Vaisala HUMICAP HMT360 SERIES, HUMICAP HMT361, HUMICAP HMT363, HUMICAP HMT364, HUMICAP HMT365 User Manual

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USER’S GUIDE
Vaisala HUMICAP® Humidity and
Temperature Transmitter Series HMT360
M010056EN-I
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PUBLISHED BY
Vaisala Oyj Phone (int.): +358 9 8949 1 P.O. Box 26 Fax: +358 9 8949 2227 FI-00421 Helsinki Finland
Visit our Internet pages at www.vaisala.com © Vaisala 2011 No part of this manual may be reproduced in any form or by any means,
The contents are subject to change without prior notice. Please observe that this manual does not create any legally binding
obligations for Vaisala towards the customer or end user. All legally binding commitments and agreements are included exclusively in the applicable supply contract or Conditions of Sale.
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Table of Contents

CHAPTER 1
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Contents of This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Version Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Documentation Conventions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
ESD Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Recycling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Regulatory Compliances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
EU Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
License Agreement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
CHAPTER 2
PRODUCT OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Introduction to HMT360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Output Quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Probe Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
CHAPTER 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
General Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Mounting the Probe Cable in Gas Group IIC Spac es . . . . . . . . . . . . . . . . . . . . . . . . . 19
Selecting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
General Instructions for Probes with Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Checking the Temperature Reading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Mounting the Transmitter Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Probe Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
HMP363 for Confined Spaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
HMP363/365/367 Duct Installation Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
HMP364 for High-Pressure Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
HMP365 for High Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
HMP367 for High Humidities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
HMP368 for Pressurized Pipelines or Moisture in Liquids . . . . . . . . . . . . . . . . . . . . . 30
Tightening the Clasp Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Installing the HMP368 Probe Through a Ball Valve Assembly. . . . . . . . . . . . . . . 32
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Installation in Hazardous Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
VAISALA________________________________________________________________________ 1
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US and Canadian Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
European Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
CATEGORY 1 (Zone 0). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
CATEGORY 2 or 3 (Zone 1 or 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Maximum Cable Resistance Calculation for the Barrier (Vaisala Order Code:
210664) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
HMT360 Connected to a Galvanic Isolator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
HMT360 Connected to a Zener Barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Examples of Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
CHAPTER 4
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Local Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
Power ON/OFF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
HMT360 with Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
HMT360 without Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44
DIP Switch Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
Display/Keypad Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46
Setting the Pressure for Calculations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Selecting Output Quantities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Upper Half of Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Lower Half of Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Selecting Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Scaling Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Serial Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Serial Communication Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Setting the Analog Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
ASEL Selecting Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
S Scaling Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Adjustment Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
CRH Relative Humidity Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
CT Temperature Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Output Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
ITEST Testing Analog Outputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
SEND Outputting Measurement Values. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
R Activating Continuous Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
S Stopping Continuous Output. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
INTV Setting Output Interval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
PRES Setting Ambient Pressure for Calculations . . . . . . . . . . . . . . . . . . . . . . . . 55
FILT Output Filtering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Resetting the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
RESET Transmitter Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
CHAPTER 5
MEASURING AT OVERPRESSURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Pressure Regulator Recommended . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
CHAPTER 6
CALIBRATION AND ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Calibration Interval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59
Factory Calibration and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
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User Calibration and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Removing the Electronics Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Calculating Correspondence of Current Values and Output Quantities . . . . . . . . . 62
Relative Humidity Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Automatic Two-Point Adjustment (Only HMT360 with Display) . . . . . . . . . . . . . . . . . 63
Manual Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Low End Adjustment (HMT360 without Display) . . . . . . . . . . . . . . . . . . . . . . . . . 65
High End Adjustment (HMT360 without Display) . . . . . . . . . . . . . . . . . . . . . . . . . 66
Low End Adjustment (HMT360 with Display). . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
High End Adjustment (HMT360 with Display) . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
One-Point Temperature Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
ACAL Analog Output Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
CHAPTER 7
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Periodical Checking and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Transmitter Housing and Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
CHAPTER 8
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71
Operation Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Analog Output Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Technical Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Product Returns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
CHAPTER 9
TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Relative Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Temperature (+ Operating Pressure Ranges) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Water Activity in Jet Fuel Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Calculated Variables (Typical Ranges) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
With HMP361 Probe. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
With HMP363, HMP364, HMP365, HMP367 and HMP368 Probes. . . . . . . . . . . 75
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Classification with Current Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Accuracy of Calculated Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Accuracy of Dewpoint Temperature °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Accuracy of Mixing Ratio g/kg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
Accuracy of Wet Bulb Temperature °C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Accuracy of Absolute Humidity g/m3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
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APPENDIX A
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
HMP361 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83
HMP363 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
HMP364 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
HMP365 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .84
HMP367 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
HMP368 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
Mounting Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Rain Shield . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .86
Protection Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87
APPENDIX B
WIRING FOR INTRINSICALLY SAFE OPERATION, FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .89
APPENDIX C
WIRING FOR INTRINSICALLY SAFE OPERATION, CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91
APPENDIX D
CERTIFICATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93
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List of Figures
Figure 1 HMT360 and Probe Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Figure 2 Probe Options for HMT360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Figure 3 Horizontal Mounting of Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 4 Vertical Mounting of Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Figure 5 Measurement Error at 100 %RH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Figure 6 Transmitter Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 7 Parts of the Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 8 Installation of HMP363 Probe in Duct with Flange and Supporting Bar . . . 25
Figure 9 HMP364 Probe Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 10 Marking Nut and Fitting Screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 11 Cleaning the Tightening Cone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Figure 12 Mounting HMP365 Probe in Duct or Channel . . . . . . . . . . . . . . . . . . . . . . . 29
Figure 13 HMP368 Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Figure 14 Sealing of Fitting Body into Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Figure 15 Tightening the Clasp Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 16 Installing the HMP368 Probe Through a Ball Valve Assembly . . . . . . . . . .33
Figure 17 HMT360 Connected to Galvanic Isolator . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Figure 18 HMT360 Connected to a Zener Barrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 19 STAHL 9160/13-11-11 (Galvanic Isolator) . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 20 STAHL 9001/51-280-091-141 (Zener Barrier) . . . . . . . . . . . . . . . . . . . . . . 41
Figure 21 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Figure 22 Local Display/Keypad Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Figure 23 DIP Switch Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Figure 24 Detaching the Electronics Unit with Probe for Calibration
and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Figure 25 Connecting Power Supply and Multimeter for Calibration . . . . . . . . . . . . .61
Figure 26 Display Chart of the Automatic Adjustment Procedure . . . . . . . . . . . . . . . .64
Figure 27 Accuracy over Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Figure 28 VTT IECEx Certificate page 1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
Figure 29 VTT IECEx Certificate page 2/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Figure 30 VTT IECEx Certificate page 3/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
Figure 31 VTT IECEx Certificate page 4/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Figure 32 VTT ATEX 028X Certificate page 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Figure 33 VTT ATEX 028X Certificate page 2/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Figure 34 VTT ATEX 028X Certificate Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Figure 35 VTT ATEX 023X Certificate page 1/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Figure 36 VTT ATEX 023X Certificate page 2/2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Figure 37 FM Certificate of Compliance page 1/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
Figure 38 FM Certificate of Compliance page 2/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
Figure 39 FM Certificate of Compliance page 3/3 . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Figure 40 CSA Certificate of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106
Figure 41 TIIS Certificate of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Figure 42 PCEC Conformity Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Figure 43 GOST Certificate of Conformity page 1/3 . . . . . . . . . . . . . . . . . . . . . . . . . 109
Figure 44 GOST Certificate of Conformity page 2/3 . . . . . . . . . . . . . . . . . . . . . . . . . 110
Figure 45 GOST Certificate of Conformity page 3/3 . . . . . . . . . . . . . . . . . . . . . . . . . 111
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List of Tables
Table 1 Manual Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 2 Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Table 3 Output Quantities for HMT360 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Table 4 HMP368 Probe Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Table 5 Serial Communications Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
Table 6 Pressure Conversion Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Table 7 Relative Humidity Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
Table 8 Temperature Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Table 9 Water Activity in Jet Fuel Applications Specifications . . . . . . . . . . . . . . . . . 75
Table 10 HMP361 Calculated Variables Specifications . . . . . . . . . . . . . . . . . . . . . . . 75
Table 11 HMP363, HMP364, HMP365, HMP367& HMP368 Probes Calculated
Variables Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
Table 12 Output Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Table 13 General Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Table 14 Options and Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
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Chapter 1 ________________________________________________________ General Information
CHAPTER 1
GENERAL INFORMATION
This chapter provides general notes for the manual and the product.

About This Manual

This manual provides information for installing, operating, and maintaining the Vaisala HUMICAP® Humidity and Temperature Transmitter Series HMT360.

Contents of This Manual

- Chapter 1, General Information: This chapter provides general notes for the manual and the product.
- Chapter 2, Product Overview: This chapter introduces the features, advantages, and the product nomenclature.
- Chapter 3, Installation: This chapter provides you with information that is intended to help you install this product.
- Chapter 4, Operation: This chapter contains information that is needed to operate this product.
- Chapter 5, Measuring at Overpressure: This chapter provides you with important information concerning measurement in conditions with pressure higher than the normal atmospheric pressure.
- Chapter 6, Calibration and Adjustment: This chapter contains instructions for checking the calibration and adjusting this product.
- Chapter 7, Maintenance: This chapter provides information that is needed in basic maintenance of the product.
- Chapter 8, Troubleshooting: This chapter describes common problems, their probable causes and remedies, and contact information.
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- Chapter 9, Technical Data: This chapter provides technical data of the product.
- Appendix A, Dimensions: This appendix contains parts drawings of the transmitter housing, probes and some transmitter mounting accessories with metric and nonmetric dimensions specified.
- Appendix B, Wiring for Intrinsically Safe Operation, FM: This appendix contains the wiring diagram for intrinsically safe operation approved by Factory Mutual (FM).
- Appendix C, Wiring for Intrinsically Safe Operation, CSA: This appendix contains the wiring diagram for intrinsically safe operation approved by the Canadian Standards Association (CSA).
- Appendix D, Certificates: This appendix contains copies of the EXi intrinsically safe certificates issued for the HMT360 series.

