Vertiv Liebert DSE Packaged Series, Liebert DSE Packaged 400, Liebert DSE Packaged 500 Installer/user Manual
Liebert®
DSE™ Packaged Solution
Installer/User Guide
400 kW to 500 kW
The information contained in this document is subject to change without notice
and may not be suitable for all applications. While every precaution has been
taken to ensure the accuracy and completeness of this document, Vertiv
assumes no responsibility and disclaims all liability for damages resulting from
use of this information or for any errors or omissions. Refer to other local
practices or building codes as applicable for the correct methods, tools, and
materials to be used in performing procedures not specifically described in this
document.
The products covered by this instruction manual are manufactured and/or sold
by Vertiv. This document is the property of Vertiv and contains confidential
and proprietary information owned by Vertiv. Any copying, use or disclosure of
it without the written permission of Vertiv is strictly prohibited.
Names of companies and products are trademarks or registered trademarks of
the respective companies. Any questions regarding usage of trademark names
should be directed to the original manufacturer.
Technical Support Site
If you encounter any installation or operational issues with your product, check the pertinent section of this
manual to see if the issue can be resolved by following outlined procedures.
Visit https://www.Vertiv.com/en-us/support/ for additional assistance.
Vertiv | DSE Packaged Solution Installer/User Guide
TABLE OF CONTENTS
1 Important Safety Instructions 1
2 Nomenclature and Components 5
2.1 Liebert DSE Packaged Solution Model Number Nomenclature 5
2.2 Component Location 7
2.3 Air Flow Configurations 8
3 Pre-installation PreparationandGuidelines 11
3.1 Storage before Installation 11
3.2 Rooftop Unit Installation Guidelines 12
3.2.1 Service Clearance for Rooftop Units 12
3.3 Planning Dimensions 13
3.4 Connections and System Setup 13
3.4.1 Electrical Connections 13
3.4.2 Evaporator Drip Pan Connection 13
3.5 Operating Conditions 15
3.5.1 Cooling 16
3.6 Unit Weights 16
4 Equipment Inspection and Handling 17
4.1 Rigging to Lift the Unit 17
5 Electrical Field Connections 21
6 Checklist for Completed Installation 29
6.1 Moving and Placing Equipment 29
6.2 Electrical Installation Checks 29
6.3 Other Installation Checks 29
6.4 BMS and Sensor Installation Checks 29
7 Initial Start-up Checks andCommissioningProcedure forWarrantyInspection 31
8 Maintenance 33
8.1 Service Access for Unit Maintenance 34
8.2 Filters 35
8.2.1 Replacing the Filters 36
8.3 Evaporator Fan Maintenance 37
8.3.1 Fan Assembly Troubleshooting 37
8.3.2 Fan Assembly Maintenance 38
8.3.3 Blower Motor Lubrication 38
8.3.4 Removing Fan Assembly 38
8.4 Electronic Expansion Valve (EEV) Maintenance 38
8.5 Compressor Maintenance 38
8.5.1 Compressor Oil 39
8.5.2 Replacement Compressors 39
8.5.3 Rotalock Valve on Digital-Scroll Compressors 39
8.5.4 Unloading Solenoids on a Digital Scroll Compressor 40
Vertiv | DSE Packaged Solution Installer/User Guide | i
8.5.5 Compressor Electrical Failure (Motor Burnout) 40
8.5.6 Replacing a Compressor with Electrical Failure (MotorBurnout) 40
8.5.7 Compressor Mechanical Failure 41
8.5.8 Replacing a Compressor with Mechanical Failure 41
8.5.9 Refrigerant Piping and Charging 42
8.5.10 Refrigerant Charge Requirements for Air Cooled Systems 42
8.5.11 Additional Oil Requirements for Scroll and Digital Scroll Compressors 43
8.5.12 Evacuation, Leak Testing, and Charging 44
8.6 General Condenser Maintenance 46
8.7 Condenser Cleaning 46
8.7.1 When to Clean the Condenser Coil 46
8.7.2 What to Use to Clean the Condenser Coil 46
8.7.3 Cleaning the Condenser Coil 46
8.7.4 Cleaning the Condenser Fan 47
8.8 Replacing the Condenser Fan 47
8.8.1 Verifing the Fan Address 54
8.9 Replacing the Premium Efficiency Control Board 55
8.9.1 Preparing to Replace the Board 55
8.9.2 Installing the Replacement Board 57
8.10 Pumped Refrigerant Economizer (PRE) 58
9 Preventive Maintenance Checklist 59
Appendices 63
Appendix A: Technical Support and Contacts 63
Appendix B: Submittal Drawings 65
Vertiv | DSE Packaged Solution Installer/User Guide | ii
1 IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important safety instructions that should be followed during the installation and maintenance of the
Liebert®DSE™ Packaged Solution. Read this manual thoroughly before attempting to install or operate this unit.
