Veris Badger3000 Installation Instructions

Badger® Data Industrial 3000 Series

Flow Monitor

Installation &

Operation Manual

BadgerMeter, Inc.

941700-002

9-08

Table of Contents

3000 Series Ordering Matrix

Example: 3000 -x x

Series

Flow Monitor

3000 -

Portable Battery Operated Kit

3020

Outputs

No Option

Analog Output, plus RS485 with BACnet and Modbus, and USB

Mounting

Panel Mount, NEMA 4x Front Panel

Wall Mount, NEMA 4x

Introduction ...................................................................... 2

Installation ....................................................................... 2

Electrical Installation ........................................................ 3

Programming ................................................................... 6

Specications ................................................................ 14

INTRODUCTION

The Badger® Data Industrial® Series 3000 Flow Monitor

is an economical, full featured, digital ow monitor.

The two line x 16 character alphanumeric display can be

congured by the user to display ow rate and ow total.

The panel meter has a NEMA 4X rated front panel and conforms to DIN Standard dimensions, 96 mm X 96 mm, for meter sizes and panel cutouts. An optional NEMA 4 wall mount is also available.

The Series 3000 accepts pulse, sine wave, or linear

analog input signals. Like all Data Industrial ow monitors, the Series 3000 may be eld calibrated by the user.

For Data Industrial sensors “K” and “offset” numbers are entered, while other pulse or frequency output sensors may use a “K” factor only. Analog inputs are fully programmable for slope and intercept.

Programming is menu driven. All data is entered using the LCD/keypad interface. A password gate is included to prevent unauthorized access to programming pa-

rameters. Programming exibility is extended to units of

measure. In addition to several factory units of measure, the Series 3000 software permits the custom units for rate and total to be created by the installer.

The Series 3000 provides one Form C solid-state relay, and one solid-state switch output. Both are fully programmable as either Pulse/Volume, or Set-point control. For pulse output, the installer can program both the resolution, and the pulse width. Set-Point control is extremely versatile with fully independent set and release points each with its own time delay.

INSTALLATION Mechanical Installation:

The Series 3000 can be either panel mounted or wall mounted.

Location:

In any mounting arrangement the primary concern is easy viewing, and convenient operation of the keypad. The unit generates very little heat, so no consideration need be given to cooling or ventilation. However, prolonged direct sunlight can damage the front panel so some level of shading is recommended, especially if installed in a tropical climate.

Panel Mount Installation

The Model 3000 Panel Mount is designed for through panel mounting, which allows access to the back of the unit.

The 3000 is secured to the panel by two draw brackets shown in Figure 1 below.

Refer to Figure 1 for ow monitor and panel cutout dimensions.

Options available:

• Analog output

• Analog input

• Single Flow channel Input

• One control relay output

• One programmable pulse output

• Low voltage AC/DC supply

• USB

• RS485 w\BACnet or Modbus protocols

• Wall mounting

Figure 1: Panel Mounting Dimensions

Earth 3 LV AC/DC(-) 2 LV AC/DC(+) 1

POWER

Wall Mount Installation

The Badger® Data Industrial® Model 3000 Wall Mount is

designed to mount onto a wall with four bolts or screws. The mounting hole pattern and box dimensions for the Model 3000 NEMA4 waII mount are shown in Figure 2.

ELECTRICAL INSTALLATION: Power Supply Wiring

The Series 3000 requires 12-24 VDC/VAC to operate.

Check the specications page for DC current draw, and

AC Volt-Amp requirements.

A fused circuit is always recommended. Connect the positive of the power supply to the Series 3000 terminal marked (ACL/DC+), and connect the negative of the power supply to the Series 3000 terminal marked (ACC/DC-).

If a Badger Data Industrial plug-in power supply (Model

A1026, A-503) is being used connect the black-white wire

to the terminal marked (ACL/DC+) and the Black wire to the terminal marked (ACC/DC-).

Figure 2: Wall Mounting Dimensions

Figure 3: (Power Supply Wiring)

Flow Sensor Wiring

The Series 3000 Flow Sensor Inputs are extremely versatile, designed to accept either two wire or three wire pulse inputs (Badger Data Industrial 200 Series, 4000 Series), zero crossing sine wave inputs, or Analog inputs. Although different rear panel terminals are used, all parameters are set with the LCD/keypad interface. There are no internal or external jumpers, switches, or potentiometers to move or adjust.

Four types of Pulse Input Types are accommodated.

1. Pulse-DI: Used for all Badger Data Industrial Flow

Sensors.

Provides an internal Pull-Up resistor and uses “K” and

“Offset” values for calibration.

2. Pulse –K Factor: Accepts non Zero Crossing inputs but provides no internal pull-up, classical “K” ( Pulses/Gal) values for calibration.

3. Pullup-K Factor:

Provides an internal Pull-Up resistor and uses

classical “K” ( Pulses/Gal) values for calibration.