Version Information

Table 1 Manual Revisions
Manual Code Description
M010056EN-I This manual. July 2011 - Updated
Appendix Appendix D, Certificates,
on page 93.
M010056EN-H Previous version. Updated
Appendix Appendix D, Certificates,
on page 93. Updated manual
calibration instructions.

Related Manuals

Table 2 Related Manuals
Manual Code Manual Name
M210185EN Humidity Calibrator HMK15 User's
Guide
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Chapter 1 ________________________________________________________ General Information

Documentation Conventions

Throughout the manual, important safety considerations are highlighted as follows:
WARNING
CAUTION
NOTE

Safety

WARNING
Warning alerts you to a serious hazard. If you do not read and follow instructions very carefully at this point, there is a risk of injury or even death.
Caution warns you of a potential hazard. If you do not read and follow instructions carefully at this point, the product could be damaged or important data could be lost.
Note highlights important information on using the product.
The HMT360 series transmitter delivered to you has been tested for safety and approved as shipped from the factory. Note the following precautions:
Ground the product, and verify outdoor installation grounding periodically to minimize shock hazard.
CAUTION
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Do not modify the unit. Improper modification can damage the product or lead to malfunction.
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User’s Guide______________________________________________________________________
Recycle all applicable material.
Dispose of batteries and the unit according to statutory regulations. Do not dispose of with regular household refuse.

ESD Protection

Electrostatic Discharge (ESD) can cause immediate or latent damage to electronic circuits. Vaisala products are adequately protected against ESD for their intended use. However, it is possible to damage the product by delivering electrostatic discharges when touching, removing, or inserting any objects inside the equipment housing.
To make sure you are not delivering high static voltages yourself:
- Handle ESD sensitive components on a properly grounded and protected ESD workbench.
- When an ESD workbench is not available, ground yourself to the equipment chassis with a wrist strap and a resistive connection cord.
- If you are unable to take either of the above precautions, touch a conductive part of the equipment chassis with your other hand before touching ESD sensitive components.
- Always hold component boards by the edges and avoid touching the component contacts.

Recycling

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Chapter 1 ________________________________________________________ General Information

Regulatory Compliances

EU Declaration of Conformity

The HMT360 series transmitters are in conformity with the provisions of the following EU directive(s):
- ATEX Directive
- EMC Directive
- ROHS Directive Conformity is shown by compliance with the following standards:
- EN 60079-0
- EN 60079-11
- EN 60079-26
- EN 61326-1: Electrical equipment for measurement, control and laboratory use - EMC requirements - for use in industrial locations.
- EN 55022: Information technology equipment - Radio disturbance characteristics - Limits and methods of measurement.
EC-type examination certificate number: VTT 09 ATEX 028X issue No:1.

Certifications

The certifications that have been granted to the HMT360 series, and the accompanying safety factors, are listed in section Classification with
Current Outputs on page 77.
Copies of the certificates and wiring diagrams are provided in the following appendices:
- Appendix B, Wiring for Intrinsically Safe Operation, FM, on page 89
- Appendix C, Wiring for Intrinsically Safe Operation, CSA, on page
91
- Appendix D, Certificates, on page 93
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Trademarks

HUMICAP® is a registered trademark of Vaisala Oyj.

License Agreement

All rights to any software are held by Vaisala or third parties. The customer is allowed to use the software only to the extent that is provided by the applicable supply contract or Software License Agreement.

Warranty

Visit our Internet pages for more information and our standard warranty terms and conditions: www.vaisala.com/services/warranty.html.
Please observe that any such warranty may not be valid in case of damage due to normal wear and tear, exceptional operating conditions, negligent handling or installation, or unauthorized modifications. Please see the applicable supply contract or Conditions of Sale for details of the warranty for each product.
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Chapter 2 __________________________________________________________ Product Overview
CHAPTER 2
PRODUCT OVERVIEW
This chapter introduces the features, advantages, and the product nomenclature.

Introduction to HMT360

Vaisala HUMICAP® Humidity and Temperature Transmitter Series HMT360 contains reliable, microprosessor-based two-wire instruments for measuring relative humidity and temperature in hazardous areas.
0606-003
Figure 1 HMT360 and Probe Types
WARNING
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In hazardous environments, the transmitters must always be connected via galvanic isolators or Zener barriers.
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Output Quantities

Vaisala HUMICAP® Humidity and Temperature Transmitter Series HMT360 is available either with or without a local display and with one or two current output channels.
Available output quantities are listed in the table below:
Table 3 Output Quantities for HMT360
Character Quantity Abbreviation Availability
0 relative humidity RH A, D 1 temperature T A, D, F, H 2 dewpoint
temperature 3 absolute humidity a D 4 mixing ratio x D 5 wet bulb
temperature 6mass
concentration of
water 7 water activity aw H, F 8 relative humidity
of saturation 9 saturation
temperature
Td D
Tw D
ppmw H
RS H
Ts H
The characters used to indicate availability in the table above: A = Available for HMT360 standard version D = Available for HMT360 with optional calculations F = Available for HMT360 Moisture and Temperature in oil
transmitter
H = Available for HMT360 Moisture and Temperature in Jet Fuel
transmitter
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Chapter 2 __________________________________________________________ Product Overview

Probe Options

The HMT360 series has various options for probes and cable lengths (2 m, 5 m and 10 m). The available probe types are presented in the figure below.
0603-036
Figure 2 Probe Options for HMT360
The following numbers refer to Figure 2 on page 17: 1 = HMP361 probe for wall mounting 2 = HMP363 probe for tight spaces 3 = HMP364 probe for pressurized spaces up to 100 bars 4 = HMP365 probe for high temperatures up to 180 °C *) Flange
for HMP365 available as an option 5 = HMP367 probe for high humidities 6 = HMP368 probe for installations in pressurized pipelines up to
40 bars; features a pressure-tight sliding clasp nut
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Chapter 3 _______________________________________________________________ Installation
CHAPTER 3
INSTALLATION
This chapter provides you with information that is intended to help you install this product.

General Installation Instructions

Mounting the Probe Cable in Gas Group IIC Spaces

NOTE
The following applies only to installation within the EU! The following instructions shall be followed to fulfil the specifications of
the EN50284 for nonconductive layer of the probe cable:
- Never mount or handle the probe cable when hazardous gases are present.
- For achieving a conductive shield, cover the probe cable with conductive material like metal or conductive tape or mount the probe cable in a metal conduit.
- Assure that the conductive shield fulfils requirements of the standard EN50284 (resistance less than 1 G) and make sure that it can not come loose in any operation situation.
WARNING
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During the installation work of the probes in gas group IIC areas (requiring category I devices), it has to be guaranteed that even in fault cases sparks generated by impacts or friction on the surface of the housing can never occur.
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Selecting Location

Select a place with stable conditions for mounting the transmitter. Do not expose the transmitter to direct sunlight or rain. A rain shield is available and it is recommended for direct outdoor installations. When mounting the probe, select a place representing the process conditions.

General Instructions for Probes with Cable

Mount the probes with a cable horizontally; this way, any water condensing on the tube cannot flow onto the sensor.
0507-024
Figure 3 Horizontal Mounting of Probe
The following numbers refer to Figure 3 on page 20: 1 = To be sealed 2 = To be insulated 3 = Insulate the cable 4 = Let the cable hang loosely. This prevents condensed water
running to the sensor along the cable.
When there is no alternative but to install the probe in the process vertically, the point of entry must be carefully insulated. The cable must also be allowed to hang loosely as this prevents any condensed water from running onto the probe along the cable.
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Chapter 3 _______________________________________________________________ Installation
0507-022
Figure 4 Vertical Mounting of Probe
The following numbers refer to Figure 4 on page 21: 1 = To be sealed 2 = Insulate the cable 3 = To be insulated 4 = Let the cable hang loosely. This prevents condensed water
running to the sensor along the cable
If the process temperature is much higher than that of the environment, the whole probe and preferably plenty of cable must be inside the process. This prevents measuring inaccuracy caused by heat conduction along the cable.
When mounted on the side of a duct or channel, the probe must be inserted from the side of the duct. If this is not possible and the probe must be inserted from the top, the point of entry must be carefully insulated.
For Vaisala probe installation kits and some installation examples see section Probe Mounting on page 24.
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Checking the Temperature Reading

The actual temperature of the process can be measured with a reference instrument to be compared with the transmitter reading. The heat transfer is less evident if you remove the protective filter of the sensor for a short­term test. However, never use the sensor long periods without the filter as this may cause a faster contamination of the sensor. The transmitter fulfils the specified EMC regulations with the protective filter on the probe.
In humidity measurement and especially in calibration and adjustment it is essential that temperature of the probe and measuring environment is the same. Even a small difference in temperature between the environment and the probe causes an error. As the curve below shows, if the temperature is +20 °C and the relative humidity 100 %RH, a difference of ±1 °C between the environment and the probe causes an error of ±6 %RH.
The graph below illustrates the measurement error at 100 %RH when the difference between the ambient and sensor temperature is 1 °C.
0507-036
Figure 5 Measurement Error at 100 %RH
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Chapter 3 _______________________________________________________________ Installation

Mounting the Transmitter Housing

1. Attach the mounting plate to the wall with 4 screws.
2. Press down the transmitter so that it slides along the rails of the
mounting plate.
3. Fasten the transmitter to the mounting plate with the Allen screw
(3 mm Allen key provided).
The probe can be detached and replaced when needed by simply unfastening the two Allen screws.
0603-037
Figure 6 Transmitter Mounting
The following numbers refer to Figure 6 on page 23:
1 = Mounting plate 2 = Transmitter housing 3 = Allen screw 4 = Allen screws
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0603-038
Figure 7 Parts of the Transmitter
The following numbers refer to Figure 7 on page 24: 1 = Electronics unit 2 = Probe; including a part of the measurement electronics (for
example, calibration memory) 3 = Flat cable 4 = Transmitter base 5 = Grounding terminal 6 = Protective covers 7 = Cable glands 8 = Probe 9 = RS232C connector

