M120 M130
M150
T120 T130 T140, T160 T170 T180 T190
Service Manual
Tractors
Valtra Inc.
FIN---44200 Suolahti, FINLAND
Phone +358 2045501
Telefax +358 204550387
www.valtra.com
10 General
20 Engine
30 Electrical system
40 Powertransmission
50 Brakes
60 Front axle and steering system
70 Frame and
wheels
80 Cab and
shields
90 Hydraulics
100 Tools
10. General
11.Layout
12.Construction
13.Maintanance
14.General technical specifications
11. Layout |
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2.1.2004 |
T120--T190 |
110 |
1 |
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M120--M150 |
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The following supplements have been published for the Valtra T and M---series Service Manual: |
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Notes |
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Order number |
Date of publication |
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7
11. Layout |
Model |
Code |
Page |
T120--T190 |
110 |
3 |
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2.1.2004 |
M120--M150 |
Layout of Service Manual
Division into groups
The manual is divided into groups (10---100) which are based on the make---up of the tractor. The groups are listed on the first index leaf.
Example. |
10. |
General |
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20. |
Engine, fuel and cooling systems |
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30. |
Electrical system |
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40. |
Power transmission |
a.s.o.
The number designation for each group is given in the top left box of the respective pages (and the first figure in the code designation).
Code Page
410 1
50
60
70
80
90
100
Division into components or sub--groups
Each group is further divided into components or sub---groups. The number and the name of each component is given in the top left box on each page (and comprise the two first figures in the code designation).
Example. 41. Clutch
42. Gearbox
44.Low gear
45.Final drives etc.
9
11. Layout |
Model |
Code |
Page |
T120--T190 |
110 |
4 |
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2.1.2004 |
M120--M150 |
Tractor model
At the top of each page it is indicated for which tractor the page is valid.
Code designation
Three---digit code designations are used to separate the different document groups for the respective components. The same code is also used in the Time list as a reference to the text in this manual. The code designation numbers appear in the box at the top of the page and also in the headings.
Example: |
Code 410 |
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--- Group: power transmission (4) |
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--- Component: clutch (41) |
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--- Document group: general (410) |
Page numbers
The instructions for all components are numbered in consecutive order in the right---hand box at the top of the page. The page numbers begin with page 1 for each component.
41. Clutch |
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Code |
Page |
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15. 5. 1993 |
205---665 |
410 |
1 |
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Date
At the top of each page there are two boxes for dates. In a case of revised issue, the date of the earlier issue is printed in the crossed---over box and and the date of the current issue is printed in the proper date box.
Additions and amendments of the service manual
New and up---dated pages will be continuously added to the service manual. The new pages should be inserted as indicated by the code: the first digit (also the first digit on the index leaf) indicates the group:
---the two first digits indicate the component or sub---group.
---the third digit indicates the document group for the respective components
---the page number indicates the definite position of the page within the service manual.
If there are two pages with the same code and page number, it is the page with the later date in the date box and the old date in the crossed---over box which is valid or which is the current page.
When an entirely new set of repair instructions is issued, it will be accompanied by instructions on where the pages should be inserted in the file.
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11. Layout |
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Model |
Code |
Page |
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2.1.2004 |
T120--T190 |
110 |
5 |
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M120--M150 |
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Code designations in the Service Manual |
40. Power transmission |
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10. General |
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110 |
Layout |
41. Clutch |
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120 |
Repairs |
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130 |
Maintenance |
410. |
General |
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411. |
Repair instructions of the clutch |
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20. Engine |
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42. Gearbox |
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420. |
General |
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21. Engine |
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421. |
Repair instructions of the selector |
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210 |
General |
forks |
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211 |
Cylinder block |
423. |
Repair instructions of the gearbox |
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212 |
Flywheel housing |
424. |
Repair instructions of the differential |
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213 |
Cylinder head and valve mechanism |
44. Quick---shift gear (DPS) |
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214 |
Crankshaft engine |
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215 |
Counterbalance |
Reverse shuttle |
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216 |
Timing gear assembly |
4WD clutch |
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217 |
Lubrication system |
440. |
General |
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218 |
Inlet and exhaust system |
441. |
Repair instructions of the quick---shift |
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219 |
Safety instructions |
gear. (DPS) and reverse shuttle |
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442. |
Repair instructions of the 4WD clutch |
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22. Fuel system |
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45. Final drives |
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220 |
General |
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222 |
Fuel feed pump and fuel filters |
450. |
General |
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223 |
Injection pump and injectors |
451. |
Repair instructions of the final drives |
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23. Cooling system |
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46. Power take off |