Only qualified personnel should move, install or service this equipment.
Adhere to all warnings, cautions, notices and installation, operating and safety instructions on the unit and in this manual.
Follow all installation, operation and maintenance instructions and all applicable national and local building, electrical and
plumbing codes.
WARNING! Arc flash and electric shock hazard. Open all local and remote electric power-supply disconnect
switches, verify with a voltmeter that power is Off and wear appropriate, OSHA-approved personal protective
equipment (PPE) per NFPA 70E before working within the electric control enclosure. Failure to comply can
cause serious injury or death. Customer must provide earth ground to unit, per NEC, CEC and local codes, as
applicable. Before proceeding with installation, read all instructions, verify that all the parts are included and
check the nameplate to be sure the voltage matches available utility power. The Liebert® controller does not
isolate power from the unit, even in the “Unit Off” mode. Some internal components require and receive
power even during the “Unit Off” mode of the controller. The factory-supplied disconnect switch is on the
exterior of the enclosure. The factory-supplied, optional disconnect switch is inside the unit. The line side of
this switch contains live high-voltage. The only way to ensure that there is NO voltage inside the unit is to
install and open a remote disconnect switch. Refer to unit electrical schematic. Follow all local codes.
WARNING! Risk of electric shock. Can cause equipment damage, injury or death. Open all local and remote
electric power supply disconnect switches and verify with a voltmeter that power is off before working within
any electric connection enclosures. Service and maintenance work must be performed only by properly
trained and qualified personnel and in accordance with applicable regulations and manufacturers’
specifications. Opening or removing the covers to any equipment may expose personnel to lethal voltages
within the unit even when it is apparently not operating and the input wiring is disconnected from the
electrical source.
WARNING! Risk of electric shock. Can cause serious injury or death. The Liebert® iCOM microprocessor does
not isolate power from the unit, even in the "Unit Off" mode. Some internal components require and receive
power even during the "unit off" mode of the Liebert® iCOM control. Open all local and remote electric power
disconnect switches and verify with a voltmeter that power is Off before working on any component of the
system.
WARNING! Risk of over-pressurization of the refrigeration system. Can cause explosive discharge of highpressure refrigerant, loss of refrigerant, environmental pollution, equipment damage, injury, or death. This
unit contains fluids and gases under high pressure. Use extreme caution when charging the refrigerant
system. Do not pressurize the system higher than the design pressure marked on the unit's nameplate.
1 Im portant Safety In structions
1
WARNING! Risk of pressurized doors flying open or slamming closed suddenly. Can cause serious injury. Do
not attempt to open doors while fans are running. Do not turn on fans with doors open. Before opening the
door, open all local and remote electric power supply disconnect switches, verify with a voltmeter that power
is off, and verify that all fans have stopped rotating. Do not leave unsecured objects in the fan's bay after any
maintenance operation.
WARNING! Risk of contact with flying objects. Can cause serious injury or death. Do not leave unsecured
objects or tools in the fan's bay after performing maintenance operations. Re-install all panels before starting
up this unit after maintenance is performed.
WARNING! Risk of very heavy, 250-lb (113.4-kg) fan modules dropping downward suddenly. Can cause injury
or death. Support fan modules before removing mounting hardware. Use caution to keep body parts out of
the fan modules pathway during repositioning. Only properly trained and qualified personnel should work on
this equipment.
WARNING! Risk of improper moving. Can cause equipment damage, injury or death. Use only lifting
equipment that is rated for the unit weight by an OSHA-certified rating organization. The center of gravity
varies depending on the unit size and selected options. The slings must be equally spaced on either side of
the center of gravity indicator.Use the center of gravity indicators on the unit to determine the position of the
slings. Unit weights are listed in Table 3.3 on page16, and Table 3.4 on page16
WARNING! Risk of contact with high-speed rotating fan blades. Can cause serious injury or death. Open all
local and remote electric power-supply disconnect switches, verify with a voltmeter that power is off, and
verify that all fan blades have stopped rotating before working in the unit cabinet or on the fan assembly. If
control voltage is applied, the fan motor can restart without warning after a power failure. Do not operate the
unit with any or all cabinet panels removed.
