Veris H704-42H, H704-42E, H704-42/1, H704-42/1H, H704-42/1E Installation Manual

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POWER MONITORING
NOTICE
DANGER
INSTALLATION GUIDE
H704-42(H)(E), H704-42/1(H)(E)
Branch Current Monitor
Installer's Specifications
General:
Operating Temp. Range 0° to 60°C (32° to 140°F) (<95% RH, non-condensing) Storage Temp. Range -40° to 70°C (-4 0° to 158°F) Control (Mains) Power Source 120 VAC L-N, 50/60 Hz (208/230 VAC for H704-42/1(E)) (+10/-25%) Input current < 75 mA Primary Fusing 250 VAC/100 mA, (T) 5 x 20 mm, (if equipped) Littelfuse 218 series or equivalent Altitude of Operation 3 km max.
Measured Current Inputs:
Number of Channels 42 Frequency 50/60 Hz Sample Frequency 1280 Hz Update Rate 1.2 sec Accuracy ±2% from 5 A to 50 A * Overload Capability Tested to 10,000 A single-cycle Connection to Conductor Solid-core toroid Measured Currents Current range 0-50 A (max. conductor si ze is AWG#6 THHN) Measured Currents, H version Current range 0-100 A (max. conduc tor size is AWG#2 THHN)
Network Communications:
Typ e Modbus RTU Connection DIP switch-selectable 2-wire or 4-wire Address DIP switch-selectable address 1 to 247 Baud Rate DIP switch-selectable 2400, 4800, 9600, 19200 Parity DIP switch-selectable NONE, ODD, EVEN Communication Format 8-data-bits, 1-start-bi t, 1-stop-bit Termination 5-position depluggable connector (TX+ TX- SHIELD TX+/RX+ TX-/RX-)
Defaults:
Warning Register 60% of current sensor max. (configurable) Alarm Register 70% of current sensor max. (configurable) Breaker Size Register 20 A
MODEL # CT SPACING
H704-42(H)(E) ¾" on center
H704-42/1(H)(E) 1" on center
For a 400A Panel, order the H704-42Y55
* In case of a current fault above 60A (120 for the H version), all adjacent channels will re port higher than actua l readings. To prevent this from causing over-current warnings and alarms, configure the warning an d alarm delays for a longer time period than the resp onse time of the br eak er.
quick install
1. Disconnect and lock out power.
2. Mount current sensor strips adjacent to breaker terminations.
3. Verify that serial numbers on CT and board match.
4. Mount board onto electrical/fire enclosure.
5. Connect CTs and wire the board.
6. Reconnect power.
7. Configure communication and addressing parameters.
Note: Data acquisition board and CT strips are calibrated as a set. Match the serial
numbered parts together.
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H704
6 4 2
12
10 8 18
16
14
24
22
20
30
28
26
36
34
32
42
40
38
10
11
INSTALLATION GUIDE
operation
The H704-42 Branch Current Monitor is a current sensing device designed to monitor all 42 poles of a panel board. Designed for critical load monitoring such as Co-location Data Centers and lighting panels, the H704-42 provides important branch circuit amperage and capacit y information. By reporting current levels and initiating capacity warnings and alarms, the H704-42 allows the management of power and eliminates open circuits caused by overloaded breakers.
The H704-42 consists of a Data Acquisition Board and two 21-unit current sensor strips. The strips are mounted on each side of the panel board along the termination points of each breaker. The conductor passes through the appropriate current sensor before terminating at the breaker. Each strip transmits the current data to the Data Acquisition Board through snap on ribbon cable. An optional hardware kit is available for mounting the H704-42.
Data is transmitted using an RS485 Modbus protocol. Each Data Acquisition Board is addressed on the modbus daisy chain network.
Setup is made easy with a PC based configuration tool which allows for global or individual selection of breaker size, warning levels, and alarm levels.
*For 208/230VAC Power Connection versio n, order H704-42(H)(E)/H704-42/1(H)(E)
dimensions
Circuit Board and Mounti ng Bracket
product diagram
12
13
1. RS 485 2 or 4-Wire Connection: Daisy chain multiple H704-42's using a 2-wire or 4-wire modbus network.
2. Optical Communications Isolation: Optical isolators are used to separate 120 VAC portions of the circuit from the RS485 network.
