The Badger® Data Industrial® Series 3000 Flow Monitor
is an economical, full featured, digital ow monitor.
The two line x 16 character alphanumeric display can be
congured by the user to display ow rate and ow total.
The panel meter has a NEMA 4X rated front panel and
conforms to DIN Standard dimensions, 96 mm X 96 mm,
for meter sizes and panel cutouts. An optional NEMA 4
wall mount is also available.
The Series 3000 accepts pulse, sine wave, or linear
analog input signals. Like all Data Industrial ow monitors, the Series 3000 may be eld calibrated by the user.
For Data Industrial sensors “K” and “offset” numbers are
entered, while other pulse or frequency output sensors
may use a “K” factor only. Analog inputs are fully programmable for slope and intercept.
Programming is menu driven. All data is entered using
the LCD/keypad interface. A password gate is included
to prevent unauthorized access to programming pa-
rameters. Programming exibility is extended to units of
measure. In addition to several factory units of measure,
the Series 3000 software permits the custom units for
rate and total to be created by the installer.
The Series 3000 provides one Form C solid-state relay,
and one solid-state switch output. Both are fully programmable as either Pulse/Volume, or Set-point control. For
pulse output, the installer can program both the resolution, and the pulse width. Set-Point control is extremely
versatile with fully independent set and release points
each with its own time delay.
INSTALLATION
Mechanical Installation:
The Series 3000 can be either panel mounted or wall
mounted.
Location:
In any mounting arrangement the primary concern is
easy viewing, and convenient operation of the keypad.
The unit generates very little heat, so no consideration
need be given to cooling or ventilation. However, prolonged direct sunlight can damage the front panel so
some level of shading is recommended, especially if
installed in a tropical climate.
Panel Mount Installation
The Model 3000 Panel Mount is designed for through
panel mounting, which allows access to the back of the
unit.
The 3000 is secured to the panel by two draw brackets
shown in Figure 1 below.
Refer to Figure 1 for ow monitor and panel cutout dimensions.
Options available:
• Analog output
• Analog input
• Single Flow channel Input
• One control relay output
• One programmable pulse output
• Low voltage AC/DC supply
• USB
• RS485 w\BACnet or Modbus protocols
• Wall mounting
2
Figure 1: Panel Mounting Dimensions
Earth 3
LV AC/DC(-) 2
LV AC/DC(+) 1
POWER
Wall Mount Installation
The Badger® Data Industrial® Model 3000 Wall Mount is
designed to mount onto a wall with four bolts or screws.
The mounting hole pattern and box dimensions for the
Model 3000 NEMA4 waII mount are shown in Figure 2.
ELECTRICAL INSTALLATION:
Power Supply Wiring
The Series 3000 requires 12-24 VDC/VAC to operate.
Check the specications page for DC current draw, and
AC Volt-Amp requirements.
A fused circuit is always recommended.
Connect the positive of the power supply to the Series
3000 terminal marked (ACL/DC+), and connect the
negative of the power supply to the Series 3000 terminal
marked (ACC/DC-).
If a Badger Data Industrial plug-in power supply (Model
A1026, A-503) is being used connect the black-white wire
to the terminal marked (ACL/DC+) and the Black wire to
the terminal marked (ACC/DC-).
Figure 2: Wall Mounting Dimensions
Figure 3: (Power Supply Wiring)
Flow Sensor Wiring
The Series 3000 Flow Sensor Inputs are extremely
versatile, designed to accept either two wire or three wire
pulse inputs (Badger Data Industrial 200 Series, 4000
Series), zero crossing sine wave inputs, or Analog inputs.
Although different rear panel terminals are used, all
parameters are set with the LCD/keypad interface. There
are no internal or external jumpers, switches, or potentiometers to move or adjust.
Four types of Pulse Input Types are accommodated.
1. Pulse-DI: Used for all Badger Data Industrial Flow
Sensors.
Provides an internal Pull-Up resistor and uses “K” and
“Offset” values for calibration.
2. Pulse –K Factor:
Accepts non Zero Crossing inputs but provides no
internal pull-up, classical “K” ( Pulses/Gal) values for
calibration.
3. Pullup-K Factor:
Provides an internal Pull-Up resistor and uses
classical “K” ( Pulses/Gal) values for calibration.
4. Sine-K Factor:
Accepts Zero Crossing low voltage sourcing devices,
with classical “K” ( Pulses/Gal) calibration.
All the above wire the same as shown in Figure 4.