WARNING! Risk of improper wire sizing/rating and loose electrical connections. Can cause overheated wire
and electrical connection terminals resulting in smoke, fire, equipment and building damage, injury or death.
Use correctly sized copper wire only and verify that all electrical connections are tight before turning power
On. Check all electrical connections periodically and tighten as necessary.
WARNING! Risk of wiring damage, short circuits and electric shock. Can cause overheated wiring, smoke, fire,
activation of fire suppression systems and EMS personnel and equipment, building and equipment damage,
injury or death. Insert CSA certified or UL listed bushings into holes and or knockouts used to route wiring
through metal panels to protect the wire insulation from contact with sheet metal edges.
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WARNING! Risk of explosive discharge of high-pressure refrigerant. Can cause serious injury. Neutral and
service ports on the rotalock valve do not have a valve core. Front-seat the service valves and relieve
pressure from the compressor before loosening a part or a component attached to the service valve. Follow
local codes to properly reclaim refrigerant.
CAUTION: Risk of improper moving, lifting and handling. Can cause equipment damage or injury. Only
properly trained and qualified personnel should work on this equipment. Condenser fan modules weigh in
excess of 125 lbs. (56.7 kg). Use proper lifting techniques and wear appropriate, OSHA-approved PPE to avoid
injury and dropping the fan module during removal. Equipment used in handling/lifting, and/or installing the
fan assembly must meet OSHA requirements. Use handling/lifting equipment rated for the weight of the fan
assembly. Use ladders rated for the weight of the fan assembly and technicians if used during installation.
Refer to handling/lifting, and/or installation equipment operating manual for manufacturer's safety
requirements and operating procedures.
CAUTION: Risk of contact with sharp edges, splinters, and exposed fasteners. Can cause injury. Only
properly trained and qualified personnel wearing appropriate, OSHA-approved PPE should attempt to move,
lift, remove packaging from or prepare the unit for installation.
CAUTION: Risk of low-hanging panels. Can cause injury or equipment damage. Wear appropriate, OSHAapproved PPE when entering and working within the enclosure.
CAUTION: Risk of exposure to harmful noise levels. Can cause hearing injury or loss. Depending on the
installation and operating conditions, a sound pressure level greater than 70dB(A) may arise. Take
appropriate technical safety measures. Operating personnel must wear appropriate, OSHA-approved PPE
and observe all appropriate hearing-protection safety requirements.
1 Im portant Safety In structions
3
NOTICE
NOTICE
NOTICE
Risk of improper power-supply connection. Can cause equipment damage and loss of warranty coverage.
Prior to connecting any equipment to a main or alternate power source (for example: back-up generator
systems) for start-up, commissioning, testing, or normal operation, ensure that these sources are correctly
adjusted to the nameplate voltage and frequency of all equipment to be connected. In general, power-source
voltages should be stabilized and regulated to within ±10% of the load nameplate nominal voltage. Also, ensure
that no three-phase sources are single-phased at any time.
Risk of oil contamination with water. Can cause equipment damage.
Liebert®DSE Packaged Solution systems require the use of POE (polyolester) oil. POE oil absorbs water at a
much faster rate when exposed to air than previously used oils. Because water is the enemy of a reliable
refrigeration system, extreme care must be used when opening systems during service. If water is absorbed
into the POE oil, it will not be easily removed and will not be removed through the normal evacuation process. If
the oil is too wet, it may require an oil change. POE oils also have a property that makes them act as a solvent
in a refrigeration system. Maintaining system cleanliness is extremely important because the oil will tend to
bring any foreign matter back to the compressor.
Risk of improper operation in high-humidity conditions. Can cause unit damage and water carryover.
The Liebert®DSE Packaged Solution operations only as a sensible cooling unit and does not provide
dehumidification.
NOTE: The Liebert®cooling unit has a factory installed high pressure safety switch in the high side refrigerant
circuit.
