electronic or mechanical (including photocopying), nor may its contents be
communicated to a third party without prior written permission of the
copyright holder.
The contents are subject to change without prior notice.
Please observe that this manual does not create any legally binding
obligations for Vaisala towards the customer or end user. All legally
binding commitments and agreements are included exclusively in the
applicable supply contract or Conditions of Sale.
Chapter 1 ________________________________________________________ General Information
CHAPTER 1
GENERAL INFORMATION
This chapter provides general notes for the manual and the product.
About This Manual
This manual provides information for installing, operating, and
maintaining the Vaisala HUMICAP® Humidity and Temperature
Transmitter Series HMT360.
Contents of This Manual
-Chapter 1, General Information: This chapter provides general notes
for the manual and the product.
-Chapter 2, Product Overview: This chapter introduces the features,
advantages, and the product nomenclature.
-Chapter 3, Installation: This chapter provides you with information
that is intended to help you install this product.
-Chapter 4, Operation: This chapter contains information that is
needed to operate this product.
-Chapter 5, Measuring at Overpressure: This chapter provides you
with important information concerning measurement in conditions
with pressure higher than the normal atmospheric pressure.
-Chapter 6, Calibration and Adjustment: This chapter contains
instructions for checking the calibration and adjusting this product.
-Chapter 7, Maintenance: This chapter provides information that is
needed in basic maintenance of the product.
-Chapter 8, Troubleshooting: This chapter describes common
problems, their probable causes and remedies, and contact
information.
-Chapter 9, Technical Data: This chapter provides technical data of the
product.
-Appendix A, Dimensions: This appendix contains parts drawings of
the transmitter housing, probes and some transmitter mounting
accessories with metric and nonmetric dimensions specified.
-Appendix B, Wiring for Intrinsically Safe Operation, FM: This
appendix contains the wiring diagram for intrinsically safe operation
approved by Factory Mutual (FM).
-Appendix C, Wiring for Intrinsically Safe Operation, CSA: This
appendix contains the wiring diagram for intrinsically safe operation
approved by the Canadian Standards Association (CSA).
-Appendix D, Certificates: This appendix contains copies of the EXi
intrinsically safe certificates issued for the HMT360 series.
Chapter 1 ________________________________________________________ General Information
Documentation Conventions
Throughout the manual, important safety considerations are highlighted as
follows:
WARNING
CAUTION
NOTE
Safety
WARNING
Warning alerts you to a serious hazard. If you do not read and follow
instructions very carefully at this point, there is a risk of injury or even
death.
Caution warns you of a potential hazard. If you do not read and follow
instructions carefully at this point, the product could be damaged or
important data could be lost.
Note highlights important information on using the product.
The HMT360 series transmitter delivered to you has been tested for safety
and approved as shipped from the factory. Note the following precautions:
Ground the product, and verify outdoor installation grounding
periodically to minimize shock hazard.
Dispose of batteries and the unit according to statutory regulations.
Do not dispose of with regular household refuse.
ESD Protection
Electrostatic Discharge (ESD) can cause immediate or latent damage to
electronic circuits. Vaisala products are adequately protected against ESD
for their intended use. However, it is possible to damage the product by
delivering electrostatic discharges when touching, removing, or inserting
any objects inside the equipment housing.
To make sure you are not delivering high static voltages yourself:
-Handle ESD sensitive components on a properly grounded and
protected ESD workbench.
-When an ESD workbench is not available, ground yourself to the
equipment chassis with a wrist strap and a resistive connection cord.
-If you are unable to take either of the above precautions, touch a
conductive part of the equipment chassis with your other hand before
touching ESD sensitive components.
-Always hold component boards by the edges and avoid touching the
component contacts.
HUMICAP® is a registered trademark of Vaisala Oyj.
License Agreement
All rights to any software are held by Vaisala or third parties. The customer
is allowed to use the software only to the extent that is provided by the
applicable supply contract or Software License Agreement.
Warranty
Visit our Internet pages for more information and our standard warranty
terms and conditions: www.vaisala.com/services/warranty.html.
Please observe that any such warranty may not be valid in case of damage
due to normal wear and tear, exceptional operating conditions, negligent
handling or installation, or unauthorized modifications. Please see the
applicable supply contract or Conditions of Sale for details of the warranty
for each product.
This chapter introduces the features, advantages, and the product
nomenclature.
Introduction to HMT360
Vaisala HUMICAP® Humidity and Temperature Transmitter Series
HMT360 contains reliable, microprosessor-based two-wire instruments
for measuring relative humidity and temperature in hazardous areas.
Vaisala HUMICAP® Humidity and Temperature Transmitter Series
HMT360 is available either with or without a local display and with one or
two current output channels.
Available output quantities are listed in the table below:
Table 3Output Quantities for HMT360
CharacterQuantityAbbreviationAvailability
0relative humidityRHA, D
1temperatureTA, D, F, H
2dewpoint
temperature
3absolute humidity aD
4mixing ratioxD
5wet bulb
temperature
6mass
concentration of
water
7water activityawH, F
8relative humidity
of saturation
9saturation
temperature
TdD
TwD
ppmwH
RSH
TsH
The characters used to indicate availability in the table above:
A=Available for HMT360 standard version
D=Available for HMT360 with optional calculations
F=Available for HMT360 Moisture and Temperature in oil
transmitter
H=Available for HMT360 Moisture and Temperature in Jet Fuel
The HMT360 series has various options for probes and cable lengths (2 m,
5 m and 10 m). The available probe types are presented in the figure below.