Probe Mounting

CAUTION
Do not unsolder and then resolder the probe cable from and to the printed board during installation.
Do not shorten or lengthen the probe cable. These procedures may alter the humidity calibration of the transmitter.
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Chapter 3 _______________________________________________________________ Installation

HMP363 for Confined Spaces

The HMP363 is a small size (ø = 12mm) general-purpose probe suitable for ducts and channels with the installation kit available from Vaisala.
The HMP363 provides for two measuring range options. The first probe version is equipped with a flexible cable and can be used when measuring in environments up to 80 ºC. The second version is suitable for measuring in environments up to 120 ºC.
Section HMP363/365/367 Duct Installation Kit on page 25 shows mounting of HMP363/367 with the optional duct installation kit.
HMP363/365/367 Duct Installation Kit
0508-021
Figure 8 Installation of HMP363 Probe in Duct with Flange and
Supporting Bar
The following numbers refer to Figure 8 on page 25: 1=Duct wall 2 = Flange 3 = Sealing ring 4 = Supporting bar 5 = Probe attaching part (to be fixed with supporting bar) 6 = RH probe
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HMP364 for High-Pressure Applications

The probe is provided with a nut, a fitting screw and a sealing washer. Keep the fitting screw and the nut in place on the body of the probe during handling to prevent damage to the highly polished surface of the probe. Follow the instructions below to achieve a leak-tight assembly.
CAUTION
NOTE
In pressurized processes it is essential to tighten the supporting nuts and screws very carefully to prevent loosening of the probe by the action of pressure.
1. Remove the fitting screw from the nut and the probe.
2. Fasten the fitting screw to the chamber wall with a sealing washer.
Tighten the fitting screw into the threaded sleeve with a torque spanner. The tightening torque is 150 ± 10 Nm (110 ± 7 ft-lbs).
3. Insert the body of the probe into the fitting screw and tighten the nut
manually to the fitting screw.
4. Mark both the fitting screw and the nut hex.
5. Tighten the nut a further 30º (1/12) turn or if you have a torque
spanner tighten it with a torque of 80 ± 10 Nm (60 ± 7 ft-lbs).
6. Clean and grease the tightening cone of the fitting screw after every
tenth detachment. Change the sealing washer every time the fitting screw is detached. Use high-vacuum grease, for example Dow Corning, or a similar grease.
When retightening the nut after detachment the nut must be tightened without increased effort.
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0505-272
Figure 9 HMP364 Probe Mounting
The following numbers refer to Figure 9 on page 27: 1 = Tightening cone 2=Nut 3 = Fitting screw, M22×1.5 or NPT 1/2" 4 = Sealing washer 5 = Probe; ø12 mm
0505-273
Figure 10 Marking Nut and Fitting Screw
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0505-274
Figure 11 Cleaning the Tightening Cone
The following numbers refer to Figure 11 on page 28: 1 = Fitting screw 2 = Sealing washer
CAUTION
NOTE
3 = Tightening cone 4 = Clean cotton stick
In pressurized processes it is essential to tighten the supporting nuts and screws very carefully to prevent loosening of the probe by the action of pressure.
When HMP364 is installed in a process with a pressure differing from normal atmospheric pressure, please enter the pressure value of the process (in bar
) into the transmitter memory, see sections PRES Setting
a
Ambient Pressure for Calculations on page 55 and Setting the Pressure for Calculations on page 46.
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HMP365 for High Temperatures

HMP365 is installed similarly to the HMP363 probe but without the supporting bar. Refer to HMP363/365/367 Duct Installation Kit on page 25 for more information on the duct installation kit for HMP365.
To avoid incorrect humidity readings, there must not be significant temperature differences between the inside and outside of the duct.
0505-271
Figure 12 Mounting HMP365 Probe in Duct or Channel
The following numbers refer to Figure 12 on page 29: 1 = A plugged hole for reference measurements 2 = Probe 3 = Mounting flange

HMP367 for High Humidities

The HMP367 is for environment where relative humidity is very high, near saturation.
Section HMP363/365/367 Duct Installation Kit on page 25 shows mounting of HMP363/367 with the optional duct installation kit.
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HMP368 for Pressurized Pipelines or Moisture in Liquids

Due to the sliding fit the HMP368 is easy to install into and remove from a pressurized process. The probe is especially suitable for measurements inside pipelines. See section Installing the HMP368 Probe Through a Ball
Valve Assembly on page 32.
CAUTION
NOTE
In pressurized processes it is essential to tighten the supporting nuts and screws very carefully to prevent loosening of the probe by the action of pressure.
When HMP368 is installed in a process with a pressure differing from normal atmospheric pressure, please enter the pressure value of the process (in bara) into the transmitter memory. See sections PRES Setting
Ambient Pressure for Calculations on page 55 and Setting the Pressure for Calculations on page 46.
0603-013
Figure 13 HMP368 Probe
The following numbers refer to Figure 13 on page 30: 1 = Clasp nut, 24 mm hex nut 2 = Fitting body, 27 mm hex nut
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Chapter 3 _______________________________________________________________ Installation
The following two fitting body options are available:
- Fitting Body ISO1/2 solid structure
- Fitting Body NPT1/2 solid structure
Table 4 HMP368 Probe Dimensions
Probe Type Probe Length Adjustment Range
Standard 178 mm 120 mm Optional 400 mm 340 mm
CAUTION
Take care not to damage the probe body. A damaged body makes the probe head less tight and may prevent it from going through the clasp nut.
0507-025
Figure 14 Sealing of Fitting Body into Process
Tightening the Clasp Nut
1. Adjust the probe to a suitable depth according to the type of installation.
2. Tighten the clasp nut first manually.
3. Mark the fitting screw and the clasp nut.
4. Tighten the nut a further 50 ... 60° (ca. 1/6 turn) with a fork spanner. If you have a suitable torque spanner, tighten the nut to 45 ± 5 Nm (33 ± 4 ft-lbs).
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0505-276
Figure 15 Tightening the Clasp Nut
NOTE
The following numbers refer to Figure 15 on page 32: 1 = Probe 2 = Clasp nut 3 = Fitting screw 4=Pen
Take care not to tighten the clasp nut more than 60° to avoid difficulties when opening it.
Installing the HMP368 Probe Through a Ball Valve Assembly
The ball valve installation kit (Vaisala order code: BALLVALVE-1) is preferred when connecting the probe to a pressurized process or pipeline. Use the ball valve set or a 1/2" ball valve assembly with a ball hole of ø14 mm or more. If you install the probe (ø12 mm) in a process pipe, please note that the nominal size of the pipe must be at least 1 inch (2.54 cm). Use the manual press handle to press the probe into the pressurized (< 10 bar) process or pipeline.
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0505-277
Figure 16 Installing the HMP368 Probe Through a Ball Valve
Assembly
NOTE
NOTE
The numbers below refer to Figure 16 on page 33: 1 = Manual press tool 2 = Handle of the ball valve 3 = Probe 4 = Process chamber/pipeline 5 = Groove on the probe indicating the upper adjustment limit 6 = Filter 7 = Ball of the ball valve
The probe can be installed in the process through the ball valve assembly provided that the process pressure is less than 10 bar. This way, the process does not have to be shut down when installing or removing the probe. However, if the process is shut down before removing the probe, the process pressure can be max. 20 bar.
When measuring temperature dependent quantities make sure that the temperature at the measurement point is equal to that of the process, otherwise the moisture reading may be incorrect.
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Follow the steps below to install the HMP368 probe through a ball valve assembly. After the installation, the probe should be sitting in the process chamber or pipeline as shown in Figure 16 on page 33.
1. Shut down the process if the process pressure is more than 10 bars. If the pressure is lower there is no need to shut down the process.
2. Close the ball valve.
3. Seal the threads on the fitting body; refer to Figure 14 on page 31.
4. Attach the fitting body to the ball valve and tighten it.
5. Slide the clasp nut of the probe toward the filter, as far as it will go.
6. Insert the probe to the fitting body, and manually tighten the clasp nut to the fitting body.
7. Open the ball valve.
8. Push the probe through the ball valve assembly into the process. If the pressure is high, use the pressing handle that is provided with the probe. If you push the probe hard without using the handle, you may damage the cable.
NOTE
Note that the probe must be pushed so deep that the filter is completely inside the process flow.
9. Mark the fitting screw and the clasp nut.
10. Tighten the clasp nut with a fork spanner a further 50 ... 60º (ca. 1/6 turn). If you have a suitable torque spanner, tighten the nut to max 45 ± 5 Nm (33 ± 4 ft-lbs). Refer to Figure 15 on page 32.
Take care not to tighten the clasp nut more than 60° to avoid difficulties when opening it.
If you wish to remove the probe from the process, note that you have to pull the probe out far enough. You cannot close the valve if the groove on the probe body is not visible.
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Chapter 3 _______________________________________________________________ Installation

Electrical Connections

Refer to local requirements regarding cabling, grounding and galvanic isolator or barrier connections.
WARNING
WARNING
NOTE
Connect the transmitter always via galvanic isolators or Zener barriers in hazardous environments.
Be sure that the main power switch of the transmitter is set off before making any electrical installations in hazardous areas.
1. Open the transmitter cover and remove the protective cover of the transmitter base.
2. Thread the power supply wires through the cable gland, see Figure 7
on page 24.
3. Connect the unpowered power supply wires to the connectors: Ch 1 (humidity) and Ch 2 (temperature). Both channels require an own power supply.
4. Replace the protective cover. Turn the transmitter on ON with the ON/OFF switch, see Figure 24 on page 60.
5. Close the cover. The transmitter is ready for use.
As Ch 1 is a main output, the transmitter does not operate if only Ch 2 is connected (Ch 2 is optoisolated from transmitter electronics).
When using the transmitter in hazardous locations, the use of galvanic isolators or barriers is essential. The following barrier & isolator are available in Vaisala: barrier No. 210664 (STAHL 9001/51-280-091-141) and galvanic isolator No. 212483 (STAHL 9160/13-11-11). Examples of connections and more information on installation in hazardous locations is given in section Examples of Connections on page 41.
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Installation in Hazardous Locations

