Vestil PEL-A User Manual

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Page 1

Vestil Manufacturing Company

2999 North Wayne St., Angola, IN 46703

Ph 260-665-7586 • Fax: 260-665-1339

E-mail: sales@vestil.com • www.vestil.com

Ergonomic Solutions

CONTENTS

Warning and Safety Instructions ............................1

Receiving Instructions ............................................ 1

Loading Instructions ............................................... 2

Operating Instructions ............................................ 2

Electrical Diagram ..................................................3

Troubleshooting Guide ........................................... 4

Parts for PEL-88A & PEL-100A ............................. 5

Warning Labels for PEL-88A & PEL-100A..............6

Revised 06-04 21-126-104

A company dedicated to solving ergonomic and material handling problems since 1955

OWNER'S MANUAL

ALUMINUM QUICK LIFTS MODEL PEL-88A & PEL-100A STEEL QUICK LIFTS MODEL PEL-88, PEL-100 & PEL-400

Chain Tension Adjustment for PEL-88 .................... 7

Parts for PEL-88 & PEL-100 ................................8-9

Warning Labels for PEL-88 & PEL-100 ................ 10

Chain Tension Adjustment for PEL-400 ................ 11

Parts for PEL-400 ............................................12-13

Warning Labels for PEL-400 ................................. 14

Limited Warranty ................................................... 15

E N G L

I S H

WARNINGS & SAFETY INSTRUCTIONS

Read owner's manual completely before operating unit!

• Never go under deck if there is load on unit.

• Never operate unit unless you are watching it.

• Stand clear from load when operating.

• Do not operate unit unless all cover plates are securely in place.

• Do not continue to press the up-button if deck is not raising.

• Never exceed the maximum loading capacity

model PEL-88A & PEL-88 .................................. 175 lbs.

model PEL-100A & PEL-100 .............................. 125 lbs.

model PEL-400-57 & PEL-400-72 ....................... 400 lbs.

• Load must be evenly distributed on deck to ensure stability.

• Consult factory for uneven loading.

• Always operate unit on a level surface to ensure stability.

• Always apply wheel brakes when unit is not being moved.

• Use caution in moving a loaded unit; avoid obstructions and floor defects.

• Remove load & disconnect power before working on unit.

• Consult factory if adding or performing any modifications to the original equipment.

• Use only maintenance parts supplied or approved by the manufacturer.

• Make sure all operator safety labels are in place.

RECEIVING INSTRUCTIONS

Every unit is thoroughly tested and inspected prior to shipment. However, it is possible that the unit may incur damage during transit. If you see damage when unloading make a note of it on the SHIPPER RECEIVER. Remove all packing and strapping material, inspect for damage. IF DAMAGE IS EVIDENT, FILE A CLAIM WITH THE CARRIER IMMEDIATELY! Also, check the unit size, type of power unit, etc., to ensure the unit is correct for the intended application.

PEL-88A

PEL-100A

PEL-88

PEL-100

PEL-400-57 PEL-400-72

ALUMINUM & STEEL

QUICK LIFTS

E S P A N O L

F R A N Ç A

Page 2

LOADING INSTRUCTIONS

The load capacity rating as inscribed on the nameplate of your unit designates the net capacity, assuming the load is centered on the deck. This capacity must never be exceeded, as permanent damage or injury may result.

OPERATING INSTRUCTIONS

Position of the deck is controlled by the raise/ lower buttons on the touchpad. Speed is controlled from touchpad. A hand-held pendent control is optional.

BATTERY RECHARGING & CARE

The battery is completely sealed and is, therefore, maintenance-free and drip proof.

RESPONSIBILITIES OF OWNERS/USERS

It is the responsibility of the owner/user for the following:

1) The unit must be inspected and maintained in accordance with the guidelines in this manual.

2) Any unit not in safe operating condition must be removed from service until it is returned to proper operating condition. All repairs and maintenance must be performed by qualified personnel.

3) Unit may only be used by authorized personnel. All operators must have read and understood all operating procedures and safety guidelines in this Owner's Manual.

4) Operator must ensure that all safety features of the unit are functioning properly before each use.

The on-board charger operates on 115VAC and requires a 3-wire (grounded) extension cord. It monitors and reacts to the battery voltage, turning on the green LED on top of the charger when the batteries are fully charged. A fully charged battery in good condition should read

12.65 volts. Wait at least 1/2 hour after the charger has been turned off before checking the battery voltage.

Charge the batteries for at least four hours prior to first use. The charge interval of this unit will vary based on the load and frequency of use. Since the majority of applications require less than the maximum capacity and only intermittent use the actual time between charging will only be found through experience. Also, the batteries should be fully recharged each time. This will increase the battery life.