0603-036
Figure 2Probe Options for HMT360
The following numbers refer to Figure 2 on page 17:
1=HMP361 probe for wall mounting
2=HMP363 probe for tight spaces
3=HMP364 probe for pressurized spaces up to 100 bars
4=HMP365 probe for high temperatures up to 180 °C *) Flange
for HMP365 available as an option
5=HMP367 probe for high humidities
6=HMP368 probe for installations in pressurized pipelines up to
40 bars; features a pressure-tight sliding clasp nut
This chapter provides you with information that is intended to help you
install this product.
General Installation Instructions
Mounting the Probe Cable in Gas Group
IIC Spaces
NOTE
The following applies only to installation within the EU!
The following instructions shall be followed to fulfil the specifications of
the EN50284 for nonconductive layer of the probe cable:
- Never mount or handle the probe cable when hazardous gases are
present.
- For achieving a conductive shield, cover the probe cable with
conductive material like metal or conductive tape or mount the probe
cable in a metal conduit.
- Assure that the conductive shield fulfils requirements of the standard
EN50284 (resistance less than 1 GΩ) and make sure that it can not come
loose in any operation situation.
During the installation work of the probes in gas group IIC areas
(requiring category I devices), it has to be guaranteed that even in fault
cases sparks generated by impacts or friction on the surface of the housing
can never occur.
Select a place with stable conditions for mounting the transmitter. Do not
expose the transmitter to direct sunlight or rain. A rain shield is available
and it is recommended for direct outdoor installations. When mounting the
probe, select a place representing the process conditions.
General Instructions for Probes with
Cable
Mount the probes with a cable horizontally; this way, any water
condensing on the tube cannot flow onto the sensor.
0507-024
Figure 3Horizontal Mounting of Probe
The following numbers refer to Figure 3 on page 20:
1=To be sealed
2=To be insulated
3=Insulate the cable
4=Let the cable hang loosely. This prevents condensed water
running to the sensor along the cable.
When there is no alternative but to install the probe in the process
vertically, the point of entry must be carefully insulated. The cable must
also be allowed to hang loosely as this prevents any condensed water from
running onto the probe along the cable.
The following numbers refer to Figure 4 on page 21:
1=To be sealed
2=Insulate the cable
3=To be insulated
4=Let the cable hang loosely. This prevents condensed water
running to the sensor along the cable
If the process temperature is much higher than that of the environment, the
whole probe and preferably plenty of cable must be inside the process. This
prevents measuring inaccuracy caused by heat conduction along the cable.
When mounted on the side of a duct or channel, the probe must be inserted
from the side of the duct. If this is not possible and the probe must be
inserted from the top, the point of entry must be carefully insulated.
For Vaisala probe installation kits and some installation examples see
section Probe Mounting on page 24.
The actual temperature of the process can be measured with a reference
instrument to be compared with the transmitter reading. The heat transfer
is less evident if you remove the protective filter of the sensor for a shortterm test. However, never use the sensor long periods without the filter as
this may cause a faster contamination of the sensor. The transmitter fulfils
the specified EMC regulations with the protective filter on the probe.
In humidity measurement and especially in calibration and adjustment it is
essential that temperature of the probe and measuring environment is the
same. Even a small difference in temperature between the environment and
the probe causes an error. As the curve below shows, if the temperature is
+20 °C and the relative humidity 100 %RH, a difference of ±1 °C between
the environment and the probe causes an error of ±6 %RH.
The graph below illustrates the measurement error at 100 %RH when the
difference between the ambient and sensor temperature is 1 °C.
The HMP363 is a small size (ø = 12mm) general-purpose probe suitable
for ducts and channels with the installation kit available from Vaisala.
The HMP363 provides for two measuring range options. The first probe
version is equipped with a flexible cable and can be used when measuring
in environments up to 80 ºC. The second version is suitable for measuring
in environments up to 120 ºC.
Section HMP363/365/367 Duct Installation Kit on page 25 shows
mounting of HMP363/367 with the optional duct installation kit.
HMP363/365/367 Duct Installation Kit
0508-021
Figure 8Installation of HMP363 Probe in Duct with Flange and
Supporting Bar
The following numbers refer to Figure 8 on page 25:
1=Duct wall
2=Flange
3=Sealing ring
4=Supporting bar
5=Probe attaching part (to be fixed with supporting bar)
6=RH probe
The probe is provided with a nut, a fitting screw and a sealing washer.
Keep the fitting screw and the nut in place on the body of the probe during
handling to prevent damage to the highly polished surface of the probe.
Follow the instructions below to achieve a leak-tight assembly.
CAUTION
NOTE
In pressurized processes it is essential to tighten the supporting nuts and
screws very carefully to prevent loosening of the probe by the action of
pressure.
1.Remove the fitting screw from the nut and the probe.
2.Fasten the fitting screw to the chamber wall with a sealing washer.
Tighten the fitting screw into the threaded sleeve with a torque
spanner. The tightening torque is 150 ± 10 Nm (110 ± 7 ft-lbs).
