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ecoTEC VU

Vaillant ecoTEC VU, ecoTEC VUW Installation And Maintenance Instructions Manual

Installation and maintenance instructions
For the competent person
Installation and maintenance instructions
ecoTEC
VU, VUW
Channel Islands
Table of contents
BEFORE PROCEEDING - ENSURE BOILER IS
CORRECT FOR GAS GROUP SUPPLIED!
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Table of contents
1 Notes on the documentation .....................................4
1.1 Storing documents ..........................................................4
1.2 Symbols used .................................................................... 4
1.3 Applicability of the instructions ...................................4
1.4 Identification plate ...........................................................4
1.5 CE label ...............................................................................4
1.6 Benchmark .........................................................................4
1.7 Type overview ...................................................................5
2 Safety .................................................................................6
2.1 Safety and warning information ..................................6
2.1.1 Classification of warnings ..............................................6
2.1.2 Structure of warnings .....................................................6
2.2 Intended use ......................................................................6
2.3 Basic safety instructions ................................................6
2.4 General requirements ..................................................... 7
2.4.1 Related documents ..........................................................7
2.4.2 Installation site .................................................................8
2.4.3 Gas supply .........................................................................8
2.4.4 Air supply ........................................................................... 9
2.4.5 Compartment ventilation ............................................... 9
2.4.6 Electrical supply ............................................................... 9
2.4.7 Water supply Combination boilers ...............................9
2.4.8 Water circulation system................................................9
2.4.9 Pressure relief valve ...................................................... 10
2.4.10 Venting ............................................................................. 10
3 Description of the appliance ......................................11
4 Installation ......................................................................12
4.1 Accessories .......................................................................12
4.1.1 Controller ..........................................................................12
4.1.2 Installation and operation .............................................12
4.2 Scope of delivery ............................................................12
4.2.1 Unpacking the boiler ......................................................12
4.2.2 Checking the scope of delivery ...................................12
4.2.3 Disposing of the packaging ..........................................13
4.3 Transporting the appliance ..........................................13
4.4 Requirements for the installation site .......................15
4.4.1 Required minimum clearances/
installation clearances ...................................................15
4.4.2 Using installation templates .........................................15
4.5 Dimension drawing and connection
measurements .................................................................17
4.6 Wall-mounting the boiler .............................................. 18
4.7 Removing/fitting the front casing ............................. 18
4.8 Removing/fitting the side panel ..................................19
5 Gas installation ............................................................ 20
5.1 Preparing for installation ............................................ 20
5.2 Connecting the gas pipe .............................................20
6 Hydraulic installation ..................................................21
6.1 Preparing for installation ..............................................21
6.2 Connecting the hot and cold water (VUW boiler) ..22
6.3 Connecting the domestic hot water cylinder ..........22
6.4 Connecting the heating flow and heating return...22
6.4.1 VUW boiler .......................................................................22
6.4.2 VU boiler ..........................................................................22
6.5 Low loss header .............................................................23
6.6 Connecting the condensate discharge pipework ...23
6.7 Connecting the discharge pipe to the expansion
relief valve on the boiler ..............................................23
7 Flue gas installation ...................................................25
7.1 Air/flue gas duct .............................................................25
7.2 Flue termination .............................................................26
8 Electrical installation .................................................29
8.1 Preparing for installation .............................................29
8.2 Opening/closing the electronics box .........................29
8.3 Establishing the mains connection ............................29
8.4 Connecting the controller ........................................... 30
8.4.1 Fitting the controller .................................................... 30
8.4.2 Connecting controllers to the electronic system ....31
8.5 Connecting additional components via VR 40 –
connecting a "2 in 7" multi-functional module .......31
8.6 Connection wiring diagrams .......................................32
9 Operation ....................................................................... 34
9.1 Overview of the read-off and setting options ........ 34
9.2 Calling up the installer level ....................................... 34
10 Commissioning ..............................................................35
10.1 Switching on the boiler .................................................35
10.2 Using test programs ......................................................35
10.3 Preparing the heating water .......................................36
10.4 Read off the filling pressure ........................................36
10.5 Filling and purging the heating installation ............36
10.5.1 Filling the heating installation ....................................36
10.5.2 Purging the heating system ........................................37
10.5.3 Flushing the system for the first time ("cold") ......37
10.6 Avoiding low water pressure .......................................37
10.7 Fill and purge the hot water system ......................... 37
10.8 Filling the condensate trap ......................................... 38
10.9 Converting the boiler for operation on the
Channel Islands ............................................................. 38
10.10 Adjusting the boiler to the gas used on the
Channel Islands ..............................................................39
10.11 Checking for tightness of the flue gas installation
and flue gas recirculation ...........................................40
10.12 Checking the gas flow rate .......................................41
Table of contents
10.13 Carrying out a full function test..................................41
10.13.1 Checking the heating mode ....................................... 42
10.13.2 Checking the hot water generation (VUW
boilers only) .................................................................... 42
10.13.3 Checking hot water generation
(VU boilers only)............................................................ 42
10.14 Final flush of the heating system ("hot") ............... 42
11 Adapting the boiler to the heating installation 43
11.1 Diagnosis codes – Overview ....................................... 43
11.1.1 Setting the heating partial load .................................47
11.1.2 Setting pump overrun time and pump operating
mode .................................................................................47
11.1.3 Setting the maximum flow temperature ..................47
11.1.4 Setting the return flow temperature control ..........47
11.1.5 Burner anti-cycling time ...............................................47
11.1.6 Setting the maintenance interval ............................. 48
11.1.7 Setting the by-pass valve ............................................ 48
11.2 Handing over the boiler to the operator ................. 49
12 Inspection and maintenance ................................... 50
12.1 Inspection and maintenance intervals .....................50
12.1.1 General inspection and maintenance instructions 50
12.1.2 Safety instructions .........................................................51
12.1.3 Checking the CO/CO
ratio and the CO2
2
concentration ...................................................................51
12.1.4 Adjusting the CO
concentration (or the air ratio) .52
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12.2 Inspection and maintenance work steps ................. 54
12.2.1 Filling the boiler and the heating installation ........ 55
12.2.2 Draining the boiler ........................................................ 55
12.2.3 Draining the entire heating installation .................. 55
12.3 Carrying out maintenance work ................................ 55
12.3.1 Removing the compact thermal module ................. 55
12.3.2 Cleaning the heat exchanger ..................................... 56