US and Canadian Requirements
USA (FM): Wiring for intrinsically safe operation is shown in Appendix
B, Wiring for Intrinsically Safe Operation, FM, on page 89.
Canada (CSA): Wiring for intrinsically safe operation is shown in
Appendix C, Wiring for Intrinsically Safe Operation, CSA, on page 91.
European Requirements
CATEGORY 1 (Zone 0)
HMT360 has to be connected to Exia-certified associated apparatus with galvanic isolation, gas group IIB or IIC.
NOTE
NOTE
If both analog outputs are in use, the Ch 1 (-) and Ch 2 (-) must be short circuited (see Figure 19 on page 41).
CATEGORY 2 or 3 (Zone 1 or 2)
HMT360 has to be connected either to a Zener barrier or galvanic isolator
If both analog outputs are in use with a galvanic isolator, the Ch 1 (-) and Ch 2 (-) must be short circuited (see Figure 19 on page 41).
Figure 17 on page 39 and Figure 18 on page 40 present examples of
galvanic isolators and Zener barrier connections (only Ch 1 connected).
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Chapter 3 _______________________________________________________________ Installation
Maximum Cable Resistance Calculation for the Barrier (Vaisala Order Code: 210664)
General specifications of HMT360:
Supply voltage Uin = 24 V (12 ... 35 V) Maximum current I Minimum operating voltage for
= 20 mA
out
U
= 12 V (15 V with serial port)
min
HMT360
Stahl 9001/51-280-091-141 (values taken from the specifications):
Rated operating voltage UN = 20 ... 35 V Transmitter supply voltage US = UN - 9.5 V, when
UN≤ 23.5 V or US = 14 V, when UN≥ 23.5 V
Maximum load RL≤ 350 Ω
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Calculation of the maximum cable length from barrier to transmitter:
Cable resistance (as an example) R
= 0.085 /m/core (2 ×
cable
0.085 /m/pair)
If assuming that the operating voltage would be 24 V, the maximum acceptable voltage drop U
U
= US - U
drop
U
= 14 V - 12 V = 2 V
drop
min
in cables is:
drop
We also know that: I
= 20 mA
out
and that total resistance of the cable R
cabletot
multiplied with the total maximum length of the cables l
R
cabletot
= R
cable
× l
max
is cable resistance R
:
max
cable
From these facts the following equation can be formed:
NOTE
U
= R
drop
2 = 2 × 0.085 /m × l
l
= 2 V / (20 mA × 2 × 0.085 /m)
max
= 588 m = 1930 ft, maximum cable length.
l
max
cabletot
× I
out
× 20 mA
max
If longer cable length is required, use of the galvanic isolators is recommended if possible.
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Chapter 3 _______________________________________________________________ Installation
HAZARDOUS AREA SAFE AREA
a) current signal controller
I
HAZARDOUS AREA SAFE AREA
b) voltage signal controller
HMT360 Connected to a Galvanic Isolator
0505-278
0505-279
Figure 17 HMT360 Connected to Galvanic Isolator
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a) current signal controller
HAZARDOUS AREA SAFE AREA
HMT360 Connected to a Zener Barrier
0505-280
0505-281
Figure 18 HMT360 Connected to a Zener Barrier
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Chapter 3 _______________________________________________________________ Installation
Examples of Connections
0505-282
Figure 19 STAHL 9160/13-11-11 (Galvanic Isolator)
0505-283
Figure 20 STAHL 9001/51-280-091-141 (Zener Barrier)
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HAZARDOUS AREA SAFE AREA
Grounding
When grounding the transmitter, follow the local requirements. Use at least 4 mm2 grounding cable when grounding the transmitter or barrier. Note
that the allowed resistance between barrier and system ground must be less than 1 ohm. Use ground terminal located inside or outside of transmitter
Figure 21 on page 42:
0505-284
Figure 21 Grounding
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Chapter 4 ________________________________________________________________ Operation
CHAPTER 4
OPERATION
This chapter contains information that is needed to operate this product.

Local Interface

HMT360 transmitter has four pushbuttons located on the housing cover. The transmitter can be ordered either with or without a local display. The display/keypad commands (see Display/Keypad Commands on page 46) can be used to scale the outputs and select special output quantities (if the transmitter configuration includes special output quantities). The optional display shows the measurement results.
The keypad pushbuttons are indicated (from left to right) as C, Up, Dn, and E (see Figure 22 on page 43):
0603-039
Figure 22 Local Display/Keypad Interface
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Power ON/OFF

Open the transmitter cover and flip the internal power switch to position ON (up), see Figure 24 on page 60.
WARNING
WARNING
Avoid static discharge. Always use a wet cloth for wiping the display.

HMT360 with Display

Measurement readings appear on the display after switching power ON. The analog output signals can be read from the system or load resistor.
Avoid static discharge. Always use a wet cloth for wiping the display.

HMT360 without Display

If the transmitter does not have a display, the red LED indicator on the cover indicates various phases of calibration and possible errors. In normal operation it is not lit. If the LED is lit and all calibration or test DIP switches are disabled, it is an indication of an internal error.
Otherwise, the LED indicates the following:
NOTE
- LED blinking = calibration of the dry end (offset).
- LED lit = calibration of the wet end (gain).
If calibration is concluded but DIP switch settings are not restored, the LED indicator keeps blinking.
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DIP Switch Functions

The table below is also printed on the protection board:
NOTE
0505-285
Figure 23 DIP Switch Functions 1: Analog output test on/off
If you turn the switch to on position (up), you can force the outputs to states 4 mA, 12 mA and 20 mA by pressing buttons Up and Dn on the cover. Outputs return to normal mode when switch is turned down.
2: Calibration Disabled/Enabled
The EEPROMs are write protected. If this switch is in the disabled position (down), it does not allow any calibrations or scalings.
Keep this switch always in the disabled position during normal use of the transmitter.
3 and 4: Calibration rh, t, analog
With these combinations you can perform relative humidity, temperature or analog output calibrations with a multimeter or with the transmitter display unit. Turn the DIP switches to the desired position according to the table printed on the protective cover.
5: Output quantities
Determines whether the output units are metric (down) on non-metric.
6, 7 and 8: Select output quantities
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With the three DIP switches on the right, you can select the output quantities according to the table printed on the right side of the protective cover. Note that only the ordered quantities can be selected. The special option gives you the choice of setting any ordered quantity to each channel.
NOTE
NOTE
Always restore the DIP switch settings after having tested the analog outputs or performing the calibration.

Display/Keypad Commands

Chapter 6, Calibration and Adjustment, on page 59 describes separately
display/keypad commands for calibration and adjustment.
Setting the Pressure for Calculations
In humidity transmitters, ambient pressure is used for the mixing ratio and wet bulb calculations.
To modify the pressure settings, turn the internal Calibration Enabled/ Disabled DIP switch of the transmitter to position Enabled (up). Press button C on the display cover: text "SCAL" appears on the display. Then press button E until the following display appears (the numeric value is always the existing setting, in this example 1.0):
0505-087
Adjust the pressure reading with buttons Up and Dn. Acknowledge the value with button E. To complete the pressure setting, turn the dip switch back to position disabled (down).
See the pressure conversion table on page Table 6 on page 55.
Selecting Output Quantities
Upper Half of Display
To modify the displayed quantity, turn the Calibration Enabled/Disabled DIP switch of the transmitter to position Enabled (up). Select the required
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Chapter 4 ________________________________________________________________ Operation
quantity with button Up on the display cover, and acknowledge the value with button E. To complete the selections, turn the DIP switch back to position disabled (down).
Character Quantity Abbreviation Availability Metric Unit Nonmetric Unit
0 relative humidity RH A, D %RH %RH 1 temperature T A, D, F, H °C °F 2 dewpoint
temperature
3 absolute humidity a D 4 mixing ratio x D g/kg gr/lb
5 wet bulb
temperature
6mass
concentration of
water 7 water activity aw H, F 0 ... 1 0 ... 1 8 relative humidity
of saturation 9 saturation
temperature
Td D °C °F
3
g/m
Tw D °C °F
ppmw H ppm
RS H %RS %RS
Ts H °C °F
w
gr/ft
ppm
3
w
The characters used to indicate availability in the table above: A = Available for HMT360 standard version D = Available for HMT360 with optional calculations F = Available for HMT360 Moisture and Temperature in oil
transmitter
H = Available for HMT360 Moisture and Temperature in Jet Fuel
transmitter
Lower Half of Display
The output quantities metric/non metric DIP switch can be used to select between °C and °F.
It is possible to check the pressure setting of the transmitter by pressing button Dn. To return to the temperature reading, press button Dn again.
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Selecting Analog Outputs
You can select the output quantities for channels 1 and 2 by turning the
Calibration Enabled/Disabled DIP switch of the transmitter to position Enabled (up) and the three output selection DIP switches to position
special (all up). Press button C on the display cover: text "SCAL" appears on the display.
Then press button E until the following display appears:
0505-288
The characters on the second line of the display in this menu correspond to the quantities according to the table in section Selecting Output Quantities
on page 46.
NOTE
Select the quantity for Ch 1 with buttons Up and Dn and acknowledge the selection with button E.
If the transmitter is equipped with two analog channels, select the quantity for Ch 2 in the same way, for example:
0505-289
Press button C to exit the display command mode or continue by setting the pressure.
Remember to restore the DIP switch settings.
Scaling Analog Outputs
Turn the internal Calibration Enabled/Disabled DIP switch of the transmitter to upward position (on). Press button C on the display cover and a text similar to the following appears:
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0505-290
Numbers on the second line indicate the low end scaling of Ch 1 currently stored in the transmitter memory. The text "Set Lo" on the lower left corner indicates that you can now change the low end scaling with buttons Up and Dn. Acknowledge the value with button E and a text similar to the following appears:
NOTE
0505-291
Numbers on the second line indicate the high end scaling of Ch 1. The text "Set Hi" on the lower left-hand corner indicates that you can now change the high end scaling with buttons Up and Dn. Acknowledge with button E.
If there is another channel available, the display shifts to the scaling menu of Ch 2. You can now scale the analog outputs for the Ch 2 in the same way as described above.
Press button C to exit the display command mode or continue by selecting the output quantities. This menu starts automatically after the scaling menu only if the output selection DIP switches are on the position special (all up) from the beginning.
Remember to restore the DIP switch settings.
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Serial Interface

