Vacon 100 X ac drives Installation Manual

vacon®100 x
ac drives
Installation, Technical and Maintenance
Manual
vacon • 0
I
Document code (Original Instructions): DPD00534G
Order code: DOC-INS03985+DLUK
Rev. G
Revision release date: 11.7.14
1. Safety................................................................................................................2
1.1 Signs....................................................................................................................................2
1.2 Units ....................................................................................................................................2
1.3 Danger.................................................................................................................................3
1.4 Warnings .............................................................................................................................4
1.5 Earthing and earth fault protection ....................................................................................5
1.6 Insulation system................................................................................................................8
1.7 Compatibility with RCDs .....................................................................................................9
1.8 Extended temperature range .............................................................................................9
1.9 Electro-magnetic compatibility (EMC)................................................................................9
1.10 Declaration of conformity .................................................................................................10
2. Receipt of delivery ..........................................................................................14
2.1 Type designation code.......................................................................................................15
2.2 Unpacking and lifting the AC drive ...................................................................................16
2.3 Accessories .......................................................................................................................16
2.3.1 Frame MM4 .......................................................................................................................16
2.3.2 Frame MM5 .......................................................................................................................17
2.3.3 Frame MM6 .......................................................................................................................17
2.3.4 STO terminal connector....................................................................................................18
2.3.5 ‘Product modified’ sticker.................................................................................................18
2.3.6 Disposal.............................................................................................................................18
3. Mounting......................................................................................................... 20
3.1 Dimensions .......................................................................................................................20
3.2 Introduction of modules....................................................................................................23
3.3 Mounting ...........................................................................................................................24
3.3.1 Wall-mounting ..................................................................................................................25
3.3.2 Motor-mounting................................................................................................................25
3.3.3 Segregated modules.........................................................................................................25
3.4 Cooling ..............................................................................................................................26
4. Power cabling .................................................................................................28
4.1 Circuit breaker ..................................................................................................................29
4.2 UL standards on cabling ...................................................................................................30
4.3 Description of the terminals .............................................................................................31
4.4 Cable dimensioning and selection....................................................................................34
4.4.1 Cable and fuse sizes, frames MM4 to MM6......................................................................34
4.4.2 Cable and fuse sizes, frames MM4 to MM6, North America............................................35
4.4.3 Brake resistor cables........................................................................................................36
4.4.4 Control cables ...................................................................................................................36
4.5 Cable installation ..............................................................................................................37
5. Control unit.....................................................................................................44
5.1 Control unit cabling...........................................................................................................45
5.1.1 Control cable sizing ..........................................................................................................45
5.1.2 Standard I/O terminals .....................................................................................................46
5.1.3 Relay and thermistor input terminals ..............................................................................47
5.1.4 Safe Torque off (STO) terminals .......................................................................................47
5.1.5 Selection of terminal functions with dip switches ...........................................................48
5.1.6 Isolating digital inputs from ground .................................................................................48
5.1.7 Bus termination of the RS485 connection........................................................................49
vacon • 1
5.2 I/O cabling and Fieldbus connection ................................................................................50
5.2.1 Prepare for use through Ethernet....................................................................................50
5.2.2 Prepare for use through RS485........................................................................................51
5.2.3 RS485 cable data...............................................................................................................52
5.3 Battery installation for Real Time Clock (RTC) ................................................................53
6. Commissioning ...............................................................................................56
6.1 Commissioning of the drive ..............................................................................................57
6.2 Changing EMC protection class........................................................................................58