Agency Listed
Standard 60-Hz units are CSA Certified to the harmonized U.S. and Canadian product safety standard CSA C22.2 No
236/UL 1995 for “Heating and Cooling Equipment” and are marked with the CSA c-us logo.
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2 NOMENCLATURE AND COMPONENTS
This section describes the configuration number for Liebert® DSE Packaged Solution 400 kW/500 kW unit and components.
2.1 Liebert DSE Packaged Solution Model Number Nomenclature
The following tables describe each digit of the 40-digit Liebert® DSE™ Packaged Solution.
Table 2.1 DSE 400 kW/500 kW Packaged Solution Configuration Number Digits 1 to 10 Example
DSE 400 kW/500 kW Packaged S olutionConfiguration Number Digits 1 to 10 Example
1 2 3 4 5 6 7 8 9 10
D P 4 0 0 T P 2 A T
Table 2.2 DSE 400 kW/500 kW Packaged Solution Configuration Number Digits 11 to 36 Example
DSE 400 kW/500 kW Packaged S olutionConfiguration Number Digits 11 to 36 Example
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25–36
0 H 0 8 1 6 L 0 U 0 P A A P —
DSE 400 kW/500 kW Packaged Solution Configu ration Numb er 37 to 40 Example
37 38 39 40
— — — —
Table 2.3 DSE Packaged Solution Model Number Digit Definitions
Digit Description
Digits 1 a nd 2 = Product Family
DP = Liebert® DSE Packaged Solution
Digit3to5 = Cooling Capacity, kW
400 = Nominal sensible c apacity, 400-kW
500 = Nominal sensible capacity, 500-kW
Digit6 = Air Discharge
F = Perimeter, front inlet/frontsupply
R = Roof-top, bottom inlet/bottom supply
B = Roof-top draw-thru, bottom inlet/bottom supply
Digit7 = System Type
P = Air-cooled, Econ-O-Phase
2 N omenclature an d Components
5
Table 2.3 DSE Packaged Solution Model Number Digit Definitions (continued)
Digit Description
Digit8 = Air-flow (Fan Type)
2 = Direct-drive plenumfans and VFD (standard air flow)
Digit9 = Power Supply
A = 460V - 3ph - 60Hz
Digit10 = Cooling System
T = Tandem with digital scroll, R-410A
Digit11 = Humidifier
0 = None
Digit12 = Display
2 = iCOM (High Definition)
Digit13 = Options
0 = None
A = Supply-air isolating gravity damper
Digit14 = Air Filter
8 = MERV 8, 4-in.
9 = MERV 11 , 4-in.
1
Digit15 = Coil Option
1 = Non-coated evaporator coil, non-coated condenser coil
Digit16 = Enclosure Option
6 = Liebert® standard pebble-gray color
Digit17 = High-voltage option
L = Locking disconnect
6 = Locking disconnect + ATS
Digit18 = Option pac kages
0 = None
L = Low-voltage terminal package
Digit19 = Monitoring Cards
B = Base Comms and Connectivity
Digit20 = Sensors
0 = None
A = Compressorhigh-temp
Digit21 = Packaging
P = Domestic
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Table 2.3 DSE Packaged Solution Model Number Digit Definitions (continued)
Digit Description
Digit22 = Controls Power
0 = Controlspower from main input feed
A = Separate, 120-V feed from UPS
S = Quick Start and Capacitive Buffer
Digit23 = EconoPhase
A = Standard capacity
Digit24 = Packa ging
P = Domestic
Digit25 to 36 = Placeholder
Digit37 to 40 = Factory configuration number
1. For damper:If Digit 6 = F, the damper is on front supply. Damper is not available if Digit 6 = R or B .
2. For controls power: if Digit 22 = 0, there is no power buffer.
2
2.2 Component Location
The unit component locations are described in the submittal documents included in the Submittal Drawings on page65.
The following table lists the relevant documents by number and title.