12.3.3 Checking the burner .................................................... 56
12.3.4 Cleaning the condensate trap .....................................57
12.3.5 Cleaning the filter in the cold water inlet (VUW
boilers only) .....................................................................57
12.3.6 Installing the compact thermal module .................. 58
12.3.7 Checking the charge pressure of the expansion
vessel ............................................................................... 58
12.4 Checking the gas flow pressure ................................ 59
12.4.1 Checking CO
content .................................................. 59
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13.2.4 Service messages ...........................................................61
13.2.5 Calling up diagnosis levels ............................................61
13.2.6 Reading off the fault codes ..........................................61
13.2.7 Querying the fault memory ..........................................61
13.2.8 Resetting the fault memory .........................................61
13.2.9 Overview of fault codes ................................................62
13.3 Running test programs .................................................63
13.4 Resetting parameters to factory settings ................63
14 Replacing components .............................................. 64
14.1 Preparing for and completing replacement work . 64
14.1.1 Preparing for replacement work ............................... 64
14.1.2 Completing replacement work ...................................64
14.2 Replacing the burner ...................................................64
14.3 Replacing the fan or the gas valve ........................... 64
14.4 Replacing the expansion vessel................................. 65
14.5 Replacing the heat exchanger ................................... 66
14.6 Replacing the PCB and/or the display ......................67
14.6.1 Replacing either the display or the PCB ..................67
14.6.2 Replacing the PCB and the display at the same
time ...................................................................................67
15 Decommissioning ........................................................ 68
15.1 Temporarily shutting down the boiler .....................68
15.2 Taking the boiler permanently out of service ....... 68
15.3 Disposing of the boiler ................................................68
16 Guarantee and customer service ...........................68
16.1 Factory guarantee ......................................................... 68
16.2 Vaillant Service .............................................................. 68
17 Technical data .............................................................. 69
18 Glossary ..........................................................................70
19 Appendix ..........................................................................71
Index ...........................................................................................74
13 Troubleshooting ........................................................... 60
13.1 Contact Vaillant Service Solutions
(0870 6060 777) .......................................................... 60
13.2 Performing diagnostics ............................................... 60
13.2.1 Calling up Live Monitor (status codes) .................... 60
13.2.2 Status codes – Overview ............................................. 60
13.2.3 Status codes – Overview ............................................. 60
3Installation and maintenance instructions ecoTEC 0020173113_01
Notes on the documentation
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1 Notes on the documentation
The following instructions are intended to guide you throughout the entire documentation. Further documents apply in combination with these installation and mainte­nance instructions. We accept no liability for any damage caused by non­observance of these instructions.
Other applicable documents
> When installing the ecoTEC, follow all installation instruc-
tions for the various parts and components of the sys-
tem without exception. These installation instructions are enclosed with the various system components as well as additional components.
> Also observe all the operating instructions included with
the system components.
1.1 Storing documents
> Pass these installation instructions and all other applica-
ble documents and, if necessary, any required aids to the
system operator. The system operator should retain these instructions and tools so that they are available when required.
1.2 Symbols used
The symbols used in the text are explained below:
Symbol that denotes useful tips and information
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> Symbol for a required action
1.3 Applicability of the instructions
These installation instructions are only valid for boilers with the following article numbers:
1.4 Identification plate
The identification plate of the Vaillant ecoTEC is attached to the underside of the boiler in the factory. The article number of the gas fired wall hung boiler can be found in the serial number. The seventh to sixteenth num­bers constitute the article number. The serial number can also be found on the lift out badge located at the bottom of the front casing of the boiler. The serial number can also be shown on the display of the boiler (¬ Operating instructions).
1.5 CE label
The CE label shows that the products comply with the basic requirements of all applicable directives as stated on the identification plate.
The conformity declaration can be checked with the manu­facturer.
1.6 Benchmark
Vaillant Ltd. supports the Benchmark Initiative. You will find the Benchmark Logbook on the last pages of this instruction manual. It is very important that this docu­ment be filled out properly when installing, commissioning, and fully explained at hand over to the operator of the installation. Installers should point out also the service record section for completion following service calls to this appliance. Vaillant Ltd. is a licensed member of the Benchmark Scheme which aims to improve the standards of installation and commissioning of domestic heating and hot water sys­tems in the UK and to encourage regular servicing to opti­mize safety, efficiency and performance. Benchmark is managed and promoted by the Heating and Hot water Industry Council.
> For more information visit www. centralheating .co .uk
Boiler Type designation Article number
ecoTEC 22 (VU GB 226/5-3) 0010015190
ecoTEC 26 (VUW GB 266/5-3) 0010015189
1.1 Appliance types and article numbers
The article number of the boiler can be found on the identi­fication plate.
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Vaillant supply a special self adhesive sticker on
top of the boiler for use in entering the serial number details straight onto the commissioning checklist found in the last pages of this docu­ment.
1.7 Type overview
Notes on the documentation
1
Unit type ecoTEC
22 (VU GB 226/5-3)
26 (VUW GB 266/5-3)
1.2 Type overview
Designated coun­try (designation in accordance with ISO 3166)
GB (Great Britain) IE (Ireland)
GB (Great Britain) IE (Ireland)
Approval category
II
2H3P
II
2H3P
Installation and maintenance instructions ecoTEC 0020173113_01 5
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Safety
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2 Safety
2.1 Safety and warning information
> When installing the ecoTEC, take account of the general
safety instructions and the warning notes that appear
before all of the actions.
2.1.1 Classification of warnings
The warning notes are classified in accordance with the severity of the possible danger using the following warning symbols and signal words:
Warning symbol
a
e
Signal word
Danger!
Danger!
Warning. Risk of minor personal injury
Explanation
Immediate danger to life or risk of severe personal injury
Risk of death from electric shock
a
Caution.
b
2.1 Classification of warnings
Risk of material or environ­mental damage
2.2 Intended use
The Vaillant ecoTEC boilers are constructed using state-of­the-art technology in accordance with recognised safety rules and regulations. Nevertheless, there is still a risk of injury or death to the operator or others or of damage to the boiler and other property in the event of improper use or use for which it is not intended. This boiler is not designed to be used by persons (including children) with limited mental and sensory capabilities or by persons who do not have enough experience and/or knowl­edge, unless they are supervised by a person who is respon­sible for their safety or they have been instructed by him/ her about how to use the boiler. Children must be supervised to ensure that they do not play with the boiler. The boiler is intended as a heater for closed hot water/cen­tral heating installations and for hot water generation. The use of the ecoTEC in vehicles, such as mobile homes and caravans, is not classed as intended use. Units that are not classed as vehicles are those that are installed in a fixed and permanent location and that do not have any wheels (fixed installation). Any other use, or use beyond that specified, shall be con­sidered as improper use. Any direct commercial or indus­trial use is also deemed to be improper. The manufacturer or supplier is not liable for any damage resulting from such use. The user alone bears the risk. Intended use includes the following:
– observance of accompanying operating, installation and
maintenance instructions for Vaillant products as well as for other parts and components of the system
– installing and fitting the appliance in accordance with the
boiler and system approval
– complying with all of the inspection and maintenance
conditions listed in the instructions.