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230 |
General |
460. |
General |
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231 |
Cooling system |
462. |
Repair instructions of the rear PTO |
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462. |
Repair instructions of the front PTO |
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24. Engine control system |
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240 |
General |
50. Brake system |
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241 |
Changing of control unit |
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30. Electrical system |
51. Service brakes |
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510. |
General |
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511. |
Repair instructions of the |
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31. Autocontrol 5.3 |
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service brakes |
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310. Electrical system |
52. Parking brake |
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311. Wiring diagram |
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521. |
Repair instructions of the |
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32. Autocontrol 5.5 |
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parking brake |
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33.Autocontrol 6.1
330.Electrical system
331.Wiring diagram
34.Service codes
340.Autocontrol system
341.Power lift system
35.Power lift electrical system
350.General
351.Services and fault codes
36.Working hydraulics electrical system
360.General
37.Service software
370.General
11
11. Layout |
Model |
Code |
Page |
T120--T190 |
110 |
6 |
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2.1.2004 |
M120--M150 |
60.Front axle and steering system
61.Steering system
610 Technical data, description, tools
611 Reconditioning steering system
612 Priority valve
613 Steering cylinder
62. Powered front axle
620 Technical data, description, tools
621 Axle housing and central pivot bearing brackets
622 Drive shaft
623 Hub reduction gear
624Differential
63.Powered front axle
630Technical data, description, tools
64.Powered front axle
640Technical data, description, tools
642 Drive shafts
643Hubs
644Differential
70 Frame and wheels
710 Frame
720 Wheels
80 Cab and shields
90.Hydraulics, power lift
91.Hydraulics
910.General
911.Repair instructions of the hydraulics
92.Valves for auxiliary hydraulics and front loader
920.General
921.Repair instructions of the auxiliary
hydraulics
93. Power lift
930 General
931. Repair instructions of the front and rear power lift
100 Special tools
12
12. Construction |
Model |
Code |
Page |
T120-- T190 |
120 |
1 |
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2.1.2004 |
M120-- M150 |
T120---T190 series, construction
13
12. Construction |
Model |
Code |
Page |
T120-- T190 |
120 |
2 |
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2.1.2004 |
M120-- M150 |
M120---M150 series, construction
14
12. Construction |
Model |
Code |
Page |
T120--T190 |
121 |
1 |
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2.1.2004 |
M120--M150 |
T120---T190 series, dimensions
15
12. Construction |
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Model |
Code |
Page |
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2.1.2004 |
T120--T190 |
121 |
2 |
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M120--M150 |
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T 180, T190 |
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Dimensions (mm) |
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T 120 |
T 130 |
T 140 |
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T 160 |
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T 170 |
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1. With front |
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16.9R28 |
16.9R28 |
16.9R28 |
460/85R30 |
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460/85R30 |
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460/85R30 |
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tyres/tires |
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2. With rear tyres/tires |
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20.8R38 |
20.8R38 |
20.8R38 |
20.8R42 |
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20.8R42 |
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20.8R42 |
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4. Length |
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5148 |
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5148 |
5148 |
5148 |
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5148 |
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5148 |
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7a. Width |
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2338 |
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2338 |
2338 |
2338 |
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2338 |
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2338 |
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5a. Height to the roof |
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2960 |
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2960 |
2960 |
3030 |
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3030 |
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3030 |
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5. Height to the |
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2900 |
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2900 |
2900 |
2965 |
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2965 |
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2910 |
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exhaust pipe |
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3. Wheel base |
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2748 |
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2748 |
2748 |
2748 |
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2748 |
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2748 |
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8. Ground clearance |
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555/5151) |
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555/5151) |
555/5151) |
600/5601) |
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600/5601) |
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600/5601) |
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(front axle) |
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9. Ground clearance |
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535 |
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535 |
535 |
600 |
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600 |
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600 |
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(rear axle) |
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1) With front axle suspension. |
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Dimension from the rear axle mid point to the cab roof part is 2093 mm. |
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T 130 |
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Weights kg |