6.3 Running the motor ............................................................................................................60
6.3.1 Cable and motor insulation checks ..................................................................................60
6.4 Maintenance......................................................................................................................61
7. Technical data.................................................................................................62
7.1 AC drive power ratings......................................................................................................62
7.1.1 Mains voltage 3AC 208-240V.............................................................................................62
7.1.2 Mains voltage 3AC 380-480V.............................................................................................63
7.1.3 Definitions of overloadability ............................................................................................64
7.2 Brake resistor ratings.......................................................................................................65
7.3 VACON® 100 X - technical data........................................................................................66
7.3.1 Technical information on control connections.................................................................69
8. Options............................................................................................................72
8.1 Mains switch......................................................................................................................72
8.1.1 Installation ........................................................................................................................72
8.2 Control Keypad..................................................................................................................76
8.2.1 Mounting onto the drive ....................................................................................................76
8.2.2 Installation ........................................................................................................................77
8.2.3 Wall-mounting ..................................................................................................................79
8.2.4 Graphical and Text keypad................................................................................................81
8.2.5 VACON® keypad with graphical display...........................................................................82
8.2.6 VACON® keypad with text segment display.....................................................................89
8.2.7 Fault Tracing .....................................................................................................................93
8.3 Heater (arctic option) ......................................................................................................101
8.3.1 Safety...............................................................................................................................101
8.3.2 Dangers ...........................................................................................................................101
8.3.3 Technical data .................................................................................................................101
8.3.4 Mounting instructions: MM4 Example............................................................................102
8.4 Option boards..................................................................................................................105
8.5 Flange adapter ................................................................................................................106
8.5.1 Mounting instructions: MM4 Example............................................................................109
9. Safe Torque Off .............................................................................................112
9.1 General description.........................................................................................................112
9.2 Warnings .........................................................................................................................112
9.3 Standards ........................................................................................................................113
9.4 The principle of STO........................................................................................................114
9.4.1 Technical details .............................................................................................................115
9.5 Connections.....................................................................................................................116
9.5.1 Safety Capability Cat. 4 / PL e / SIL 3 .............................................................................117
9.5.2 Safety Capability Cat. 3 / PL e / SIL 3 .............................................................................119
9.5.3 Safety Capability Cat. 2 / PL d / SIL 2 .............................................................................119
9.5.4 Safety Capability Cat. 1 / PL c / SIL 1..............................................................................120
9.6 Commissioning ...............................................................................................................121
9.6.1 General wiring instructions ............................................................................................121
9.6.2 Checklist for commissioning ..........................................................................................121
9.7 Parameters and fault tracing .........................................................................................122
9.8 Maintenance and diagnostics .........................................................................................123
Safety vacon • 2
1. S
This manual contains clearly marked warning information which is intended for your personal safe­ty and to avoid any unintentional damage to the product or connected appliances.
Please read the warning information carefully.
VACON motors. The product is intended to be installed in a restricted access location and for a general purpose use.
Only VACON maintain the drive.
®
AFETY
100 X is a drive designed to control asynchronous AC motors and permanent magnet
®
authorized, trained and qualified personnel are allowed to install, operate and
1.1 Signs
The cautions and warnings are marked as follows:
= DANGEROUS VOLTAGE!
= HOT SURFACE
= WARNING or CAUTION
Table 1. Warning signs.
1.2 Units
The dimensions used in this manual conform to International Metric System units, otherwise known as SI (Système International d’Unités) units. For the purpose of the equipment's UL certification, some of these dimensions are accompanied by their imperial equivalents.
Physical
dimension
length 1 mm 0.0394 inch 25.4 inch
Weight 1 kg 2.205 lb 0.4536 pound
Speed
Temperature 1 °C (T1) 33.8 °F (T2) T2 = T1 x 9/5 + 32 Fahrenheit
Torque 1 Nm 8.851 lbf in 0.113
Power 1 kW 1.341 HP 0.7457 horsepower
SI value US value Conversion factor US designation
1 min
-1
1 rpm 1
revolution per minute
pound-force inches
Table 2. Unit conversion table.
1
vacon • 3 Safety
1.3 Danger
The components of the power unit of VACON® 100 X drives are live when the drive is con­nected to mains potential. Coming into contact with this voltage is extremely dangerous and may cause death or severe injury.
