Univex 7510 Service Manual

INSTRUCTION 7510,7512
7510/12/1099
ED7
MANUAL
DURO SERIES Slicer
WE THANK YOU FOR YOUR PURCHASE OF OUR MODEL 7510, 7512 SLICER.
SINCE 1948
7510/7512
DESCRIPTION PAGE
Table of Contents 1 List of Illustrations 1 Introduction 3 Installation Instructions 3 Important Safety Warnings 3 Operating Instructions 4 Sharpening Instructions 4-5 Operator's Care of Slicer / Lubrication 5-6 Trouble Shooting Chart 8 Mechanics Maintenance 9 Repair, incl. Disassembly, Replacement and Reassembly 10-12 Replacement of Parts, List 13-26 Warranty Back Cover
ILLUSTRATION PAGE
Figure 1 Overall View of Meat Slicer, Model 7510-7512 2 Figure 2 Lubrication Diagram, Model 7510-7512 7 Figure 3 Base and Knife Housing Assembly 13-14 Figure 4 Sharpening Assembly 15 Figure 5 Carnage Assembly, Model 7510 16 Figure 5A Carnage assembly, Model 7512 17 Figure 6 Carnage Ann and Slide Assembly 18 Figure 7 Slice Adjustment Assembly 19 Figure 8 Fence Assembly 20 Figure 9 Motor, Mount and Drive Assembly 115V, 50/60 21-22 Figure 9A Capacitor Panel 100V, 50/60HZ, 1PH 23 Figure 10 Motor, Mount and Drive Assembly 220V, 50HZ 24-25 Figure 10A Capacitor Panel 220-240 V, 50/60HZ, 1PH 26 Figure 11 Electrical Wiring Diagram (115V , 60/50HZ , 1PH) 27 Figure 11 A Electrical Wiring Diagram (220-240V, 50/60HZ, 1PH) 28 Figure 11B Electrical Wiring Diagram (100V, 50/60HZ, 1PH) 29
TABLE OF CONTENTS
LIST OF ILLUSTRATIONS
PAGE 1
OVERALL VIEW OF MEAT SLICER
MODEL 7510 - 7512
FIGURE 1
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1 ON-OFF SWITCH 8 ADJUSTMENT SPACER 2 INDICATOR LIGHT 9 ELECTRIC CORD 3 CARRIAGE 10 CARRIAGE ARM KNOB 4 FENCE 11 CARRIAGE ARM 5 LAST SLICE DEVICE 12 REMOVABLE CHEESE SCRAPER 6 KNIFE SHARPENER 13 GRADUATED KNOB 7 KNIFE GUARD 14 SERIAL NAME PLATE (ON REAR)
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This manual contains instructions for the Installation, Operation, Care, Maintenance and Repair of the
guide is provided. A complete Replacement Parts list with identifying figures is also
carefully by the person making the installation for loose, damaged or broken parts. Detached parts and
fixtures should be checked against packing list to determine all are present. Any damages should be
After slicer has been inspected, wash slicer completely with warm water and mild soap.
The most efficient installation of your Univex slicer will depend upon the layout of your kitchen.
Locate your slicer where it will save steps for the operator and be sure to provide sufficient clearance
Slicer should be operated on a sturdy bench or table with the height determined to suit the operator. It
is most important that the forearm of the operator be at the proper level for ease and safety of
as well as for maximum production. This height is considered optimum when the carriage
of the slicer is at approximately the height of the operator's elbow when
standing.
Fig.
1B). Before making electrical connections, CHECK the
specifications on the name plate to make sure that they agree with those on
rovided for
safety. If you do not have a mating receptacle, have a qualified electrician
hands and fingers clear of the
knife. Never run slicer without the guard or other parts in place and securely fastened. Take extra care
to avoid accidents by keeping the knife guard and sharpening assembly cover ON at all times. When
use, the slice adjustment knob should be turned back to the closed position
for best results and for safety. Also remember to always
Do not
INSTRUCTION MANUAL
INTRODUCTION
Meat Slicing Machine. Disassembly, Replacement and Reassembly Instructions are included. A trouble shooting included to facilitate identification and ordering of replacement parts.
