Valleylab Force 30 User manual

Service manual

Valleylab Force 300

Electrosurgical Generator

TED

JF

Valleylab.

Foreword

This

manual

and

the

equipment

it describes

are

for

use

 

medical

professionals

trained

in

the

particular

technique

 

 

procedure

to

be

 

performed.

It is

intended

as

a

guide

for

Valleylab

 

Force

300

Electrosurgical

Generator

only.

 

only

by

qualified

and

surgical

servicing

the

| Caution

Federal

(USA)

physician.

o :

law

restricts

this

device

to

sale

by

or

on

sido

the

a

order

of

a

Trademark acknowledgments:

Force GSU®, IsoBloc®, and REM® are registered trademarks of Valleylab Inc

Teflon is a registered trademark of E. I. duPont de Nemours & Co., Inc.

Equipment covered in this manual:

Valleylab Force 300 Electrosurgical Generator

110 - 120

 

V“ nominal,

220

- 240V~ nominal

(auto

selected)

Valleylab

Part Number:

945 103007

| Effective

Date:

November,

Patents

Pending

 

 

 

 

 

 

Manufactured by: Valleylab Inc

Pfizer Hospital Products Group 5920 Longbow Drive

Boulder, Colorado 80301 USA

For information call:

1-800-255-8522 / 1-303-530-2300 / TWX 910-940-2514

Distributed in Europe by:

Valleylab Europe

Zaventem, BELGIUM

Distributed in Asia/Pacific by: Valleylab Australia

Sydney, AUSTRALIA

CE

0086

Made

in

USA

Printed

in

USA

© 1995 Valleylab Inc

All rights reserved.

1995

225 120 100

low the

 

Service Manual

is

Organized

 

 

 

 

 

 

 

 

 

 

The

Force 300

Service

Manual

should

contain the sections

listed

below.

 

 

 

If any section is missing, please contact Valleylab.

 

 

 

 

 

 

 

Description

 

 

 

 

 

 

Part

Number

Page Count

 

 

 

Foreword

 

 

 

 

 

 

225

120

100

 

10

 

 

 

 

Table

of

Contents

 

 

 

 

 

 

 

 

 

 

 

 

 

Service

Centers

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1

Introduction

 

 

 

 

 

225

120

029

 

6

 

 

 

 

2

Controls,

Indicators,

and

Receptacles

225

120

030

 

14

 

 

 

 

3

Technical

Specifications

 

 

225

120

101

 

18

 

 

 

 

4

Principles

of

Operation

 

 

225

120

032

 

30

 

 

 

 

5

Setup,

Tests,

and

Adjustments

 

225

120

102

 

32

 

 

 

 

6

Troubleshooting

 

 

 

 

225

120

103

 

30

 

 

 

 

7

Replacement

Procedures

 

 

225

120

035

 

36

 

 

 

 

8

Repair

Policy

and

Procedures

 

225

120

036

 

4

 

 

 

 

9

Service

Parts

 

 

 

 

 

225

120

104

 

14

 

 

 

 

10 Board Drawings and Schematics

225

120

105

 

22

 

 

 

 

Warranty

 

 

 

 

 

 

 

225

120

070

 

2

 

onventions Used

 

in

this

Guide

 

 

 

 

 

 

 

 

 

nportant

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

dicates

an

 

indicates a potentially hazardous situation which,

if not avoided,

could

erating

tip

or

result

in

death

or serious

injury.

 

 

 

 

 

 

 

aintenance

 

 

 

 

 

 

 

 

uggestion.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

|.

Caution

 

:

 

 

 

 

 

 

 

 

 

|

 

 

 

Indicates

a

hazardous

situation

which,

if not

avoided,

may

result

in minor

 

 

 

or

moderate

injury.

 

 

 

 

 

 

 

 

 

 

 

 

 

|

Notice

 

 

 

 

 

 

 

 

 

 

 

|

Indicates a hazard which may result in product damage.

225 120 100

Table of Contents

Service

CenterS

ee

ix

1 Introduction

General

Description

«conocemos,

1-2

List

Of

Component

...........ccccccesecsesessssssscssssesonscasssacesesessscssssenssscesse

1-2

Service Personnel

 

Safety...

General Precautions

re

 

Active Accessories...

 

emen

Patient Return Electrodes

er

Fire/Explosion HazardSs .............. iii

Electric Shock Hazards

iene

 

SeTVicimg

 

iii

 

Calibration

 

eee

 

es

 

1-3 1-3 13 1-3 1-4 1-4 1-5 1-5 1-6

2 Controls, Indicators, and Receptacles

Front Panel

 

 

 

.onoociciconroniosononinconos

 

Bipolar Control

 

 

 

Changing

the

Bipolar

Power

Monopolar

Cut Controls

 

 

Changing

the

Cut Mode

and

Setting

Power

 

„2-2

 

2-3

......................................

2-3

.

.2-4

Setting..........................

2-4

Monopolar

Coag

Changing

the

Changing

the

ControlS

 

 

 

 

2-5

 

 

 

 

 

Coag

ModeandPowerSetting

 

 

2-5

 

 

 

Maximum

Voltage

for the

Desiccate

Mode

2-6

 

 

Bipolar

Instrument

Receptacle

2-7

Monopolar

Πηδίγιπιοπί

Κεεθρίας]θ6........