• Charge unit at least once every two weeks.

• Leave plugged in when not in used. Disconnect battery

when storing the unit without power for more than one month.

• The battery charger can be connected for extended

periods without damage to the batteries.

• Do not expose the lift or charger to rain or adverse

conditions.

PERIODIC MAINTENANCE INSTRUCTIONS

BE SURE ALL POWER IS OFF BEFORE ATTEMPTING

TO WORK ON THIS EQUIPMENT!

CAUTION: SERVICE WORK SHOULD BE PERFORMED ONLY BY

TRAINED & QUALIFIED PERSONNEL

Before Each Use Check For The Following:

1) Structural deformation of frame.

2) Proper operation of casters.

3) Unusual noise or binding.

4) Signs of wear, fatigue or loosening of any moving parts and contact areas.

5) Check chain tension and adjust if applicable (see chain tension adjustment section).

WARNING!

Over tensioning of the chain can

cause potential damage and/or injury.

6) Wear on the chain roller bushings.

7) Cover plates being securely in place.

DO NOT use if there are any of the above!

Monthly Inspections

1) Check for frayed or loose wires.

2) Clean off dirt and debris at all contact areas.

3) Make sure all warning and safety labels are in place and in good condition.

4) Battery Condition

Ordering Replacement or Extra Parts

Our company takes pride in using the finest

available parts for our equipment. We are not responsible for equipment failure resulting from the use of unapproved replacement parts. To order replacement or extra parts for your equipment contact Customer Service at the factory. In any correspondence with the factory please include the Serial Number which is inscribed on the nameplate of the piece of equipment. Use only the part numbers provided in this Owner's Manual.

Page 3

ELECTRICAL DIAGRAM

FOR ALUMINUM & STEEL QUICKLIFTS

E N G L

I S H

Page 4

TROUBLESHOOTING QUICK REFERENCE GUIDE

FOR STEEL QUICKLIFTS

BE SURE ALL POWER IS OFF AND ALWAYS UNLOAD LIFT BEFORE ATTEMPTING TO

CAUTION: SERVICE WORK SHOULD BE PERFORMED ONLY BY TRAINED & QUALIFIED PERSONNEL

Observation Possible Cause Remedy

1.) Power unit does not run when control is operated.

a. Battery voltage low. (< 17)

WORK ON THIS EQUIPMENT!

a. Charge battery.

(LED flashes • ••••)

2.) Motor hums, platform would not move.

3.) Unit turns off before reaching the fully raised or lowered height.

b. Bad wiring connection / broken

wire in circuit.

c. Hand control's plug loose in the

touchpad socket.

d. Problem with moror/control (check for

LED flashes code on the touchpad).

e. Unit is plugged into a 115V circuit.

f. CB or Fuse Blown

a. Battery voltage low.

b. Platform overloaded.

*c. Chain/Master link broken.

d. Obstruction/jammed chain.

a. Battery voltage low.

b. Platform roller bearing obstructed or is

binding.

c. The "platform raised" limit switch is

engaged too soon, or is bad (PEL-400 only).

b. Visually inspect wires, do continuity

checks with meter. Refer to electrical diagram.

c. Push plug in place.

d. Consult diagnostics page.

e. Unplug cord.

f. Reset CB. Replace fuse.

a. Charge battery.

b. Check load; reduce if necessary.

c. Inspect chain, rollers, roller track, and

pulley assembly.

d. Clear Obstruction.

a. Charge battery.

b. Inspect roller track for interference

or damage.

c. Adjust the limit switch pulley spring's

tension; test switch with meter.

d. Platform overloaded.

4.) Over/under temp cutback. (LED flashes • •)

5.) Pot high or low signal out of range. (LED flashes • •• or ••• • or ••• •••••)

6.) Speed limit pot fault. (LED flashes • •••)

7.) Precharge Fault (LED ••• •••)

8.) Current sense voltage fault (LED •••• ••)

9) Motor Clicks

a. Temperature > 92°C or < -25°C.

a. Throttle input wire open or shorted. b. Throttle pot defective.

a. Speed limit pot wire(s) broken or shorted. b. Broken speed limit potentiometer.

a. Controller failure; low battery voltage.

a. Short in motor or in motor wiring. b. Controller failure.

a. Overloaded deck.

NOTE: TOUCHPAD IS NOT SERVICEABLE.

DO NOT OPEN TOUCHPAD OR WARRANTY WILL BE VOID!!!

d. Check load; reduce if necessary.

a. Check load; reduce if necessary.

a. Verify wiring not damaged. b. Consult factory.

a. Verify wiring if not damaged. b. Consult factory.

a. Charge battery.

a. Verify motor wiring. b. Consult factory.