INSTALLATION INSTRUCTIONS:
INSPECTION
All Univex slicers are inspected and tested at the factory; however, they should be reinspected
reported to t he Carrier immediately, and any shortages of parts or fixtures reported to Univex Corporation.
WARNING:
INSTALLATION:
around it for ease of maintenance and cleaning, as well as for efficient and safe use.
operation handle (Figure 1 [11])
For SAFETY follow the cleaning instructions on page 5-6.
IMPORTANT
WARNING\CAUTION: Electrical wiring instructions are found in the wiring diagram fFig. 11.
The slicer knife is extremely sharp! Never touch the knife, always keep
the machine is not in (beyond "0") so that the knife edge is not exposed.
Observe the cleaning instructions on Page 5-6 turn off slicer and disconnect the electrical supply cord.
When slicing, always work the carriage using only the carriage arm handle (Figure 1 [11]). hold or push the carriage from any other place.
11 A and Fig. 1
your electrical service. A grounding type three terminal plug is p provide grounding provisions in accordance with local safety codes.
IMPORTANT SAFETY WARNINGS
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The Univex slicer is designed to meet the Cook's demand for an efficient, sturdy slicer. The Univex
upward to the ON position.
allows for slice thicknesses ranging from
Dial graduations allow you to precisely set up specific slice
thickness for various needs. When not in use, always return knob back to its fully
is provided which can be locked out of the
iage back and
Always make sure the carriage is positively secured to the slicer by checking to see that the carriage
he carriage striking and
covers the knife edge completely except under the
sharpener cover and the forward edge where slicing will be performed. This forward
can be removed for cleaning by unscrewing the knife
For safety, keep the knife guard on at all times except when
This slicer is equipped with a knife having a concave or hollowed rear surface for superior slicing
gularly and properly in order to
produce not only the highest quality slices, but also to allow it to maintain its productivity. The knife
in design for simplicity and ease of
The following sharpening procedure will provide high quality sharpening results and
The knife's cutting area should be clean and free from food, especially grease. Grease will ruin the
OPERATION INSTRUCTIONS
slicer will give unfailing performance over a period of years, when operated and maintained according to instructions contained herein.
START/STOP SWITCH
The slicer is started by pushing the start/stop toggle switch (Figure 1 [ 1 ]) A pilot light (Figure 1 [2]) is provided to indicate when the slicer is turned on.
SLICE ADJUSTMENT WARNING:
POSITIVE HOLD CARRIAGE
Dial type knob adjustment (Figure 1 [13]) paper thin up to 5/8".
closed position (beyond "0") so that the knife edge is not exposed.
CAUTION:
arm knob (Figure 1 [10]) is fully tightened. Failure to do this could result in t damaging the knife edge.
KNIFE GUARD WARNING:
quality. Of course, any knife however superior must be sharpened re sharpener (Figure 1 [6]) on this machine is a top mounted built -
use. It even has an automatic aligning feature.
WARNING:
(1) WARNING: Keep away from the knife edge.
A last slice gravity feed grip (Figure 1 [5]) way when not required. Do not use this last slice device to work the carr forth. Use only the carriage arm handle (Figure 1 [11]).
The knife guard (Figure 1 [7])
edge is covered by the edge of the fence, but only when the slice adjustment is completely closed.
The knife guard (Figure 1 [7]) guard knob (Figure 3 [2]). cleaning. Never operate the slicer with the knife guard removed.
SHARPENING INSTRUCTIONS
should also be followed for safety considerations:
(2) Completely close the slice adjustment (beyond "0") so that the knife edge is not exposed. (3)
ability of a grinding stone to sharpen an edge. The stone simply will not cut. If cleanin g is
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necessary, follow the procedure outlined on Page 5-6. Remem ber to unplug the electrical supply cord.