Table 2.4 Component Location Drawings
Docu ment Number Title
DPN004155 Component Location, Perimeter Unit
DPN004190 Component Location, Roof-top Unit
DPN004592 Component Location, Roof-top Draw-through Unit
2 N omenclature an d Components
7
2.3 Air Flow Configurations
Figure 2.1 Perimeter Unit Air Flow Configuration
Item Description
1 Return air from data c enter
2 Supply air to data center
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Figure 2.2 Rooftop Unit Air Flow Configuration
Item Description
1 Return air from data c enter
2 Supply air to data center
2 N omenclature an d Components
9
Figure 2.3 Rooftop Unit Draw Through Air Flow Configuration
Item Description
1 Return air from data c enter
2 Supply air to data center
Table 2.5 Air Flow Configuration Drawings
Document N umber Title
DPN004598 Airflow Schematic, Perimeter Unit
DPN004190 Component Location, Rooftop Unit
DPN004592 Component Location, Rooftop Draw Through Unit
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3 PRE-INSTALLATION PREPARATIONANDGUIDELINES
3.1 Storage before Installation
If storing the unit for long periods before installation:
• Remove the packaging from the unit, and allow proper clearance around the unit to perform periodic
inspections and maintenance.
• Inspect the unit periodically for condensation inside the unit or other signs of other effects of the storage
environment.
• Rotate the fans and motor shaft by hand periodically for several revolutions. Look for signs of lubrication
problem or obstructions.
• If storing at low temperatures trapped moisture can collect on walls and electrical components. We
recommend routine inspections and, if needed, install electric heaters to prevent condensation.
NOTE: Before installing unit, determine whether any building alterations are required to run wiring and duct work.
Follow all unit dimensional drawings and refer to the submittal engineering dimensional drawings of individual units
for proper clearances.
Refer to Table 2.3 on page5, and submittal drawings to determine the type of system being installed and anticipate
building alterations and duct work needed.
The unit and anchor dimensions are described in the submittal documents included in the Submittal Drawings on page65.
• Verify that mounting surface/roof top is level, solid and sufficient to support the unit. See Table 3.3 on
page16, and Table 3.4 on page16, for unit weights.
• Verify that the support structure for the unit (concrete or other type) has a flat, regular surface and is adequate
to support the unit operating weight.
• Verify that adequate water-control/drain system is in place. If connecting the drip-pan clean-out line, refer to
the appropriate submittal document in Table 3.1 on page13, for the clean-out line location and port size.
• Verify that the high-voltage electric-supply lines are adequately sized based on the electrical specification on
the unit's name plate and meet local code.
• Verify that the utility electric-supply lines (lights and outlet) are adequately sized and meet local code.
• Verify that all control and communication wiring are properly routed to the unit control panel and meet local
code.
• Confirm that the conditioned space has a proper envelope and vapor barrier.
• Handle outside air and humidity control externally to the Liebert® DSE™ Packaged Solution unit. The DSE™
Packaged Solution does not control humidity and is not intended to handle outside air.
• Allow at least the minimum recommended clearances for maintenance and service. See the appropriate
submittal documents for dimensions in Submittal Drawings on page65
• Ensure that there is no obstruction when installing duct work connections and transitions to minimize friction
losses and turbulence.
• Verify that all duct joints are sealed to prevent air leakage or water penetration.
• If unit is installed but will not be commissioned for a long period, operate the fans or install electric heaters to
prevent internal condensation. Refer to Storage before Installation above, and follow the guidelines until
commissioned.
3 Pre-install ation PreparationandG uidelines
11
3.2 Rooftop Unit Installation Guidelines
The rooftop units must be supported by an appropriately designed curb. A curb is the interface between the building and
the rooftop unit. It supports the weight of the roof-top unit by transferring the load onto the roof's structural members,
streamlines duct-work connections, and provides the weatherproof seal to the roof.
• A structural engineer must verify that the roof has adequate strength and ability to support loads from the
weight of the unit, curb, snow, wind and seismic events.
• The curb and any cribbing must be designed and certified by a qualified engineer to support the anchoring
loads of the unit and provide for a leak free design. Sealing of the curb to the roof is the responsibility of the
qualified engineer or architect to design and qualified contractor to execute.
• The roof curb should be installed by qualified personnel. Improper installation or faulty construction can result
in water or air leaks ori in structural failure and collapse.
• The roof curb mounting surface must be square and level prior to setting equipment.
• The installer must ensure that any appropriate sealing material is applied between the unit and the curb to
provide water- and air-tight connections in accordance with the design of the curb.
• Sealing materials cannot interfere with the anchoring connection surface of the roof-top unit, or the unit may not
be able to withstand its rated seismic or wind capacities. Vibration isolators should not be used without the
express consent of Vertiv engineering.
