Vetter Permanent aspirator User Manual
Emergency Pneumatics.
Operating Instructions
VETTER Permanent Aspirator
Article No. 9987011205 | © Vetter GmbH I 09/14 I Changes and errors excepted.
Vetter Permanent Aspirator
Contents
1. Important preliminary remarks ....................................3
2. Description of the product ........................................3
2.1 Scope of delivery ...........................................3
2.2 Optional accessories ........................................4
2.3 Area of application ..........................................4
2.4 Correct use according to regulations ........................4
2.5 Safety information ..........................................4
3. Preparing the product for use .....................................5
3.1 Preparations for operation ..................................5
3.2 Emergency switch ..........................................5
4. Operating instructions ............................................6
4.1 Operation mode: Suction ...................................6
4.2 Operation mode: Pump .....................................6
4.3 Operation mode: Suction and Pumping .....................6
4.4 Aspiration of strongly contaminated liquids .................7
4.5 Care and maintenance ......................................7
5. Taking the product out of operation ...............................7
6. Elimination of defects .............................................8
7. Technical data ....................................................9
8. Spare parts lists ................................................. 10
8.1 Motor head ............................................... 11
8.2 Adapter with cover and pump holder ..................... 13
8.3 Suction line ...............................................14
8.4 Pump with pressure line ..................................15
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8.5 Switch panel ..............................................16
8.6 Suction hose .............................................17
8.7 Suction pipe, stainless steel (2 parts) ......................17
8.8 Narrow space nozzle ...................................... 17
8.9 Ground nozzle 370 mm ................................... 17
8.10 Trolley for Permanent Aspirator, GF-Polyester ..............18
9. Resistance Guide ................................................18
EC Conformity Declaration (available on request) ...................19
1. Important preliminary remarks
Only a knowledge and exact adherence to this operating manual will
guarantee correct and perfect operation, achieve the best possible use
and uphold claims made within the framework of the Vetter warranty.
Vetter Permanent Aspirators must only be used by trained, reliable sta.
Operational usage of the Permanent Aspirator is to be made under the
condition that operators have an exact knowledge of this operating manual and that they observe all the information contained in it.
The operating instructions given here are to be regarded as part of the
product and are to be kept for the complete life duration of the product.
In case the product should be passed on to a successive user then the
operating instructions must also be included.
2. Description of the product
2.1 Scope of delivery
Article No. Description Qty.
2210001303
2210001101 Suction and pump unit 1
2230004500 Container, 100 l, GRP-Polyester 1
2230010501 Filter cage 1 1/2" OT 1
2230022900
2230001100 Trolley, GRP-Polyester 1
Permanent Aspirator set
basic equipment consisting of:
Accessories aspirators, consisting of:
Suction hose, oil resistant, 6 m, incl. curved connecting pipe
and adapter suction hose, blue incl. coupling Storz 38
Suction pipe (2 par ts)
Narrow space nozzle
Ground nozzle
1
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Vetter Permanent Aspirator
Never turn on with
gloves or other insulating materials.
2.2 Optional accessories
Article No. Description
2230025400 Safety switch PRCD-S
If in an exceptional case it is necessary to provide the power supply from other feed points (external network, e.g. public power
supply), the re brigade accident prevention regulations stipulate
the use of PRCD-S type portable residual current devices.
2.3 Area of application
The Vetter Permanent Aspirator can be used for the aspiration of
water, oil and non-aggressively acting liquids. Both mobile and
stationary operation is possible depending on the task involved.
2.4 Correct use according to regulations
The mains power supply line is to be protected against damage.
The aspirator is only allowed to be used when the connection line
is in a perfect condition. The aspirator is set to a operating voltage
of 240 V/ 50 Hz at the manufacturer.
The mains power plug is to be removed
before any cleaning, maintenance and
repair work is carried out.
2.5 Safety information
All pertinent, public work protection and accident prevention regulations are to be observed as well as the generally recognized
regulations for the eld of technology. The necessary work protection clothing is to be worn during operation.
Attention! Danger of Explosion!
Vetter Permanent Aspirators are not
protected against explosion owing to their
operational principle (vacuum cleaner).