Page 5

MODEL PEL-88A & PEL-100A

PARTS DRAWING FOR ALUMINUM QUICK LIFT

MODEL PEL-88A & PEL-100A

ALUMINUM QUICKLIFT

N G L

I S H

ITEM NO.

1 2 3 4 5 6 7 8 8

9 10 11 12 13 14 15

*16

PARTS IDENTIFICATION FOR ALUMINUM QUICK LIFT

MODEL PEL-88A & PEL-100A

DESCRIPTION

Deck - 24"W x 20" L Deck Assembly Roller with Nylock Nut 5/16" - 18 unc Nut, Threaded ACME (PEL-88A) Cover, Top Mast Caster, w/out Brake Caster, Swivel with Brake Drive Assembly (screw drive) (PEL-88A) Drive Assembly (screw drive) (PEL-100A) Handle Assembly Handle Grip Handle End Cap Controller, Touchpad Battery (12V each) Battery Charger (24V 3 amp) Controller, Motor Cover Power Unit

* Not Shown in Diagram

ENGINEER NO.

21-013-064 42-513-002 20-110-008 42-145-001 42-024-002 16-132-070 16-132-071 21-641-003 21-641-004 42-525-001 15-025-006 n/a 21-156-002 21-139-001 21-034-002 21-156-004 42-024-001

QTY

1 1 4 1 1 2 2 1 1 1 2 2 1 2 1 1 1

Page 6

ALUMINUM QUICKLIFT MODEL PEL-88A & PEL-100A

WARNING LABEL IDENTIFICATION

For Aluminum Quick Lift • Model PEL-88A & PEL-100A

MAKE SURE ALL WARNING LABELS ARE IN PLACE!

*Product safety signs or labels should be periodically inspected and cleaned by the product users as necessary to maintain good legibility for safe viewing distance ... ANSI 535.4 (10.21) Contact manufacturer for replacement labels.

WARNING AVERTISSEMENT

KEEP CLEAR

WHEN IN USE

Charge unit at least every two weeks or leave plugged in when not in use.

Disconnect battery when storing unit without power for more than one month.

ADVERTENCIA

MANTENGASE

ALEJADO CUANDO SE

ESTA OPERANDO

SE TENIR À

DISTANCE LORS DU

FONCTIONNEMENT

Cargue la unidad por lo menos cada dos semanas o enchupelo cuando no en

uso. Desconecte la batería al salvar la unidad sin carga por más de un mes.

Charger l'unité au moins deux fois par semaine ou laiser branché lorsque la batterie lorsque l'unité est rangée et ne va pas fonctionner pendant plus d'un mois.

VESTIL MANUFACTURING CORP. • Angola, IN 46703 USA Phone (260) 665-7586 • Fax (260) 665-1339 • www.vestil.com

220

454

Vertical on side

Inside

WARNING

DO NOT LOAD beyond rated capacity

DISTRIBUTE LOAD EVENLY

SECURE AND LOWER load before moving

KEEP CLEAR when lowering

DO NOT sit or ride on cart

READ OWNERS MANUAL before using or working on this equipment

SHUT POWER off before working on this equipment

NO CARGUE más allá de la capacidad tasada

DISTRIBUYA LA CARGA UNIFORMEMENTE

ASEGURE Y DESCIENDA la carga antes de mover

MANTENGASE ALEJADO cuando descienda

NO SE SIENTE o vaya en el carro

LEA EL MANUAL DEL PROPIETARIO antes de usar o trabajar en este equipo

Apage el equipo antes de trabajar en èl

ADVERTENCIA

Charger 12V

BAT1

Cargador Baterias

BAT1

Chargeur Batteries

1BAT

AVERTISSEMENT

NE PAS CHARGER au-delà de capacité

DISTRIBUER la charge régulièrement

BIEN FIXER ET FAIRE DESCENDRE la charge avant de faire un mouvement

VOUS DEGAGER quand la charge descend

NE PAS VOUS ASSEOIR OU VOUS PROMENER sur le chariot

LIRE LE GUIDE avant d’utiliser ou de travailler sur cet équipment

COUPER L’ALIMENTATION avant de faire des travaux sur cet équipement

PEL BATTERY CONNECTIONS

Charger

Curicut

BAT2

Motor

Cargador

Corto

BAT2

Localizacion

Disjoncteur

2BAT

Situa

The red wire (from T1 on the motor controller) connects to one side of the circuit breaker. The other side of the circuit breaker connects to the positive (+) post (red) on BAT1.

The short jumper wire connects between the BAT1 negative (-) post (black) and BAT2 positive (+) post (red).

The unfused black wire (from T2 on the controller) connects to the negative (-) post (black) on BAT2.

The charger plugs into the quick-connect harness located on the end of the touchpad harness.