3.Insert the body of the probe into the fitting screw and tighten the nut
manually to the fitting screw.
4.Mark both the fitting screw and the nut hex.
5.Tighten the nut a further 30º (1/12) turn or if you have a torque
spanner tighten it with a torque of 80 ± 10 Nm (60 ± 7 ft-lbs).
6.Clean and grease the tightening cone of the fitting screw after every
tenth detachment. Change the sealing washer every time the fitting
screw is detached. Use high-vacuum grease, for example Dow
Corning, or a similar grease.
When retightening the nut after detachment the nut must be tightened
without increased effort.
The following numbers refer to Figure 11 on page 28:
1=Fitting screw
2=Sealing washer
CAUTION
NOTE
3=Tightening cone
4=Clean cotton stick
In pressurized processes it is essential to tighten the supporting nuts and
screws very carefully to prevent loosening of the probe by the action of
pressure.
When HMP364 is installed in a process with a pressure differing from
normal atmospheric pressure, please enter the pressure value of the
process (in bar
) into the transmitter memory, see sections PRES Setting
a
Ambient Pressure for Calculations on page 55 and Setting the Pressure for
Calculations on page 46.
HMP365 is installed similarly to the HMP363 probe but without the
supporting bar. Refer to HMP363/365/367 Duct Installation Kit on page 25
for more information on the duct installation kit for HMP365.
To avoid incorrect humidity readings, there must not be significant
temperature differences between the inside and outside of the duct.
0505-271
Figure 12Mounting HMP365 Probe in Duct or Channel
The following numbers refer to Figure 12 on page 29:
1=A plugged hole for reference measurements
2=Probe
3=Mounting flange
HMP367 for High Humidities
The HMP367 is for environment where relative humidity is very high, near
saturation.
Section HMP363/365/367 Duct Installation Kit on page 25 shows
mounting of HMP363/367 with the optional duct installation kit.
HMP368 for Pressurized Pipelines or
Moisture in Liquids
Due to the sliding fit the HMP368 is easy to install into and remove from
a pressurized process. The probe is especially suitable for measurements
inside pipelines. See section Installing the HMP368 Probe Through a Ball
Valve Assembly on page 32.
CAUTION
NOTE
In pressurized processes it is essential to tighten the supporting nuts and
screws very carefully to prevent loosening of the probe by the action of
pressure.
When HMP368 is installed in a process with a pressure differing from
normal atmospheric pressure, please enter the pressure value of the
process (in bara) into the transmitter memory. See sections PRES Setting
Ambient Pressure for Calculations on page 55 and Setting the Pressure for
Calculations on page 46.
0603-013
Figure 13HMP368 Probe
The following numbers refer to Figure 13 on page 30:
1=Clasp nut, 24 mm hex nut
2=Fitting body, 27 mm hex nut
The following two fitting body options are available:
-Fitting Body ISO1/2 solid structure
-Fitting Body NPT1/2 solid structure
Table 4HMP368 Probe Dimensions
Probe TypeProbe LengthAdjustment Range
Standard178 mm120 mm
Optional400 mm340 mm
CAUTION
Take care not to damage the probe body. A damaged body makes the
probe head less tight and may prevent it from going through the clasp nut.
0507-025
Figure 14Sealing of Fitting Body into Process
Tightening the Clasp Nut
1.Adjust the probe to a suitable depth according to the type of
installation.
2.Tighten the clasp nut first manually.
3.Mark the fitting screw and the clasp nut.
4.Tighten the nut a further 50 ... 60° (ca. 1/6 turn) with a fork spanner.
If you have a suitable torque spanner, tighten the nut to 45 ± 5 Nm (33
± 4 ft-lbs).
The following numbers refer to Figure 15 on page 32:
1=Probe
2=Clasp nut
3=Fitting screw
4=Pen
Take care not to tighten the clasp nut more than 60° to avoid difficulties
when opening it.
Installing the HMP368 Probe Through a Ball Valve
Assembly
The ball valve installation kit (Vaisala order code: BALLVALVE-1) is
preferred when connecting the probe to a pressurized process or pipeline.
Use the ball valve set or a 1/2" ball valve assembly with a ball hole of ø14
mm or more. If you install the probe (ø12 mm) in a process pipe, please
note that the nominal size of the pipe must be at least 1 inch (2.54 cm). Use
the manual press handle to press the probe into the pressurized (< 10 bar)
process or pipeline.
Figure 16Installing the HMP368 Probe Through a Ball Valve
Assembly
NOTE
NOTE
The numbers below refer to Figure 16 on page 33:
1=Manual press tool
2=Handle of the ball valve
3=Probe
4=Process chamber/pipeline
5=Groove on the probe indicating the upper adjustment limit
6=Filter
7=Ball of the ball valve
The probe can be installed in the process through the ball valve assembly
provided that the process pressure is less than 10 bar. This way, the
process does not have to be shut down when installing or removing the
probe. However, if the process is shut down before removing the probe,
the process pressure can be max. 20 bar.
When measuring temperature dependent quantities make sure that the
temperature at the measurement point is equal to that of the process,
otherwise the moisture reading may be incorrect.