It must not be used for aspiration of highly inammable liquids or
liquid mixtures (with a ash point below 21°C). Vetter Permanent
Aspirators must not be used in Explosion Protected Zones (0).
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Explosion Protected Zones are, according to the German Regulations for inammable Liquids (German abbreviation: VbF), explosion endangered areas in which there is a constant or permanent
explosive atmosphere caused by inammable gasses, vapours or
mist.
All Vetter Permanent Aspirators are suitable for liquid aspiration.
Acids, caustic solutions and aggressively
acting solvents can form mixtures which
are a danger to health and therefore
must not be aspirated.
Dust cannot be aspirated with the Vetter Permanent Aspirator. In
agreement with the Trade Association we would like to expressively point out that in this connection, this aspirator must not be
used for the aspiration of dust and dust which is hazardous to
health.
3. Preparing the product for use
3.1 Preparations for operation
Place the container into the trolley if there is a trolley available for
mobile operation. When using the adapter make certain that the
adapter sealing on edge of the container seals correctly. Use the
lter cage when aspirating.
Connect the pressure coupling (Storz C) to the blocking valve. It is
to be opened before pumping begins and closed when pumping
has nished. This stops the pumped liquid from owing back after
pumping has nished.
In order to pump out, connect a normal re service hose having a
Storz C coupling to the blocking valve Size C. Lay out the hose so
that it is not bent. The re service hose should not be longer than
necessary to achieve maximum pump performance. Check to see
if the motor head is perfectly seated in the adapter opening.
Connect the suction hose to the suction coupling for suctioning
o. Connect the bent pipe rst and then connect the 2-part suction pipe to the previously mounted suction hose. Depending
on the type of use, push the ground nozzle or the narrow crevice
nozzle onto the suction pipe. Connect the mains power plug to a
correctly installed protection contact socket.
3.2 Emergency switch
The Permanent Aspirator is equipped with an emergency switch
according the regulations from the German Association for Electrical Engineering (VDE). If the emergency switch is activated before work begins then it can be deactivated by turning in the direction of the arrow (clockwise).
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Vetter Permanent Aspirator
4. Operating instructions
4.1 Operation mode: Suction
Set the „ASPIRATOR“ switch on the panel to „ON“ and leave the
„PUMP“ switch set to „OFF“. The blocking valve, Size C, remains
closed.
The liquid is suctioned. When the container reaches full capacity, the swimmer ball will block the suction opening of the motor
head. The suction sequence is interrupted. Switch the equipment
„OFF“ using the „ASPIRATOR“ switch. Empty the tank or pump out
at another position.
4.2 Operation mode: Pump
Only pumping out takes place, the suction turbine remains switched o. Connect the pressure hose, making sure it has no bends,
to the blocking valve (Size C). Set the „PUMP“ switch on the panel
to „ON“. Open the blocking valve (Size C). The container is now automatically emptied. The dredging pump automatically switches
o after completion of the emptying process. Set the „PUMP“
switch to „OFF“- Close the blocking valve (Size C) and decouple
the pressure hose.
4.3 Operation mode: Suction and Pumping
Connect the pressure hose as described before and open the blocking valve (Size C). Set both switches to „ON“. The liquid is suctioned and pumped out at the same time. The dredger pump is
automatically switched on and o by the swimmer switch depending on the level of liquid in the container.
With large feed amounts, the capacity for
the suctioned liquid exceeds the
pumping capacity: The swimmer ball
then closes the suction opening of the
motor head. The suction sequence is
automatically interrupted.
Switch o the suction turbine by setting the „ASPIRATOR“ switch
on the panel to o. Due to the fact that the liquid is further pumped, the swimmer ball is released after a short time (about 15 secs)
from the suction opening of the motor head. Switch on the motor
head again. The suction capacity is to be matched to the feed capacity by feeds over 4 m. To do this, proceed as follows:
1.) Withdraw the ground nozzle out of the liquid to be suctioned
before the container is lled and the swimmer ball closes the
suction opening. Only pumping takes place.
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or:
2.) Interrupt the suction sequence by briey switching o the
suction turbine if the level is the same. By doing this, the
pumping sequence is not interrupted. Switch the suction turbine on again as soon as the level of liquid in the container has
correspondingly sunk.