Single-Pin

Monopolar

Receptacle

Multipin

 

Monopolar

 

Receptacle.

οι. eeeeeesenne.

2-8

...........................................

2-8

 

2-8

Front

Panel

Footswitch

Receptacle

and

Button..........................

2-9

Using

Using

the the

Front

Front

Panel

Panel

Footswitch

Footswitch

for for

Bipolar Output.........

2-9

Monopolar

Output

..2-9

Patient

ReturnElectrodeMonitoring

 

.......................................

REM

Alarm Indicator

 

sseneresererenne

2-10 2-10

RearPanel...........................

nine

2-11

Rear

Panel

Footswitch

Receptacles

ue

 

 

Bipolar

Footswitch

Receptacle

 

 

 

 

 

 

….…....................

 

Monopolar

Footswitch

Receptacles

......................................

2-12 2-12 2-12

Footswitch

Activation

Diagram

iene

2-13

225 120 100

3 Technical

Specifications

 

 

 

 

 

 

Performance CharacteristCS

 

re rzici onice reni ioninioninne 3-1

General usines

3-1

DimensionsandWeight

..............................

 

 

 

3-1

Operating

Parameters

 

 

re eersereeeereaaeareeacararrranes 3-2

Transport and Storage...

ss

3-2

Duty Cycle iii

3-2

Imternal Memory

 

 

 

 

eeeeeeeé

3-3

Audio Volume ss

3-3

 

Activation Tone .pe

3-3

 

INC

 

 

 

 

 

A

3-3

REMContactOualityMonitor..........................

 

 

3-4

 

Acceptable Resistance ........................

Range

n

3-4

Low Frequency (50-60 .........................Hz) Leakage Current

 

3-4

High Freguency (RF) Leakage Current „er

3-4

InputPower..........

emer

3-5

Standards and

IEC Classifications ..........

ur srrrireriziiziiiez ozene 3-6

 

Class I Equipment iii

3-6

 

Type CF Equipment...

 

iii

3-6

 

DripProot.........................

 

 

 

ere

3-6

 

Electromagneticinterference..............................

 

 

3-7

 

ElectromagneticCompatibiliy....................

 

3-7

 

Voltage

Transients

 

 

 

5.

3-7

 

DefibrilHlator Proof iii

3-7

Output

CharacterlsticS

 

ни ионов

иоииинонозионезиеиньнно 3-8

AvailablePowerSettingsinWatts...................................

 

 

 

3-8

 

Bipolar sus

3-8

 

Monopolar Cut: Pure ss

3-8

 

Monopolar Cut: Blend...

essere

3-8

 

Monopolar Coag: .......................

Desiccate

and Fulgurate

 

3-8

Maximum

Output for .................................

Force

300

Modes

 

3-9

Output Waveforms .pp iii

3-10

 

Bipolar eee

3-10

 

MonopolarCut.....................

 

 

 

neee

3-10

 

Monopolar Coag

 

 

 

ss

3-10

Output Power vs. Resistance Graphs.….....................…

3-11

 

Bipolar

CTraph

 

 

 

 

ss

3-11

 

Monopolar Cut

GraphS

ии

3-12

 

MonopolarCoagGrapls..................

 

 

3-13

Output Power vs. Generator .............Зе 185

линии,

3-15

 

200V Desiccate @ 300 ...Ohms

 

3-15

 

300V Desiccate

20300Ohms......................

 

 

enn

3-15

 

Fulgurate @ 500

Ohms

 

iii

 

3-16

 

Blend@300 OhmS renerne

3-16

 

Bipolar

21000Ohm .....................$

 

 

 

3-17

 

Pure Cut @ 100 Ohms eee

3-17

225 120 100

4 Principles of Operation

Block

Diagram

iii

aso

4-2

Functional OvVerVie

 

Wense

EffectMode

 

 

.....................................0

4-3 4-3

The

REM

Contact

Quality

Monitoring

System

.....................

4-3

REM

Alarm

Activation

Electrodes Without the

линии

REM Safety Feature...................

4-4 44

Control

Board

nr

4-5

 

MicrocontrollerS…

in

Main

Microcontroller

iii

4-5 4-5

MainMicrocontroller

Memory..............................

Battery-BackedRAM......................................

FeedbackMicrocontroller.............................................

Feedback

Microcontroller Memory..................................

4-6 4-6 4-6 4-6

Shared

RAM

.........

ecran

4-7

I/O

Expansion

eee

4-7

Keyboard

Interface

and

Activation

Inputs

............................

4-7

Power Supply Supervisor

Circuit...

4-7

A/DandD/AConversion...............................

 

 

um.

Waveform Generaton

(T_ON

ASIC)

………………………………………

4-8 4-8

TONAverageCheck...............................................

Audio

Alarm

men

Serial

interface

μμ”

4-9 4-9 4-9

Dosage Error

Algorithm

.................

Effect Mode

Algorithm ..............

eia

4-10 4-11

High

Impedance

Analog

to Digital

Effect Mode

Saturation

Operation

......................

n

4-11 4-11

Display

Board

„4-12

Bipolar,

Cut,

and

Coag

Power

Setting

Encoders.................

4-12

RF

Indicator

Lamps.…..........................................

4-12

LED

and

Seven-Segment

Display

Drivers

...........................

4-13

Mode

Selection Switches

REM

Switch Circuit...

er

iii

4-14 4-14

FrontPanelFootswitehhCircuit........................