CONEXIONES DE LA BATERIA PEL

El alambre rojo (del T1 en el control del motor) se conecta a un lado del corto circuito. El otro lado del corto circuito se conecta al poste (rojo) positivo (+) en BAT1.

El alambre de salto corto se conecta entre el poste (negro) BAT1 negativo (-) y el poste (rojo) BAT2 positivo (+).

El alambre negro sin fusible (del T2 en el control) se conecta al poste (negro) negativo (-) en el BAT2.

El cargador se enchufa en el equipo de conexión rápida localizado en el extremo del equipo del telclado.

CONNEXIONS DE BATTERIE PEL

Le fil rouge (de T1 sur le contrôleur du moteur) connecte à un côté du disjoncteur. L’autre côté du disjoncteur connecte à l’anode (borne positive) - rouge - de BAT1.

Le fil de liaison court connecte entre la cathode BAT1 (négative) - noir - et l’anode BAT2 (positive) - rouge.

Le fil noir sans fusible (de T2 sur le régulateur de charge) connecte à la borne négative (noir) de BAT2.

Le chargeur de batterie branche à la distribution électrique de la prise de courant située sur le bout de la touche à effleurement.

589

399

Page 7

STEEL QUICKLIFT

MODEL PEL-88 & PEL-100

INSTRUCTIONS FOR ADJUSTING THE LIFTING CHAINS TENSION

FOR STEEL QUICKLIFT • MODEL PEL-88

READ ALL INSTRUCTIONS BEFORE PROCEEDING!

Only trained and qualified service personnel should work on this equipment!

Lock out all potential energy sources before attempting this installation!

1) Remove any load that is on the machine and run the platform up until it is raised halfway up the mast.

2) Above the platform, locate the tensioning bolts (item 1; one at each end of the chain). Loosen the two jamb nuts (item 2) by turning them in a counterclockwise direction. (Use a 7/16" wrench on the nut, and another 7/16" wrench to keep the chain from turning.) Loosen each until it is at the end of its respective chain tension bolt.

3) Run the platform all the way up to the top of the mast until it stops moving.

4) Again using the 7/16" wrenches, turn the tensioning nuts (item 3) at each end of the chain until you can pull the chain 3" away from the front of the mast at its midheight. Be sure to turn each nut about the same amount.

5) Lower the platform to the bottom of the mast, holding the "Lower" pushbutton for two seconds after the platform hits bottom. If the chain "jumps" ont he sprocket, raise the platform up again. Tighten one of the tensioning nuts another 1/2 turn (clockwise) and repeat the test.

6) Raise the platform back up halfway to the top of the mast and turn each of the jamb nuts until they are against the tensioning nuts; then tighten each one wrench-tight.

E N G L

I S H

PLATFORM CARRIAGE SIDE VIEW

CAUTIONS:

• Double-check that both of the holding nuts have been adequately tightened down before placing the machine back into service.

NOTES:

• The chain's tension, the tension bolts, and the adjustment nuts should all be checked monthly.

Page 8

STEEL QUICKLIFT MODEL PEL-88 & PEL-100

PARTS DRAWING FOR STEEL QUICK LIFT

MODEL PEL-88 & PEL-100

28 27

4A, 4B

6A, 6B

Page 9

MODEL PEL-88 & PEL-100

PARTS IDENTIFICATION FOR STEEL QUICK LIFT

MODEL PEL-88 & PEL-100

STEEL QUICKLIFT

ITEM NO.

1 2

3 4A 4B

5 6A 6B

10 11 12

*13

14 15 16 17 18 19 20 21 22 24 25 26 27 28 29

30 *31 *35 *37

40 *42 *44 *45

46 *47 *48 *49 *50 *51

* Not Shown in Diagram

DESCRIPTION

Deck 24"W x 19"L Screw & nylock nut, Roller w/nylock nut, 5/16"-18UNC Chain, no.35 x 127" lg (PEL-88) Chain no. 35 x 157" lg (PEL-100) Chain Connecting Link 41-1/2" pitch - 1/4 width Front Cover (left side) Front cover (right side) Screw, 1/4"-20UNC x 3/4" (Type F, HWH) Nylock nut, 3/8"-16UNC Caster w/o brake Plastic cap Caster w/Brake (3 x 1-1/2) Screw, 3/8-16 unc x 5/8 (FHSCS) Pulley bracket Chain Roller (plastic) Roller Bearing Bolt 3/8-16 unc x 1-3/4" (HHCS) Motor (Leeson) Bolt & Nylock Nut 1/4-20 unc x 1-1/4 Back Cover Sprocket 5/8" bore w/keyway & set screw Battery Battery Charger Bolt & Nylock Nut & Washer - 1/8-27 unc x 4 (HHCS) Spring Rod Bolt 1/2-13 unc x 8 Spring Rod Nut 1/2-13 unc Washer 1/2 x 1-1/2 Fender Washer 2 plated Spring Handle Grip Hand Control w/Coil Cord (optional) Bolt 3/8-16 unc x 2-1/4 (HHCS) Circuit Breaker Motor Controller Touchpad Power Inlet, 115V w/ 1-1/2" Nut Bolt Control Mt. 8-32 unc x 1 Bolts, Chain Adjusting 1/4-20 x 2 eyebolt Nuts, Chain Adjusting Bolt 1/4-20 Chain Cover Chain Cover Retaining Bolts (400 series only) Bolt (400 series only) Nut 8-32 unc Washer (400 series only) Nuts, Motor Controller 8-32 unc