4.4 Aspiration of strongly contaminated liquids
The Permanent Aspirator is equipped with a collection lter cage
in order to protect the feed pump. To empty the lter cage, turn
it counter clockwise and take it out of the holder. Empty the lter
cage and re-insert. Remember that with strongly contaminated liquids it should be regularly emptied because if it is full it will greatly reduce the suction power.
4.5 Care and maintenance
Any special maintenance measures are not required owing to the
sturdy construction of the Vetter aspirator. The suction hoses are
not, under any circumstances, to be cleaned with a hot water high
pressure cleaner, as for example can be done with the containers.
The motor head with the suction turbine is maintenance-free and
does not therefore require any special maintenance.
5. Taking the product out of operation
The disposal of used electrical and electronic equipment (applicable in the countries of the European Union and other European countries with a separate collection system for these items)
in accordance with the electrical and electronic equipment act
(ElektroG) of 24th March 2005, implementing the EC guidelines
2002/96/EC on electrical and electronic equipment (“WEEE guidelines“).
This symbol on the product or its packaging means that the
electronic components of this product are not to be treated as
normal household waste but must be returned to the manufacturer for recycling (free delivery).
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Vetter Permanent Aspirator
6. Elimination of defects
Defect Cause Remedy
Suction motor
does not run
Suction motor
runs but equipment does not
suction
Conveyor pump
power is too low
Suction motor
runs but suction
power is too low
Conveyor pump
does not work
Conveyor pump
runs but there is
no feed
*only by a qualied electrician
Should the defect remain despite the above information then contact an authorized
representative or Vetter GmbH.
Shut-o switch is o Turn the switch on. Call
a qualied electician if
switch cuts o again.
No mains voltage Check socket
Connection cable defective Replace cable*
Motor is defective Exchange motor*
Emergency switch is
pressed
Float ball has closed the
suction opening
Suction line is blocked Clean suction line
Motor head turbine is
defective
Pump is blocked Clean pump
Conveying height is too
high
Equipment is drawing air
from outside
Sealing is defective Exchange sealing
Suction line is blocked Clean suction line
Suction height is too great Place the equipment to
Filter basket is blocked Empty lter basket
Float switch is interlocked Release oat switch
Connection cable defective Replace cable*
Pump wheel blocked by dirt Clean pump and wheel
Pump motor defective Exchange pump*
Pump blocked Clean pump
Ventilation hole blocked (in
the lifting tube of the pump
under the ap trap or at the
side of the pump)
Pressure hose is bent Take out the bend in
Shut-o unit Size C is closed Open shut-o unit
Pump is defective Exchange pump*
Unlock the emergency
switch
Switch o motor, re-
lease oat ball
Carry out maintenance*
Reduce height die-
rence
Check the adapter and
motor head for correct
seating
suction level
Clean ventilation hole
the hose
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7. Technical data
Set Permanent Aspirators Art.-Nr: 2210001303
Unit Data
Suction power (air)
Suction power (water)
Vacuum pressure
Delivery capacity of pump
Delivery height of pump
Current consumption of motor head Amps 4.6
Current consumption of pump Amps 3.4
Power consumption of motor head Watts 1.000
Power consumption of pump Watts 800
Voltage of motor head * V/Hz 240/50/60
Voltage of pump * V/Hz 240/50
Capacity of container
Dimensions of aspirator base equipment
(LxWxH)
Weight (set for base equipment), ca.
Noise level dBA 84.9
l/min. 3,030
cu.ft./min. 107
l/min. 160
cu.ft./min. 5.7
mm WS 2,392
psi 3.5
l/min. 260
cu.ft./min. 9.2
m 11
ft. 18
l 100
cu.ft. 3.53
cm 86 x Ø 62
in. 34 x Ø 25
kg 35
lbs 77
Protection class : I
Protection category : IP 44
All rights reserved for technical changes within the scope of product improvement.
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Vetter Permanent Aspirator
8. Spare parts lists
4
1
2
5
3
1. Motor head with suction turbine
2. Adapter with cover and pump holder
3. Pump with pressure line
4. Suction line
5. Switch panel
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8.1 Motor head
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