Follow the steps below to install the HMP368 probe through a ball valve
assembly. After the installation, the probe should be sitting in the process
chamber or pipeline as shown in Figure 16 on page 33.
1.Shut down the process if the process pressure is more than 10 bars. If
the pressure is lower there is no need to shut down the process.
2.Close the ball valve.
3.Seal the threads on the fitting body; refer to Figure 14 on page 31.
4.Attach the fitting body to the ball valve and tighten it.
5.Slide the clasp nut of the probe toward the filter, as far as it will go.
6.Insert the probe to the fitting body, and manually tighten the clasp nut
to the fitting body.
7.Open the ball valve.
8.Push the probe through the ball valve assembly into the process. If the
pressure is high, use the pressing handle that is provided with the
probe. If you push the probe hard without using the handle, you may
damage the cable.
NOTE
Note that the probe must be pushed so deep that the filter is
completely inside the process flow.
9.Mark the fitting screw and the clasp nut.
10. Tighten the clasp nut with a fork spanner a further 50 ... 60º (ca. 1/6
turn). If you have a suitable torque spanner, tighten the nut to max 45
± 5 Nm (33 ± 4 ft-lbs). Refer to Figure 15 on page 32.
Take care not to tighten the clasp nut more than 60° to avoid difficulties
when opening it.
If you wish to remove the probe from the process, note that you have to pull
the probe out far enough. You cannot close the valve if the groove on the
probe body is not visible.
Refer to local requirements regarding cabling, grounding and galvanic
isolator or barrier connections.
WARNING
WARNING
NOTE
Connect the transmitter always via galvanic isolators or Zener barriers in
hazardous environments.
Be sure that the main power switch of the transmitter is set off before
making any electrical installations in hazardous areas.
1.Open the transmitter cover and remove the protective cover of the
transmitter base.
2.Thread the power supply wires through the cable gland, see Figure 7
on page 24.
3.Connect the unpowered power supply wires to the connectors: Ch 1
(humidity) and Ch 2 (temperature). Both channels require an own
power supply.
4.Replace the protective cover. Turn the transmitter on ON with the
ON/OFF switch, see Figure 24 on page 60.
5.Close the cover. The transmitter is ready for use.
As Ch 1 is a main output, the transmitter does not operate if only Ch 2 is
connected (Ch 2 is optoisolated from transmitter electronics).
When using the transmitter in hazardous locations, the use of galvanic
isolators or barriers is essential. The following barrier & isolator are
available in Vaisala: barrier No. 210664 (STAHL 9001/51-280-091-141)
and galvanic isolator No. 212483 (STAHL 9160/13-11-11). Examples of
connections and more information on installation in hazardous locations is
given in section Examples of Connections on page 41.
This chapter contains information that is needed to operate this product.
Local Interface
HMT360 transmitter has four pushbuttons located on the housing cover.
The transmitter can be ordered either with or without a local display. The
display/keypad commands (see Display/Keypad Commands on page 46)
can be used to scale the outputs and select special output quantities (if the
transmitter configuration includes special output quantities). The optional
display shows the measurement results.
The keypad pushbuttons are indicated (from left to right) as C, Up, Dn, and E (see Figure 22 on page 43):
Open the transmitter cover and flip the internal power switch to position
ON (up), see Figure 24 on page 60.
WARNING
WARNING
Avoid static discharge. Always use a wet cloth for wiping the display.
HMT360 with Display
Measurement readings appear on the display after switching power ON.
The analog output signals can be read from the system or load resistor.
Avoid static discharge. Always use a wet cloth for wiping the display.
HMT360 without Display
If the transmitter does not have a display, the red LED indicator on the
cover indicates various phases of calibration and possible errors. In normal
operation it is not lit. If the LED is lit and all calibration or test DIP
switches are disabled, it is an indication of an internal error.
Otherwise, the LED indicates the following:
NOTE
-LED blinking = calibration of the dry end (offset).
-LED lit = calibration of the wet end (gain).
If calibration is concluded but DIP switch settings are not restored, the
LED indicator keeps blinking.
The table below is also printed on the protection board:
NOTE
0505-285
Figure 23DIP Switch Functions
1: Analog output test on/off
If you turn the switch to on position (up), you can force the outputs to states
4 mA, 12 mA and 20 mA by pressing buttons Up and Dn on the cover.
Outputs return to normal mode when switch is turned down.
2: Calibration Disabled/Enabled
The EEPROMs are write protected. If this switch is in the disabled position
(down), it does not allow any calibrations or scalings.
Keep this switch always in the disabled position during normal use of the
transmitter.
3 and 4: Calibration rh, t, analog
With these combinations you can perform relative humidity, temperature
or analog output calibrations with a multimeter or with the transmitter
display unit. Turn the DIP switches to the desired position according to the
table printed on the protective cover.
5: Output quantities
Determines whether the output units are metric (down) on non-metric.
With the three DIP switches on the right, you can select the output
quantities according to the table printed on the right side of the protective
cover. Note that only the ordered quantities can be selected. The special
option gives you the choice of setting any ordered quantity to each channel.
NOTE
NOTE
Always restore the DIP switch settings after having tested the analog
outputs or performing the calibration.
Display/Keypad Commands
Chapter 6, Calibration and Adjustment, on page 59 describes separately
display/keypad commands for calibration and adjustment.