Caution. Any improper use is forbidden.
2.1.2 Structure of warnings
Warning signs are identified by an upper and lower separat­ing line and are laid out according to the following basic principle:
Signal word!
Type and source of danger!
a
Explanation of the type and source of danger
> Measures for averting the danger
2.3 Basic safety instructions
> Observe the following safety instructions at all times.
European installation directive
Installation and maintenance of the appliance should only be undertaken by a competent person (referred to in these instructions as "competent person" or "skilled trade com­pany", thus making these terms gender-neutral) approved at the time by the Health and Safety executive and in accordance with the gas safety (installation and use) regu­lations 1998. The existing regulations, rules and guidelines must be observed when doing so. The competent person is also responsible for inspection, maintenance and repairs to the unit, as well as alterations to the gas volume setting. Only IE: The installation must comply with the current Ver­sion of I.S.813 "Domestic Gas Installations" and the current Building Regulations.
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Safety
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The current ETCI Regulations for installing electrical equip­ment must also be observed.
Installation and settings
In the following cases, the boiler must be operated only with the front casing fitted and closed and with a com­pletely mounted air/flue gas duct:
– starting up – test purposes
– continuous operation, Otherwise, under unfavourable operating conditions, injury, death or material damage may occur. Exclusively for test purposes such as gas working pressure testing the boiler may be operated with the front casing removed for short durations ONLY but must have a com­pletely mounted air/flue gas duct.
What to do if you smell gas
Installation errors, damage, manipulation, an unauthorised installation site or similar can cause gas to escape and result in a risk of poisoning and explosion. If there is a smell of gas in the building, proceed as follows:
> Avoid rooms that smell of gas. > If possible, open doors and windows fully and ensure air
is circulating. > Avoid the use of naked flames (e.g. lighters, matches). > Do not smoke. > Do not use any electrical switches, plugs, doorbells, tele-
phones or other communication systems in the building. > Close the gas meter isolator device or the main isolator
device. > If possible, close the gas stop cock on the unit. > Warn the occupants in the building by knocking or call-
ing. > Leave the building. > If you can actually hear gas leaking, leave the building
immediately and ensure that no third parties enter the
building. > Alert the police and fire brigade when you are outside
the building. > Use a telephone outside the building to inform the gas
supply company or National Grid Transco 0800 111999.
What to do if you smell exhaust fumes
Installation errors, damage, manipulation, unauthorised installation sites or the like can cause flue gas to escape and result in a risk of poisoning. If there is a smell of exhaust fumes in the building, proceed as follows:
> If possible, open doors and windows fully and ensure
adequate ventilation. > Switch the boiler off. > Check the flue gas route in the boiler and the flue gas
pipes.
Material damage caused by corrosion
To prevent corrosion on the boiler and also on the air/flue gas duct, note the following:
> Do not use sprays, solvents, chlorinated cleaning agents,
paint, adhesives or similar substances in the vicinity of
the boiler. Under unfavourable circumstances, these substances may cause corrosion.
Material damage due to improper use and/or unsuitable tools
The use of unsuitable tools or improper use thereof may cause damage, such as gas or water leaks.
> When tightening or loosening threaded connections,
always use suitable open-end spanners, but do not use
pipe wrenches, extensions, etc.
2.4 General requirements
2.4.1 Related documents
To ensure the safe installation and continued satisfactory operation of your appliance, all works shall be carried out by a competent installer fully conversant with the required current and up to date, acts standards, laws and regulations relevant for this range of equipment at the time of installa­tion. In addition any special requirements of Local Authori­ties, gas undertakings or insurers must be complied with. Installers shall carryout a full site risk assessment and put into place all necessary steps and procedures to comply with Health and safety at work act and ensure safety of themselves and others with regard to manual handling and working at height requirements. Attention shall be paid to (but not restricted to) the following:
– Gas Safety (Installation and Use) regulations. – All Building Regulations 2000 for England and Wales,
(as amended).
– (Includes Approved Codes of Practice and Approved Doc-
uments for building regulations e.g. L1, L1A, L1B, L8.)
– The Building Standards, Scotland, and any requirements
determined by the local authorities within.
– The current Version of I.S.813 „Domestic Gas Installa-
tions“ and the current Building Regulations for IE.
– The current ETCI Regulations for installing electrical
equipment for IE.
– BS 7671 Requirements for electrical installations.
IEE Wiring Regulations
– The Electricity at Work Regulations. – The Water supply (water fittings) regulations 1999. – BS 5854 Code of practice for flues and flue structures
in buildings.
– BS EN 12828 Design of water-based heating systems. – BS EN 806 parts 1 - 5 – BS 8558 – BS 6880 Code of practice for low temperature heating
systems with outputs greater than 45 kW.
Part 1 Fundamental and design considerations.
Part 2 Selection of equipment.
Part 3 Installation, commissioning and maintenance.
Installation and maintenance instructions ecoTEC 0020173113_01 7
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– BS 6981 Installation of low pressure gas pipework of up
to 35 mm in domestic premises.
– BS 4814 Specification for: Expansion vessels using an
internal diaphragm, for sealed hot water and heating sys­tems.
– BS 7074 Application, selection and installation of expan-
sion vessels and ancillary equipment for sealed water systems. Part 1 Code of practice for domestic heating and hot water. Part 2 Code of practice for low and medium temperature hot water systems.
– BS 7593 Code of practice for treatment of water in
domestic hot water central heating systems
– BS EN 13831 Closed expansion vessels with built in dia-
phragm
– BS EN 14336 Heating systems in buildings. Installation
and commissioning of water based heating systems.
– BS 5440 – 1 Installation of flues and ventilation for gas
appliances of rated input not exceeding 70 kW*
– BS 5440 – 2 Flueing and ventilation for gas appliances
of rated input not exceeding 70 kW* * 1st 2nd and 3rd family gases.
– BS EN 6798 Installation & maintenance of gas fired hot
water boilers of rated input not exceeding 70 kW net
Institute of Gas Engineers Publications:
– IGE/UP/1B (Edition 2) Tightness testing and direct purg-
ing of small natural gas installations.
– IGE/UP/ 7 (Edition 2) Gas in timber and light steel
framed buildings.