See Programming Flow Chart for required input con-
guration.
3
1 ANALOG IN+
2 ANALOG IN3 SHIELD
4 SENSOR IN
5 GND
6 SHIELD
7 SENSOR PWR
Figure 4: Data Industrial Flow Sensor
1 ANALOG IN+
2 ANALOG IN3 SHIELD
4 SENSOR IN
5 GND
6 SHIELD
7 SENSOR PWR
1 ANALOG IN+
2 ANALOG IN3 SHIELD
4 SENSOR IN
5 GND
6 SHIELD
7 SENSOR PWR
Wiring Examples
(Two and Three Wire Pulse Types)
Analog Input
As an alternative to the Pulse Inputs the Series 3000
can accept a Analog input. The input is non-isolated, but
can accept 0-1VDC; 0-5VDC; 0-10VDC; 0-20mA; and
4-20mA with both factory dened, and custom units of
measure.
Low impedance 100 Ohm input for current inputs optimiz-
es performance and exibility or loop power supplies.
Both the Low and High end scaling are independent, and
eld congured by the installer.
See Programming Flow Chart for required input con-
guration
Analog Input Wiring
Figure 6: Voltage or Current Sourcing Analog Inputs
Solid State Switch and Form “C” Output Wiring
The Badger® Data Industrial® Series 3000 has one Normally Open (N.O.) solid state switch, and one Solid State
Form “C” Relay.
Check the specications page for maximum voltage and
current ratings for each type output.
These outputs are completely independent, electrically
isolated, and can be programmed as either Pulse, or Setpoint outputs.
When the function “Totalizer” is selected the unit of measure and resolution are independent from the displayed
units, and can be programmed where 1 pulse occurs
once every 0000000.1 to 999999999.of units selected,
with any pulse width from 0001 to 9999mS.
When the “Alarm” is selected as the unit of measure and
the resolution is independent from the displayed units, it
allows the unit to be programmed as either a High or Low
rate Set Point. Since the Set-point, Release Point, and
their associated time delays are fully independent this
output can be either a classical High Rate, or Low Rate
alarm depending on the settings selected. When design-
planning keep in mind that although both of these outputs
can be programmed as alarm points only the Relay provides both N.O. and N.C. contacts. The switch is a simple
N.O. contact.
Figure 5: 4-20mA Analog Loop Powered Wiring
4
Examples:
High Flow Set-Point
The Set-Point “SETPT” must be a value greater than
the Release Point “RELP.”
The Relay output will have continuity between its “N.C”.
terminal and “COM” until the ow has exceeded the Set-
Point “SETPT” for a continuous period of time exceeding
the Set-Point-Delay “SDLY”, at which time the N.C. con-
nection will open, and the N.O. contact will have continu-
ity to the “COM” terminal. When the ow has dropped
below the Release Point “RELP” for a continuous period
of time exceeding the “RDLY” the relay states will return
to their original states. If the Latch has been set to “ON”
1 RELAY 1 NO
2 RELAY 1 NC
3 RELAY 1 COM
4 PULSE 1 OUT
5 PULSE 2 OUT
1 RELAY 1 NO
2 RELAY 1 NC
3 RELAY 1 COM
4 PULSE 1 OUT
5 PULSE 2 OUT
1 RELAY 1 NO
2 RELAY 1 NC
3 RELAY 1 COM
4 PULSE 1 OUT
5 PULSE 2 OUT
1 RS485 B
2 RS485 A
3 RS485 GND
4 LOOP +
5 LOOP 6 GND
once the set-point and set-delay have been satised the
relay will not release until manually reset.
Low Flow Set-Point
The Set-Point “SETPT” must be a value less than the
Release Point “RELP.”
The Relay output will have continuity between its “N.C”.
terminal and “COM” until the ow has dropped below
the Set-Point “SETPT” for a continuous period of time
exceeding the Set-Point-Delay “SDLY”, at which time
the N.C. connection will open, and the N.O. contact will
have continuity to the “COM” terminal. When the ow
has again risen above the Release Point “RELP” for
a continuous period of time exceeding the “RDLY” the
relay states will return to their original states. If the Latch
has been set to “ON” once the set point and set-delay
have been satised the relay will not release until manually reset.
Figure 7: Relay and Switch Wiring Examples
Figure 9: Relay and Switch Wiring
Examples (continued)
High Flow Shut-Down with Irrigation Clock Normally
Closed Master Valve with indication Program as High
Flow with Latch
OUTPUT OPTION CARD:
If the Badger® Data Industrial® Model 3000 was ordered
with the Output Option card, it will have several additional
outputs.