The motor terminals (U, V, W), the brake resistor terminals and the DC-terminals are live when VACON® 100 X Drive is connected to the mains, even if the motor is not running.
After disconnecting the AC drive from the mains, wait until the indicators on the keypad go out (if no keypad is connected, see the indicators on the cover). Wait an additional 30 seconds
®
before doing any work on the connections of VACON this time has expired. After expiration of this time, use measuring equipment to absolutely ensure that no
trical work! The control I/O-terminals are isolated from the mains potential. However, the relay outputs
and other I/O-terminals may have a dangerous control voltage present even when VACON
100 X drive is disconnected from the mains.
voltage is present.
Always ensure absence of voltage before starting any elec-
100 X Drive. Do not open the unit before
®
Before connecting the AC drive to mains make sure that the powerhead of VACON Drive is mounted firmly on the terminal box.
During a coast stop (see the Application Manual), the motor is still generating voltage to the drive. Therefore, do not touch the components of the AC drive before the motor has completely stopped and wait until the indicators on the keypad go out (if no keypad is connected, see the indicators on the cover). Wait an additional 30 seconds before starting any work on the drive.
®
100 X
1
Safety vacon • 4
1.4 Warnings
VACON® 100 X AC drive is meant for fixed installations (on the motor or on the wall) only.
Only DVC A circuits (Decisive Voltage Class A, according to IEC 61800-5-1) are allowed to be connected to the control unit. This advice aims to protect both the drive
®
and the client-application. VACON damages resulting from unsafe connections of external circuits to the drive. See para­graph 1.6 for more details.
Do not perform any measurements when the AC drive is connected to the mains.
®
The touch current of VACON dard EN61800-5-1, a reinforced protective ground connection must be ensured. See paragraph 1.5 for more details.
If the AC drive is used as a part of a machine, the machine manufacturer is responsi- ble for providing the machine with a supply disconnecting device (EN 60204-1). See paragraph 4.1 for more details.
100 X AC drives exceeds 3.5mA AC. According to stan-
is not responsible for direct or consequential
Only spare parts delivered by VACON® can be used.
At power-up or fault reset, the motor will start immediately if the start signal is active, unless the pulse control for are ready to be used (normal operation). The I/O functionalities (including start inputs) may change if parameters, applications or software are changed. Disconnect, there­fore, the motor if an unexpected start can cause danger. This is valid only if STO inputs are energized. For prevention on unexpected restart, use appropriate safety relay con­nected to the STO inputs.
The motor starts automatically after automatic fault reset if the autoreset function is activated. See the Application Manual for more detailed information. This is valid only if STO inputs are energized. For prevention on unexpected restart, use appropriate safety relay connected to the STO inputs.
Before performing any measurement on the motor or on the motor cable, discon­nect the motor cable from the AC drive.
Do not perform any voltage withstand test on any part of VACON® 100 X. The tests shall be performed according to a specific procedure. Ignoring this procedure may damage the product.
Do not touch the components on the circuit boards. Static voltage discharge may damage the components.
Start/Stop logic has been selected
) and the STO inputs
Check that the EMC level of the AC drive corresponds to the requirements of your supply network. See paragraph 6.2 for more details.
In a domestic environment, this product may cause radio interference in which case supplementary mitigation measures may be required.
1
vacon • 5 Safety
1.5 Earthing and earth fault protection
CAUTION!
The VACON® 100 X AC drive must always be earthed with an earthing conductor connected to the earthing terminal marked with .
See Table 12 and Table 13 for the required cross-section of phase conductor and protective earth­ing conductor (both made of copper).
Since the touch current exceeds 3.5 mA AC, according to EN61800-5-1, the MM4 and MM5 shall have a fixed connection and provision of an additional terminal for a second protective earthing conductor of the same cross-sectional area as the original protective earthing conductor. MM6 shall have a fixed installation and a cross-section of the protective earthing conductor of at least 10
2
mm
Cu.