WARNING
NOTE
NOTE
The serial interface MUST NOT be used in hazardous areas.
Use the serial interface for calibration and testing purposes in safe areas only. Always use the serial interface cable (optional accessory, Vaisala order code: 25905ZZ). Connect one end of the cable to the serial port of your computer and the other to the connector marked "RS232C" on the electronics unit of the transmitter (see Figure 7 on page 24).
With serial communication the current consumption increases approximately to 7 mA and the transmitter is not able to operate with 4 mA. Therefore, it is recommended to use serial communication only temporarily for changing settings or for calibrating the transmitter in a safe area. With serial port, the minimum supply voltage is 15 VDC.
The transmitter incorporates a serial interface detector. However, not all terminals or PC serial ports (for example, optoisolated or ports not meeting RS232C standards) recognize this standard. If the communication is not possible via a serial interface, use a forced activation by pressing simultaneously buttons Up and E on the transmitter cover. To deactivate the forced activation, press these buttons again or reset the transmitter. If the transmitter does not receive any commands for half an hour, it automatically closes the serial communication.

Serial Communication Settings

Table 5 Serial Communications Settings
Parameter Value
bauds 2400 parity none data bits 8 stop bits 1
CAUTION
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When using the serial interface, be sure that power supply and serial interface are not connected to the same ground (use a floating power supply or hand-held serial interface device).
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Chapter 4 ________________________________________________________________ Operation
To start issuing commands, make sure that HMT360 is connected to a serial port of your computer and that the terminal session is open. Issue commands by typing them on your computer according to the following instructions. In these commands, <cr> stands for pressing Enter (on your computer keyboard).

Setting the Analog Outputs

ASEL Selecting Analog Outputs
Syntax: ASEL [xxxyyy]<cr>
where xxx = Quantity of Ch 1 yyy = Quantity of Ch 2
Turn the internal DIP switch Calibration Enabled/Disabled to position ON before the selecting the analog outputs and return it to position OFF after making the selection. Output quantities and their abbreviations are listed in the table below:
Character Quantity Abbreviation Availability Metric Unit Nonmetric Unit
0 relative humidity RH A, D %RH %RH 1 temperature T A, D, F, H °C °F 2 dewpoint
temperature 3 absolute humidity a D
4 mixing ratio x D g/kg gr/lb 5 wet bulb
temperature 6mass
concentration of
water 7 water activity aw H, F 0 ... 1 0 ... 1 8 relative humidity
of saturation 9 saturation
temperature
Td D °C °F
3
g/m
Tw D °C °F
ppmw H ppm
RS H %RS %RS
Ts H °C °F
w
gr/ft
ppm
3
w
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Example:
>asel rh t Ch1 RH lo : 0.00 %RH Ch1 RH hi : 100.00 %RH Ch2 T lo: -40.00 ’C Ch2 T hi: 100.00 ’C >
S Scaling Analog Outputs
Syntax: S [zz aa.a bb.b]<cr>
where zz = Quantity (RH, T, Td, x, a, Tw, ppm, aw, RS, Ts) aa.a = Lower limit of the quantity bb.b = Upper limit of the quantity
NOTE
Turn the internal DIP switch Calibration Enabled/Disabled to position ON before the scaling the analog outputs and return it to position OFF
after scaling.
Example:
>srh 0 100 RH lo: 0.00 %RH RH hi: 100.00 %RH >

Adjustment Commands

Turn the internal DIP switch Calibration Enabled/Disabled to position ON before the adjustment and return it to position OFF after the
adjustment.
CRH Relative Humidity Adjustment
Read also the calibrator, for example HMK15, manual and refer to page 19 of that manual for more detailed instructions on salt bath calibration and adjustment.
Syntax: CRH<cr>
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The transmitter asks and measures relative humidity and calculates the calibration coefficients.
Example:
>crh RH : 1.82 1. ref ? 0 Press any key when ready ... RH : 74.222 2. ref ? 75 OK >
The OK indicates that the adjustment was succesful.
CT Temperature Adjustment
Syntax: CT<cr> The transmitter asks and measures temperature readings and calculates the
calibration coefficients.
NOTE
Example:
>ct T : 0.811 1. ref ? 0.5 Press any key when ready ... T : 99.122 2. ref ? 99.5 OK >
The OK indicates that the adjustment was succesful. When performing one-point adjustment press only Enter for the second reference.

Output Commands

ITEST Testing Analog Outputs
Before giving command ITEST, reset the transmitter with command RESET, see section RESET Transmitter Reset on page 56.
Syntax: ITEST [aa.aaa bb.bbb]<cr>
where aa.aaa = Current value to be set for Ch 1 (mA) bb.bbb = Current value to be set for Ch 2 (mA)
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This command outputs the current value of each channel and the corresponding control signal of the digital-to-analog converter.
Example:
>itest 8 12
8.00000 403 12.00000 7DF >itest
7.00150 30A 11.35429 73E >
The set current values remain valid until you issue the command ITEST without readings or reset the transmitter. With this command the desired outputs of the transmitter are shown.
NOTE
When outputting low currents from Ch 1, remember to remove RS232C­cable while reading the current output, because of the increased current consumption for using RS port.
SEND Outputting Measurement Values
Syntax: SEND<cr> This command outputs the measured values in one point.
R Activating Continuous Output
Syntax: R<cr> With the command R the transmitter outputs measured values
continuously.
S Stopping Continuous Output
Syntax: S<cr> The continuous outputting is stopped with the command S. If outputting is
active, this command is not echoed.
INTV Setting Output Interval
Syntax: INTV [n xxx]<cr>
where
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n = 1 ... 255 xxx = S, MIN or H
Sets the output interval when the transmitter outputs measurement readings. The time interval is used when the continuous output is active.
Example, the output interval is set to 10 minutes:
>intv 10 min Output interval: 10 MIN >
PRES Setting Ambient Pressure for Calculations
Syntax: PRES [aaaa.a]<cr>
where aaaa.a = Pressure (bara)
Turn the internal DIP switch Calibration Enabled/Disabled to position ON before setting the pressure and return it to position OFF after making the setting.
Example:
>pres 12 Pressure : 12.0 bara >
Table 6 Pressure Conversion Chart
FROM hPa/mbar mmHg/Torr inHg atm bar psi
hPa/ mbar
TO mmHg/
Torr inHg 0.02952999 0.03937008 1 29.921 29.52999 2.036021 atm 0.00098692 0.00131597 0.033422 1 0.98692 0.068046 bar 0.001 0.001333224 0.03386388 1.01325 1 0.06894757 psi 0.01450377 0.01933678 0.4911541 14.6962 14.50377 1
1 1.333224 33.86388 1013.25 1000 68.94757
0.7500617 1 25.40000 760 750.0617 51.71493
Example:
29.9213 inHg = 29.9213 × 33.86388 = 1013.25 hPa / mbar
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NOTE
Conversions from mmHg and inHg are defined at 0 °C.
FILT Output Filtering
Syntax: FILT [a.aaa]<cr>
where a.aaa = 0.1 ... 1
1=No filtering
0.5 = Average of last two measurements
0.1 = Average of ca. 16 measurements
This commands sets the measurement result filtering.
Example:
>filt 1 Filter : 1.0000 >filt 0.5 Filter : 0.5000 >filt 0.1 Filter : 0.1000 >

Resetting the Transmitter

RESET Transmitter Reset
Syntax: RESET<cr> This command resets the device.
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Chapter 5 __________________________________________________ Measuring at Overpressure
CHAPTER 5
MEASURING AT OVERPRESSURE
This chapter provides you with important information concerning measurement in conditions with pressure higher than the normal atmospheric pressure.
The probes HMP364 and HMP368 are designed for humidity measurement at overpressure. The maximum measurement pressures depend on the probe as follows:
HMP364: 0 ... 100 bar (10 MPa), for pressurized rooms and
processes, probe is provided with a nut, fitting screw and sealing washer
HMP368: 0 ... 40 bar (4 MPa), for pressurized pipelines, ball
valve set available
The accuracy of the dewpoint measurement is affected by pressure in the measurement chamber. The actual pressure in the sampling cell is required to be set to the transmitter by using the serial line command PRES (see section PRES Setting Ambient Pressure for Calculations on page 55 or by using the keypad commands, see section Setting the Pressure for
Calculations on page 46).

Pressure Regulator Recommended

When sampling pressurized processes exceeding the maximum measurement pressure of the probe, the pressure in the measurement chamber must be regulated to the acceptable level or below. It is recommended to use pressure regulator before the measurement chamber to prevent remarkable pressure variations.
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Chapter 6 __________________________________________________ Calibration and Adjustment
CHAPTER 6
CALIBRATION AND ADJUSTMENT
This chapter contains instructions for checking the calibration and adjusting this product.
In this User's Guide the term "calibration" refers to comparing the device 's reading against a reference concentration. "Adjustment" refers to changing the device's reading to correspond to the reference concentration.

Calibration Interval

HMT360 is calibrated as shipped from the factory. Typical calibration interval is one year. In demanding applications it may be advisable to make the first calibration check earlier.

Factory Calibration and Adjustment

The device (or the probe only) can be sent to Vaisala Service Centers for calibration and adjustment. See section Technical Support on page 72 for contact information.