4-15

Footswitch

Board

rennes

4-16

Power

Supply/RF

Board

sn

4-17

Power

Supply /RF Board Interfaces

...............................

High Voltage Power Supply eee

Power

Entry Circuit

iii

Auto Mains Switching Circuitry

iii

AC/DC

Converter...

DC/DCSwitchingRegulator....................................

 

Low Voltage Power Supply...

4-17 4-18 4-18 4-18 4-19 4-19 4-21

225 120 100

ΕΕ Output Stage...

 

nen 4-22

Primary Sense

Circuits...

 

renere 4-22

RedundantSenseCircuits...................................

 

4-23

Output

Relays

............ ii

 

gene 4-23

Вро]аг

Мосе...............

terraceareais 4-23

Cut Modes ie

 

4-24

¡ATACA

 

 

A 4-24

Spark Control Circuit

ss

esse 4-25

RF Leakage Sensing and Reduction Circuits

 

4-26

REM Circuit inner

4-26

REM Oscillator iii

4-26

IsoBloc Circuit iii

 

4-27

ОзсШаю............

 

 

 

nn 4-27

Power Supply...

sun

 

4-27

Optoisolators een

 

4-27

Audiolircuit...................

 

een

4-28

Footswitch Decode Circuit eee

4-29

Temperature Sense Circuit .pe

4-30

Thermal Sensing een

4-30

5 Setup, Tests, and Adjustments

Setting

Up the

Generator

 

....5-2

Periodic

Safety

Check

 

5-3

Inspecting the Generator and Accessories .............................

54

Inspecting

the

Internal

Components иене 5-6

Testing the Gemerator iii

5-7

Verifying REM

Function

.............. лилии иен

5-8

Confirming Outputs...................

iii

5-9

Checking Leakage Current and Ground Resistance...........

5-12

Calibrating the

Force 300

 

5-14

Preparing for Calibration iii

5-15

Entering Calibration Mode...

5-15

Exiting Calibration Mode een:

5-16

6 Troubleshooting

Inspecting the Generator...

rss

ovn

6-1

Correcting Malfunctions irene

 

6-2

Responding to System Alarms rien

 

6-11

Correcting IC U3

Malfunctions

............ iii

 

6-23

Correcting IC U6

Malfunctions.…................................. 6-24

Correcting T_ON ASIC Malfunctions.….....................…

6-27

Correcting Battery-Backed RAM Malfunctions ..................

 

6-29

225 120 100

7 Replacement Procedures

IMmterconnectDiagram.......................

0...

....7-2

Battery

Replacement

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

7-3

Control

Board

Replacement..….….................

7-4

Display

Board

Replacement

ene

7-5

Display

Board

Seven-Segment

LED

Replacement....................

7-6

Footswitch

Board

Assembly

Front Panel

Replacement

Replacement................................

7-7 7-8

Front

Panel

Footswitch

Receptacle

Replacement....................

7-10

Front

Panel

Knob

Replacement

.

7-11

Front

Panel

Power

Switch

Replacement

.....................nn

7-12

Front

Panel

REM

Lever

Replacement

errare

.........................

7-13

Fuse

Replacement

 

 

Replacing

Fuses in

 

Replacing

the

Fuse

 

Replacing

the

Fuse

 

 

 

 

 

 

see

7-14

the

Fuse Drawer

.....................................

 

 

7-14

on

the

Low

Voltage

Power

Supply

.....7-15

on

the

Power ..........

Supply

/RF

Board

7-17

Handle

Replacement

Left Front Heat

Sink and

Component

Replacement...............

7-18 7-19

Left

Rear

Heat

Sink

and

Component

Replacement

................

7-21

Right

Heat

Sink

and

Component

Replacement.......................

7-24

Low

VoltagePowerSupplyReplacement.................................

7-27

PowerEntryModuleReplacement...........................................

7-29

PowerSuppiy/RFBoardReplacement.......................................

7-31

8 Repair Policy and Procedure

Responsibility of the Manufacturer 0000000000. 8-1

Obtaining a Return Authorization Number

............................... 8-2

Returning Circuit Boards...

essseeseeer 8-2

Returning the Generator for Service... лишили 8-3 Clearimg the Generator eee nenene ené 8-3 Shipping the Generator... renee 8-3

225 120 100

vil

9 Service Parts

 

 

 

 

 

 

 

 

Ordering

ReplacementParts...................-

 

een

9-1

Force 300

Assembly

 

.

 

 

 

et 9-2

Force

300

Illustrated

Parts

(Drawing

1

of

2)

eee 9-2

Force

300

Illustrated

Parts

(Drawing

2

of

2) ини 9-3

Force

300

Parts List...

9-4

Control Board Components sense

9-7

Footswitch Board

Components

9-7

Power Supply/RF

Board ComponentS иен 9-8

10 Board Drawings and Schematics

Control

Board

 

 

…10-3

Display

Board

 

 

…10-7

Footswitch Board

 

 

10-11

Power

Supply/RE Board

ns

ολο

10-13

Warranty

225 120 100

Service Centers

Valleylab Inc

Boulder, Colorado, USA 800-255-8522

Valleylab Australia Sydney, AUSTRALIA 61-2-688-4888

Valleylab Benelux

Huis Ter Heideweg, HOLLAND 31-3069-32800

Valleylab Canada Ontario, CANADA 800-668-1832

Valleylab Europe, Middle East and Africa London, UNITED KINGDOM 44-181-961-9955

0181—961—9955 (within the U.K.)

