Velleman K8015 Assembly instructions

Total solder points: 85 Difficulty level: beginner 1 2 3 4 5 advanc ed
MULTIFUNCTION RELAY SWITCH
K8015
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ILLUSTRATED ASSEMBLY MANUAL H8015IP-2
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Features & Specifications
Features:
14 different functions including timers, switching, flashing, interval, random switching, …
  Two pre-programmed delays. Learning mode for delays of 2s up to 12 days. EEPROM for delay time storage in case of power failure. On-board transient filter for the relay contacts. Suitable for control of incandescent lighting, halogen lighting, fluorescent lighting, fans, valves, buzzers, …
Specifications:
Operating voltages : 9-12 VAC or 12 VDC.
Max. load : 5A (1100W /230V; 550W/115V). Dimensions pcb (wxdxh): 65 x 57 x 25mm.
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Assembly hints
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1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project successful. Read them carefully.
1.1 Make sure you have the right tools:
A good quality soldering iron (25-40W) with a small tip.
Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to give it a wet look. This is called ‘thinning’ and will
protect the tip, and enables you to make good connections. When solder rolls off the tip, it needs cleaning.
Thin raisin-core solder. Do not use any flux or grease.
A diagonal cutter to t rim exc ess wires. To avoi d injury when cutting excess l eads, ho ld the le ad so they
cannot fly towards the eyes.
Needle nose pliers, for bending leads, or to hold components in place.
Small blade and Phillips screwdrivers. A basic range is fine.
For some projects, a basic multi-meter is required, or might be handy
1.2 Assembly Hints :
Make sure the skill level matches your experience, to avoid disappointments. Follow the instructions carefully. Read and understand the entire step before you perform each operation. Perform the assembly in the correct order as stated in this manual Position all parts on the PCB (Printed Circuit Board) as shown on the drawings. Values on the circuit diagram are subject to changes. Values in this assembly guide are correct* Use the check-boxes to mark your progress. Please read the included information on safety and customer service
* Typograp hical inac curacies excluded. Al ways look for possible last mi nute manual upda tes, indic ated as ‘NOTE’ on a s eparat e leaflet.
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Assembly hints
1.3 Soldering Hints :
1- Mount the component against the PCB surface and carefully solder the leads
2- Make sure the solder joints are cone-shaped and shiny
3- Trim excess leads as close as possible to the solder joint
REMOVE THEM FROM THE TAPE ONE AT A TIME !
AXIAL COMPONENTS ARE TAPED IN THE
CORRECT MOUNTING SEQUENCE !
You will find the colour code for the resistances and the LEDs on the product page
on our website: www.velleman.eu
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Construction
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1. Diode. Watch the polarity !
CATHODE
D1 : 1N4148
D...
2. Zener diode. Watch the
CATHODE
ZD...
polarity !
ZD1 : 5V1 - 500mW
3. Diodes. Watch the polarity !
D2 : 1N4007 D3 : 1N4007 D4 : 1N4007 D5 : 1N4007
CATHODE
D...
4. 1/4W Resistors
R1 : 1K5 (1 - 5 - 2 - B) R2 : 1K5 (1 - 5 - 2 - B) R3 : 1K5 (1 - 5 - 2 - B) R4 : 10K (1 - 0 - 3 - B) R5 : 10K (1 - 0 - 3 - B) R6 : 10K (1 - 0 - 3 - B) R7 : 1K (1 - 0 - 2 - B) R8 : 10K (1 - 0 - 3 - B)
5. 1/2W Resistors
R9 : 220 (2 - 2 - 1 - B - 9) R10 : 220 (2 - 2 - 1 - B - 9)
R...
R...
6. Push button.
SW1 : KRS0611
7. IC socket. Watch the position of the notch!
IC1 : 8p
8. Capacitors
C1 : 100nF (104) C2 : 100nF (104)
9. Dip Switch. (Watch the orientation)
SW 2 : DS-4
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