4. Sine-K Factor: Accepts Zero Crossing low voltage sourcing devices, with classical “K” ( Pulses/Gal) calibration.

All the above wire the same as shown in Figure 4. See Programming Flow Chart for required input con-

guration.

1 ANALOG IN+ 2 ANALOG IN3 SHIELD 4 SENSOR IN 5 GND 6 SHIELD 7 SENSOR PWR

Figure 4: Data Industrial Flow Sensor

1 ANALOG IN+ 2 ANALOG IN3 SHIELD 4 SENSOR IN 5 GND 6 SHIELD 7 SENSOR PWR

Wiring Examples

(Two and Three Wire Pulse Types)

Analog Input

As an alternative to the Pulse Inputs the Series 3000 can accept a Analog input. The input is non-isolated, but

can accept 0-1VDC; 0-5VDC; 0-10VDC; 0-20mA; and 4-20mA with both factory dened, and custom units of

measure.

Low impedance 100 Ohm input for current inputs optimiz-

es performance and exibility or loop power supplies.

Both the Low and High end scaling are independent, and

eld congured by the installer.

See Programming Flow Chart for required input con-

guration

Analog Input Wiring

Figure 6: Voltage or Current Sourcing Analog Inputs

Solid State Switch and Form “C” Output Wiring

The Badger® Data Industrial® Series 3000 has one Normally Open (N.O.) solid state switch, and one Solid State

Form “C” Relay. Check the specications page for maximum voltage and

current ratings for each type output.

These outputs are completely independent, electrically isolated, and can be programmed as either Pulse, or Setpoint outputs.

When the function “Totalizer” is selected the unit of measure and resolution are independent from the displayed units, and can be programmed where 1 pulse occurs once every 0000000.1 to 999999999.of units selected, with any pulse width from 0001 to 9999mS.

When the “Alarm” is selected as the unit of measure and

the resolution is independent from the displayed units, it allows the unit to be programmed as either a High or Low

rate Set Point. Since the Set-point, Release Point, and

their associated time delays are fully independent this

output can be either a classical High Rate, or Low Rate alarm depending on the settings selected. When design-

planning keep in mind that although both of these outputs can be programmed as alarm points only the Relay provides both N.O. and N.C. contacts. The switch is a simple N.O. contact.

Figure 5: 4-20mA Analog Loop Powered Wiring

Examples:

High Flow Set-Point The Set-Point “SETPT” must be a value greater than

the Release Point “RELP.”

The Relay output will have continuity between its “N.C”. terminal and “COM” until the ow has exceeded the Set-

Point “SETPT” for a continuous period of time exceeding the Set-Point-Delay “SDLY”, at which time the N.C. con- nection will open, and the N.O. contact will have continu-

ity to the “COM” terminal. When the ow has dropped below the Release Point “RELP” for a continuous period

of time exceeding the “RDLY” the relay states will return

to their original states. If the Latch has been set to “ON”

1 RELAY 1 NO 2 RELAY 1 NC 3 RELAY 1 COM 4 PULSE 1 OUT 5 PULSE 2 OUT

1 RS485 B 2 RS485 A 3 RS485 GND 4 LOOP + 5 LOOP 6 GND

once the set-point and set-delay have been satised the

relay will not release until manually reset.

Low Flow Set-Point The Set-Point “SETPT” must be a value less than the

Release Point “RELP.”

The Relay output will have continuity between its “N.C”. terminal and “COM” until the ow has dropped below

the Set-Point “SETPT” for a continuous period of time exceeding the Set-Point-Delay “SDLY”, at which time the N.C. connection will open, and the N.O. contact will

have continuity to the “COM” terminal. When the ow has again risen above the Release Point “RELP” for

a continuous period of time exceeding the “RDLY” the relay states will return to their original states. If the Latch has been set to “ON” once the set point and set-delay have been satised the relay will not release until manually reset.

Figure 7: Relay and Switch Wiring Examples

Figure 9: Relay and Switch Wiring

Examples (continued)

High Flow Shut-Down with Irrigation Clock Normally

Closed Master Valve with indication Program as High

Flow with Latch

OUTPUT OPTION CARD:

If the Badger® Data Industrial® Model 3000 was ordered with the Output Option card, it will have several additional outputs. These include the following:

1. Analog Output ( 0-20mA; or 4-20mA ) which can be

converted externally to 0-5VDC, 1-5VDC with a 250 Ohm resistor; or, 0-10VDC or 2-10VDC with a 500 Ohm resistor. A 15VDC Power Supply is provided to permit current

sinking or sourcing The Series 3000 has special software that permits the Analog output.

2. USB for direct access to a computer using a standard Mini-USB cable

3. RS-485 for fully addressable ModBus, or BACnet

communication.

Figure 8: Relay and Switch Wiring

Examples (continued)

High Flow Shut-Down with Normally Open Master

Valve with indication

Figure 10: Current Sourcing Analog Output

+ 11 hidden pages