Valleyiab France c/o Howmedica Lyon, FRANCE 33-78-096262

Valleylab Germany Wichmannstrasse 4 D-22607 Hamburg Postfach 520452 D-22594 Hamburg GERMANY 49-(0)40-89 68 84

25 120 100

Notes

é

225 120 100

Introquction

This manual provides instructions for servicing the Valleylab Force 300 Electrosurgical Generator. This section introduces the features and components of the generator and reviews the precautions associated

with

generator repair.

Additional

information about using the generator is available in the Force

300

User’s

Guide.

25 120 029

1-1

Rel Roe E BR GE A ISA passos .

The Valleylab Force 300 is an isolated output electrosurgical generator that provides the power for cutting, desiccating, and fulgurating tissue during electrosurgery. The Force 300 is specifically designed for use in bipolar or monopolar electrosurgery.

The main features of the generator are listed below:

*

automatic control of

output

power in

relation to tissue impedance

e

standard bipolar

mode

 

 

e

two

monopolar

cut

modes:

pure and

blend

*

two

monopolar

coag

modes:

desiccate

and fulgurate

e the Valleylab REM® Contact Quality Monitoring System, which protects patients against burns at the patient return electrode site

e volume control for activation tones

The Force 300 can be used in conjunction with the Valleylab Force GSU®

System

and the Valleylab Force Argon System. Refer

to the

Force GSU

User’s

Guide and the Force Argon User’s Guide for

more

information.

For details about the Force 300 features, see Section 2, Controls, Indicators, and Receptacles.

List of Components

The Valleylab Force 300 Electrosurgical Generator is a self-contained unit. It consists of a main enclosure (cover and base) and power cord.

The main components of the generator are listed below:

e Front panel

components

include the power switch; controls for

setting the modes and output power; a footswitch receptacle and

button for selecting bipolar or monopolar output; receptacles for

connecting

electrosurgical accessories, and indicators that alert you to

the selected

modes and

the patient return electrode status.

e Rear panel

components

include the power entry module,

volume

 

control, two

footswitch

al

oro

imo

ic

receptacles, and equipotential

gi ounding

sug.

»Internal components include the Control (microcontroller) Board,

Display Board, Footswitch Board, Power Supply /Radio Frequency (RF) Board, low voltage power supply, and heat sinks.

A handle is located on the underside of the chassis.

Details about the interaction of the main components and circuit board descriptions are in Section 4, Principles of Operation.

1-2

225 120 029

VCIVILS FCovillici vaIicly

Before

servicing

the Force 300, it is important

that you

read,

understand,

and follow the instructions supplied with the

generator

and

with any

other

equipment

used to install, test, adjust, or

repair the generator.

General Precautions

Warning: Use the generator only if the self-test has been completed as described. Otherwise, inaccurate power outputs may result.

Notice: Connect the power cord to a wall receptacle having the correct voltage. Otherwise, product damage may result.

Warning: The multipin monopolar output receptacle is designed for connecting either a handswitching (three-pin) or footswitching (one-pin) accessory, but not both at the same time. Connecting more than one accessory to the multipin receptacle will activate both accessories simultaneously.

Caution: Do not stack equipment on top of the Force 300 or place the

generator on top of electrical equipment (except the Valleylab Force GSU Unit). These configurations are unstable and/or do not allow for

adequate cooling.

Caution: Provide as much distance as possible between the electrosurgical generator and other electronic equipment (such as

monitors). An activated electrosurgical generator may cause interference with them.

Caution: Do

not turn the

activation

tone

down to an inaudible level.

The activation

tone alerts

personnel

when

an accessory is active.

Notice: If required by local codes, connect the generator to the hospital equalization connector with an equipotential cable.

Active Accessories

Caution: Accessories must be connected to the proper receptacle type. In particular, bipolar accessories must be connected to the bipolar

receptacle only. Improper connection may result in inadvertent generator activation or a REM Contact Quality Monitor alarm.

Patient

Return

Electrodes

 

 

 

Warning:

Using a conventional patient

return electrode

without

the

REM

safety

feature will not activate the

Valleylab REM

Contact

Quality

Monitoring System.

25 120 029

1-3

o

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Danger:

Explosion

Hazard.

Do

not install the generator in the presence

of flammable

anesthetics,

gases,

liquids,

or objects.

 

 

 

 

Warning:

Fire

Hazard.

Do

not

place

active

accessories near

or in

contact

with

flammable

materials

(such

as

gauze

or

surgical

drapes).

 

Electrosurgical

accessories

 

that

are

activated

or

hot

from

use

can

cause a

fire.

Use

a holster to hold electrosurgical

accessories safely

away

from

personnel

and

flammable

materials.

 

 

 

 

 

 

 

 

 

Warning:

Fire

Hazard.

Do

not

use

extension cords.

 

 

 

 

Warning:

Fire

Hazard.

For

continued

protection

against

fire hazard,

replace fuses only with fuses of

the

same

type and

rating

as

the original

fuse.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electric Shock

Hazards

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Warning:

Connect

the

generator power

cord

to

a

properly grounded

receptacle.