ENGINEER NO.

21-013-057 n/a 20-110-008 21-042-012 21-042-013 21-042-014 21-024-013 21-024-014 n/a n/a 16-132-070 21-024-016 16-132-071 n/a 21-016-050 21-042-020 21-113-027 n/a 21-641-001 n/a 21-024-012 21-042-015 21-139-001 21-034-002 n/a n/a n/a n/a 21-146-004 15-025-006 99-522-001 n/a 21-034-006 21-156-004 21-156-002 21-034-005 n/a n/a n/a 21-524-001

n/a

PART NO.

PEL-DCK n/a PEL-RNYKNT PEL-CHN127 PEL-CHN157 PEL-CC PEL-FCLS PEL-FCRS n/a n/a PEL-CSTR PEL-PC PEL-CSTBRK n/a PEL-PLYBRK PEL-CHRLR PEL-RLRBR n/a PEL-MTR n/a PEL-BC PEL-SKT5/8 PEL-BATT PEL-BATTCHR n/a n/a n/a n/a PEL-SPG PEL-HG PEL-CNTL n/a

PEL-MTRCNTL PEL-TCHPD PEL4-PINLT n/a n/a n/a PEL-CHNCVR

n/a

QTY

4 1 1 1 1 1

2 2 2

1 4 4

1 1 2 1

1 2 1

1 1 1

E N G L

I S H

Page 10

STEEL QUICKLIFT MODEL PEL-88 & PEL-100

WARNING AVERTISSEMENT

KEEP CLEAR

WHEN IN USE

ALEJADO CUANDO SE

ESTA OPERANDO

WARNING LABEL IDENTIFICATION

For Steel Quick Lift • Model PEL-88 & PEL-100

MAKE SURE ALL WARNING LABELS ARE IN PLACE!

*Product safety signs or labels should be periodically

ADVERTENCIA

MANTENGASE

SE TENIR À

DISTANCE LORS DU

FONCTIONNEMENT

Charge unit at least every two weeks or leave plugged in when not in use.

Disconnect battery when storing unit without power for more than one month.

Cargue la unidad por lo menos cada dos semanas o enchupelo cuando no en

uso. Desconecte la batería al salvar la unidad sin carga por más de un mes.

Charger l'unité au moins deux fois par semaine ou laiser branché lorsque la batterie lorsque l'unité est rangée et ne va pas fonctionner pendant plus d'un mois.

VESTIL MANUFACTURING CORP. • Angola, IN 46703 USA Phone (260) 665-7586 • Fax (260) 665-1339 • www.vestil.com

inspected and cleaned by the product users as necessary to maintain good legibility for safe viewing distance ... ANSI 535.4 (10.21) Contact manufacturer for replacement labels.

454

DO NOT LOAD beyond rated capacity

DISTRIBUTE LOAD EVENLY

SECURE AND LOWER load before moving

KEEP CLEAR when lowering

DO NOT sit or ride on cart

READ OWNERS MANUAL before using or working on this equipment

SHUT POWER off before working on this equipment

VESTIL MANUFACTURING CORPORATION • Angola, Indiana USA • Phone (260) 665-7586 • Fax (260) 665-1339 • sales@vestil.com • www.vestil.com

WARNING

NO CARGUE más allá de la capacidad tasada

DISTRIBUYA LA CARGA UNIFORMEMENTE

ASEGURE Y DESCIENDA la carga antes de mover

MANTENGASE ALEJADO cuando descienda

NO SE SIENTE o vaya en el carro

LEA EL MANUAL DEL PROPIETARIO antes de usar o trabajar en este equipo

Apage el equipo antes de trabajar en èl

ADVERTENCIA

Charger 12V

BAT1

Cargador Baterias

BAT2

BAT1

Charger

Curicut

BAT2

Motor

Cargador

Corto

Localizacion

NE PAS CHARGER au-delà de capacité

DISTRIBUER la charge régulièrement

BIEN FIXER ET FAIRE DESCENDRE la charge avant de faire un mouvement

VOUS DEGAGER quand la charge descend

NE PAS VOUS ASSEOIR OU VOUS PROMENER sur le chariot

LIRE LE GUIDE avant d’utiliser ou de travailler sur cet équipment

COUPER L’ALIMENTATION avant de faire des travaux sur cet équipement

AVERTISSEMENT

589

PEL BATTERY CONNECTIONS

The red wire (from T1 on the motor controller) connects to one side of the circuit breaker. The other side of the circuit breaker connects to the positive (+) post (red) on BAT1.