User Calibration and Adjustment

Calibration and adjustment is carried out by using the keypad or by using serial commands. The following additional equipment is needed in adjustment of HMT360:
- a power supply for the channel(s) to be calibrated (12 ... 24 VDC),
- a multimeter for HMT360 without a display, and
- the calibrated references.
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First, the electronics unit is removed from the transmitter base to perform the calibration and adjustment in safe area. Second, the power supply and a multimeter is connected to the electronics unit according to the following instructions.

Removing the Electronics Unit

0603-040
Figure 24 Detaching the Electronics Unit with Probe for
Calibration and Adjustment
1. Unfasten the screws and open the cover.
2. Switch the transmitter off with the ON/OFF switch.
3. Disconnect the flat cable by lifting it carefully, for example with a screwdriver.
4. Remove the two screws holding the hinge support. Remove the hinge support.
5. Turn the electronics unit slightly upwards to release it from the hinges. Leave the transmitter base with the cable connections on place. When putting the electronics unit back to place, attach the upper hinge first. Remember to attach the hinge support.
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A1
B1
B2
A2
C1
C2
On
Off

Connections

WARNING
0505-293
Figure 25 Connecting Power Supply and Multimeter for
Calibration
1. Connect a power supply (12 ... 24 VDC, with a serial port the minimum supply voltage is 15 VDC ) to the terminals B1 (-) and C1 (+) (Ch 1) with banana plugs, see Figure 25 on page 61.
2. Connect the multimeter in series with the supply, B1 (-) and A1 (+).
3. Follow the same procedure with Ch 2 using the terminals B2 (-) and C2 (+). When calibrating both channels at the same time, use two galvanically separated power supplies.
You can now calibrate or check the humidity and temperature or the analog outputs according to the instructions given in this chapter.
If the current measurement is needed in a hazardous area, the multimeter is connected to the terminals A1/A2 (+) and B1/B2 (-). Use only an approved multimeter.
The power supply connectors (C1 and C2) MUST NOT be used in hazardous areas. For calibration and adjustment in a hazardous area use only an approved multimeter, which fulfills the safety factors printed on the protective cover.
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I 4 mA 16 mA
Q
ref
Q
min
Q
max
Q
min
-----------------------------
+=
I 4 mA 16 mA
11.3 %RH 0 %RH– 100 %RH 0 %RH
-------------------------------------------------
+ 5.808 mA==
I 4 mA 16 mA
22.3° C40° C 120° C40° C
--------------------------------------
+ 10.230 mA==

Calculating Correspondence of Current Values and Output Quantities

When using HMT360 without a display, calibration and adjustment is carried out by using a multimeter. Use the following equations to calculate the current values corresponding to the reference output quantities.
0605-015
where Q
Q Q
= Reference value of the calibrated quantity
ref
= Reference value of the calibrated quantity
min
= Value corresponding to 20 mA
max
Example 1: Relative humidity scaling 0 ... 100 %RH, reference 11.3 %RH:
0605-016
Example 2:
Temperature scaling -40 ... +120 °C, reference 22.3 °C:
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0605-017
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Chapter 6 __________________________________________________ Calibration and Adjustment

Relative Humidity Adjustment

Automatic Two-Point Adjustment (Only HMT360 with Display)

The automatic adjustment procedure is a user friendly way to adjust the HMT360 with salt solutions; you do not have to feed the reference values to the HMT360. The transmitter displays the accurate value based on the measured temperature and the Greenspan table stored into the transmitter memory. The display chart of the adjustment procedure is presented in
Figure 26 on page 64.
1. Set the internal DIP switch Calibration Enabled/Disabled to position ON and select RH calibration by using switches 3 and 4 (see section DIP Switch Functions on page 45).
2. Remove the filter and insert the probe into a measurement hole of the LiCl salt chamber in the humidity calibrator. Acknowledge by pressing button E. Alternatively select the 0.1 (humidity in nitrogen) with buttons Up and Dn. Acknowledge with button E.
NOTE
3. You must now wait for the measured reading to stabilize (10 ... 15 min). When the transmitter detects that the reading is stable, it automatically stores the correction. When the text "Auto" is displayed on the screen, continue with the next step.
4. Insert the probe into a measurement hole of the NaCl salt chamber in the humidity calibrator. Acknowledge by pressing button E. Alternatively you can select K2SO4 value with buttons Up and Dn.
5. You must again wait for the measured reading to stabilize (10 ... 15 min). When the transmitter detects that the reading is stable, it automatically stores the correction. The text "Cal Pass" is displayed after the adjustment is performed.
Remember to restore the DIP switch settings.
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RH
Set Lo
RH
Set Lo
RH
Set Lo
RH
Set Lo
RH
Set Lo
RH
Set Lo
RH
Set Lo
RH
Set Lo
Calibration enabled RHcalibration on
Restore switches
Wait
Wait
0604-061
Figure 26 Display Chart of the Automatic Adjustment Procedure
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Chapter 6 __________________________________________________ Calibration and Adjustment

Manual Adjustment

This section contains separate manual adjustment procedures for transmitters with and without display. You can perform the low-end adjustment only (one-point adjustment), or adjust both low and high end of the measurement (two-point adjustment).
NOTE
If you use serial commands, please refer to section Adjustment
Commands on page 52.
Low End Adjustment (HMT360 without Display)
1. Connect the power supply and multimeter as instructed in section
Connections on page 61.
2. Remove the filter and insert the probe into a measurement hole of the reference chamber (for example LiCl: 11 %RH) in the humidity calibrator.
3. Power up the transmitter.
4. Set the internal DIP switch Calibration Enabled/Disabled to position ON and select RH calibration by using switches 3 and 4 (see section DIP Switch Functions on page 45).
5. The LED indicator will start blinking. According to the calibrator used, wait at least 10 ... 15 minutes for the sensor to stabilize; use a multimeter to monitor the stabilization.
6. Press buttons Up and Dn to adjust the multimeter reading to correspond the reference value (calculate the current value corresponding to the reference humidity by using the equations presented in Calculating Correspondence of Current Values and
Output Quantities on page 62). Press button E to conclude the
adjustment.
7. To continue with the high end (two-point) adjustment follow the instructions in the next section.
If the low end adjustment is sufficient, press button E again to conclude the calibration. Also restore the DIP switch settings; set the calibration DIP switch to position disabled (down).
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High End Adjustment (HMT360 without Display)
1. After having made the low end adjustment, insert the probe into a measurement hole of the NaCl (75 %RH) salt chamber in the humidity calibrator. Please, note that the difference between the two humidity references must be at least 30 %RH.
2. The LED indicator lights up. Wait at least 10 ... 15 minutes for the sensor to stabilize; use a multimeter to monitor the stabilization.
3. Press buttons Up and Dn to adjust the multimeter reading. Calculate the current value corresponding to the reference humidity by using the equations presented in Calculating Correspondence of Current Values
and Output Quantities on page 62.
4. Conclude the adjustment with button E.
5. Restore the DIP switch settings. Set the calibration DIP switch to position disabled (down).
Low End Adjustment (HMT360 with Display)
1. Connect the power supply as instructed in section Connections on
page 61. The measurement readings will be visible on the display
during calibration, but you can also connect a multimeter to check the analog output readings.
2. Remove the filter and insert the probe into a measurement hole of the dry end reference chamber (for example LiCl: 11 %RH) in the humidity calibrator.
3. Power up the transmitter.
4. Set the internal DIP switch Calibration Enabled/Disabled to position ON and select RH calibration by using switches 3 and 4 (see section DIP Switch Functions on page 45).
5. Press button C to ignore the automatic adjustment procedure. The humidity reading measured by the transmitter appears on the display and on the lower left corner you can see the text "Set Lo".
6. According to the calibrator used, wait at least 10 ... 15 minutes for the sensor to stabilize; use the transmitter display to monitor the stabilization.
7. Press buttons Up and Dn to adjust the display reading. Press button E to conclude the low end adjustment.
8. To continue with the high end (two-point) adjustment follow the instructions in the next section.
If the low end adjustment is sufficient, press button E again to conclude the calibration. Also restore the DIP switch settings; set the calibration DIP switch to position disabled (down).
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Chapter 6 __________________________________________________ Calibration and Adjustment
High End Adjustment (HMT360 with Display)
1. After having made the low end adjustment, insert the probe into a measurement hole of the NaCl (75 %RH) salt chamber in the humidity calibrator. Please, note that the difference between the two humidity references must be at least 30 %RH.
2. The readings measured by the transmitter appear on the display, as well as the text "Set Hi" on the lower left hand corner.
3. Wait at least 10 ... 15 minutes for the sensor to stabilize; use the transmitter display to monitor the stabilization.
4. Press buttons Up and Dn to adjust the display and conclude the adjustment with button E.
5. Restore the DIP switch settings. Set the calibration DIP switch to position disabled (down).

One-Point Temperature Adjustment

NOTE
NOTE
Always use a high quality standard for adjusting the temperature.
If you use serial commands, please refer to section Adjustment
Commands on page 52.
1. Set the internal DIP switch Calibration Enabled/Disabled to position ON and select T calibration by using switches 3 and 4 (see section DIP Switch Functions on page 45).
2. The temperature value measured by the transmitter appears on the display as well as the text "Set Lo" on the lower left corner. If the transmitter has no display, the LED indicator starts to blink.
3. Let the sensor stabilize; use a multimeter or the trans mitter display to monitor the stabilization.
4. Press buttons Up and Dn to adjust the display or multimeter reading to correspond to the reference value (when using a multimeter calculate the current value corresponding to the reference humidity by using the equations presented in Calculating Correspondence of
Current Values and Output Quantities on page 62).
5. Conclude the one-point adjustment by pressing button E twice.
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ACAL Analog Output Calibration

Syntax: ACAL<cr> Connect HMT360 to a multimeter. Issue the ACAL command:
1. Disconnect the serial cable from the transmitter while reading the multimeter value for the Ch 1 (I1).
2. Reconnect the serial cable. Type the multimeter reading and press Enter.
3. Type the higher current multimeter reading and press Enter.
Example:
>acal Ch1 I1 ( mA ) ? 4.846 Ch1 I2 ( mA ) ? 19.987 >
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Chapter 7 ______________________________________________________________ Maintenance
CHAPTER 7
MAINTENANCE
This chapter provides information that is needed in basic maintenance of the product.