Do

not

use

power plug

adapters.

 

 

 

 

 

 

 

Warning:

Do

not

connect

a

wet

power

cord

to

the

generator

or to

the

wall receptacle.

Warning: Disconnect the power cord before replacing parts. To allow stored energy to dissipate after power is disconnected, wait at least five minutes before replacing parts.

Warning: Always unplug the generator before cleaning.

Warning:

Do

not

touch

any

exposed

wiring or conductive surfaces while

the generator is disassembled and energized.

Never

wear

a grounding

strap

when working

on

an energized

generator.

 

 

 

 

 

Warning:

When

taking

measurements

or

troubleshooting

the

generator,

take appropriate precautions, such as using isolated tools and

 

equipment, using the “one hand rule,” etc.

 

 

 

 

 

 

 

Warning:

Potentially

lethal AC

and

DC

voltages

are

present

in the AC

line circuitry, high voltage DC

circuitry,

and

associated

mounting and

heat

sink

hardware described

in this

manual.

They

are

not

isolated from

the AC

line.

Take

appropriate

precautions

when

testing

and

 

troubleshooting this

area

of the

generator.

 

 

 

 

 

 

 

Warning:

High frequency, high voltage signals that can cause severe

burns

are

present

in

the

RF output stage and in the associated mounting

and

heat

sink

hardware

described in

this manual.

Take

appropriate

precautions when testing and troubleshooting this area of the generator.

225 120 029

Servicing

Caution: Read all warnings, cautions, and instructions provided with the Valleylab Force 300 Electrosurgical Generator before servicing.

Caution: The generator contains electrostatic-sensitive components.

When

repairing the generator,

work

at a

static-control workstation. Wear

a grounding strap when handling electrostatic-sensitive components,

except

when working

on an energized

generator.

Handle

circuit boards

by

their nonconductive

edges.

Use

an

antistatic

container

for transport

of

electrostatic-sensitive components

 

and

circuit

boards.

 

Notice: After installing a new low voltage power supply, verify that the voltages are correct.

Calibration

Notice:

After completing any calibration step,

 

proceed

to

the

next

 

step

to

save the values from the completed calibration step.

 

 

 

 

 

 

 

 

 

Notice:

Do not activate the generator with any

load

resistor

higher

 

than

 

10

ohms

while calibrating the current sense

gain.

Otherwise,

 

product

 

damage

will result.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Caution: To avoid inadvertent coupling and/or shunting of RF currents

 

around

the

resistor elements, keep the resistors

 

at

least

four

inches

 

 

 

(10.2 cm) away from any metal surface including tabletops and other

 

resistors.

This

is

especially

true

if several

resistors

are

connected

in

series

or

parallel

to

obtain a

specified

value.

Do

not

allow

the resistor

bodies

to

touch

each

other.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Notice:

Do not activate the generator with any

 

load

resistor

lower

than

 

750

ohms

while calibrating the voltage sense gain for bipolar output.

 

Otherwise, product damage will result.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Notice:

 

Do

not activate the generator with any

 

load

resistor

lower

than

 

3000 ohms

while

calibrating

the

voltage

sense

gain

for

the

pure

cut

 

mode.

Do not activate the generator with any

load

resistor

lower

than

2000

ohms

while calibrating the voltage sense gain for the blend mode. Otherwise,

 

product

damage

will

result.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Notice:

 

After

calibration,

the generator

will

be

 

ready to use only after

 

you initiate the internal self-test by turning the

 

generator

off,

then

on.

 

Notice:

 

Calibrate the generator after you install

a

new

battery.

 

 

 

 

 

Calibration

values

are

lost

when

the

battery

is

replaced.

 

 

 

 

 

 

 

 

Notice:

 

Calibrate

the

generator

after

you

install

a

new

Control

Board.

 

Otherwise, the default calibration values are used.

225 120 029

1-5

Calibration

 

 

 

 

 

 

Notice:

Calibrate

the

generator

after you install a new

heat sink or

replace

components

on the heat

sink. Otherwise, component

differences

may affect output

waveforms.

 

 

 

Notice:

Calibrate

the

generator

after you install a new

Power

Supply /RF

Board.

Otherwise,

component

differences may affect

output

waveforms.

Cleaning

Notice: Do not clean the generator with abrasive cleaning or disinfectant

compounds, solvents, or other materials that could scratch the panels or damage the generator.

225 120 029

_

Controis, Indicators, ana

.

Receptacles

The controls, indicators, and receptacles for accessories are located on the front and rear panels of the Force 300. This section describes each component of the generator and its function.

Detailed specifications for the generator are in Section 3.

Read

all warnings, cautions, and instructions

provided with the Valleylab

Force

300 Electrosurgical Generator before

using.

25 120 030

2-1

Front rane

The front panel features are shown below. The bipolar, cut, and coag controls are described in detail on the following pages. Additional

information about the footswitch receptacle, bipolar instrument receptacle, monopolar instrument receptacles, and the REM patient return electrode monitoring feature are also provided.

— Bipolar Controls

— Cut Controls

— Coag Controls

BIPOLAR

Оο.

ο

LTA

οΏο ο

SS

(©) ==

 

VILA:

 

LJ

 

 

 

Bipolar

Footswitch

Monopolar

Patient

Instrument

Button and

Instrument

Return

Receptacle

Receptacie

Receptacies

Electrode

 

 

 

Receptacle

Power Switch

 

 

 

REM Indicator —

This

switch

supplies power

to the

generator.