The short jumper wire connects between the BAT1 negative (-) post (black) and BAT2 positive (+) post (red).

The unfused black wire (from T2 on the controller) connects to the negative (-) post (black) on BAT2.

The charger plugs into the quick-connect harness located on the end of the touchpad harness.

CONEXIONES DE LA BATERIA PEL

El alambre rojo (del T1 en el control del motor) se conecta a un lado del corto circuito. El otro lado del corto circuito se conecta al poste (rojo) positivo (+) en BAT1.

El alambre de salto corto se conecta entre el poste (negro) BAT1 negativo (-) y el poste (rojo) BAT2 positivo (+).

El alambre negro sin fusible (del T2 en el control) se conecta al poste (negro) negativo (-) en el BAT2.

El cargador se enchufa en el equipo de conexión rápida localizado en el extremo del equipo del telclado.

Inside

Batteries

VESTIL MANUFACTURING CORPORATION

Chargeur

Disjoncteur

2BAT

1BAT

Situa

Angola, Indiana USA

Phone (260) 665-7586 • www.vestil.com

CONNEXIONS DE BATTERIE PEL

Le fil rouge (de T1 sur le contrôleur du moteur) connecte à un côté du disjoncteur. L’autre côté du disjoncteur connecte à l’anode (borne positive) - rouge - de BAT1.

Le fil de liaison court connecte entre la cathode BAT1 (négative) - noir - et l’anode BAT2 (positive) - rouge.

Le fil noir sans fusible (de T2 sur le régulateur de charge) connecte à la borne négative (noir) de BAT2.

Le chargeur de batterie branche à la distribution électrique de la prise de courant située sur le bout de la touche à effleurement.

Revision 1003

399

Page 11

STEEL QUICKLIFT

MODEL PEL-400-57 & PEL-400-72

INSTRUCTIONS FOR ADJUSTING THE LIFTING CHAINS TENSION

FOR STEEL QUICKLIFT • MODEL PEL-400

READ ALL INSTRUCTIONS BEFORE PROCEEDING!

Only trained and qualified service personnel should work on this equipment!

Lock out all potential energy sources before attempting this installation!

1) Remove any load that is on the machine and run the platform up until it is raised halfway up the mast.

2) Above the platform, at each end of each chain, locate and turn the four holding nuts (closest to the chains; item 1) in a counterclockwise direction. (Use a 3/4" wrench on the nut, and a 1/2" wrench to keep the chain from turning.) Move the nuts as close as possible to the chains ends.

3) Run the platform all the way to the top of the mast until it stops moving.

4) Again using 3/4" and 1/2" wrenches, turn each of the four tensioning nuts (closest to the ends of the chain tensioning bolts; item 2) clockwise until you can only pull the chain 2-1/2" away from the front of the mast at its midheight. Be sure to turn each nut the same by measuring them for equal horizontal slack dimension.

5) Lower the platform to the mast, holding the "Lower" pushbutton for two seconds after the platform hits bottom. If the chains "jump" on the sprockets, tighten the tensioning nuts another 1/2 turn (clockwise) and repeat the test.

6) Raise the platform back up halfway to the top of the mast and turn each of the four holding nuts until they touch against the tensioning brackets (item A), and then tighten each one wrench-tight.

E N G L

I S H

CAUTIONS:

• Take care to maintain equal tension on both of the lifting chains.

• Double-check that all four of the holding nuts have been adequately tightened down before placing the machine back into service.

NOTES:

• The chain's tension, the tension bolts, and the adjustment nuts should all be checked monthly.

Page 12

STEEL QUICKLIFT MODEL PEL-400-57 & PEL-400-72

PARTS DRAWING FOR STEEL QUICK LIFT

MODEL PEL-400-57 & PEL-400-72

Page 13

ITEM NO.