• Any flashing from the rooftop unit to the curb is the responsibility of the installing contractors.
• Any water ingress through any penetrations from flashing or other connections to the roof-top unit are the
responsibility of the installing contractor to remedy.
3.2.1 Service Clearance for Rooftop Units
Allow for recommended service clearances around the unit per appropriate submittal drawing for your unit, listed in Table
3.1 on the facing page. Provide a roof walkway along the sides of the unit for service and access to controls and
components. Contact your Vertiv sales representative for service requirements that are less than those recommended .
Applications in geographic areas subjected to seismic or hurricane conditions must meet code requirements for fastening
the unit to the curb and the curb to the building structure.
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3.3 Planning Dimensions
The unit and anchor dimensions are described in the submittal documents included in the Submittal Drawings on page65
The following table lists the relevant documents by number and title.
Table 3.1 Dimension Planning Drawings
Docu ment Number Title
DPN004465 Equipment Floor Plan Layout for Perimeter and Rooftop Units
DPN004653 Equipment Floor-Plan Layout for Rooftop Draw Through Units
Perimeter Units
DPN004148 Cabinet and Anchor Dimensional Data
DPN004326 Drip Pan Clean Out Access and Location
Rooftop Units
DPN004188 Cabinet and Anchor Dimensional Data
DPN004593 Cabinet and Anchor Dimensional Data, Draw Through Units
DPN004651 Condensate Drain Access and Location
3.4 Connections and System Setup
3.4.1 Electrical Connections
• Three-phase electrical service is required for all models. Electrical service must conform to national and local
electrical codes. See Electrical Field Connections on page21, for the details.
• Plan the routing of wiring and duct work to the unit. Refer to the appropriate electrical connection drawings for
your system in Submittal Drawings on page65.
3.4.2 Evaporator Drip Pan Connection
Connect the evaporator clean-out line to an adequate water-drain system. See Figure 3.1 on the next page, or Figure 3.2
on page15, for the connection on the unit. Observe the following requirements when installing and routing the clean out line:
• Insulate the line with heat trace so it will not freeze.
• The line must be the full size of the drain connection. The connection port is 1 in. pipe with CPVC 1 in. FPT
fitting.
• Slope the drain line continuously away from the unit, and pitch the drain line toward the drain.
• The line must be made of a material that is suitable for draining water and be rigid enough that it does not sag
between supports, which creates unintentional traps.
• The drain line must comply with all applicable codes.
3 Pre-install ation PreparationandG uidelines
13
Figure 3.1 Drip Pan Clean Out Line Location on Perimeter and Rooftop Units
Item Description
1 Water drain connection for evaporator drippan. Accessed by removing the floor panel a bove it. (Next to the compressor com partment).
2 Location of the drip-pan clean-out line in the perimeter unit.
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Figure 3.2 Drip Pan Clean Out Line Location on Draw-Through Rooftop Units
D
Item Description
1 Rear of unit
2 Left side view of unit
3 Location of the drip-pan clean-out line on rooftop unit.
3.5 Operating Conditions
The Liebert® DSE™ Packaged Solution must supply air to a conditioned space within the operating envelope that ASHRAE
recommends for data centers. Operating the DSE™ Packaged Solution outside of this envelope can decrease equipment
reliability. Refer to ASHRAE’s publication, “Thermal Guidelines for Data Processing Environments.”
3 Pre-install ation PreparationandG uidelines
15
3.5.1 Cooling
Table 3.2 below, provides the recommended maximum and minimum return-air temperature and dew-point conditions for
the DSE Packaged Solution Applications.
Table 3.2 Application Envelope for DP400/500
Control Settings
Maximum Return Air Temperature 105°F (40°C) 105°F (40°C) 105°F (40°C)
Minimum return-air temperature 85°F (29°C) 95°F (35°C) * 95°F (35°C)*
Maximum dew point 59°F (15°C) 52°F (11 °C) 52°F (11°C)
Maximum Supply-Air Setpoint 80°F (27°C) 80°F (27°C) * 80°F (27°C) *
Minimum Supply Air ControlSetpoint 68°F (20°C) 7 0°F (21°C) 75°F (24°C)
*Note: DP500 minimum air-side temperature differential at full load is 25°F (14°C)
DP400F
DP400R
DP400B
DP500F
DP500B
DP500R
Operating outside this envelope can decrease equipment reliability.