Periodical Checking and Cleaning

Transmitter Housing and Probe

WARNING
Avoid static discharge. Always use a wet cloth for wiping the display.
The electronics unit of the transmitter, as well as the probe, can be removed and replaced in the field. See section Removing the Electronics Unit on
page 60 for detailed information.
All other maintenance must be performed by qualified Vaisala personnel. If a transmitter is damaged, contact your nearest Vaisala Service Center. See section Product Returns on page 72 for contact information.
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Chapter 8 ___________________________________________________________ Troubleshooting
CHAPTER 8
TROUBLESHOOTING
This chapter describes common problems, their probable causes and remedies, and contact information.

Diagnostics

Operation Errors

The following symptoms indicate an operation error of the HMT360:
- The analog output(s) current drops below 4 mA.
- Display shows the word "ERROR".
- The LED on the cover is lit and no calibration is going on (transmitters
In the case of error:
- Check that the sensor is connected properly.
- Check if there is condensed water in the probe. If yes, let the probe
In case of constant error, contact the Vaisala Helpdesk. See section
Technical Support on page 72 for contact information.
without display).
dry.

Analog Output Test

Analog outputs can be tested with dip switch 1, see DIP Switch Functions
on page 45 for details.
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Technical Support

For technical questions, contact the Vaisala technical support by e-mail at
helpdesk@vaisala.com. Provide at least the following supporting
information:
- Name and model of the product in question
- Serial number of the product
- Name and location of the installation site
- Name and contact information of a technically competent person who can provide further information on the problem.

Product Returns

If the product must be returned for service, see
www.vaisala.com/services/return.html.
For contact information of Vaisala Service Centers, see
www.vaisala.com/services/servicecenters.html.
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Chapter 9 ____________________________________________________________ Technical Data
CHAPTER 9
TECHNICAL DATA
This chapter provides technical data of the product.

Performance

Relative Humidity

Table 7 Relative Humidity Specifications
Property Description / Value
Measurement range 0 ... 100 %RH Accuracy (including non-linearity, hysteresis and repeatability) with HUMICAP® 180
and HUMICAP® 180R at +15 ... 25 °C
at -20...+40°C at -40 ... +180 °C
with HUMICAP®180L2 at -10...+40°C
at -40 ... +180 °C Factory calibration uncertainty
(+20 °C)
Response time (90 %) for HUMICAP® 180 and HUMICAP® 180L2 at +20 °C in still air
Response time (90 %) for HUMICAP® 180R at +20 °C in 0.1 m/s air flow
for typical applications for typical applications ±1 %RH (0 ... 90 %RH) ±1.7 %RH (90 ... 100 %RH) ±(1.0 + 0.008 × reading) %RH ±(1.5 + 0.015 × reading) %RH
for applications with demanding chemical environment ±(1.0 + 0.01 × reading) %RH ±(1.5 + 0.02 × reading) %RH
±0.6 %RH (0 ... 40 % RH ) ±1.0 %RH (40 ... 97 %RH) (Defined as ±2 standard deviation limits. Small variations possible, see also calibration certificate.)
8 seconds with grid filter 20 seconds with grid + steel netting 40 seconds with sintered filter
17 seconds with grid filter 50 seconds with grid + steel netting 60 seconds with sintered filter
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Temperature (+ Operating Pressure Ranges)

Table 8 Temperature Specifications
Property Description / Value
HMP361 -40 ... +60 °C HMP363 80 °C -40 ... +80 °C HMP363 120 °C -40 ... +120 °C HMP364 -70 ... +180 °C, 0 ... 10 MPa
(0 ... 100 bar) HMP365 -70 ... +180 °C HMP367 -70 ... +180 °C HMP368 -70 ... +180 °C, 0 ... 4 MPa
(0 ... 40 bar) Accuracy at +20 °C ± 0.2 °C Accuracy over temperature range See graph below Sensor Pt 1000 RTD 1/3 Class B
IEC 751
0507-021
Figure 27 Accuracy over Temperature Range
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Chapter 9 ____________________________________________________________ Technical Data

Water Activity in Jet Fuel Applications

Table 9 Water Activity in Jet Fuel Applications Specifications
Property Description / Value
Measurement range 0 ... 1 a
40 ... +356 °F)
Accuracy when calibrated against high quality, certified humidity standards
± 0.01 (0 ... 0.9) ± 0.02 (0.9 ... 1.0)
salt solutions (ASTM E104-85)
± 0.02 (0 ... 0.9) ± 0.03 (0.9 ... 1.0)
Response time (90 %) at +20 °C in still oil (stainless steel filter)
Humidity sensor Calculated variables available mass concentration of water
Accuracy of the water content better than ± 15 % of the
10 min
Va isala HUMICA P
relative humidity of saturation saturation temperature
reading
at -40 ... +180 °C (-
w
®

Calculated Variables (Typical Ranges)

With HMP361 Probe
Table 10 HMP361 Calculated Variables Specifications
Property Description / Value
Dewpoint temperature -40 ... +60 °C Mixing ratio 0 ... 160 g/kg d.a. Absolute humidity 0 ... 160 g/m³ Wet bulb temperature 0 ... +60 °C
With HMP363, HMP364, HMP365, HMP367 and HMP368 Probes
Table 11 HMP363, HMP364, HMP365, HMP367& HMP368
Probes Calculated Variables Specifications
Property Description / Value
Dewpoint temperature -40 ... +100 °C Mixing ratio 0 ... 500 g/kg d.a. Absolute humidity 0 ... 600 g/m³ Wet bulb temperature 0 ... +100 °C
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Outputs

Table 12 Output Specifications
Property Description / Value
Two ana log outputs (one standard, one optional)
Typical accuracy of analog outputs at +20 °C
Typical temperature dependence of analog outputs
RS232C serial output for service use only
in safe area
two wire 4 ... 20 mA
± 0.05 %/°C full scale
± 0.005 %/°C full scale
connector type RJ45
WARNING

General

Output connections are made via safety barriers.
Table 13 General Specifications
Property Description / Value
Operating voltage with serial port (service mode)
Connections screw terminals,
Cable bushings M20×1.5 (7.5 ... 12 mm)
Conduit fitting M20×1.5 / NPT 1/2" Operating temperature range for electronics
with display Storage temperature range
Housing material G-AlSi 10 Mg (DIN 1725) Housing classification IP 66 (NEMA 4X) Housing dimensions 164 × 115 × 62 mm Housing weight 950 g Probe material Stainless steel (AISI 316L) Fully electromagnetically compatible
according to standards
12 ... 28 V
15 ... 28 V
2
0.33 ... 2.0 mm
(AWG 14-22)
M20×1.5 (10.5 ... 15 mm)
-40 ... +60 °C
-20 ... +60 °C
-40 ... +70 °C
EN 61326-1: Electrical
equipment for measurement,
control and laboratory use -
EMC requirements; Industrial
environment
wires
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Chapter 9 ____________________________________________________________ Technical Data
NOTE
IEC 1000-4-5 complies only when using external EXi approved surge arrester on safe area.

Classification with Current Outputs

Europe (VTT)
EU (94/9/EC, ATEX100a) II 1 G Ex ia IIC T4 Ga
VTT 09 ATEX 028 X issue No: 1
Safety factors Ui= 28 V, Ii= 100 mA, Pi=700 mW
Ci= 1 nF, Linegligibly low
Environmental specifications T
Dust classification (with protection cover) II 1 D (IP65 T = 70 °C)
IECEx (VTT) Ex ia IIC T4 Ga
Safety factors Ui= 28 V, Ii= 100 mA, Pi=700 mW
= -40 ... +60 °C (-40 ... +140 °F)
amb
P
= 0.8 ... 1.1 bar
amb
VTT 04 ATEX 023X
IECEx VTT 09.0002x issue No:1
Ci= 1 nF, Linegligibly low
Environmental specifications T
= -40 ... +60 °C (-40 ... +140 °F)
amb
P
= 0.8 ... 1.1 bar
amb
USA (FM) Classes I, II, III
Division 1, Groups A - G Division 2, Groups A - D, F and G FM Project ID: 3010615
Safety factors V
= 28 VDC, I
max
= 1 nF, Li= 0, Pi= 0.7 W
C
i
T
= 60 °C (140 °F), T5
amb
max
= 100 mA
Japan (TIIS) Ex ia IIC T4
Code number: TC17897
Safety factors Ui= 28 VDC, Ii= 100 mA, Ci=1nF
Pi= 0.7 W, Li= 0, T
amb
= 60 °C (140 °F)
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User’s Guide______________________________________________________________________
Canada (CSA)
Class I Division 1 and Division 2
Groups A, B, C, D
Class II Division 1 and Division 2
Groups G and Coal Dust
Class III CSA File No: 213862 0 000
CSA report: 1300863
Safety factors T
= 60 °C, T4,
amb
Intrinsically safe when connected as per Installation Drawing DRW213478
China (PCEC) Ex ia II CT4
Certificate No. CE092145 Standard GB3836.1-2000 and GB3836.4-2000
Russia (GOST) 1Ex ia IIC T4
Certificate No. ROSS FI.GB05.V03489
Safety factors Ui= 28 V, Ii= 100 mA, Pi= 700 mW,
Ci= 1 nF, Li=0 H, T
amb