>

To

turn

on

the

generator,

press ( | ).

»

To

turn

off

the

generator,

press

(O).

2.2

225

120

030

Ae

When you activate bipolar output, a standard bipolar mode is invoked automatically for tissue desiccation. The voltage is kept low to prevent sparking. The power remains constant over a specific range of tissue resistance, allowing a consistent tissue effect.

Bipolar

Indicator Bar

 

 

When you activate bipolar, this

bar

illuminates

blue and

the bipolar activation

tone

sounds.

у

 

 

 

(BIPOLAR

]

 

 

=<+————— Power Display

Shows the power setting, in watts, for bipolar output.

I— Power Control Knob

To

increase (+) the power, turn

the

knob clockwise.

To

decrease (—) the power, turn

the

knob counterclockwise.

Changing the

Bipolar

Power

Setting

 

 

As

you

turn

the

power

control knob,

the power changes by one setting

(1

or 5

watts),

based on

the settings

available

for bipolar output. The

available bipolar

power

settings are

listed in

Section 3.

If you turn the knob while the generator is activated, the power changes by one setting per second to prevent rapid increases or decreases in power delivered to the surgical site.

If you try to set the power above the maximum setting or below the minimum setting, a warning tone sounds.

225 120 030

pp pa

Cut

Indicator Bar

 

 

When you

activate cut,

this

bar illuminates yellow

and

the cut

activation

tone

sounds.

Power Display

shows

the

power

 

setting, in

watts,

for

 

the selected cut

mode.

 

 

 

 

 

у

 

 

 

 

 

 

wer

Control

Knob

increase

(+)

the

 

 

ywer,

turn

the

knob

 

yckwise.

 

 

 

 

decrease

(—)

the

 

 

ywer,

turn

the

knob

 

unterclockwise.

GIA

Г

 

——

Pure

Mode

 

Button

 

 

 

 

 

Select

pure

for an even cut with

 

|

O

little or no

hemostasis.

This

mode

NI

 

offers

good

performance

over

a

 

 

wide

range

of tissue resistance.

It

\

 

provides the

maximum

output

 

 

 

power

available

from the Force

300.

 

 

Its

waveform

is

continuous.

When

 

 

you

turn on

 

the

Force 300, pure

is

selected automatically.

L

Blend

Mode

Button

 

Select

blend

for slower cutting and

additional hemostasis. This mode provides a blended waveform.

Changing

the

Cut

Mode

and

Power

Setting

 

 

 

 

 

 

 

 

 

When

you

press

a

cut mode

button,

the

indicator on

that

button

 

illuminates

green.

You

can

activate

only

one

cut

mode

at

a time.

You

cannot

change the

mode

while

the

generator

is

activated.

 

 

 

When

you

change

cut modes, the

power

setting

remains

the

same

unless

it

exceeds

the maximum

for the

new

mode.

In

that

case,

it reverts

to the

maximum.

For

example, if

you

set the

power

to

250

for

pure

cut,

when

you

select

blend

the setting

changes

to

200,

the

maximum

for

blend.

As

you

turn the

power

control

knob,

the

power

changes

 

by

one setting

(1,

5,

or

10

watts),

based on the settings available for the

 

selected

mode.

The

available cut

power

settings are

listed

in

Section

3.

If you turn the

knob

while

the

generator is

activated,

the

power

changes

by

one

setting

per second to prevent rapid increases or decreases in power delivered to the surgical site.

If you try to set the power above the maximum setting or below the minimum setting, a warning tone sounds.

2-4

225 120 030

NUTIм OL ØL

Power

Display

ШИП!

LM

shows

the power

 

setting, in watts, for the

 

selected

coag mode.

 

ower

Control

Knob —

[o increase

(+)

the

ower,

turn

the

knob

lockwise.

 

 

lo decrease

(—)

the

o wer,

tum

the

knob

ounterclockwise.

Coag

Indicator Bar

 

 

When

you activate coag,

this

bar illuminates blue

and the coag activation

tone

sounds.

W

Desiccate

Mode

Button

 

 

Select desiccate

to

desiccate

the area

<>

of tissue that is in direct contact

with

the

active

electrode.

When

\

you

turn

on the

Force 300,

desiccate

 

is selected

automatically.

 

+

L Fulgurate Mode Button

Select fulgurate to fulgurate an area of tissue with a spray of sparks. This mode is useful for general fulguration applications.

Changing the Coag Mode and

 

Power

Setting

 

 

 

 

 

 

 

When

you

press

a

coag

mode

button,

the indicator on

that

button

 

illuminates green.

You

can

activate

only one coag mode at

a

time. You

cannot

change the

mode

while

the

generator

is

activated.

 

 

 

 

When

you

change

modes,

 

the

power

setting

remains the same.

For

 

example,

if you

set

the

power

to 65

for

desiccate,

when

you

select

fulgurate

the power setting does not

change.

 

 

 

 

 

 

 

 

 

 

The power

changes

by

one

setting

(1, 5, or 10 watts), based

on

the

 

settings

available for

coag

 

output.

 

The

available

coag

power

settings

are

listed

in

Section

3.

If

you

turn

the

knob

while

the generator

is activated,

the power

changes

by

one

 

setting per second to prevent

rapid

changes

in

power

delivered

to

the

surgical

site.