These include the following:
1. Analog Output ( 0-20mA; or 4-20mA ) which can be
converted externally to 0-5VDC, 1-5VDC with a
250 Ohm resistor; or, 0-10VDC or 2-10VDC with a
500 Ohm resistor.
A 15VDC Power Supply is provided to permit current
sinking or sourcing
The Series 3000 has special software that permits
the Analog output.
2. USB for direct access to a computer using a standard
Mini-USB cable
3. RS-485 for fully addressable ModBus, or BACnet
communication.
Figure 8: Relay and Switch Wiring
Examples (continued)
High Flow Shut-Down with Normally Open Master
Valve with indication
Figure 10: Current Sourcing Analog Output
5
Figure 11: Current Sinking Analog Output
1 RS485 B
2 RS485 A
3 RS485 GND
4 LOOP +
5 LOOP 6 GND
1 RS485 B
2 RS485 A
3 RS485 GND
4 LOOP +
5 LOOP 6 GND
Analog Output Wiring
Meter DIC Initializing”, at the end of this cycle its normal
display will appear.
In the normal mode, if still using the factory defaults, Flow
Rate will be displayed on the top line, and Flow Total
displayed on the bottom. Both lines can be custom-
dened in the eld as desired. In the normal mode the
Enter key has no function.
Normal Mode Display
Program Mode Display
The other mode is the Programming Mode used to
congure the unit. Enter and exit this mode by pressing
the Menu key. See programming ow chart.
Figure 12
USB Port
To communicate using the USB Port requires Windows Hyper-Terminal or other similar communications software.
This Port is part of the Analog Output Option card.
See the USB Communications section of PROGRAMMING for instructions on how to use this port.
DISPLAY AND KEY PAD
The Badger
® Data Industrial® Model 3000 Monitor has a
2 lines by 16 character display with two modes of
operation, and 5 keys on the front panel for programming.
Menu1-Switch to main menu2-Backward/Previous menu
Enter1-Save value2-Forward/Next menu
Up ▲ 1-Select Menu option
2-Increase numerical value
Down ▼ 1-Select Menu option
2-Decrease numerical value
Right ► 1-Select Menu option
2-Move cursor to the right
When the Model 3000 is rst powered up, it runs through
some internal self checks, while displaying “Badger
6
PROGRAMMING
With the normal display showing, pressing the Menu key
will enter the Programming Mode. In this mode, the three
arrow (▲▼►) keys are used in the Selection Screens
to select the option displayed above the key, Option List Screens are used to scroll up or down a list of choices
like a pull down menu. It should be noted that most
screens presenting choices, show three choices, one for
each arrow button. When the number of choices exceeds
three, a small arrow ( → ) appears in the upper right side
of the display indicating there are more choices on that
level. Pressing the Enter key toggles to the next set of
choices. Once the selection has been made, the Enter
key also is used to complete the selection. Pressing the
Menu key returns back towards the normal screen.
Selection Screens
Most selection screens show three choices, one for each
arrow (▲▼►) button. When the number of choices
exceeds three, a small arrow ( → ) appears in the upper
right side of the display indicating there are more choices
on that level. Press the Enter key to view the next set of
choices.
For example: pressing the Menu from the normal screen
shows the “ RESET SETUP DIAG” screen Pressing the
▲key brings up the Reset Screens; the ▼key brings up
the Setup Screens, and the ►key brings up the Diagnostic Screens. If the ▼key is pressed the screen would
appear as follows
Option List Screens
Units of measure is an example of an options list.
Pressing the ▲key scrolls up the list while the ▼key
scrolls down through the list.
In this case starting with GPM; gal/s; gal/hr;…LPM;….
ending in a selection of Custom units.
Pressing the Enter key completes the selection. Pressing
the Menu leaves the selection unchanged.
The ►key has no function on this type screen.
Data Screens
Some screens are Data Entry screens (Examples: SetPoints or Custom units).
When this screen is rst displayed, the current value will
be displayed. The cursor will be ashing the most left
hand digit. Pressing the ▲ key will increase the value,
the ▼ key will reduce it.
If the cursor is ashing the decimal point pressing the ▲
key will move the decimal point to the right, pressing the
▼ key will move the decimal to the left.
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Programming Flow Chart
8
91011
USB Communication
If the Badger® Data Industrial® Model 3000 was ordered
with an Analog Output Option Card, a ve pin USB connector is also included.