Setting the Pressure for Calculations
In humidity transmitters, ambient pressure is used for the mixing ratio and
wet bulb calculations.
To modify the pressure settings, turn the internal Calibration Enabled/Disabled DIP switch of the transmitter to position Enabled (up). Press
button C on the display cover: text "SCAL" appears on the display. Then
press button E until the following display appears (the numeric value is
always the existing setting, in this example 1.0):
0505-087
Adjust the pressure reading with buttons Up and Dn. Acknowledge the
value with button E. To complete the pressure setting, turn the dip switch
back to position disabled (down).
See the pressure conversion table on page Table 6 on page 55.
Selecting Output Quantities
Upper Half of Display
To modify the displayed quantity, turn the Calibration Enabled/Disabled
DIP switch of the transmitter to position Enabled (up). Select the required
quantity with button Up on the display cover, and acknowledge the value
with button E. To complete the selections, turn the DIP switch back to
position disabled (down).
Character QuantityAbbreviationAvailabilityMetric UnitNonmetric Unit
water
7water activityawH, F0 ... 10 ... 1
8relative humidity
of saturation
9saturation
temperature
TdD°C°F
3
g/m
TwD°C°F
ppmwHppm
RSH%RS%RS
TsH°C°F
w
gr/ft
ppm
3
w
The characters used to indicate availability in the table above:
A=Available for HMT360 standard version
D=Available for HMT360 with optional calculations
F=Available for HMT360 Moisture and Temperature in oil
transmitter
H=Available for HMT360 Moisture and Temperature in Jet Fuel
transmitter
Lower Half of Display
The output quantities metric/non metric DIP switch can be used to select
between °C and °F.
It is possible to check the pressure setting of the transmitter by pressing
button Dn. To return to the temperature reading, press button Dn again.
You can select the output quantities for channels 1 and 2 by turning the
Calibration Enabled/Disabled DIP switch of the transmitter to position
Enabled (up) and the three output selection DIP switches to position
special (all up).
Press button C on the display cover: text "SCAL" appears on the display.
Then press button E until the following display appears:
0505-288
The characters on the second line of the display in this menu correspond to
the quantities according to the table in section Selecting Output Quantities
on page 46.
NOTE
Select the quantity for Ch 1 with buttons Up and Dn and acknowledge the
selection with button E.
If the transmitter is equipped with two analog channels, select the quantity
for Ch 2 in the same way, for example:
0505-289
Press button C to exit the display command mode or continue by setting
the pressure.
Remember to restore the DIP switch settings.
Scaling Analog Outputs
Turn the internal Calibration Enabled/Disabled DIP switch of the
transmitter to upward position (on). Press button C on the display cover
and a text similar to the following appears:
Numbers on the second line indicate the low end scaling of Ch 1 currently
stored in the transmitter memory. The text "Set Lo" on the lower left corner
indicates that you can now change the low end scaling with buttons Up and
Dn. Acknowledge the value with button E and a text similar to the
following appears:
NOTE
0505-291
Numbers on the second line indicate the high end scaling of Ch 1. The text
"Set Hi" on the lower left-hand corner indicates that you can now change
the high end scaling with buttons Up and Dn. Acknowledge with button E.
If there is another channel available, the display shifts to the scaling menu
of Ch 2. You can now scale the analog outputs for the Ch 2 in the same way
as described above.
Press button C to exit the display command mode or continue by selecting
the output quantities. This menu starts automatically after the scaling menu
only if the output selection DIP switches are on the position special (all up)
from the beginning.
The serial interface MUST NOT be used in hazardous areas.
Use the serial interface for calibration and testing purposes in safe areas
only. Always use the serial interface cable (optional accessory, Vaisala
order code: 25905ZZ). Connect one end of the cable to the serial port of
your computer and the other to the connector marked "RS232C" on the
electronics unit of the transmitter (see Figure 7 on page 24).
With serial communication the current consumption increases
approximately to 7 mA and the transmitter is not able to operate with
4 mA. Therefore, it is recommended to use serial communication only
temporarily for changing settings or for calibrating the transmitter in a
safe area. With serial port, the minimum supply voltage is 15 VDC.
The transmitter incorporates a serial interface detector. However, not all
terminals or PC serial ports (for example, optoisolated or ports not
meeting RS232C standards) recognize this standard. If the
communication is not possible via a serial interface, use a forced
activation by pressing simultaneously buttons Up and E on the
transmitter cover. To deactivate the forced activation, press these buttons
again or reset the transmitter. If the transmitter does not receive any
commands for half an hour, it automatically closes the serial
communication.
When using the serial interface, be sure that power supply and serial
interface are not connected to the same ground (use a floating power
supply or hand-held serial interface device).
To start issuing commands, make sure that HMT360 is connected to a
serial port of your computer and that the terminal session is open. Issue
commands by typing them on your computer according to the following
instructions. In these commands, <cr> stands for pressing Enter (on your
computer keyboard).
