge and adherence to these operating instructions and safety information.
In addition to this, it is imperative to observe the valid regulations and stipulations for accident prevention.
Only trained re service sta are permitted to carry out operati­on.
Jumping for exercises or shows is strictly forbidden!
Only special drop objects, such as sand bags or dummies, are to be used for exercising and testing!
Drop objects with a weight mass of 50 kg dropped from a height of maximum 60 m
Non-compliance is a contravention of re service regulations (UVV
- German Accident Prevention Regulations) and exclude any form of liability!
It is pointed out here that this can have legal consequences.
Incorrect use or any unauthorized changes to the safety cushion make any manufacturer liability, with respect to any resulting da­mage, null and void.
3. Preparing the product for use
3.1 Transport + Storage
3.2 Inspection for completeness
An inspection is to be made before and after each operational pe­riod in order to check the components for completeness and to see if they are free of damage.
The safety cushion is com­plete and can be erected without diculty.
Two permanent blowers are available and are in perfect condition. Turbine blade, cover and housing are free of damage.
Set list for SP 60
1530016100 Safety cushion SP 60 1 1 1 1530016200 Packing cover 1 1 1 1530016300 Repair and spare part set 1 1 1 1530014800 Ramfan EV420 blower 2 - ­1530019100 Leader electr. blower ESP 230 - 2 ­1530019300 Leader blower (petrol) MT 236 H - - 2
1530016000 1530019400 1530019600
Vetter Safety Cushion SP 60
Packing cover for the safe­ty cushion is available and free of damage.
Any other objects must not be placed on the safety cushion du­ring transport or storage.
Only store the safety cushion in a dry room when it is clean and in a dry condition.
The life duration of the product can be shortened by being sub­jected to outside inuences (e.g. heat from direct sunlight, tempe­rature deviations etc.).
Optimum storage temperature (min to max): -20°C to +50°C
3.3 Packing plan
Before packing the VETTER safety cushion check for damage.
Safety cushions are only to be packed after inspection!
The safety cushion must only be packed when it is clean and dry.
Completely deate the safety cushion. To do this, switch o the blower and let the air escape out of the cushion.
Only start packing when the air has completely escaped out of the safety cushion.
Lay out the safety cushion evenly.
Smooth out the landing area (Fig. 2).
The initial position is the front side with the connection hoses for the blower. Fold in the side to the left up to the ination hoses (Fig. 3).
Turn over the right-hand side of the cushion up to the ination hoses (Fig. 4).
Once again fold both sides to the middle until the width of the packing cover is reached (Fig. 5).
Now roll the safety cushion in the direction of the ination hoses as tightly as possible (Fig. 6).
The width of the rolled up safety cushion must not exceed the width of the packing cover.
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