– I.S. 813 – Domestic Gas Installations - 2nd edition
( Ireland)
– BS 5482 – Part 1 Domestic butane and propane gas
burning installations
2.4.2 Installation site
The location chosen for the boiler must permit the provi­sion of a satisfactory flue termination. The location must also provide adequate space for servicing and air circula­tion around the boiler. Before commencement of any works the installer should carry out a full risk assessment in accordance with Health and Safety executive regulations. The boiler may be installed in any room, although particular attention is drawn to the requirements of BS 7671 (IEE Reg­ulations), the electrical provisions of the Building Regula­tions (Scotland) and in IE the current edition of IS 813 and the current ETCI rules, in respect of the installation of a boiler in a room containing a bath or shower. In case of installation of the boiler in an unusual location, special procedures may be necessary and BS 5546 and BS 6798 give detailed guidance on this aspect. The boiler must be mounted on a flat, vertical wall, which must be suf­ficiently robust to take the weight of the boiler. The boiler may be installed on a combustible wall, subject to the requirements of the Local Authorities and Building Regulations. A compartment used to enclose the boiler
must be designed and constructed specifically for this pur­pose. (An existing cupboard or compartment may be used provided that it is modified for the purpose). Details of essential features of cupboard/compartment design includ­ing airing cupboard installations are given in BS 6891. In IE the current edition of IS 813.
If the boiler is to be installed in an airing
cupboard it is not required to separate the
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> Observe the following when choosing the installation site
and operating the boiler,
> Please ensure that the boiler is room sealed or in a sepa-
rate installation room if
> Do not route the combustion air through an old oil fur-
nace chimney, as this can also cause corrosion.
2.4.3 Gas supply
An existing gas meter should be checked to ensure that it is capable of passing the rate of gas supply required. Installation pipes should be fitted in accordance with BS 6891, in IE in accordance with the current issue of IS 813. Pipework from the meter to the boiler must be of an adequate size. Do not use pipes of a smaller size than the boiler gas con­nection. The complete installation must be tested and purged in accordance with:
boiler with a non-combustible partition. However installation and servicing clearances must be maintained, and the boiler kept clear of any clothing.
Caution.
Risk of damage caused by aggressive vapours and dust.
Aggressive vapours and dust in the installa­tion room may cause corrosion damage to the boiler and to the flue gas installation.
> Ensure that the boiler is room sealed if
the air in the installation room contains aggressive vapours or dust.
– Do not install the boiler in rooms prone to frost. – Do not install the boiler in rooms in which the com-
bustion air contains chemical substances, such as flu­oride, chlorine, sulphur, dust, etc. (e.g. sprays, sol­vents, cleaning agents, paint, adhesives).
– the combustion air supply contains the aforemen-
tioned substances,
– you install the boiler in hairdresser salons, painter's or
joiner's workshops, cleaning businesses or similar.
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– IGE/UP /1B for systems up to 0.035 m3 capacity – for larger systems IGE/UP/1A and – for LPG installations refer to BS 5482 - 1 or – IGE/UP1 Edition 2 for larger volume installations.
2.4.4 Air supply
Detailed recommendations for air supply are given in BS 5440: Part 2. It is not necessary to have an air vent in the room or internal space in which the boiler is installed.
2.4.5 Compartment ventilation
The boilers are very high efficiency appliances. As a conse­quence the heat loss from the appliance casing during operation is very low. Compartment ventilation is required if the flue used is not concentric and air is supplied from the room or compartment the boiler is installed in.
2.4.6 Electrical supply
Danger!
Risk of death from electric shock.
a
If the appliance is not earthed, it may hold voltage if a defect occurs.
> Earth the appliance.
A 230 V, ~ 50 Hz single phase electricity supply fused to 3 Amp. must be provided in accordance with the latest edition of BS 7671 (IEE Wiring Regulations) and any other local reg­ulations that may apply. In IE reference should be made to the current edition of the ETCI rules. The method of con­nection to the mains electricity supply must provide a means of completely isolating the boiler and its ancillary controllers. Isolation is preferably by the use of a fused three pin plug and unswitched shuttered socket outlet, both complying with the requirements of BS 1363. Alternatively, a 3 Amp. fused doublepole switch with a 3 mm contact opening on both poles may be used.
2.4.7 Water supply Combination boilers
Designers and installers must ensure that all pipe work and fittings connected to the ecoTEC complies with the neces­sary water fittings regulations. See related documents above (ref BS 6700 and new BSEN 806 parts 1 - 5 plus BS
8558) For combination boilers the incoming water supply should be checked to ensure that sufficient pressure and flow rate are available to suite the intended use, see the technical data at the back of this manual. All mains water heated by the ecoTEC combination boiler will be classed as Category 2 fluid and small expansion vol­umes created during warm up must be allowed to flow back
into the supply pipe. No back flow prevention is necessary with this appliance as the very small expansion volume is unlikely to heat the incoming service pipe above 25 Deg C. Note that where back flow prevention devices are fitted (this may include water meters) these can prevent the per­mitted expansion into the cold supply. This along with the effects of pumping and / or water hammer can result in a pressure build-up that may cause damage to the boiler (and other household devices such as showers). Vaillant cannot accept responsibility for damage caused to the boiler or its surroundings where an appliance has been fitted to sup­plies with mechanical back flow prevention. In these cases the requirement would be that a competent installer cor­rectly installs a suitable shock arrestor / mini-expansion vessel adjacent to the boiler in the cold water supply pipe.
2.4.8 Water circulation system
Detailed recommendations concerning the water circuit sys­tem can be taken from BS 6798 and BS 5449, Part 1 (for "Small Bore" and "Micro Bore" central heating installa­tions). Lines which do not form part of the usable heating surface should be insulated to prevent heat losses and pos­sible freezing up, especially where the lines run under rooves and ventilated cellar rooms. The drain connections must be easily-accessible, so that the entire system includ­ing the boiler and hot water system can be drained. The drain connections should be at least 1/2 " (BSP nominal size) and must be in accordance with BS 2879. The boiler is suitable for Minibore and Microbore systems. Water lines are to be copper pipes in accordance with BS 2871, Part 1. These must be thoroughly cleaned, espe­cially when connecting a new boiler to an existing system.
Risk of damage if the heating water is treated with unsuitable frost or corrosion protection agents.
Frost and corrosion protection agents can cause changes to seals, noise during heating mode and may lead to other consequential damage.
> Do not use any unsuitable frost or corrosion protection
agents.
Mixing additives with the heating water can result in mate­rial damage. However no incompatibility with Vaillant boil­ers has been detected with proper use of the following products over a long period.
> When using additives, follow the manufacturer's instruc-
tions without exception. Vaillant accepts no liability for the compatibility of any addi­tive or its effectiveness in the rest of the heating installa­tion.
Additives for cleaning measures (subsequent flushing required)
– Fernox F3 – Sentinel X 300 – Sentinel X 400
Installation and maintenance instructions ecoTEC 0020173113_01 9
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Additives intended to remain permanently in the system
– Fernox F1 – Fernox F2 – Sentinel X 100 – Sentinel X 200
Additives for frost protection intended to remain permanently in the system
– Fernox Antifreeze Alphi 11 – Sentinel X 500
> Inform the operator of the necessary measures if you
have used these additives.
> Inform the operator about the required measures for
frost protection.