Setting the Analog Outputs
ASEL Selecting Analog Outputs
Syntax: ASEL [xxxyyy]<cr>
where
xxx =Quantity of Ch 1
yyy =Quantity of Ch 2
Turn the internal DIP switch Calibration Enabled/Disabled to position
ON before the selecting the analog outputs and return it to position OFF
after making the selection. Output quantities and their abbreviations are
listed in the table below:
Character QuantityAbbreviationAvailabilityMetric UnitNonmetric Unit
>asel rh t
Ch1 RH lo : 0.00 %RH
Ch1 RH hi : 100.00 %RH
Ch2 T lo: -40.00 ’C
Ch2 T hi: 100.00 ’C
>
S Scaling Analog Outputs
Syntax: S [zz aa.a bb.b]<cr>
where
zz=Quantity (RH, T, Td, x, a, Tw, ppm, aw, RS, Ts)
aa.a =Lower limit of the quantity
bb.b =Upper limit of the quantity
NOTE
Turn the internal DIP switch Calibration Enabled/Disabled to position
ON before the scaling the analog outputs and return it to position OFF
after scaling.
Example:
>srh 0 100
RH lo: 0.00 %RH
RH hi: 100.00 %RH
>
Adjustment Commands
Turn the internal DIP switch Calibration Enabled/Disabled to position
ON before the adjustment and return it to position OFF after the
adjustment.
CRH Relative Humidity Adjustment
Read also the calibrator, for example HMK15, manual and refer to page
19 of that manual for more detailed instructions on salt bath calibration
and adjustment.
This command outputs the current value of each channel and the
corresponding control signal of the digital-to-analog converter.
Example:
>itest 8 12
8.00000 403 12.00000 7DF
>itest
7.00150 30A 11.35429 73E
>
The set current values remain valid until you issue the command ITEST
without readings or reset the transmitter. With this command the desired
outputs of the transmitter are shown.
NOTE
When outputting low currents from Ch 1, remember to remove RS232Ccable while reading the current output, because of the increased current
consumption for using RS port.
SEND Outputting Measurement Values
Syntax: SEND<cr>
This command outputs the measured values in one point.
R Activating Continuous Output
Syntax: R<cr>
With the command R the transmitter outputs measured values
continuously.
S Stopping Continuous Output
Syntax: S<cr>
The continuous outputting is stopped with the command S. If outputting is
Sets the output interval when the transmitter outputs measurement
readings. The time interval is used when the continuous output is active.
Example, the output interval is set to 10 minutes:
>intv 10 min
Output interval: 10 MIN
>
PRES Setting Ambient Pressure for Calculations
Syntax: PRES [aaaa.a]<cr>
where
aaaa.a =Pressure (bara)
Turn the internal DIP switch Calibration Enabled/Disabled to position
ON before setting the pressure and return it to position OFF after making
the setting.
Chapter 5 __________________________________________________ Measuring at Overpressure
CHAPTER 5
MEASURING AT OVERPRESSURE
This chapter provides you with important information concerning
measurement in conditions with pressure higher than the normal
atmospheric pressure.
The probes HMP364 and HMP368 are designed for humidity
measurement at overpressure. The maximum measurement pressures
depend on the probe as follows:
HMP364:0 ... 100 bar (10 MPa), for pressurized rooms and
processes, probe is provided with a nut, fitting screw
and sealing washer
HMP368:0 ... 40 bar (4 MPa), for pressurized pipelines, ball
valve set available
The accuracy of the dewpoint measurement is affected by pressure in the
measurement chamber. The actual pressure in the sampling cell is required
to be set to the transmitter by using the serial line command PRES (see
section PRES Setting Ambient Pressure for Calculations on page 55 or by
using the keypad commands, see section Setting the Pressure for
Calculations on page 46).
Pressure Regulator Recommended
When sampling pressurized processes exceeding the maximum
measurement pressure of the probe, the pressure in the measurement
chamber must be regulated to the acceptable level or below. It is
recommended to use pressure regulator before the measurement chamber
to prevent remarkable pressure variations.
Chapter 6 __________________________________________________ Calibration and Adjustment
CHAPTER 6
CALIBRATION AND ADJUSTMENT
This chapter contains instructions for checking the calibration and
adjusting this product.
In this User's Guide the term "calibration" refers to comparing the device 's
reading against a reference concentration. "Adjustment" refers to changing
the device's reading to correspond to the reference concentration.
Calibration Interval
HMT360 is calibrated as shipped from the factory. Typical calibration
interval is one year. In demanding applications it may be advisable to make
the first calibration check earlier.
Factory Calibration and Adjustment
The device (or the probe only) can be sent to Vaisala Service Centers for
calibration and adjustment. See section Technical Support on page 72 for
contact information.
User Calibration and Adjustment
Calibration and adjustment is carried out by using the keypad or by using
serial commands. The following additional equipment is needed in
adjustment of HMT360:
-a power supply for the channel(s) to be calibrated (12 ... 24 VDC),
First, the electronics unit is removed from the transmitter base to perform
the calibration and adjustment in safe area. Second, the power supply and
a multimeter is connected to the electronics unit according to the following
instructions.
Removing the Electronics Unit
0603-040
Figure 24Detaching the Electronics Unit with Probe for
Calibration and Adjustment
1.Unfasten the screws and open the cover.
2.Switch the transmitter off with the ON/OFF switch.
3.Disconnect the flat cable by lifting it carefully, for example with a
screwdriver.
4.Remove the two screws holding the hinge support. Remove the hinge
support.
5.Turn the electronics unit slightly upwards to release it from the hinges.