 

 

 

 

 

 

 

 

 

If you

try

to set

the

power

 

above

the

maximum

setting

or below

the

 

minimum

setting, a

warning tone

sounds.

 

 

 

 

 

 

 

25 120 030

2-5

ag

UIT INICALIIIUILI

VVILUUS

IVI

LIT

WVJIVVME

ыыы

 

 

 

Initially,

the maximum

voltage

for

the

desiccate

coag

mode

is

300 volts

 

rms.

If

desired,

you

can

change

the

maximum

voltage

to

200

volts

rms.

 

For

example, a

maximum

voltage

of

200

volts

rms may

be

desired

when

 

desiccating delicate

tissue

or

when

using

small

electrodes

(needle

or

laparoscopic electrodes).

You do not need to set the maximum voltage each time you prepare the generator for surgery. The previous setting (300 or 200 volts rms) remains in effect.

If you

wish

to

set

the

maximum

voltage for

the desiccate mode to

200

volts

rms,

set

the

Cut

power to

200. Then,

simultaneously press

the front

panel footswitch button, the desiccate button, and the fulgurate button. A tone sounds to confirm the new maximum voltage setting.

To reset the maximum voltage to

300 volts

rms, set the Cut power

to

300.

Then, simultaneously press the front panel footswitch button, the

 

 

desiccate button, and the fulgurate

button.

A tone sounds to confirm

the

new setting.

 

 

 

 

225 120 030

7 1 PI LA BUBBLE GÅ TER 3 αν I CAI

The bipolar instrument receptacle on the front panel accepts a handswitching bipolar instrument or a footswitching bipolar instrument.

Accessories must be connected to the proper receptacle type. In particular, bipolar accessories must be connected to the bipolar receptacle only. Improper connection of accessories may result in inadvertent generator activation or a REM Contact Quality Monitor alarm.

Connect a handswitching instrument with a three-pin connector.

or

Connect a footswitching instrument with a two-pin

connector.

aa

You

may use controls on the

handset or on

a

footswitch to

activate the

handswitching

instrument.

If you connect

a

footswitching

instrument,

you

must use

a footswitch.

 

 

 

 

You can use a footswitch to activate bipolar output by connecting a

monopolar

footswitch

to the

front

panel

or by

connecting a bipolar

footswitch

to

the

rear

panel.

 

 

 

 

e To connect

a

monopolar

footswitch to

the front panel, refer to Front

Panel Footswitch Receptacle and

Button

later

in this section.

eTo connect a bipolar footswitch to the rear panel, refer to Rear Panel Footswitch Receptacles later in this section.

225 120 030

2-7

wows p e. =. Sew ww pp e=

The single-pin receptacle on the front panel

accepts a footswitching

monopolar

instrument.

The

multipin receptacle

accepts a handswitching

or a footswitching

monopolar

instrument.

Some

footswitching

instruments

may

require

an adapter available from Valleylab.

Single-Pin Monopolar Receptacle

 

Connect a monopolar

 

f

footswitching instrument

with a

 

single-pin connector to the

single-

O

pin monopolar receptacle on the

 

front panel.

 

AGI

 

To activate the instrument, connect a monopolar footswitch to the front

panel

footswitch

receptacle.

(A

footswitch

connected

to

the

rear panel

does not provide output to the

single-pin receptacle.)

Refer

 

to Front

Panel

Footswitch Receptacle and Button later in this section.

 

 

 

 

 

 

 

Multipin Monopolar

Receptacle

 

 

 

 

 

 

 

 

 

 

 

 

 

 

The multipin

monopolar

output

receptacle

is

designed

for

connecting

 

either

a

handswitching

(three-pin) or

footswitching

(one-pin)

accessory,

but

not

both

at the

same

time.

Connecting

more

than

one

accessory

to

the multipin receptacle will activate both accessories simultaneously.

 

Connect

one

monopolar

instrument

to

the

multipin

receptacle:

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connect

a

footswitching

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

instrument

 

with

a single-

 

 

 

 

 

 

 

O

O

 

ο

ο

 

 

pin

connector.

 

 

 

 

 

 

 

 

|

 

 

 

 

 

 

 

 

or

 

 

 

 

 

 

 

AGI

 

 

 

 

 

 

{

 

Connect

a

handswitching

 

 

 

 

 

 

 

instrument

 

with

a three-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pin

connector.

 

 

To

activate

a

handswitching

instrument,

use

the

controls

on

the

handset

or

on

a

footswitch.

To

activate

a footswitching instrument, connect a

footswitch

to

the rear

panel.

(A

footswitch connected to the front panel

does not provide output to the

multipin

receptacle.)

To

connect

a

 

footswitch,

see Rear Panel Footswitch

Receptacles later in

this

 

section.

 

225 120 030

Γιωιιι Γαιινι FUVISWILLII NELUEPH LALIC GIIÙU DULLVII

The front panel contains a receptacle for connecting a monopolar footswitch. A button above the receptacle lets you choose bipolar or

monopolar output for the connected footswitch. When you turn on the Force 300, monopolar output (single-pin receptacle only) is selected.

 

 

 

 

Press the

footswitch

button

to

 

 

PA

Es (©)

 

.

 

or

monopolar

output.