Permissible water hardness
> Observe all valid national and technical regulations when
conditioning filling and supplementary water. Provided the national regulations and technical standards do not stipulate more stringent requirements, the following applies:
> You must condition the heating water in the following
cases:
– If the entire filling and supplementary water quantity
during the operating life of the system exceeds three times the nominal volume of the heating installation or
– If the limit values shown in the tables are not
observed.
2.4.9 Pressure relief valve
The boiler is equipped with a pressure relief valve. This safety device is required for all sealed central heating sys­tems, is preset to 3 bar and is fitted with a 15 mm compres­sion connection for the discharge pipe, whose diameter must not be less than 15 mm. The pressure relief valve must not be used for draining purposes. For situations where the discharge cannot be easily routed Vaillant have a remote pressure relief valve mounting kit available which can be used to provide a suitable way to achieve this.
2.4.10 Venting
The boiler is fitted with an automatic air vent. Other meas­ures need to be taken to allow the heating system to be either automatically or manually vented during filling and during commissioning.
Total heating output
kW
< 50
> 50 to £ 200
>200 to £ 600
> 600
1) on systems with circulation water heaters and for systems with
electric heating elements
2) from the specific system volume (nominal capacity in litres/
heating output; for multiple boiler systems, the lowest individual
heating output should be used).
This data only applies up to 3 times the system volume for fill-
ing and top-up water. If 3 times the system volume figure is
exceeded, the water must be treated in exactly the same way as
if the limits quoted in table 2.2 were exceeded (softening, desali-
nation, hardness stabilisation or desludging).
2.2 Guideline values for heating water: water hardness
Overall hardness at smallest boiler heating
2)
surface
3
1)
> 20 l/kW <
50 l/kW
3
mol/m
(mg/l CaCO3)
2
(200)
1.5
(150)
0.02
(2.0)
0.02
(2.0)
> 50 l/kW
mol/m
(mg/l CaCO3)
0.02 (2.0)
0.02 (2.0)
0.02 (2.0)
0.02 (2.0)
20 l/kW
mol/m
(mg/l CaCO3)
No require-
ment or
1)
< 3
< (300)
2
(200)
1.5
(150)
0.02
(2.0)
3
3 Description of the appliance
Design
Description of the appliance
3
4
5
6
3
2
1
15
7
8
9
10
11
12
13
14
4
5
6
3
2
1
18
17
16
7
8
9
10
11
12
13
14
15
3.1 Functional elements of the VU system boiler
Key
1 Gas valve 2 Water pressure sensor 3 Heat exchanger 4 Connection for the air/flue gas duct 5 Expansion vessel 6 Air intake pipe 7 Compact thermal module 8 Ignition electrode 9 Fa n 10 Automatic air vent 11 Pressure gauge 12 Internal pump 13 Expansion relief valve 14 Electronics box 15 By-pass valve
3.2 Functional elements of the VUW combination boiler
Key
1 Gas valve 2 Water pressure sensor 3 Heat exchanger 4 Connection for the air/flue gas duct 5 Expansion vessel 6 Air intake pipe 7 Compact thermal module 8 Ignition electrode 9 Fa n 10 Automatic air vent 11 Pressure gauge 12 Internal pump 13 By-pass valve 14 Expansion relief valve 15 Electronics box 16 Diverter valve 17 Impeller sensor (hot water) 18 Secondary heat exchanger
Installation and maintenance instructions ecoTEC 0020173113_01 11
Installation
4
4 Installation
BEFORE PROCEEDING - ENSURE BOILER IS
CORRECT FOR GAS GROUP SUPPLIED!
i
The work described in this section must only be carried out by a competent person.
4.1 Accessories
4.1.1 Controller
To control the ecoTEC, Vaillant offers various controller ver­sions for connecting to the switching rail or for plugging into the operator control screen.
Room Thermostats
VRT 30 – Room Thermostat (230 V) VRT 50 – Room Thermostat eBUS
Timers / Programmers
timeSWITCH 150 – mechanical clock timeSWITCH 160 – 7 day programmer
Digital Room Temperature Controls
VRT 350 – Programmable Room Control VRT 392f – RF Programmable Room Control * VRT 350f – RF Programmable Room Control
Weather Compensating Controls
VRC 470 – Weather Compensator VRC 470f – RF Weather Compensator
Communication
vrnetDIALOG comDIALOG
Accessories
VR 65 – Control Centre VR 66 – Control Centre VR 61/2 – Two Zone Wiring Centre VR 81/2 – Remote Control Unit VR 68/2 – Solar Module
4.1 Controller accessories
The pipes can be routed upwards behind the
boiler in front of the wall (surface installation)
i
using the spacer frame. Which means the dis­tance between the wall and the boiler increases by 65 mm.
4.2 Scope of delivery
The Vaillant ecoTEC is delivered pre-mounted in a packag­ing unit.
4.2.1 Unpacking the boiler
> Remove the boiler from its box. > Remove the protective film from all parts of the boiler.
4.2.2 Checking the scope of delivery
> Check that all parts have been delivered and are intact
(¬fig.4.1 and ¬table4.2 or ¬fig.4.2 and ¬table4.3).
8
7
6
5
1
2
3
4
* Note 392f RF transmitter wired external to boiler
4.1.2 Installation and operation
Optional accessories are available for use in conjunction with the installation and operation of the ecoTEC. The current price list shows the complete range of hydraulic accessories for the ecoTEC series.
4.1 Scope of delivery for ecoTEC VU boiler
Installation
4
Item Qty Description
1 1 Wall bracket 2 1 Boiler 3 1 Flow restrictor
44 5 3 Service valves
6 1 Montageschablone 7 1 Enclosure documentation 8 2 Bags with parts
4.2 Scope of delivery for ecoTEC VU boiler
8
7
6
Supply pipes (gas, heating, expansion relief valve)
4.2.3 Disposing of the packaging
> Dispose of the cardboard packaging used on the ecoTEC
at a cardboard recycling site.
> Dispose of the plastic film and plastic filling at an appro-
priate plastic recycling site.
> Observe national regulations.
4.3 Transporting the appliance
Important:
1
With regards to the Manual Handling Operations, 1992 Reg­ulations, the following lift operation exceeds the recom­mended weight for a one man lift.
2
General recommendations when handling
> Clear the route before attempting the lift. > Ensure safe lifting techniques are used – keep back
straight – bend using legs.
> Keep load as close to body as possible. Do not
twist – reposition feet instead.
> If 2 persons performing lift, ensure co-ordinated move-
ments during lift.
> Avoid upper body/top heavy bending - do not lean
3
4
forward/sideways.
> Recommend wear suitable cut resistant gloves with good
grip to protect against sharp edges and ensure good grip.
> Always use assistance if required.