1 2 3 4 5 6 7 8

9 10 11 12

13A 13B

14 15 16 17 18 19 20 21 22 23 24

*25

26 27 28 29

*30

32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

*50

51 52 53 54

*55 *56

57 58 59 60 61 62 63

*Not Shown in diagram

MODEL PEL-400-57 & PEL-400-72

PARTS IDENTIFICATION FOR STEEL QUICK LIFT

MODEL PEL-400-57 & PEL-400-72

DESCRIPTION

Deck, 24"W x 20"L Bolt, 10-32 x 1 Nut, 10-32 Deck, Steel Frame Roller & Bushing Pin, Roller Spring Pin, 3/16 x 1-1/8 Bolt, 3/4-10 x 2-1/2 Nut, Plain 3/4-10 Top Sprocket Cover Bolt, 1/4-20 x 1 Nylon Lock Nut, 1/4-20 Chain, #40 for PEL-400-57 Chain, #40 for PEL-400-72 S. Bolt 1/2 x 3 x 3/8-16 Spacer, 1/4 thick Idler Sprocket Spacer, 5/8 thick Nylon Lock Nut, 3/8-16 Frame Touch Pad Bolt, 1/4-20 x 1 Handle Grips, Ergo Cover, Front Right-Side Screw, Self Tapping 1/2 long Cover, Front Left-Side Power Inlet, 115V w/ 1-1/2" Nut Bolt, 8-32 x 4 Nut, 8-32 Charger Circuit Breaker Nut, 8-32 Washer #8 Screw, 8-32 x 1-3/4 Limit Switch Nut, 1/2-13 Plain Compression Spring Washer, 1/2 Bolt, 1/2-13 x 6 12 Volt Battery Gearbox Sprocket Motor, 1 Hp w/ Gearbox Nylon-Lock Nut, 3/8-16 Bolt, 3/8-16 x 1-1/4 Washer, 3/8 x 3/4 Cover Nut, 1/4-20 Elevator Bolt, 1/4-20 x 1 1/4 S. Bolt, 1/2 x 1 3/4 x 3/8-16 Nylon-Lock Nut, 3/8-16 S. Bolt, 1/2 x 2 1/2 x 3/8-16 Spacer, 3/4 Thick Nylon-Lock Nut, 3/8-16 Motor Controller Bolt, 8-32 x 1 Nylon Lock-Nut, 8-32 S. bolt, 1/2 x 2 1/2 x 3/8 - 16 Spacer, 9/16 Thick Nylon-Lock Nut, 3/8-16 Swivel Caster w/Brake Swivel Casters, No Brake Nut, 1/2-13 Lock Washer, 1/2"

ENGINEER NO.

21-013-064 24213 37015 21-513-035 21-527-003 01-112-013 64134 21-145-004 37633 21-024-029 11005 37018 21-042-017 21-042-021 26358 21-113-030 21-042-018 21-113-031 37024 n/a 21-156-002 11005 15-025-006 21-024-023 32028 21-024-024 21-034-005 27429 37012 21-034-007 21-034-004 37012 33072 27412 01-022-001 36110 21-146-005 33012 10896 21-139-002 21-042-019 21-641-002 37024 11107 33008 21-024-025 36102 22804 26353 37024 26356 21-113-033 37024 21-156-004 27402 37012 26356 21-113-032 37024 16-132-155 16-132-156 36110 33011

STEEL QUICKLIFT

QTY

1 4 4 1 4 4 4 4 8 1 2 2 2 2 1 2 6 1 1 1 1 2 2 2

1 1 4 4 1 1 2 2 2 1 3 1 1 1 2 1 1 4 4 4 1 1 2 1 1 1 2 4 1 2 1 1 1 1 2 2 4 1

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STEEL QUICKLIFT MODEL PEL-400-57 & PEL-400-72

For Steel Quick Lift • Model PEL-400-57 & PEL-400-72

WARNING LABEL IDENTIFICATION

WARNING AVERTISSEMENT

KEEP CLEAR

WHEN IN USE

ALEJADO CUANDO SE

Charge unit at least every two weeks or leave plugged in when not in use.

Disconnect battery when storing unit without power for more than one month.

MAKE SURE ALL WARNING LABELS ARE IN PLACE!

ADVERTENCIA

MANTENGASE

ESTA OPERANDO

SE TENIR À

DISTANCE LORS DU

FONCTIONNEMENT

Cargue la unidad por lo menos cada dos semanas o enchupelo cuando no en

uso. Desconecte la batería al salvar la unidad sin carga por más de un mes.

Charger l'unité au moins deux fois par semaine ou laiser branché lorsque la batterie lorsque l'unité est rangée et ne va pas fonctionner pendant plus d'un mois.

