Vaillant Control Center VR 65, VR 65 Installation Instructions Manual

For the qualified engineer
Installation instructions
Control Center VR 65
Control Center for storage connection (eBUS)
VR 65
GB
Contents
Notes on the documentation 1
Description of the appliance 2
Contents
1 Notes on the documentation . . . . . . . . . . . . . 3
2 Description of the appliance . . . . . . . . . . . . . . 3
2.1 Data badge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 CE label/conformity . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3 Safety instructions and regulations . . . . . . . 4
3.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 4
3.2 Regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.1 Installation overview . . . . . . . . . . . . . . . . . . . . . . . . 5
4.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.3 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
4.4 Assembling Control Center VR 65 . . . . . . . . . . . . 6
5 Electrical installation . . . . . . . . . . . . . . . . . . . 6
5.1 Installing the VR 65 with one 3-port valve . . . . . 7
5.2 Installing the VR 65 with two 2-port valves . . . . 8
5.3 Installing the VR 65 with a NTC . . . . . . . . . . . . . . 9
6 Start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 10
8 Factory customer service . . . . . . . . . . . . . . . . 11
The following information is intended to help you throughout the entire documentation. Further documents apply in combination with this instal­lation instructions.
We accept no liability for any damage caused by non­observance of these instructions.
Other applicable documents
When operating the equipment, please observe the oper­ating instructions for the different system components.
Attachment and storage of the documents
The wiring diagram can be found on the inside of the housing cover. Please pass on this installation manual to the owner of the system so that he can keep it available whenever it is required.
Symbols used
Please observe the safety instructions in this installation manual!
Danger!
Immediate risk of serious injury or death.
Danger due to high voltage!
Immediate danger to life and limb!
9 Technical data . . . . . . . . . . . . . . . . . . . . . . . . . 11
Caution!
Potentially dangerous situation for the product and environment.
Note!
Useful information and instructions.
• Symbol for a necessary task
2 Description of the appliance
The Control Center VR 65 offers a solution to allow Vaillant low voltage ‘eBUS’ controls to be used with the traditional 230 V zone valves and DHW storage cylinder in the English market. Information about the heat required by the cylinder is forwarded by the Control Center VR 65 to the Vaillant ecoTEC heating appliance. The boiler then decides whether a hot water request has to be fulfilled and sends a signal to position the 230 V zone valves via the VR 65. In this way, the boiler can store different target tempera­tures for heating and warm water operation. Standard 230 V components can be integrated into the Vaillant eBUS system via the Control Center VR 65.
3Installation Instructions for Control Center VR 65
2 Description of the appliance 3 Safety instructions and regulations
The following components can be connected
- 230 V 3-port mid-position valve
- 230 V cylinder thermostat or alternatively
- 2 x 230 V 2-port zone valves
- 230 V cylinder thermostat
When Vaillant uniSTOR cylinder is installed, the NTC sen­sor VR 10 supplied with the VR 65 can be used instead of the 230 V cylinder thermostat. This will then allow the cylinder temperature to be set at the Vaillant ecoTEC boiler or at the Vaillant VRT 360 or VRC 400 control. The cylinder temperature can also be set remotely via vrnetDIALOG.
2.1 Data badge
The data badge is on the inside of the VR 65 Control Centre housing cover.
2.2 CE label/conformity
The CE label documents that the Control Center VR 65, in connection with Vaillant condensation boilers, fulfils the basic requirements of the following guidelines:
- Electromagnetic compatibility directive (Guideline 89/ 336/EEC of the council)
- Low voltage directive (73/23/EEC)
2.3 Intended use
The Control Center VR 65 is a state-of-the-art appliance which has been designed in accordance with recognised safety regulations. Nevertheless, dangers to the life and limb of the user or third parties can still occur or the appliance or other material assets may be impaired in the event of improper use or use for which the applianc­es are not intended. The Control Center VR 65 is an eBUS system compo­nent. It is responsible for the communication between the DHW cylinder, the boiler and external 230 V 2- or 3-port valves. Any other use or extended use is considered to be improper use. The manufacturer/supplier is not liable for any resulting damage. The user alone bears any risk. Intended use includes the observance of the installation manual.
3 Safety instructions and regulations
The Control Center must be installed by a suitably quali­fied heating engineer, who is responsible for observing all relevant standards and regulations. We accept no liability for damage caused by non-obser­vation of these instructions.
3.1 Safety instructions
Danger!
Risk of death from electric shock through con­tact with live connections! Isolate the mains power supply before working on the unit, and ensure that the power cannot be accidentally restarted. Using the mains switch on the VR 65 or on the heating appliance is not sufficient to isolate all terminals of the system.
3.2 Regulations
All wiring must be in accordance with Building Regulations Part P, current IEE regulations, and must be carried out by a competent person.
Standard wires must be used for wiring. Minimum cross-section of wires:
- Power supply 230 V (connection cable to pumps or Control Center) 1.5 mm
- Extra-low voltage supply (sensor or bus wires) 0.75 mm
Do not exceed following maximum wire lengths:
- Sensor connection 50 m
- Bus wire 300 m
Where sensor and ‘eBUS’ cables run in parallel with 230 V cables over a length of 10 m, they must be sepa­rated by at least 25 mm.
2
230 V connection leads must be 1.5 mm using the cable clamps supplied.
Do not use free terminals on the devices as support ter­minals for other wiring.
The unit must be installed in a dry room.
and secured
2
2
Note!
The VR 65 is designed to control one 3-port valve or two 2-port valves. Systems requiring more zone valves or a combination of 3-port and 2-port valves are not possible.
Note!
The VR 65 requires a 230 V supply. The ecoTEC boiler also requires a 230 V supply. The eBUS wiring between the two will not provide 230 V from one device to the other!
4 Installation Instructions for Control Center VR 65
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