5
4.2 Scope of delivery for ecoTEC VUW boiler
Item Qty Description
1 1 Wall bracket 2 1 Boiler 3 1 Flow restrictor
46
5 4 Service valves 6 1 Installation template 7 1 Enclosure documentation 8 2 Bags with parts
4.3 Scope of delivery for ecoTEC VUW boiler
Supply pipes (gas, heating, water, expansion relief valve)
Removal of carton from delivery van
Recommend 2 person lift or 1 person with use of sack truck.
> If 1 person is performing lift, straddle the load, tilt and
place carton into position on truck.
> Recommend secure appliance onto truck with suitable
straps.
> Ensure safe lifting techniques are used – keep back
straight – bend using legs. > Keep load as close to body as possible. > If 2 persons performing lift, ensure co-ordinated move-
ments during lift. > Always use assistance if required.
Carriage of carton from point of delivery to point of installation – ground floor.
Recommend 2 person lift or 1 person with use of sack truck.
> If 1 person is performing lift, straddle the load, tilt and
place carton into position on truck. > Recommend secure appliance onto truck with suitable
straps. > Ensure safe lifting techniques are used – keep back
straight – bend using legs. > Keep load as close to body as possible. > If 2 persons performing lift, ensure co-ordinated move-
ments during lift. > Clear the route before attempting the lift.
Installation and maintenance instructions ecoTEC 0020173113_01 13
Installation
4
> If removing boiler from truck straddle the load and tilt
forwards to facilitate secure grip.
> Ensure safe lifting techniques are used – keep back
straight – bend using legs. > Do not twist – reposition feet instead. > Take care to avoid trip hazards, slippery or wet
surfaces and climbing steps and stairs. > Always use assistance if required.
Carriage of carton from point of delivery to point of installation – first or higher floor, cellar.
Recommend 2-person lift or 1 person with use of sack truck.
> If 1 person is performing lift, straddle the load, tilt and
place carton into position on truck. > Recommend secure appliance onto truck with suitable
straps. > Ensure safe lifting techniques are used – keep back
straight – bend using legs. > Keep load as close to body as possible. > If 2 persons performing lift, ensure co-ordinated move-
ments during lift. > Avoid upper body/top heavy bending - do not lean
forward/sideways. > Clear the route before attempting the lift. > If removing boiler from truck straddle the load and tilt
forwards to facilitate secure grip. > Ensure safe lifting techniques are used – keep back
straight – bend using legs. > Do not twist – reposition feet instead. > Take care to avoid trip hazards, slippery or wet
surfaces and climbing steps and stairs. > Always use assistance if required.
Carriage of carton from point of delivery to point of installation – roofspace.
> Recommend 2-person lift. > Ensure co-ordinated movements during lift. > Avoid upper body/top heavy bending - do not lean
forward/sideways. > Clear the route before attempting the lift. > Take care to avoid trip hazards, slippery or wet
surfaces and climbing steps and stairs. > When transferring appliance into roofspace,
recommend 1 person to be in roofspace to receive the
appliance and other person to be below to pass up and
support appliance. > Ensure safe lifting techniques are used – keep back
straight – bend using legs. > Keep load as close to body as possible. > Always use assistance if required. > It is assumed safe access, flooring and adequate
lighting are provided in the roof space. > It is recommended a risk assessment of the roof space
area be carried out before moving the appliance into the
area to take into account access, stability of flooring,
lighting and other factors, and appropriate measures
taken.
Unpacking of appliance from carton.
> Recommend 2 persons unpack appliance from carton. > Always keep working area clear. > Recommend straps and open carton flaps, then remove
items from the top including the polystyrene packing and remove carton by sliding up over the boiler.
> Ensure safe lifting techniques are used – keep back
straight – bend using legs. > Keep load as close to body as possible. > Always use assistance if required. > Dispose of packaging in a responsible manner. > Recommend wear suitable cut resistant gloves with good
grip to protect against sharp edges and ensure good grip
when handling appliance outside packaging.
Positioning of Appliance for Final Installation – no obstructions.
> If appliance weight is over 25 kg always use 2 persons to
move where practical. > Fit bracket securely onto wall before lifting appliance
into position. > Obtain firm grip on front and sides of appliance, lift
upwards, ensure stable balance achieved and lift
upwards to position in place on bracket. > Ensure safe lifting techniques are used – keep back
straight – bend using legs - when lifting load from floor
level. > Do not twist – reposition feet instead. > Keep boiler as close as possible to body throughout lift
to minimise strain on back. > Ensure co-ordinated movements to ensure equal spread
of weight of load. > Always use assistance if required. > Recommend wear suitable cut resistant gloves with good
grip to protect against sharp edges and ensure good grip
when handling appliance.
Positioning of Appliance for Final Installation – above worktop, foreseeable obstructions etc.
> If appliance weight is over 25 kg always use 2 persons to
move where practical. > Fit bracket securely onto wall before lifting appliance
into position. > Obtain firm grip on front and sides of appliance, lift
upwards, onto worktop if practicable. > Ensure stable balance achieved and lift upwards to
position in place on bracket. > If 2 persons positioning onto bracket obtain firm grip at
front and sides/base of boiler. > Ensure coordinated movements during 2 person lifts to
ensure equal spread of weight of load. > Ensure safe lifting techniques are used – keep back
straight – bend using legs - when lifting load from floor
level. > Do not twist – reposition feet instead. > Keep boiler as close as possible to body throughout lift
to minimise strain on back. > Avoid upper body/top heavy bending - do not lean
forward/sideways.
Installation
4
> Always use assistance if required. > Recommend wear suitable cut resistant gloves with good
grip to protect against sharp edges and ensure good grip when handling appliance.
Positioning of Appliance for Final Installation – within compartment etc. restricting installation.
> If appliance weight is over 25 kg always use 2 persons to
move where practical.
> Fit bracket securely onto wall before lifting appliance
into position.
> Obtain firm grip on front and sides of appliance, lift
upwards, onto worktop if practicable.
> Ensure stable balance achieved and lift upwards to drop
into place onto bracket.
> If 2 persons positioning onto bracket obtain firm grip at
front and sides/base of boiler.
> Ensure coordinated movements during 2 person lifts to
ensure equal spread of weight of load.
> If 1 person positioning onto bracket recommend obtain
firm grip supporting base of boiler.
> Ensure safe lifting techniques are used – keep back
straight – bend using legs - when lifting load from floor
level. > Do not twist – reposition feet instead. > Keep boiler as close as possible to body throughout lift
to minimise strain on back. > Always use assistance if required. > Recommend wear suitable cut resistant gloves with good
grip to protect against sharp edges and ensure good grip
when handling appliance.
flooring, lighting and other factors, and appropriate measures taken.
4.4 Requirements for the installation site
4.4.1 Required minimum clearances/ installation clearances
> When using accessories, observe the minimum clear-
ances/installation clearances (¬ fig. 4.3).