VESTIL MANUFACTURING CORP. • Angola, IN 46703 USA Phone (260) 665-7586 • Fax (260) 665-1339 • www.vestil.com

VESTIL MANUFACTURING CORPORATION • Angola, Indiana USA • Phone (260) 665-7586 • Fax (260) 665-1339 • sales@vestil.com • www.vestil.com

DO NOT LOAD beyond rated capacity

DISTRIBUTE LOAD EVENLY

SECURE AND LOWER load before moving

KEEP CLEAR when lowering

DO NOT sit or ride on cart

READ OWNERS MANUAL before using or working on this equipment

SHUT POWER off before working on this equipment

WARNING

NO CARGUE más allá de la capacidad tasada

DISTRIBUYA LA CARGA UNIFORMEMENTE

ASEGURE Y DESCIENDA la carga antes de mover

MANTENGASE ALEJADO cuando descienda

NO SE SIENTE o vaya en el carro

LEA EL MANUAL DEL PROPIETARIO antes de usar o trabajar en este equipo

Apage el equipo antes de trabajar en èl

454

ADVERTENCIA

NE PAS CHARGER au-delà de capacité

DISTRIBUER la charge régulièrement

BIEN FIXER ET FAIRE DESCENDRE la charge avant de faire un mouvement

VOUS DEGAGER quand la charge descend

NE PAS VOUS ASSEOIR OU VOUS PROMENER sur le chariot

LIRE LE GUIDE avant d’utiliser ou de travailler sur cet équipment

COUPER L’ALIMENTATION avant de faire des travaux sur cet équipement

AVERTISSEMENT

589

Inside

BAT1

Charger

Curicut

BAT2

Motor

Cargador

Corto

BAT2

Localizacion

Charger 12V

Cargador Baterias

Chargeur

Disjoncteur

Batteries

2BAT

1BAT

Situa-

VESTIL MANUFACTURING CORPORATION

Angola, Indiana USA

Phone (260) 665-7586 • www.vestil.com

PEL BATTERY CONNECTIONS

The red wire (from T1 on the motor controller) connects to one side of the circuit breaker. The other side of the circuit breaker connects to the positive (+) post (red) on BAT1.

The short jumper wire connects between the BAT1 negative (-) post (black) and BAT2 positive (+) post (red).

The unfused black wire (from T2 on the controller) connects to the negative (-) post (black) on BAT2.

The charger plugs into the quick-connect harness located on the end of the touchpad harness.

CONEXIONES DE LA BATERIA PEL

El alambre rojo (del T1 en el control del motor) se conecta a un lado del corto circuito. El otro lado del corto circuito se conecta al poste (rojo) positivo (+) en BAT1.

El alambre de salto corto se conecta entre el poste (negro) BAT1 negativo (-) y el poste (rojo) BAT2 positivo (+).

El alambre negro sin fusible (del T2 en el control) se conecta al poste (negro) negativo (-) en el BAT2.

El cargador se enchufa en el equipo de conexión rápida localizado en el extremo del equipo del telclado.

CONNEXIONS DE BATTERIE PEL

Le fil rouge (de T1 sur le contrôleur du moteur) connecte à un côté du disjoncteur. L’autre côté du disjoncteur connecte à l’anode (borne positive) - rouge - de BAT1.

Le fil de liaison court connecte entre la cathode BAT1 (négative) - noir - et l’anode BAT2 (positive) - rouge.

Le fil noir sans fusible (de T2 sur le régulateur de charge) connecte à la borne négative (noir) de BAT2.

Le chargeur de batterie branche à la distribution électrique de la prise de courant située sur le bout de la touche à effleurement.

Revision 1003

399

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LIMITED WARRANTY

ONE YEAR LIMITED WARRANTY. The manufacturer warrants for the original purchaser against defects in materials and workmanship under normal use one year after date of purchase. (Not to exceed 15 months after date of manufacture.) Any part which is determined by the manufacturer to be defective in material or workmanship and returned to the factory, shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced at our option. Labor costs for warranty repairs and/or modifications are not covered unless done at manufacturer’s facilities. Any modifications performed without written approval of the manufacturer may void warranty. This limited warranty gives purchaser specific legal rights which vary from state to state.

LIMITATION OF LIABILITY. To the extent allowable under applicable law, the manufacturer’s liability for consequential and incidental damages is expressly disclaimed. The manufacturer’s liability in any event is limited to, and shall not exceed, the purchase price paid. Misuse or modification may void warranty.

WARRANTY DISCLAIMER. Our company has made a diligent effort to illustrate and describe the products shown accurately; however, such illustrations and descriptions are for the sole purpose of identification, and do not express or imply a warranty that the products are merchantable, or fit for a particular purpose, or that the products will necessarily conform to the illustrations or descriptions.

The provisions of the warranty shall be construed and enforced in accordance with the UNIFORM COMMERCIAL CODE and laws as enacted in the State of Indiana.

DISPOSITION. Our company will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to be defective within the Limited Warranty. Warranty claims must be made in writing within said year.

SERVICE RECORD

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