3. Alive LED: Flashes once per second to indicate correct operation. If steadily lit or out, indicates internal failure.
4. 50-Pin Ribbon Cable Connec tors (Data Acquisition Board): 18-inch (457 mm) ribbon cables are provided standard** for easy snap connection of current sensor strips to this point of the Data Acquisition Board.
5. Control (Mains) Power Connection*: Easy 2-wire 120 VAC line to neutral 50/60 Hz.
6. 250VAC 100mA Time Delay Fuse: Fused power connection for circuit protec tion.
7. Power Transformers: Linear power supply for reliability and low noise
8. Baud Rate & Parity Selection Switches: Field selectable RS-485 serial interface control.
9. Modbus Address Dip Switches: Each Modbus device must have a unique address. These switches must be set to assign an individual address before the device is connected to the network.
10. TX LED: Indicates successful transmission of information over the Modbus network.
11. RX LED: Indicates data received on the Modbus network
12. Current Sensors: Each current sensor is capable of monitoring conductors carrying up to a maximum of 50 amps. Maximum wire size capacity is #6 AWG THHN. H version can monitor up to 100 amps with a maximum wire size capacity of #2 AWG THHN
13. 50 Pin Ribbon Cable Connectors (CT Strips): 18" ribbon cables are provided standard** for easy snap connection of Data Acquisition Board strips to this point of the current sensor strips
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*For 208/230VAC Power Connection versio n, order catalog number H704-42/H704-42/1E.
**Additional sizes are available for sa le.
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H704
11.375"
(289 mm)
1.12"
(28 mm)
5.75"
(146 mm)
Data Acquisition Board
Mounting Bracket
Data Acquisition Board
19.5
495
1.0
25
0.75
19
Side View
1.3
33
0.4 opening
10.16
0.75 on center
19
1.2
31
20.31
515
“Right” strip shown
19.5"
(241 mm)
0.75 " o n ce nter (19 mm)
0.35" open ing (9 mm )
1.0" (26 mm)
24.0"
1.0"
INSTALLATION GUIDE
safety
UL listed under standard 508 as an "open type device." Installation categor y: CAT II or CAT III Critical components evaluated to UL 1950.
The H704 Series must be installed in as appropriate electrical and fire enclosure per local regulations. For use in a Pollution Degree 2 or better environment only.
A Pollution Degree 2 environment must control conductive pollution and the possibility of condensation or high humidity. Consideration must be given to the enclosure, the correct use of ventilation, thermal properties of the equipment and the relationship with the environment.
This symbol indicates an electrical shock hazard exists.
Documentation must be consulted where this symbol is used
on the product.
installation
1. Inspect the Mounting Bracket Kit. The acquisition and interconnection boards are mounted to the bracket at the factory.
50A Solid-Core CT Strips
H704 -42
H704 -42/1
100A Solid-Core CT Strip
H704 -42(H)
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installation, cont.
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H704
INSTALLATION GUIDE
2. Disconnect power to the electrical panel and lock it out. Connect 2-wire 120 VAC* power to power terminals. (see Product Diagram for location) Observe polarity.
3. Current Sensor Strip Installation: Locate panel board screws which are 16.50” (420 mm) apart and allow the current sensors to line up directly with breaker terminations. Loosen these two screws sufficiently for the brackets (1 & 2) to slip under screws. Do not remove screws completely. Slide the current sensor strip mounting bracket under these loosened screws. Be sure to face the inside of the bracket toward the breakers. Tighten screws. Repeat for the other side of the panel board.
4. Check that CT serial numbers and meter serial numbers match. Meter and CT sold as set with accuracy calibrated as a set.
5. Acquisition Board Installation: Find screw holes under panel board in side of PDU chassis or panel. Attach Data Acquisition Board bracket using screws and bolts provided.
6. Pass power wiring through appropriate CT's observing local code for bending radius. Current sensors accommodate for #6 THNN sized conductor. (max. diameter 0.35”/9 mm). Use insulated wire only.