AB
CC
Positioning of Appliance for Final Installation – in roof space restricting installation.
> If appliance weight is over 25 kg always use 2 persons to
move where practical.
> Obtain firm grip on front and sides of appliance, lift
upwards, ensure stable balance achieved and lift upwards to drop into place onto bracket.
> If 2 persons positioning onto bracket obtain firm grip at
front and sides/base of boiler.
> Ensure co-ordinated movements during 2 person lifts to
ensure equal spread of weight of load.
> If 1 person positioning onto bracket recommend obtain
firm grip supporting base of boiler.
> Ensure safe lifting techniques are used - keep back
straight – bend using legs - when lifting load from floor
level. > Do not twist – reposition feet instead. > Keep boiler as close as possible to body throughout lift
to minimise strain on back. > Always use assistance if required. > Recommend wear suitable cut resistant gloves with good
grip to protect against sharp edges and ensure good grip
when handling appliance. > It is recommended a risk assessment of the roof
space area be carried out before moving the appliance
into the area to take into account access, stability of
4.3 Recommended minimum clearances/installation clearances
Key
A 165 mm (air/flue gas duct Æ 60/100 mm) 246 mm (air/flue gas duct Æ 80/125 mm) B 180 mm C 5 mm; optimum approx. 50 mm
500 mm in front of the boiler to enable easy access for servicing (may be provided by an opening door).
Clearance at the side is not required, but the side panels can also be removed if there is adequate side clearance (at least approx. 50 mm) in order to facilitate maintenance or repair work (¬ section 4.8). It is not necessary to ensure sufficient clearance between the boiler and combustible materials or components as the temperature of the boiler will always be less than the maxi­mum permissible temperature of 85 °C due to its nominal heat output.
4.4.2 Using installation templates
An installation template is supplied with the boiler to aid wall mounting. The template shows the following:
– The position of the fixing holes for the hanging bracket.
Installation and maintenance instructions ecoTEC 0020173113_01 15
Installation
4
– The position of the connections. – The position of the wall breakthrough of the air/flue gas
duct.
Position the installation template vertically over the instal­lation site.
> Attach the template to the wall, using tacks for example. > Mark the drill holes for the hanging bracket on the wall. > If necessary, mark the position for the wall breakthrough
for the air/flue gas duct. > Remove the installation template from the wall. > Drill 2 holes > If necessary, cut the wall breakthrough for the air/flue
gas duct.
Æ 10 mm for the hanging bracket in the wall.
4.5 Dimension drawing and connection measurements
Installation
4
440
1
A
2
720
624
3 4 5 6 7
20
35 35
3 4 5
6
8
125
7
11
335
180
125
100100
4.4 Connection measurements in mm
Key
1 Wall breakthrough for air/flue gas duct 2 Hanging bracket 3 Heating flow (Æ 22 x 1.5) 4 Hot water connection (Æ 15 x 1.5) 5 Gas connection (Æ 15 x 1.5) 6 Cold water connection (Æ 15 x 1.5) 7 Heating return (Æ 22 x 1.5) 8 Air/flue gas duct connection 9 Condensate trap 10 Condensate discharge connection, Æ 19 mm 11 Heating expansion relief valve drain line connection, Æ 15 mm
Minimum dimension from wall bracket to center line of air/flue gas duct wall breakthrough
60/100 with elbow 87°, PP 175 80/125 with elbow 87°, PP 223
4.4 Dimension A for air/flue gas duct wall breakthrough with
VU and VUW boilers
Dimension A [mm]
9 10
Installation and maintenance instructions ecoTEC 0020173113_01 17
Installation
4
4.6 Wall-mounting the boiler
Danger!
Risk of death if the load-bearing capacity
a
1
of the fixing elements used is insuffi­cient!
If the fixing elements or wall do not have sufficient load-bearing capacity, the boiler can come loose and fall down. This may also cause leaks in the gas line, which is potentially fatal.
> When fitting the boiler, ensure that the
fixing elements and the wall have a suffi­cient load-bearing capacity.
> Check the quality of the wall.
4.7 Removing/fitting the front casing
2
1
4.6 Removing the front casing
2
3
4.5 Wall-mounting the boiler
> Mount the hanging bracket (1) on the wall using the wall
plugs and screws (2) provided with the unit.
> Hang the boiler (3) on the hanging bracket from above
using the hanging bracket.
Removing the front casing
> Loosen the screw (1) on the bottom of the boiler using a
screwdriver or small spanner.
> Push in both retaining clips (2) on the bottom of the
boiler so that the front casing is released. > Pull the front casing forwards using the bottom edge. > Lift the front casing upwards from the bracket.
Fitting the front casing
> Place the front casing on the upper brackets. > Push the front casing onto the boiler so that until both
retaining clips (2) snap into place at the front casing. > Fasten the front casing by screwing in the bolt (1) on the
underside of the boiler.
4Installation
4.8 Removing/fitting the side panel
You can also remove a side panel for installation or mainte­nance purposes.
Caution.
Risk of damage caused by mechanical
b
tension.
Removing both side panels may cause mechanical distortion in the boiler, which can cause damage to the piping and poten­tially result in leaks.
> Always only remove one side panel,
never both side panels at the same time.
2.
> Unscrew the two screws (2.) from the top and bottom of
the side panel. > Hold onto the side panel (3.) when doing this. > Swivel the side panel outwards and remove it from below
by pulling it downwards (4.). > Install the side panel in reverse order.
3.
1.
4.
4.7 Removing/fitting the side panel
Caution
Risk of damage to the side panel.
b
> Fold the electronics box (1.) forwards.
Unscrewed side panels that are merely sus­pended from the back wall can fall down.
> Hold onto the side panel when you are
unscrewing it, and always remove it from the boiler.
Installation and maintenance instructions ecoTEC 0020173113_01 19
Gas installation
5
5 Gas installation
The work described in this section must only be carried out by a competent person.
5.1 Preparing for installation
Danger!
Risk of death from incorrectly installed
a
a
b
gas system!
An incorrect gas installation can result in leaks and an explosion.
> During installation, the legal directives
and the local regulations for gas supply companies must be observed.
Danger!
Risk of death from incorrectly installed gas system!
Tension in the gas line can result in leaks or an explosion.
> Make sure there are no stresses in the
gas lines when it is installed.
Caution.
Risk of damage caused by incorrect gas installation.
Excess test pressure or operating pressure can cause damage to the gas valve.
> When the entire gas installation is tested
for leaks, the maximum pressure at the gas valve must not exceed 0.75 kPa (75 mbar).
Caution.
Risk of damage caused by using the
b
5.2 Connecting the gas pipe
wrong type of gas and by improper start­up.