Options and Accessories

Table 14 Options and Accessories
Item Description / Order Code
MODULES Analog Output Module HM360AOUTSP
= -40 ... +60 °C
SENSORS
®
HUMICAP HUMICAP HUMICAP
FILTERS Sintered Stainless Steel Filter HM47280SP Stainless Steel Filter HM47453SP Stainless Steel Filter with Membrane 214848SP PPS Plastic Grid with Stainless Steel
Netting PPS Plastic Grid Filter DRW010276SP
TRANSMITTER MOUNTING ACCESSORIES Wall Mounting Kit HM37108SP Rain shield 215109
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180
®
180R
®
180L2
HUMICAP180 HUMICAP180R HUMICAP180L2
DRW010281SP
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Chapter 9 ____________________________________________________________ Technical Data
Table 14 Options and Accessories (Continued)
Item Description / Order Code
Protection cover (for use in the presence of combustible dust, ATEX)
PROBE MOUNTING ACCESSORIES HMT363/HMP363 Duct Installation Kit 210697 Cable Gland M20×1.5 with Split Seal HMP247CG Swagelok for 12mm Probe 3/8" ISO
Thread Swagelok for 12mm Probe 1/2" NPT
Thread
HMT364/HMP364 Fitting Body M22×1.5 17223SP Fitting Body NPT1/2 17225SP
HMT365/HMP365 Mounting Flange 210696 Cable Gland M20×1.5 with Split Seal HMP247CG
214101
SWG12ISO38
SWG12NPT12
HMT367/HMP367 Duct Installation Kit 210697 Cable Gland M20x1.5 with Split Seal HMP247CG Swagelok for 12mm Probe 3/8" ISO
Thread Swagelok for 12mm Probe 1/2" NPT
Thread
HMT368/HMP368 Fitting Body ISO1/2 Solid Structure DRW212076SP Fitting Body NPT1/2 Solid Structure NPTFITBODASP Fitting Body Set ISO 1/2 ISOFITBODASP Fitting Body Set (ISO 1/2 + NPT 1/2) THREADSETASP Leaking Screw with Allen Key 216027 Thread Adapter ISO1/2 to NPT1/2 210662SP Sampling Cell with Female
Connectors Sampling Cell with Swagelok
Connectors Ball Valve ISO1/2 with Welding Joint BALLVALVE-1 Installation Flange ISO1/2 DM240FA Manual Press HM36854SP
SWG12ISO38
SWG12NPT12
DMT242SC
DMT242SC2
CONNECTION CABLES Serial Interface Cable 25905ZZ
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User’s Guide______________________________________________________________________
Table 14 Options and Accessories (Continued)
Item Description / Order Code
CABLE BUSHINGS Cable Gland M20×1.5 for 7.5...12mm
Cable Cable Gland M20×1.5 for 10...15mm
Cable Conduit Fitting M20×1.5 for NPT1/2
Conduit Dummy Plug M20×1.5 for transmitter
body
OTHER Calibration Adapter for HMK15 211302SP Galvanic isolator 212483 Barrier 210664
216587SP
216588SP
214780SP
214672SP
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Chapter 9 ____________________________________________________________ Technical Data

Accuracy of Calculated Variables

Accuracy of the calculated variables depend on the calibration accuracy of the humidity and temperature sensors; here the accuracy are given for ±2 %RH and ±0.2 °C.

Accuracy of Dewpoint Temperature °C

Relative humidity
Temp.102030405060708090100
-40 1.86 1.03 0.76 0.63 0.55 0.5 0.46 0.43
-20 2.18 1.19 0.88 0.72 0.62 0.56 0.51 0.48 — 0 2.51 1.37 1 0.81 0.7 0.63 0.57 0.53 0.5 0.48 20 2.87 1.56 1.13 0.92 0.79 0.7 0.64 0.59 0.55 0.53 40 3.24 1.76 1.27 1.03 0.88 0.78 0.71 0.65 0.61 0.58 60 3.6 1.96 1.42 1.14 0.97 0.86 0.78 0.72 0.67 0.64 80 4.01 2.18 1.58 1.27 1.08 0.95 0.86 0.79 0.74 0.7 100 4.42 2.41 1.74 1.4 1.19 1.05 0.95 0.87 0.81 0.76 120 4.86 2.66 1.92 1.54 1.31 1.16 1.04 0.96 0.89 0.84 140 5.31 2.91 2.1 1.69 1.44 1.26 1.14 1.05 0.97 0.91 160 5.8 3.18 2.3 1.85 1.57 1.38 1.24 1.14 1.06 0.99

Accuracy of Mixing Ratio g/kg

(Ambient pressure 1013 mbar)
Relative humidity
Temp.102030405060708090100
-40 0.003 0.003 0.003 0.003 0.003 0.004 0.004 0.004
-20 0.017 0.018 0.019 0.021 0.022 0.023 0.025 0.026 — 0 0.08 0.09 0.09 0.1 0.1 0.11 0.11 0.12 0.13 0.13 20 0.31 0.33 0.35 0.37 0.39 0.41 0.43 0.45 0.47 0.49 40 0.97 1.03 1.1 1.17 1.24 1.31 1.38 1.46 1.54 1.62 60 2.68 2.91 3.16 3.43 3.72 4.04 4.38 4.75 5.15 5.58 80 6.73 7.73 8.92 10.34 12.05 14.14 16.71 19.92 24.01 29.29 100 16.26 21.34 28.89 40.75 60.86 98.85 183.66 438.56 — — 120 40.83 74.66 172.36 —
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Accuracy of Wet Bulb Temperature °C

Relative humidity
Temp.102030405060708090100
-40 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2
-20 0.21 0.21 0.22 0.22 0.22 0.22 0.23 0.23 — 0 0.27 0.28 0.28 0.29 0.29 0.29 0.3 0.3 0.31 0.31 20 0.45 0.45 0.45 0.44 0.44 0.44 0.43 0.43 0.42 0.42 40 0.84 0.77 0.72 0.67 0.64 0.61 0.58 0.56 0.54 0.52 60 1.45 1.2 1.03 0.91 0.83 0.76 0.71 0.67 0.63 0.6 80 2.23 1.64 1.32 1.13 0.99 0.89 0.82 0.76 0.72 0.68 100 3.06 2.04 1.58 1.31 1.14 1.01 0.92 0.85 0.8 0.75 120 3.85 2.4 1.81 1.48 1.28 1.13 1.03 0.95 0.88 0.83 140 4.57 2.73 2.03 1.65 1.41 1.25 1.13 1.04 0.97 0.91 160 5.25 3.06 2.25 1.82 1.55 1.37 1.24 1.13 1.05 0.99
Accuracy of Absolute Humidity g/m
Relative humidity
Temp.102030405060708090100
-40 0.004 0.004 0.005 0.005 0.005 0.006 0.006 0.006
-20 0.023 0.025 0.027 0.029 0.031 0.032 0.034 0.036 — 0 0.1 0.11 0.12 0.13 0.13 0.14 0.15 0.15 0.16 0.17 20 0.37 0.39 0.41 0.43 0.45 0.47 0.49 0.51 0.53 0.55 40 1.08 1.13 1.18 1.24 1.29 1.34 1.39 1.44 1.49 1.54 60 2.73 2.84 2.95 3.07 3.18 3.29 3.4 3.52 3.63 3.74 80 6.08 6.3 6.51 6.73 6.95 7.17 7.39 7.61 7.83 8.05 100 12.2 12.6 13 13.4 13.8 14.2 14.6 15 15.3 15.7 120 22.6 23.3 23.9 24.6 25.2 25.8 26.5 27.1 27.8 28.4
3
140 39.1 40 41 42 43 44 45 45.9 46.9 47.9 160 63.5 64.9 66.4 67.8 69.2 70.7 72.1 73.5 74.9 76.4
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Appendix A ______________________________________________________________ Dimensions
APPENDIX A
DIMENSIONS
This Appendix contains parts drawings of the transmitter housing, probes and some transmitter mounting accessories with metric and nonmetric dimensions specified.

HMP361

0603-042
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User’s Guide______________________________________________________________________

HMP363

0603-015

HMP364

HMP365

0603-016
0603-017
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Appendix A ______________________________________________________________ Dimensions

HMP367

0603-018

HMP368

0603-019
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User’s Guide______________________________________________________________________

Mounting Plate

Rain Shield

0603-041
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Appendix A ______________________________________________________________ Dimensions

Protection Cover

0505-304
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User’s Guide______________________________________________________________________
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Appendix B ______________________________________ Wiring for Intrinsically Safe Operation, FM
APPENDIX B
WIRING FOR INTRINSICALLY SAFE OPERATION, FM
This appendix contains the wiring diagram for intrinsically safe operation approved by Factory Mutual (FM).
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User’s Guide______________________________________________________________________
-Ch2+
HMT360 connection board
-Ch1+
Material Weigh t
DIMENSIONS ARE IN MILLIMETERS, UNLESS OTHERWISE SPECIFIED
FIRST ANGLE PROJECTION
Finish
DOCUMEN T CRE ATION D ATA
YYYY-MM-DD INITIAL S
Creator
Approved
Review
Archive ID
code
Supplier
Scale
Size
Title
General tolerance
Design
Code
Sheet of
Rev
REV
QTY
DESCRIPTION / INFO / ECO No.
DESIGN
ACCEPTED / ApprovedCHECKED / Reviewed
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0505-305
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Appendix C_____________________________________ Wiring for Intrinsically Safe Operation, CSA
APPENDIX C
WIRING FOR INTRINSICALLY SAFE OPERATION, CSA
This appendix contains the wiring diagram for intrinsically safe operation approved by the Canadian Standards Association (CSA).
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0505-306
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Appendix D______________________________________________________________ Certificates
APPENDIX D
CERTIFICATES
This Appendix contains copies of the EXi intrinsically safe certificates issued for the HMT360 series.
- VTT IECEx Certificate
- VTT ATEX Certificates
- FM Certificate of Compliance
- CSA Certificate of Compliance
- TIIS Certificate of Compliance
- PCEC Conformity Certificate
- GOST Certificate of Conformity
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User’s Guide______________________________________________________________________
1106-007
Figure 28 VTT IECEx Certificate page 1/4
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Appendix D______________________________________________________________ Certificates
1106-008
Figure 29 VTT IECEx Certificate page 2/4
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1106-009
Figure 30 VTT IECEx Certificate page 3/4
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Appendix D______________________________________________________________ Certificates
1106-010
Figure 31 VTT IECEx Certificate page 4/4
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User’s Guide______________________________________________________________________
1002-091
Figure 32 VTT ATEX 028X Certificate page 1/2
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