(D

<

Z

select bipolar

 

 

 

 

*

Bipolar

output

is

selected

when

 

 

 

 

 

the left

(—)

indicator

illuminates

 

 

 

 

 

green.

 

 

 

 

 

 

 

 

 

 

e

Monopolar

output

is

selected

 

 

oo

 

 

when the right (>) indicator

 

 

oo

 

 

illuminates

green.

 

 

 

à

Connect a two-pedal monopolar footswitch to the front panel footswitch receptacle.

Using the Front Panel Footswitch for Bipolar Output

When the left (—) indicator is illuminated, the footswitch activates the instrument (handswitching or footswitching) that is connected to the

bipolar

receptacle.

(See Footswitch Activation Diagram

at

the end

of this

section.) Press

either

footswitch pedal

to activate

bipolar

output.

 

If you

also

connect

a

bipolar footswitch

to the rear panel, the footswitch

you use first activates bipolar output.

Instructions

for

connecting

a

bipolar footswitch to the rear panel are

provided

in

Rear

Panel Footswitch

Receptacles

later

in

this section.

 

 

 

 

 

 

Using the Front Panel Footswitch for Monopolar Output

When the right (—>) indicator is illuminated, the footswitch activates the footswitching instrument connected to the adjacent single-pin monopolar receptacie only. (See Footswitch Activation Diagram at the end of this section.)

The front panel footswitch does not activate an instrument connected to the multipin monopolar receptacle. For information about connecting a

footswitch

to activate an instrument connected

to the multipin receptacle,

refer

to Rear Panel Footswitch Receptacles

later in

this section.

 

If you

also

connect a monopolar footswitch to

the

rear

panel

(and

connect two

monopolar instruments to

the front

panel),

the

footswitch

you use first activates monopolar output to the appropriate instrument. Simultaneous activation of instruments will not occur.

25 120 030

2-9

T EG FUR ROE EE SASL ASUS HEA LI |

A patient return electrode is required for monopolar electrosurgery.

When

you

activate monopolar output, the generator connects the patient

return

electrode path.

If you

activate

bipolar output

when

a return

electrode is

applied to the patient, the generator disconnects the return

electrode path to eliminate the possibility of current dispersal.

Using a conventional patient return electrode without the

REM safety

feature

will

not activate

the Valleylab

REM

Contact

Quality

Monitoring

System.

 

 

 

 

 

 

 

 

 

 

Valleylab

recommends

the use

of

REM

patient return

ooo

electrodes

to maximize

patient

safety.

 

ФЕ

REM Alarm Indicator

1 Г

For monopolar electrosurgery, connect a Valleylab REM patient return electrode to the patient return electrode receptacle.

The REM alarm indicator illuminates red until you

apply a REM

patient

return electrode

to

the patient

and connect

it to the

generator. Then

the

indicator

illuminates green. (When you connect an electrode without the REM safety feature, the indicator light is extinguished. It does not illuminate green.)

If the REM system senses an alarm condition, the indicator flashes red, a tone sounds twice, and the generator disables RF output. The indicator

illuminates red until you

correct

the

alarm condition.

 

When you correct the REM alarm

condition,

RF output

is enabled and

the REM alarm indicator

illuminates

green.

If you are

using a return

electrode without the REM safety feature, the red indicator light is extinguished when you correct the alarm condition.

For additional information, refer to The REM Contact Quality Monitoring System in Section 4.

225 120 030

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The rear panel contains two footswitch receptacles: one for a bipolar footswitch and one for a monopolar footswitch.

Bipolar Footswitch

Receptacle

 

 

 

 

 

 

 

 

 

If you connect a footswitching instrument to the bipolar

receptacle on the

front panel,

you must connect a footswitch

to

the generator.

 

 

e

You

can

connect

a monopolar

footswitch

to the front panel as

 

described earlier

in

Front Panel Footswitch Receptacle and

Button.

e

You

can

connect a bipolar footswitch to

the

receptacle

on

the rear

 

panel, as

described

below.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Connect a single-pedal bipolar footswitch to the

 

 

 

 

 

bipolar footswitch

receptacle on the rear panel.

 

 

 

 

 

The connected footswitch activates bipolar

 

 

 

 

 

output for the instrument (handswitching or

 

 

 

 

 

footswitching)

that

is

connected

to

the bipolar

 

 

Z

 

 

receptacle

on

the front

panel.

(See

Footswitch

 

 

Ü

 

Activation

Diagram

at the end

of

this

section.)

Monopolar

Footswitch Receptacle

 

 

 

 

 

 

 

 

 

You must connect the monopolar footswitch

to

this

receptacle

if you

connect

a footswitching

instrument to

the multipin

receptacle

on the front

panel. (See Footswitch Activation Diagram at the end of this section.)

 

 

Connect

a two-pedal monopolar footswitch to

CES

 

the rear

panel monopolar

footswitch

receptacle.

 

 

The connected footswitch activates monopolar

 

 

output

for

the instrument

that is connected to

 

 

the multipin monopolar receptacle.

The

24

|

footswitch

will not activate instruments

ya

Z A

connected

to the bipolar receptacle or to the

 

 

single-pin

monopolar receptacle.

 

For information about using a monopolar footswitch to activate

instruments connected to the bipolar receptacle and the single-pin monopolar receptacle, see Front Panel Footswitch Receptacle and Button

earlier in this section.

-12

225 120 030

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