The boiler is specially designed ex-works for the types of gas that are used on the Channel Islands. However, when delivered, the boiler is not preset to the gas used on the Channel Islands. Starting up the boiler without first carrying out the conversion and adjustment meas­ures will lead to fault shutdowns or may lead to the boiler becoming damaged.
> Use this boiler only with the gas used on
the Channel Islands.
> Before starting up the boiler for the first
time with this gas, you must carry out the required conversion and adjustment measures
tion 10.10)
(¬ section 10.9 and sec-
.
Caution.
Risk of damage caused by contaminated
b
lines.
Foreign bodies such as welding remnants, sealing residue or dirt in the supply lines for gas can cause damage to the boiler.
> Blow the gas line clean prior to installa-
tion.
5.1 Fitting the gas connection (example: VUW boiler)
> Make the gas connection as shown.
Hydraulic installation
6
6 Hydraulic installation
The work described in this section must only be carried out by a competent person.
6.1 Preparing for installation
Danger!
Risk of death caused by an incorrectly
a
b
b
installed system!
Heating water that leaks from the discharge pipe of the expansion relief valve can cause severe burns.
> Install the expansion relief valve and the
opening for the drain line in such a way that there is no danger to any persons in or around the building. This may be out­side or to a suitable open drain in the installation room.
> Make sure that the drain is visible.
Caution.
Risk of damage caused by contaminated lines.
Foreign bodies such as welding remnants, sealing residue or dirt in the water pipes can cause damage to the boiler.
> Flush the heating installation thoroughly
prior to installation.
Caution.
Risk of damage from corrosion.
If non-diffusion-tight plastic pipes are used in the heating installation, this may cause air to enter the heating water and corrosion of the heat generation circuit and the boiler.
> If using non-diffusion-tight plastic pipes
in the heating installation, separate the system by installing an external heat exchanger between the boiler and the heating installation.
Caution.
Risk of damage caused by heat transfer
b
i
The Vaillant ecoTEC boiler is equipped with an 8 l expan­sion vessel with a gas-side filling pressure of 0.075 MPa (0.75 bar), which is suitable for a closed heating system with a maximum water volume of 80 litres.
> Before installing the boiler, check whether the volume of
the installed expansion vessel is sufficient. > If the volume of the expansion vessel is insufficient, then
install an additional expansion vessel connected as close
to the boiler as possible into the boiler return pipe.
i
Initial system pressure (in bar) 1.0 1.5 Expansion relief valve setting
(in MPa (bar))
With system volumes greater than 80 l, multiply the volume by the adjacent factor.
when soldering.
Heat that is transferred during soldering can cause damage to the seals in the serv­ice valves.
> Do not solder the connection pieces if
the connection pieces are screwed to the service valves.
Seals made of rubber-like materials may be sub-
ject to plastic deformation, which can lead to pressure losses. We recommend using seals made of a paste-like fibre material.
When using an external expansion vessel
together with a VUW boiler, it is advisable to install a non-return valve in the outlet (boiler flow) or take the internal expansion vessel out of service. Otherwise, the warm start function may be more frequently activated because of backflow, which causes unnecessary energy loss.
Vessel volume (in l)
0.3 (3.0)
0.109 0.156
Danger!
Risk of scalding and/or damage due to
a
Installation and maintenance instructions ecoTEC 0020173113_01 21
incorrect installation leading to leaking water.
Stresses in the supply line can cause leaks.
> Make sure there are no stresses in the
supply lines when they are installed.
6.1 Size of an additional expansion vessel
Hydraulic installation
6
6.2 Connecting the hot and cold water (VUW boiler)
6.1 Fitting the hot and cold water connection
> Make the domestic hot and cold water connections as
shown.
> Ensure correct water pressure and flow requirements
and that any expansion can be accommodated with the cold supply pipe work (¬section2.4.7).
6.4 Connecting the heating flow and heating return
6.4.1 VUW boiler
6.2 Fitting the heating flow and heating return (VUW boiler)
> Make the water connections as shown.
6.3 Connecting the domestic hot water cylinder
> When connecting the domestic hot water cylinder to the
ecoTEC, follow the ¬ installation instructions for the domestic hot water cylinder.
6.4.2 VU boiler
6.3 Fitting the heating flow and heating return (VU boiler)
> Make the water connections as shown.
Hydraulic installation
6
6.5 Low loss header
A low loss header disconnects the boiler from the heating system. The system is no longer dependent on the remain­ing feed head of the boiler. In conjunction with the heating pump, the low loss header ensures that a sufficiently high minimum quantity of water is always circulating through the boiler. No electrical accessories are required in order to use a low loss header.
6.6 Connecting the condensate discharge pipework
Danger!
Risk of death from flue gases!
a
a
ecoTEC boilers are equipped with a condensate trap that continually deposits the contents to the discharge pipe.
An empty or insufficiently filled condensate trap may allow flue gas to escape into the room air.
> Make sure that the condensate trap is
filled with water when switching on the boiler.
Danger!
Risk of death from flue gases!
If the condensate discharge pipework is connected tightly to a fixed connection to the waste water piping, the internal conden­sate trap can be drained fully.
> Do not connect the condensate discharge
pipework tightly to the waste water piping.
> Connect the condensate discharge (1) of the boiler to a
condensate discharge pipework (3) which has a minimum internal diameter of 19 mm (22 mm outside diameter for all external pipes) and is made from an acid-resistant material (e.g. plastic overflow pipe).
The condensate drain pipework must have a
continuous fall (45 mm per metre) and should
i
> During installation remove all burs from inside of cut
pipe work and avoid excessive adhesive which may trap small pockets of water close to the pipe wall which can freeze and build into a larger ice plug.
> As with other pipe work insulate the condensate dis-
charge pipe to minimise any risk of freezing and beware when crossing cavities that the fall is maintained and the pipe sleeved.
> The condensate discharge pipework must terminate in a
suitable location. Further information can be obtained from "BS 6798 Specifi­cation for installation of gas–fired boilers of rated input not exceeding 70 kW net". Before starting up the boiler, the condensate trap (2) must be filled with water, as described in the relevant section.
6.7 Connecting the discharge pipe to the
The expansion relief valve for the heating installation is integrated in the boiler.
> Install the discharge pipe for the expansion relief valve
so that it does not interfere with the removal and fitting
of the condensate trap.
whenever possible terminate at a suitable drain point within the heated envelope of the build-
ing that will remain frost free under long peri­ods of low external temperatures.
expansion relief valve on the boiler
4
a
3
Internal stackpipe
6.4 Condensate discharge pipework (example: VUW boiler)
Installation and maintenance instructions ecoTEC 0020173113_01 23
b
3
Internal discharge system
5
c
Gulley
We recommend not to shorten the discharge
pipe supplied.
i
> Leave an installation space of at least 180 mm beneath
the condensate trap.
1
2
3
d
6
7
Soakaway
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