On the terminal-box, three screws (for MM4 and MM5) and two screws (for MM6)are provided for ORIGINAL and MOTOR protective earthing conductors: the customer can choose the screw for each one.
The cross-sectional area of every protective earthing conductor which does not form a part of the supply cable or cable enclosure shall, in any case, be not less than:
•2.5 mm
•4 mm shall be made so that the protective earthing conductor in the cord shall, in the case of fail­ure of the strain-relief mechanism, be the last conductor to be interrupted.
The power-head is earthed through metal aglets, located on the terminal-box, which fit into spring baskets on the powerhead. See Figure 1, Figure 2 and Figure 3 for the location of the screws (three for MM4 and MM5, two for MM6) and the metal aglets (one for MM4 and MM5, two for MM6). Please, pay attention not to damage or remove these aglets.
2
if mechanical protection is provided or
2
if mechanical protection is not provided. For cord-connected equipment, provisions
1
Safety vacon • 6
Earth connection
Metal aglet
Earth connection
Earth connection
Earth connections
Metal aglet
Earth connection
Figure 1. Earth connections and metal aglet in MM4.
Figure 2. Earth connections and metal aglet in MM5.
1
vacon • 7 Safety
Earth connection Earth connection
Metal aglet
Metal aglet
Figure 3. Earth connections and metal aglet in MM6.
However, always follow the local regulations for the minimum size of the protective earthing conductor.
NOTE: Due to the high capacitive currents present in the AC drive, fault current protective switches
may not function properly.
1
Safety vacon • 8
POWER UNIT
L1 L2 L3
U V
W
R01 __
R02 __
DC- DC+/R+ R-
10Vref __
Analog Inputs __
Digital Inputs__
Digital Outputs__
24V __
Ethernet __
RS485 __
STO __
___Thermistor
Keypad
CONTROL UNIT
Reinforced
Mains
Mains
DVC A
DVC A or Mains
(*)
1.6 Insulation system
Please, consider carefully the insulation system depicted in Figure 4 before connect­ing any circuit to the unit.
A distinction has to be made for the following three groups of terminals, according the insulation system of VACON® 100 X:
Mains and motor connections (L1, L2, L3, U, V, W)
Relays (R01, R02)
Thermistor-input
Control terminals (I/Os, RS485, Ethernet, STO)
The Control terminals (I/Os, RS485, Ethernet, STO) are isolated from the Mains (the insulation is re­inforced, according to IEC 61800-5-1) and the GND terminals are referred to PE.
(*)
This is important when you need to connect other circuits to the drive and test the complete assem-
®
bly. Should you have any doubt or question, please contact your local VACON
distributor.
(*)
The relays may be used also with DVC A circuits. This is possible only if both relays
Figure 4. Insulation system.
are used with DVC A circuit: to mix Mains and DVC A is not allowed.
1
vacon • 9 Safety
Ambient temperature (°C)
Percent rated output current (% I
N
)
10 20 30 40 50
100
75
50
25
0-10
150
60
Temperature - Output Current Derating Curve
1.7 Compatibility with RCDs
This product can cause a d.c. current in the protective earthing conductor. Where a re­sidual current-operated protective (RCD) or monitoring (RCM) device is used for pro­tection in case of direct or indirect contact, only an RCD or RCM of Type B is allowed on the supply side of this product.
1.8 Extended temperature range
VACON® 100 X has an integrated cooling system, independent from the motor fan. Under maxi­mum operating conditions, the ambient temperature cannot exceed 40 °C. See Table 24 and Table 25 for the output rated current. Higher temperatures are allowed only with derating of the output current. With derating the unit can operate up to 60°C. See the Figure 5.
Figure 5. Temperature-output current derating curve.
NOTE: the maximum allowed switching frequency above 50°C is 1.5 kHz. The AC drive is cooled down by air-ventilation. Therefore, make sure that enough free space is left
around the AC drive to ensure sufficient air circulation (see for more details the mounting instruc­tions on chapter 3).