As much as possible the commands mimic the use of the
Front Panel controls.
To use this feature the following is required.
1. PC with USB ports, and Windows Hyper-terminal or
other communications software
2. FTDI Virtual COM port Drivers
http://www.ftdichip.com/Drivers/CDM/Win2000/CDM_
Setup.exe
3. USB 2.0 A to Mini-B 5 Pin cable
To communicate using Hyper-Terminal, use the following
procedure.
1. Make sure that the Model 3000 has Mini-B ve pin
connector on the back panel.
(The Model 3000 must have an Analog Output Option
Card installed and will be marked Model # 3000-1x)
2. Be sure that the appropriate FTDI Virtual COM port
Drivers are installed on you computer.
5. Congure this Port with 38400 baud, 8 data bits, 1
stop bit, no parity, and no ow control
3. Plug the USB 2.0 A end of the cable into an available
USB port on your computer.
Plug the Mini-B ve pin end into the back of the
Model 3000
4. Run Hyper-Terminal ( From the Windows Start Menu)
and create a new connection, with a name and ICON.
6. When connected a ">" symbol will appear in the
upper left corner of the main HyperTerminal
display screen.
Press the “Enter Key”. Both the Rx and Tx LED’s on
the front of the Series 3000 should ash once, and
the “Badger Meter DIC … Software Version…” text
message should appear.
The Badger® Data Industrial® Series 3000 is now
communicating ready to take commands from the list
below.
USB COMMAND LIST
In the list below, brackets indicate an argument, specifying its type and value range.
For instance [0-18] stands for any number between 0 and
18 (inclusive).
Example:
“display line1 = 1” sets Line 1 of the display to display #1,
which happens to be the totalizer for ow channel 1.
Diagnostics:
id -- show model number & software version
with echo off, this interface is more
amenable to scripting;
it still accepts the same commands.
Any command entered without an “ = “ sign and
variable will display the current setting
Example: Typing “display line1” returns “0”
which is the variable for Flow Rate
read ow [1-2] -- read the current ow on channel
1 or 2 in GPM
read ow [1-2] total -- read the current total ow
on channel 1 or 2 in gallons
DISPLAY CONFIGURATION
display line1 = [0-1] -- set line 1 of the display
display line2 = [0-1] -- set line 2 of the display
0: ow 1 rate
1: ow 1 total
display urate = [0.1-10] -- set the update rate of
0: Flow 1 Rate
relay [1-5] units = [0-19] -- units on setpoints/rates; de-
pends on src/input
ow units: same as 'ow [1-2] rate units' above
volume units: same as 'ow [1-2] total units'
relay [1-5] manual = [on/off] -- manually set relay on or
22 Analog Input card missing
24 Temperature Input card missing
25 Invalid ow units congured
26 Invalid volume units congured
27 Bad input frequency
29 Internal error calculating ow rate
31 Error reading from analog input AD converter
channel 1
32 Error reading from analog input AD converter
channel 2
36 Error writing to analog input AD converter channel 1
37 Error writing to analog input AD converter channel 2
50 Error reading I2C address 0 (relays, buttons, and
LEDs)
51 Error writing to I2C address 0
52 Error reading I2C address 1 (analog input card control
Units: Any predefined or custom unit
Set-Point: 1.0000000 to 999999999
Delay to Set: 1 to 9999 Seconds
Release-Point: 1.0000000 to 999999999
Delay to Release: 1 to 9999 seconds
Optional Analog Output
Driving Source: flow rate; PID control
Range: 4-20mA; 0-20mA (isolated current
Provides complete access to all
programming and operation features.
Requirements:
USB 2.0 A to Mini-B 5-Pin Cable (example:
SYSONIC model UAM56 GWT/B)
RS-485 Communication
Supports: Modbus and BACnet/MSTP
Accessories
Programming kit
Wall mount kit
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Model 3000 Ordering Matrix
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15
®
Badger
and Data Industrial® are registered trademarks of Badger Meter, Inc.
Hastalloy® is a registered trademark of Haynes Int'l Inc.
Chemraz® is a registered trademark of Green Tweed.
Kalraz®, Viton®, Teflon®, and Tefzel® are registered trademarks of E.I. DuPont de Nemars and Company.
Monel® is a registered trademark of Inco Alloys Int'l.
Due to continuous research, product improvements and enhancements, Badger
Meter reserves the right to change product or system specifications without notice,
except to the extent an outstanding contractual obligation exists.