* For 208/230VAC Power Connection version, order H704-42E/H704-42/IE
16.5 0” distan ce between bracket screws
Mounted Data Acquisition Board
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H704
Master (Network Display)
Slave (H663 series)
TX+
SHLD
TX+
RX+
TX–
RX –
TX–
TX+
SHLD
TX+
RX+
TX–
RX –
TX–
SHIELD
SHIELD
Master or Slave
TX+
SHLD
TX+
RX+
TX–
RX –
TX–
SHIELD
SHIELD
wiring
Power must be disconnec ted and locked out before making any wiring connections.
1. Connect 2-wire or 4-wire Modbus RS485 daisy chain network.
2-Wi re
INSTALLATION GUIDE
4-Wire
NOTES
A. The Modbus cable should be mechanically secured where it enters the
electrical panel.
B. All Modbus devices should be connected together in a daisy-chain fashion,
and properly terminated.
C. The Modbus cable should be shielded twisted pair wire such as Belden
1120A. The cable must be voltage rated for the installation.
WARNING: After wiring the Modbus cable, remove all scraps of wire or foil shield from the electrical panel. This could be DANGEROUS if wire scraps come into contact with high voltage conductors!
2. Use the Software Configuration Tool to set up breaker size, warning levels, and alarm levels. This tool is available online at http://www.veris.com/modbus.asp
3. Reconnect power.
Disconnect and lock out power source before making any connec tions. Connect 2-wire 120 VAC power to power terminals. See Product Diagram section for location. Observe polarity.
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configuration
1
1248163264 128
O N
1
1 X X X X X X
2 On Off
3
Off On Off On
4
Off Off On On
567
X X X X X X
8 X X X X X X
2400 Baud
4800 Baud
9600 Baud
19200 Baud
2 wire
4 wire
Wiring, Baud Rate, Parity
Wiring
None
Even
Odd
Off
Off
On
Off
On
Off
ParityBaud Rate
DESIRED RESULT
Switch #
Baud Rate and Parity Switch Setttings
40
1. Communications Configuration: Communications parameters for the H704 series are field selectable for your convenience. Please see Produc t Diagram section for selector location. The following parameters are configurable:
Parity On or Off• Parity: Odd or even• Wiring: Two or four• Baud Rate: 2400, 4800, 9600 or 19200•
H704
The values of each dip switch are as follows:
INSTALLATION GUIDE
Example: 2-wire 9600 Baud No Parit y (Default Only)
2. Address Configuration: Each Modbus device on a single network must have a unique address. The switch block must be set to assign a unique address before the device is connected to the Modbus RS485 network. If an address is selected which conflicts with another device, neither device will be able to communicate.
H704 series can be addressed as any whole number between and including 1-247.
Each unit is equipped with a set of 8 dip switches for addressing. See below.
=
LSB MSB
or
=
1=1 2=2 3=4 4=8 5=1 6 6=32 7=6 4 8 =128
To determine an address you simply add the values of any switch that is on.
For example:
Switch number 4 has an ON Value of 8 and switch number 6 has an ON Value of 32. (8+32 = 40)
See the Communications Setup section for a pictorial listing of the first 63 switch positions.
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VALUE
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communications setup
DO NOT
USE ZERO
12345678 910
11 12 13 14 15 16 17 18 19 20 21
22 23 24 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 41 42 43
44 45 46 47 48 49 50 51 52 53 54
55 56 57 58 59 60 61 62 63
H704
INSTALLATION GUIDE
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service
Changing the Fuse
1. Disconnect and lock out power to panel.
2. Disconnect and lock out 120V Control (Mains) Power Source to Data Acquisition Board.
3. Remove old fuse.
4. Replace with new fuse, Littelfuse 218 series or equivalent.
5. Reconnect 120V to Data Acquisition Board.
6. Reconnect power to panel.
7. Check “Alive” LED for proper function (See Product Diagram section for location).
accessories
CBL008 — Cable, Ribbon, 18 in (457 mm), BCM
CBL016 — Cable, Ribbon, 48 in (1219 mm), BCM
CBL017 — Cable, Ribbon, 60 in (1524 mm), BCM
CBL018 — Cable, Ribbon, 72 in (1829 mm), BCM
CBL019 — Cable, Ribbon, 97 in (2464 mm), BCM
CBL020 — Cable, Ribbon, 120 in (3048 mm), BCM
CBL021 — Cable, Ribbon, 240 in (6096 mm), BCM
H704
INSTALLATION GUIDE
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