1.9 Electro-magnetic compatibility (EMC)
The VACON® 100 X complies with IEC 61000-3-12, provided that the short circuit power (SSC) is greater than or equal to 120 at the interface point between the user's supply and the public system. It is the responsibility of the installer or user of the equipment to ensure, by consultation with the distribution network operator if necessary, that the equipment is connected only to a supply with a short-circuit power SSC greater than or equal to 120.
1
Safety vacon • 10
1.10 Declaration of conformity
Figure 6. Declaration of conformity.
1
vacon • 11 Safety
1
Figure 7. STO certificate.
1
vacon • 13 Safety
1
Receipt of delivery vacon • 14
Marks:
3234500378
Cust. Ord. No:
Application:
FW0065V008
Firmware:
EMC level C2
380-480 V IP66 / Type 4X
31 A
Rated current:
122245
B.ID:
V0789012245
S/N:
223456789012345678901234567 29012345
20-AB3L00315A02B5H1MB1C-12345678
Code:
VACON0100-3L-0031-4-X
Type:
0022345628AC DRIVE
223456789012245
Vacon type code
Rated current
Supply voltage
Application code
IP class EMC level
Serial number
CUSTOMER NAME
Customer’s order number
Vacon order number
Batch ID
2. R
ECEIPT OF DELIVERY
Check the correctness of delivery by comparing your order data to the drive information found on the package label. If the delivery does not correspond to your order, contact the supplier immedi­ately. See chapter 2.3.
Figure 8. VACON® package label.
2
vacon • 15 Receipt of delivery
VACON
This segment is common for all products.
0100
Product range: 0100 = VACON
®
100
3L
Input/Function: 3L = Three-phase input
0061
Drive rating in ampere; e.g. 0061 = 61 A See Table 24 and Table 25 for all the drive rat-
ings.
4
Supply voltage: 2 = 208-240 V
4 = 380-480 V
X
-IP66/ Type 4X
-EMC-level C2
-Two relay outputs
-One thermistor input
+xxxx +yyyy
Additional codes (Several options possible). Examples of additional codes: +HMGR Graphical keypad IP66 +F0065 HVAC Application installed +F0159 FLOW application installed +SRBT Integrated battery for real time clock +FBIE Onboard fieldbus protocols activated
2.1 Type designation code
VACON® type designation code is formed of a nine-segment code and optional +codes. Each seg­ment of the type designation code uniquely corresponds to the product and options you have or­dered. The code is of the following format:
VACON0100-3L-0061-4-X +xxxx +yyyy
2
Receipt of delivery vacon • 16
2.2 Unpacking and lifting the AC drive
The weights of the AC drives vary according to frame size. You may need to use a piece of special lifting equipment to move the converter from its package. Note the weights of each individual frame size in Table 3 below.
Weight
Frame
[kg] [lb]
MM4 8.8 19.4 MM5 14.9 32.8 MM6 31.5 69.4
Table 3. Frame weights.
VACON® 100 X drives have undergone scrupulous tests and quality checks at the factory before they are delivered to the customer. However, after unpacking the product, check that no signs of trans­port damage are to be found on the product and that the delivery is complete.
Should the drive have been damaged during shipping, please contact the cargo insurance company or the carrier in the first instance.
2.3 Accessories
After having opened the transport package and lifted the drive out, check immediately that these various accessories were included in the delivery. The contents of the accessories bag differ by drive size:
2.3.1 Frame MM4
Item Quantity Purpose
STO terminal connector 1
M4 x 12 DIN6900-3-Combi-Delta-Tx screw
M1-3 Cable clamp 5 Clamping control cables
M4 x 12 DIN6900-3-Combi-Delta-Tx screw
M25 Cable clamp 3 Clamping power cables
‘Product modified’ sticker 1 Information about modifications
10 Screws for control cable clamps
6 Screws for power cable clamps
Six pin black connector (see Figure 9) to use STO function
HMI cap
*. Provided only if the drive is delivered with the keypad.