NOTE: When running above 77°F (25°C) supply-air temperature, the superheat readings on the refrigeration circuits
may be higher than 13°F(7.2°C). The EEVs will run out of stroke and limit mass flow, which will result in higher than
normal superheat.
3.6 Unit Weights
Table 3.3 DSE400 Unit Weights
Model Weight, lb (kg)
Perimeter 23,500 (10,659)
Rooftop 25, 500 (11, 567)
Rooftop Draw Through 25,500 (11, 567)
Table 3.4 DSE500 Unit Weights
Model Weight, lb (kg)
Perimeter 224,000 (10,886)
Rooftop 26,000 (11, 793)
Rooftop Draw Through 26,000 (11,793)
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4 EQUIPMENT INSPECTION AND HANDLING
SAFETY INFORMATION
WARNING! Risk of improper moving. Can cause equipment damage, injury or death. Use only lifting
equipment that is rated for the unit weight by an OSHA-certified rating organization. The center of gravity
varies depending on the unit size and selected options. The slings must be equally spaced on either side of
the center of gravity indicator. Use the center of gravity indicators on the unit to determine the position of the
slings. Unit weights are listed in Table 3.3 on page16 and Table 3.4 on page16.
CAUTION: Risk of contact with sharp edges, splinters, and exposed fasteners. Can cause injury. Only
properly trained and qualified personnel wearing appropriate, OSHA-approved PPE should attempt to move,
lift, remove packaging from or prepare the unit for installation.
• Carefully inspect all items for visible or concealed damage.
• Report damage immediately to the carrier and file a damage claim with a copy sent to Vertiv or to your sales
representative.
Equipment Recommended for Handling the Unit:
• Lift beam
• Slings
• Spreader bars
• Shims and blocks
4.1 Rigging to Lift the Unit
Depending on whether you have a perimeter or roof-top configuration, see Figure 4.1 on the next page, or Figure 4.2 on
page19, for the location of the lifting lugs on the unit and for the use of spreader bars and shimmed blocks to prevent
damage to the unit.
• Unit must remain level when lifted to prevent damage to internal equipment.
• Do not place unit directly on the ground. If the unit must be set down, use shims or blocks for leveling and to
keep unit off the ground.
Before lifting or moving, clear the area of all unnecessary personnel. Clear the area of any debris and unrelated tools or
foreign objects.
4 Equipm ent Ins pection and Han dlin g
17
Figure 4.1 Lugs to Attach Rigging to a Perimeter Unit Configuration
Item Description
1 Lugsto attach rigging. Typical both sides.
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Figure 4.2 Lugs to Attach Rigging to a Rooftop Unit Configuration
Item Description
1 Lugsto attach rigging. Typical both sides.
4 Equipm ent Ins pection and Han dlin g
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5 ELECTRICAL FIELD CONNECTIONS
Three-phase electrical service is required for all models. Electrical service must conform to national and local electrical
codes. Refer to equipment nameplate regarding wire size and circuit protection requirements. Refer to the appropriate
submittal drawing, listed in Table 5.1 on the next page, for electrical service entrances into unit
A manual electrical disconnect switch should be installed in accordance with local codes and distribution system. Consult
local codes for external disconnect requirements.
WARNING! Arc flash and electric shock hazard. Open all local and remote electric power-supply disconnect
switches, verify with a voltmeter that power is Off and wear appropriate, OSHA-approved personal protective
equipment (PPE) per NFPA 70E before working within the electric control enclosure. Failure to comply can
cause serious injury or death. Customer must provide earth ground to unit, per NEC, CEC and local codes, as
applicable. Before proceeding with installation, read all instructions, verify that all the parts are included and
check the nameplate to be sure the voltage matches available utility power. The Liebert® controller does not
isolate power from the unit, even in the “Unit Off” mode. Some internal components require and receive
power even during the “Unit Off” mode of the controller. The factory-supplied disconnect switch is on the
exterior of the enclosure. The factory-supplied, optional disconnect switch is inside the unit. The line side of
this switch contains live high-voltage. The only way to ensure that there is NO voltage inside the unit is to
install and open a remote disconnect switch. Refer to unit electrical schematic. Follow all local codes.