Leave the transmitter base with the cable connections on place. When
putting the electronics unit back to place, attach the upper hinge first.
Remember to attach the hinge support.
Chapter 6 __________________________________________________ Calibration and Adjustment
A1
B1
B2
A2
C1
C2
On
Off
Connections
WARNING
0505-293
Figure 25Connecting Power Supply and Multimeter for
Calibration
1.Connect a power supply (12 ... 24 VDC, with a serial port the
minimum supply voltage is 15 VDC ) to the terminals B1 (-) and C1
(+) (Ch 1) with banana plugs, see Figure 25 on page 61.
2.Connect the multimeter in series with the supply, B1 (-) and A1 (+).
3.Follow the same procedure with Ch 2 using the terminals B2 (-) and
C2 (+). When calibrating both channels at the same time, use two
galvanically separated power supplies.
You can now calibrate or check the humidity and temperature or the analog
outputs according to the instructions given in this chapter.
If the current measurement is needed in a hazardous area, the multimeter
is connected to the terminals A1/A2 (+) and B1/B2 (-). Use only an
approved multimeter.
The power supply connectors (C1 and C2) MUST NOT be used in
hazardous areas. For calibration and adjustment in a hazardous area use
only an approved multimeter, which fulfills the safety factors printed on
the protective cover.
Calculating Correspondence of Current Values
and Output Quantities
When using HMT360 without a display, calibration and adjustment is
carried out by using a multimeter. Use the following equations to calculate
the current values corresponding to the reference output quantities.
Chapter 6 __________________________________________________ Calibration and Adjustment
Relative Humidity Adjustment
Automatic Two-Point Adjustment (Only
HMT360 with Display)
The automatic adjustment procedure is a user friendly way to adjust the
HMT360 with salt solutions; you do not have to feed the reference values
to the HMT360. The transmitter displays the accurate value based on the
measured temperature and the Greenspan table stored into the transmitter
memory. The display chart of the adjustment procedure is presented in
Figure 26 on page 64.
1.Set the internal DIP switch Calibration Enabled/Disabled to
position ON and select RH calibration by using switches 3 and 4 (see
section DIP Switch Functions on page 45).
2.Remove the filter and insert the probe into a measurement hole of the
LiCl salt chamber in the humidity calibrator. Acknowledge by
pressing button E. Alternatively select the 0.1 (humidity in nitrogen)
with buttons Up and Dn. Acknowledge with button E.
NOTE
3.You must now wait for the measured reading to stabilize (10 ... 15
min). When the transmitter detects that the reading is stable, it
automatically stores the correction. When the text "Auto" is displayed
on the screen, continue with the next step.
4.Insert the probe into a measurement hole of the NaCl salt chamber in
the humidity calibrator. Acknowledge by pressing button E.
Alternatively you can select K2SO4 value with buttons Up and Dn.
5.You must again wait for the measured reading to stabilize (10 ... 15
min). When the transmitter detects that the reading is stable, it
automatically stores the correction. The text "Cal Pass" is displayed
after the adjustment is performed.
Chapter 6 __________________________________________________ Calibration and Adjustment
Manual Adjustment
This section contains separate manual adjustment procedures for
transmitters with and without display. You can perform the low-end
adjustment only (one-point adjustment), or adjust both low and high end of
the measurement (two-point adjustment).
NOTE
If you use serial commands, please refer to section Adjustment
Commands on page 52.
Low End Adjustment (HMT360 without Display)
1.Connect the power supply and multimeter as instructed in section
Connections on page 61.
2.Remove the filter and insert the probe into a measurement hole of the
reference chamber (for example LiCl: 11 %RH) in the humidity
calibrator.
3.Power up the transmitter.
4.Set the internal DIP switch Calibration Enabled/Disabled to
position ON and select RH calibration by using switches 3 and 4 (see
section DIP Switch Functions on page 45).
5.The LED indicator will start blinking. According to the calibrator
used, wait at least 10 ... 15 minutes for the sensor to stabilize; use a
multimeter to monitor the stabilization.
6.Press buttons Up and Dn to adjust the multimeter reading to
correspond the reference value (calculate the current value
corresponding to the reference humidity by using the equations
presented in Calculating Correspondence of Current Values and
Output Quantities on page 62). Press button E to conclude the
adjustment.
7.To continue with the high end (two-point) adjustment follow the
instructions in the next section.
If the low end adjustment is sufficient, press button E again to
conclude the calibration. Also restore the DIP switch settings; set the
calibration DIP switch to position disabled (down).
1.After having made the low end adjustment, insert the probe into a
measurement hole of the NaCl (75 %RH) salt chamber in the
humidity calibrator. Please, note that the difference between the two
humidity references must be at least 30 %RH.
2.The LED indicator lights up. Wait at least 10 ... 15 minutes for the
sensor to stabilize; use a multimeter to monitor the stabilization.
3.Press buttons Up and Dn to adjust the multimeter reading. Calculate
the current value corresponding to the reference humidity by using the
equations presented in Calculating Correspondence of Current Values
and Output Quantities on page 62.
4.Conclude the adjustment with button E.
5.Restore the DIP switch settings. Set the calibration DIP switch to
position disabled (down).