*
Table 4. Content of accessory bag, MM4.
1 Closing cap for the HMI connector
2
vacon • 17 Receipt of delivery
2.3.2 Frame MM5
Item Quantity Purpose
STO terminal connector 1
M4 x 12 DIN6900-3-Combi-Delta-Tx screw
M1-3 Cable clamp 5 Clamping control cables
M4 x 12 DIN6900-3-Combi-Delta-Tx screw
M32 Cable clamp 3 Clamping power cables
‘Product modified’ sticker 1 Information about modifications
HMI cap
*. Provided only if the drive is delivered with the keypad.
2.3.3 Frame MM6
*
Table 5. Content of accessory bag, MM5.
Item Quantity Purpose
10 Screws for control cable clamps
6 Screws for power cable clamps
1 Closing cap for the HMI connector
Six pin black connector (see Figure 9) to use STO function
STO terminal connector 1
M4 x 12 DIN6900-3-Combi-Delta-Tx screw
M1-3 Cable clamp 5 Clamping control cables
M4 x 25 DIN6900-3-Combi-Delta-Tx screw
M40 Cable clamp 3 Clamping power cables
‘Product modified’ sticker 1 Information about modifications
HMI cap
*. Provided only if the drive is delivered with the keypad mounted.
*
Table 6. Content of accessory bag, MM6.
10 Screws for control cable clamps
6 Screws for power cable clamps
1 Closing cap for the HMI connector
Six pin black connector (see Figure 9) to use STO function
2
Receipt of delivery vacon • 18
Product modified
Date:
Date:
Date:
13064.emf
2.3.4 STO terminal connector
Figure 9. STO connector.
2.3.5 ‘Product modified’ sticker
In the small plastic bag included in the delivery you will find a silver
Product modified
sticker. The purpose of the sticker is to notify the service personnel about the modifications made in the AC drive. Attach the sticker on the side of the AC drive to avoid losing it. Should the AC drive be later modified mark the change on the sticker.
Figure 10. ‘Product modified’ sticker.
2.3.6 Disposal
When the device reaches the end of its operating life do not dispose of it as a part of standard household garbage. Main components of the product can be recycled, but some need to be fragmented to separate different types of materials and components that need to be treated as special waste from electrical and electronic components. To ensure environmentally sound and safe recycling treatment, the product can be taken to appropriate recycling center or returned to the manufacturer. Observe local and other applicable laws as they may mandate special treatment for specific components or special treatment may be ecologically sensible.
2
vacon • 19 Receipt of delivery
2
Mounting vacon • 20
315,3
190,7
187,8
213,8
293,0
296,5
5
,
9
143,5
196,4
3. M
OUNTING
VACON® 100 X is the ideal solution for a decentralised installation. It is conceived to be mounted on a wall or directly on the motor, saving space and reducing the cabling complexity. In both of the cas­es, it must be ensured that the mounting plane is even.
3.1 Dimensions
Figure 11. VACON® 100 X drive dimensions, MM4.
Dimensions W x H x D
Frame
[mm] [in]
MM4 190.7 x 315.3 x 196.4 7.51 x 12.41 x 7.73
MM4 +HMGR 190.7 x 315.3 x 213.8 7.51 x 12.41 x 8.42
3
vacon • 21 Mounting
367,4
203,7
230,8
180,0
345,2
349,2
6
,
1
232,6
213,5
Figure 12. VACON® 100 X drive dimensions, MM5.
Dimensions W x H x D
Frame
[mm] [in]
MM5 232.6 x 367.4 x 213.5 9.16 x 14.46 x 8.41
MM5 +HMGR 232.6 x 367.4 x 230.8 9.16 x 14.46 x 9.08
3
Mounting vacon • 22
229,6
254,2
322,0
349,5
382,8
385,3
499,8
8
,
2
235,4
Figure 13. VACON® 100 X drive dimensions, MM6.