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T 120 |
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T 140 |
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With tyres/tires |
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16.9R28, |
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16.9R28, |
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16.9R28, |
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20.8R38 |
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20.8R38 |
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20.8R38 |
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Total weight (with full fuel tank and without ballast weights) |
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5530 |
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5530 |
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5650 |
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Front axle weight (%) |
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2480 (45) |
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2480 (45) |
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2600 (46) |
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Rear axle weight (%) |
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3050 (55) |
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3050 (55) |
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3050 (54) |
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Weights kg |
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T 160 |
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T 170 |
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T 180, T190 |
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With tyres/tires |
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540/65R30, |
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540/65R30, |
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650/65R42, 540/65R30 |
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650/65R42 |
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650/65R42 |
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Total weight (with |
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full fuel tank and |
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5950 |
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5950 |
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5990 |
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without ballast |
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weights) |
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Front axle weight |
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2700 (45) |
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2700 (45) |
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2740 (46) |
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(%) |
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Rear axle weight |
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3250 (55) |
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3250 (55) |
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3250 (54) |
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(%) |
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Track widths: |
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Front |
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6. Track width |
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14.9-28/6, 14.9R28, 380/70R28, 380/85R28, 420/70R28, 420/85R28, |
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440/65R28, 16.9R28, 16.9-28/8, 480/65R28, 480/65R28E1, 480/70R28, |
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540/65R28, 540/65R28E1 |
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1540, 1635, 1740, 1835, 1940, 2035 |
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+ more: see operator’s manual |
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Rear |
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7. Track width |
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8.4R38, 18.4-38/8, 18.4R42, 460/85R38, 480/70R38, 20.8R38,, 20.8-38/10, |
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520/70R38, 520/85R38, 520/85R42 540/65R38, 580/70R38, 480/80R42 |
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1610, 1715, 1810, 1910, 2010, 2115 |
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+ more: see operator’s manual |
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Maximum permissible front--- and rear axle loadings, kg
Regardless of any limitations due to the tyres/tires, with standard track widths max. speed.
Tractor |
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T120, T130 |
T140---T170 |
T180,T190 |
Front 4WD |
max 40 km/h |
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3300 |
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max 8 km/h |
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5500 |
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industrial front |
max 40 |
4500 |
4500 |
4500 |
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axle |
km/h |
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max 8 |
6200 |
6200 |
6200 |
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km/h |
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Rear, max 40 km/h |
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8000 |
9000 |
9000 |
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Total weight, max 40 km/h |
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9000 |
11000 |
11000 |
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16
www.agrimanuals.bigcartel.com |
Code |
Page |
Model |
12. Construction |
T120--T190 |
121 |
3 |
2.1.2004 |
M120--M150 |
M120---M150 series, dimensions
17
12. Construction |
Model |
Code |
Page |
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T120--T190 |
121 |
4 |
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2.1.2004 |
M120--M150 |
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Dimensions (mm) |
M120 |
M130 |
M150 |
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1. |
With front tyres/tires |
16.9R28 |
16.9R28 |
16.9R28 |
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2. |
With rear tyres/tires |
20.8R38 |
20.8R38 |
20.8R38 |
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4. |
Length |
4898 |
4898 |
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4898 |
7a. Width |
2338 |
2338 |
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2338 |
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5a. Height to the roof |
3000 |
3000 |
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3000 |
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5. |
Height to the exhaust pipe |
2930 |
2930 |
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2930 |
3. Wheel base |
2559 |
2559 |
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2559 |
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8. |
Ground clearance (front axle) |
530/4901) |
530/4901) |
530/4901) |
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9. |
Ground clearance (rear axle) |
535 |
535 |
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535 |
1) With front axle suspension
Dimension from the rear axle mid point to the cab roof part is 2133 mm.