WARNING! Risk of electric shock. Can cause equipment damage, injury or death. Open all local and remote
electric power supply disconnect switches and verify with a voltmeter that power is off before working within
any electric connection enclosures. Service and maintenance work must be performed only by properly
trained and qualified personnel and in accordance with applicable regulations and manufacturers’
specifications. Opening or removing the covers to any equipment may expose personnel to lethal voltages
within the unit even when it is apparently not operating and the input wiring is disconnected from the
electrical source.
5 El ectrical Field Connections
WARNING! Risk of improper wire sizing/rating and loose electrical connections. Can cause overheated wire
and electrical connection terminals resulting in smoke, fire, equipment and building damage, injury or death.
Use correctly sized copper wire only and verify that all electrical connections are tight before turning power
On. Check all electrical connections periodically and tighten as necessary.
WARNING! Risk of wiring damage, short circuits and electric shock. Can cause overheated wiring, smoke, fire,
activation of fire suppression systems and EMS personnel and equipment, building and equipment damage,
injury or death. Insert CSA certified or UL listed bushings into holes and or knockouts used to route wiring
through metal panels to protect the wire insulation from contact with sheet metal edges.
21
NOTICE
Risk of improper power-supply connection. Can cause equipment damage and loss of warranty coverage.
Prior to connecting any equipment to a main or alternate power source (for example: back-up generator
systems) for start-up, commissioning, testing, or normal operation, ensure that these sources are correctly
adjusted to the nameplate voltage and frequency of all equipment to be connected. In general, power-source
voltages should be stabilized and regulated to within ±10% of the load nameplate nominal voltage. Also, ensure
that no three-phase sources are single-phased at any time.
See transformer label for primary tap connections. Installer will need to change transformer primary taps if
applied unit voltage is other than pre-wired tap voltage.
NOTICE
Risk of improper electrical connection of three-phase input power. Can cause backward compressor rotation
and unit damage. Service technicians should use a gauge set on the system during the initial start up to verify
that the three-phase power is connected properly. Three-phase power must be connected to the unit line
voltage terminals in the proper sequence so that the compressors rotate in the proper direction. Incoming
power must be properly phased to prevent compressors from running backward. We recommend checking the
unit’s phasing with proper instrumentation to ensure that power connections were made correctly. We also
recommend verifying discharge and suction pressures during start up to ensure that the compressors are
running in the correct direction.
NOTE: Use water-tight fittings for all electrical connections. Failure to do so risks damage to the outdoor unit.
The unit requires two separate power-supply connections:
• A 3-phase, 460V power supply to the DSE™ Packaged Solution unit electrical enclosure or ATS.
• A separate 120V power feed to the utility box (for light switches and convenience outlet).
• An optional, separate 120V power feed from a field-supplied UPS to the DSE™ Packaged Solution-unit lowvoltage controls, which are located in the main electrical panel.
The electrical connections are described in the submittal documents included in the Submittal Drawings on page65.
Low voltage connections are detailed in
• Figure 5.1 on the facing page
• Figure 5.2 on page24
• Figure 5.3 on page25
• Figure 5.4 on page26
• Figure 5.5 on page27
The following table lists the relevant documents by number and title.
Table 5.1 Electrical Field Connection Drawings
Docu ment Number Title
DPN004960 Electrical Connections
DPN005099 Service Door Access 400/500 kW P erimeter Unit
DPN005051 Service Door Access 400/500 kW Draw Through Rooftop Unit
22
Vertiv | D SE Packaged Solution Inst aller/User G uide
Figure 5.1 Low Voltage BMS Wiring to Unit in Main Electrical Enclosure
Item Description
1 Low voltage BMS wiringto unit
5 El ectrical Field Connections
23
Figure 5.2 Location of iCOM Master Board and iCOM Slave Board
Item Description
1 iCOM master control board
2 iCOM slave control board
24
Vertiv | D SE Packaged Solution Inst aller/User G uide
Figure 5.3 Low Voltage iCOM/vNSA Switch Wiring to Unit in Main Electrical Enclosure
Item Description
1 Location of the connection for CAT5 cable from Liebert® VNSAICOM8 network switch.
5 El ectrical Field Connections
25
Figure 5.4 120V UPS Power Feed Connection for Low Voltage Controls in Main Electrical Enclosure
Item Description
1 Location of the connection for the power feed from the optional 120-V UPS
26
Vertiv | D SE Packaged Solution Inst aller/User G uide
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