Dimensions W x H x D
Frame
[mm] [in]
MM6 349.5 x 499.8 x 235.4 13.76 x 19.68 x 9.27
MM6 +HMGR 349.5 x 499.8 x 254.2 13.76 x 19.68 x 10.00
3
vacon • 23 Mounting
Powerhead
Terminal box
3.2 Introduction of modules
The mechanical concept of VACON® 100 X drive is based on two segregated parts, power and con­trol, connected to each other by pluggable terminals. The power unit, called powerhead, includes all the power electronics such as the EMC-filter, IGBTs, capacitors, choke or power boards while the control board and the control terminals are located in the terminal box.
Figure 14. VACON® 100 X drive modules.
3
Mounting vacon • 24
3.3 Mounting
The drive consists of two main elements:
1. The terminal box that includes the power terminals and control board with the control terminals
and
2. The powerhead containing all the power electronics.
To install the drive, both parts need to be separated. The terminal box must be fixed first and all cabling done. After this, the powerhead will be plugged on the terminal box and fixed with 4 (MM4 and MM6) or 6 (MM5) dedicated screws located on top side of the powerhead (see Figure 15.). In or­der to guarantee specified IP protection, recommended fastening torque is 2-3 Nm. The screws should be tightened crosswise.
Figure 15. Separation of modules(MM5 example).
3
vacon • 25 Mounting
3.3.1 Wall-mounting
The drive can be mounted in vertical or horizontal position on the wall or any other relatively even mounting plane or machine frame and fixed with the screws recommended in Table 7.
Recommended screw or bolt size for MM4 is M5, for MM5 M6 and MM6 is M8.
Frame Screw number Screw size
MM4 4 M5 MM5 4 M6 MM6 4 M8
Table 7. Screws for wall mounting.
3.3.2 Motor-mounting
The drive can also be mounted on a motor (on top or on any side of the motor). The drive is equipped with a cooling system independent of the motor. Motor-mounting requires special adapting com­ponents. Contact your local VACON
®
distributor for additional information.
3.3.3 Segregated modules
In order to ease replacements in case of failure, the power and the control sub-systems are en­closed in two segregated parts, connected together through pluggable terminals:
• Power-head: heat-sink enclosing all power electronics
• Terminal-box: block containing unit control and power terminals
Firstly, the terminal-box has to be fixed and the cabling has to be done. Secondly, the power-head has to be plugged and fixed to the terminal-box with dedicated screws (see Table 8). In order to pre­serve the specified IP protection class, the recommended fastening torque is 2-3 Nm.
Frame Screw number Screw size
MM4 4 M5 MM5 6 M5 MM6 4 M6
Table 8. Screws for fixing the powerhead to the terminal box.
3
Mounting vacon • 26
B
C
AAA
3.4 Cooling
The AC drive produces heat in operation and is cooled down by air circulated by a fan. The cooling concept is independent of the motor fan.
Enough free space shall be left around the AC drive to ensure sufficient air circulation and cooling. Different acts of maintenance may also require a certain amount of free space.
The minimum clearances given in Table 9 must not be exceeded. It is also important to ensure that the temperature of the cooling air does not exceed the maximum ambient temperature of the con­verter.
Contact local VACON lations.
®
distributor for more information on required clearances in different instal-
Min clearance [mm]
Type A B C
All types 80 160 60
Table 9. Min. clearances around AC drive.
A = Clearance left and right from the drive B = Clearance above the drive C = Clearance underneath the AC drive
Figure 16. Installation space.
Type
Cooling air required
[m3/h]
MM4 140 MM5 140 MM6 280
Table 10. Required cooling air.
Should you need further details on the cooling system of the VACON® 100 X, please contact your local VACON® distributor.
3
vacon • 27 Mounting
3
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