Low End Adjustment (HMT360 with Display)
1.Connect the power supply as instructed in section Connections on
page 61. The measurement readings will be visible on the display
during calibration, but you can also connect a multimeter to check the
analog output readings.
2.Remove the filter and insert the probe into a measurement hole of the
dry end reference chamber (for example LiCl: 11 %RH) in the
humidity calibrator.
3.Power up the transmitter.
4.Set the internal DIP switch Calibration Enabled/Disabled to
position ON and select RH calibration by using switches 3 and 4 (see
section DIP Switch Functions on page 45).
5.Press button C to ignore the automatic adjustment procedure. The
humidity reading measured by the transmitter appears on the display
and on the lower left corner you can see the text "Set Lo".
6.According to the calibrator used, wait at least 10 ... 15 minutes for the
sensor to stabilize; use the transmitter display to monitor the
stabilization.
7.Press buttons Up and Dn to adjust the display reading. Press button E
to conclude the low end adjustment.
8.To continue with the high end (two-point) adjustment follow the
instructions in the next section.
If the low end adjustment is sufficient, press button E again to
conclude the calibration. Also restore the DIP switch settings; set the
calibration DIP switch to position disabled (down).
Chapter 6 __________________________________________________ Calibration and Adjustment
High End Adjustment (HMT360 with Display)
1.After having made the low end adjustment, insert the probe into a
measurement hole of the NaCl (75 %RH) salt chamber in the
humidity calibrator. Please, note that the difference between the two
humidity references must be at least 30 %RH.
2.The readings measured by the transmitter appear on the display, as
well as the text "Set Hi" on the lower left hand corner.
3.Wait at least 10 ... 15 minutes for the sensor to stabilize; use the
transmitter display to monitor the stabilization.
4.Press buttons Up and Dn to adjust the display and conclude the
adjustment with button E.
5.Restore the DIP switch settings. Set the calibration DIP switch to
position disabled (down).
One-Point Temperature Adjustment
NOTE
NOTE
Always use a high quality standard for adjusting the temperature.
If you use serial commands, please refer to section Adjustment
Commands on page 52.
1.Set the internal DIP switch Calibration Enabled/Disabled to
position ON and select T calibration by using switches 3 and 4 (see
section DIP Switch Functions on page 45).
2.The temperature value measured by the transmitter appears on the
display as well as the text "Set Lo" on the lower left corner. If the
transmitter has no display, the LED indicator starts to blink.
3.Let the sensor stabilize; use a multimeter or the trans mitter display to
monitor the stabilization.
4.Press buttons Up and Dn to adjust the display or multimeter reading
to correspond to the reference value (when using a multimeter
calculate the current value corresponding to the reference humidity by
using the equations presented in Calculating Correspondence of
Current Values and Output Quantities on page 62).
5.Conclude the one-point adjustment by pressing button E twice.
This chapter provides information that is needed in basic maintenance of
the product.
Periodical Checking and Cleaning
Transmitter Housing and Probe
WARNING
Avoid static discharge. Always use a wet cloth for wiping the display.
The electronics unit of the transmitter, as well as the probe, can be removed
and replaced in the field. See section Removing the Electronics Unit on
page 60 for detailed information.
All other maintenance must be performed by qualified Vaisala personnel.
If a transmitter is damaged, contact your nearest Vaisala Service Center.
See section Product Returns on page 72 for contact information.
Chapter 9 ____________________________________________________________ Technical Data
Table 14Options and Accessories (Continued)
ItemDescription / Order Code
Protection cover (for use in the
presence of combustible dust, ATEX)
PROBE MOUNTING ACCESSORIES
HMT363/HMP363
Duct Installation Kit210697
Cable Gland M20×1.5 with Split Seal HMP247CG
Swagelok for 12mm Probe 3/8" ISO
Thread
Swagelok for 12mm Probe 1/2" NPT
Thread
HMT364/HMP364
Fitting Body M22×1.517223SP
Fitting Body NPT1/217225SP
HMT365/HMP365
Mounting Flange210696
Cable Gland M20×1.5 with Split Seal HMP247CG
214101
SWG12ISO38
SWG12NPT12
HMT367/HMP367
Duct Installation Kit210697
Cable Gland M20x1.5 with Split Seal HMP247CG
Swagelok for 12mm Probe 3/8" ISO
Thread
Swagelok for 12mm Probe 1/2" NPT
Thread
HMT368/HMP368
Fitting Body ISO1/2 Solid StructureDRW212076SP
Fitting Body NPT1/2 Solid StructureNPTFITBODASP
Fitting Body Set ISO 1/2ISOFITBODASP
Fitting Body Set (ISO 1/2 + NPT 1/2) THREADSETASP
Leaking Screw with Allen Key216027
Thread Adapter ISO1/2 to NPT1/2210662SP
Sampling Cell with Female
Chapter 9 ____________________________________________________________ Technical Data
Accuracy of Calculated Variables
Accuracy of the calculated variables depend on the calibration accuracy of
the humidity and temperature sensors; here the accuracy are given for ±2
%RH and ±0.2 °C.
Appendix A ______________________________________________________________ Dimensions
APPENDIX A
DIMENSIONS
This Appendix contains parts drawings of the transmitter housing, probes
and some transmitter mounting accessories with metric and nonmetric
dimensions specified.