Weights kg |
M120 |
M130 |
M150 |
With tyres/tires |
20.8R38 |
20.8R38 |
20.8R38 |
Total weight (with full fuel tank and without ballast weights) |
5290 2) |
5290 2) |
5450 |
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2320 (44 2) |
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Front axle weight (%) |
2320 (44) 2) |
2480 (46) |
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Rear axle weight (%) |
2970 (56) |
2970 (56) |
2970 (54) |
2) With industrial front axle 160 kg heavier, standard on model M150. |
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Track widths:
Front |
6. Track width |
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13.6R28, 14.9R28, 14.9-28, 16.9R28, 16.9-28, 340/85R28, 380/85R28, 420/70R28, |
1530, 1645, 1735, 1840, 1930, 2045, 2135 |
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420/85R28, 440/65R28, 480/65R28, 480/70R28, 540/65R28 |
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230/95R36 |
1504, 1580, 1602, 1702, 1880, 1980, 2002, 2102 |
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14.9R28, 14.9R28 IND, 16.9R28, 14.9-28/14 FOR, 420/85R28, 480/65R28 IND |
1840, 1745 |
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Industrial front axle |
6. Track width |
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14.9R28*, 14.9-28*, 16.9R28, 16.9-28, 380/85R28*, 420/70R28*, 420/85R28, |
1530, 1625, 1730, 1830*, 1930, 2025, 2130, 2230 |
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480/65R28, 480/70R28, 540/65R28 |
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230/95R36 |
1500, 1545, 1810, 1855, 1900, 1940, 2210, 2255 |
|
500/60-26,5 FOR |
1890, 1880 |
|
14.9R28, 14.9R28 IND, 14.9-28 FOR, 16.9R28, 16.9R28 IND, 16.9-28 FOR, |
1870, 1890 |
|
420/85R28, 480/65R28 IND, 500/65R28 FOR, 540/65R28, 540/65R28 FOR |
|
|
|
|
|
|
7. Track width |
|
Rear |
|
|
16.9R38, 18.4R38, 18.4-38/8, 420/85R38, 460/85R38 |
1510, 1610, 1715, 1810, 1910, 2010, 2115 |
|
20.8R38, 20.8-38/10, 520/70R38, 520/85R38, 540/65R38, 580/70R38 |
1610, 1715, 1810, 1910, 2010, 2115 |
|
600/65R38, 650/65R38 |
1715, 1810, 1910, 2010, 2115 |
|
270/95R48 |
1500, 1520, 1600, 1620, 1900, 1920, 2000, 2020 |
|
680/75R32 |
1714, 1810 |
|
18.4-38/14 FOR, 18.4R38, 18.4R38 IND |
1650, 1875 |
|
600/65-34 FOR |
1630, 1900 |
|
20.8R38, 20.8R38 IND, 20.8-38/14 FOR, 520/85R38, 600/65R38 FOR, 600/65R38 |
1675, 1850 |
|
IND, 650/65R38, 650/65R38 FOR |
|
|
|
|
Maximum permissible front--- and rear axle loadings, kg
Regardless of any limitations due to the tyres/tires, with standard track widths max. speed.
Tractor |
|
|
M120---M150 |
|
|
max 40 km/h |
|
3300 |
|
Front 4WD |
max 8 km/h |
|
5500 |
|
industrial front axle |
max 40 km/h |
4500 |
||
|
||||
|
Industrial front axle |
max 8 km/h |
6200 |
|
Rear, max 40 km/h |
|
|
8000 |
|
Total weight, max 40 km/h |
|
9000 |
||
18
13. Maintanance |
Model |
Code |
Page |
T120--T190 |
130 |
1 |
|
2.1.2004 |
M120--M150 |
General instructions for repairs
Outer oil seals
The Service Manual contains instructions for changing all outer oil seals, (e.g. oil seals on the PTO shaft end, on the output shaft to the front wheel drive and on the pinion shaft on the powered front axle, and so on).
Sealing compound and glue
If sealing compounds or glue are required for the repair work, the instructions will specify a sealing compound or glue which is readily available through specialist dealers. Some seals should be greased before fitting and the space between the lips of the seal should be filled with universal grease. If the seal is to be pushed over splines or sharp edges the seal should be protected with for example a thin plastic foil.
Tightening torques and setting values
All necessary tightening torques and setting values for each repair operation are given at the beginning of each repair section under the heading Technical Data. The most important values can also be found in the repair instructions.
Table 1 later gives the tightening torques in order of dimension, quality and surface treatment. The values given in the table should be used if the tightening torque is not given in the repair instructions.
Safety
Always bear safety in mind when repairing or servicing the tractor. Use tools and lifting devices in the correct way . When you are removing tractor components or splitting the tractor, every tractor part must be supported in such a way, that no risk of accident exists. Avoid working under the supported tractor part if it is not absolutely necessary. When supporting the tractor the centre of gravity of the frame part must always be checked. For instance the wedges must always be fitted between front axle and engine to prevent axle oscillation when splitting the front frame of the tractor.
Trouble---shooting
The following procedure, combined with the information contained in the workshop manual will be helpful in tracing faults accurately. It consists of following a number of logical steps to locate and correct the problem.
a)Determine the problem
b)List possible causes
c)Differentiate the causes
d)Conduct checks in logical order to determine the exact cause
e)Consider approximate remaining service life against cost of parts and labour.
f)Make any necessary repairs.
g)Recheck the parts and functions for correct operation
19
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