(4) Loosen sharpener lock pin (Figure 3 [4]) which bears against sharpener post, then lift sharpener assembly
(Figure 1 [6]) and rotate it 1/2 turn (180 degrees). Then seat it down over knife.
(5) Tighten sharpener lock pin (Figure 3 [4]). As the lock is tightened, it bears on the sharpener post and
automatically aligns the grinding and debumng stones to the precise orientations which are preset at our factory.
(6) Turn slicer ON. Depress the sharpener button and hold in which will start the grinding wheel rotating. Run
until the beveled cutting surface cleans up. This can take from 30 seconds to several minutes depending on how dull the blade was allowed to become. Release sharpener button.
(7) Turn slicer OFF and check for the formation of a very slight burr on the side of knife opposite the bevel
which indicates complete grinding of the bevel. This slight burr can be detected either visually of by picking with a small piece of stiff paper.
(8) Turn slicer ON. Lightly press deburring (honing) button and hold for 1 to 2 seconds while you turn OFF the
slicer. Blade should now be completely sharpened and honed.
CAUTION: It is very important for best slicing results not to deburr the knife too lone or the keen edge will be destroyed due to the formation of an undesirable second bevel on the opposite side. This condition tends to be the primary cause of unsatisfactory slicing results.
(9) Turn slicer OFF. Loosen lock pin, ( Figure 3 [4]) then lift and return sharpener to its storage position. Tighten
lock pin.
(10) Clean slicer and knife according to the cleaning procedure on Page 5-6 in order to thoroughly remove
grinding debris.
OPERATOR'S CARE OF SLICER
CLEANING
WARNING: 1. Never touch the knife. Always keep your hands, fingers and arms clear of knife.
WARNING: 4. Remove carriage assembly (Figure 1 [11]) which may be washed in a sink. Use care in
2. Turn off slicer and DISCONNECT ELECTRICAL CORD (Figure 1 [9]) before cleaning. Leave protective guard in place.
3. Turn slice adjustment knob (Figure 1 [13]) to the fully closed position (beyond "0") so that the knife edge is not exposed.
washing the sharply pointed prongs on the last slice feed grip. (Figure 1 [5]) Wash this area thoroughly. A small bristle brush is recommended. Use only warm water and mild soap. Rinse carriage assembly with warm water and dry thoroughly using a clean soft cloth.
Never use detergents nor wash the slicer or any of its parts in a dishwashing machine or the clear protective finish will be damaged.
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th. Under
no circumstances should the slicer be hose rinsed. It is recommended that the
cloth be folded over a thin wooden stick when cleaning between the fence plate
and pushing the long stud upward to lift the knife guard above surface of knife.
front and rear of the knife with a cloth using warm
water and mild soap. It is recommended that the cloth be folded over a thin
wooden stick as a further caution to avoid accidental contact with the knife.
oroughly with a clean soft
cloth.
ible with anodized
aluminum or the clear protective finish on the slicer will be damaged. Surfaces
Operator's attention is called to lubricating
three
should be
lubricated as necessary with petrogel. Distribute over surfaces by moving the grip and fence back and
WARNING:
WARNING:
WARNING:
WARNING:
Lubrication instructions are given in Figure 2 on Page 7. the slide bar (Figure 6 [4]) as needed for smooth carriage motion, but at least monthly with drops of mineral oil.
Shafts to the last slice grip and to the auxiliary fence (Figure 5 [7,10]) (Figure 5A [8,12]
5. Wash body of slicer using warm water and mild soap using a soft clo
and the knife.
6. Remove knife guard (Figure 1 [7]) by loosening knife guard knob (Figure 3 [2])
Then carefully lift and remove guard.
7. Remove Knife deflector (Fig. 3 [19]) by unscrewing Knife deflector screw (Fig. 3 [21]).
8. CAREFULLY wash the
Rinse with warm water applied with a cloth. Dry th
9. Following cleaning, a commercial non-toxic sanitizer may be wiped on the clean surfaces with a soft clean cloth or sprayed as recommended on the container labeling. It is important that the sanitizer be compat
should be wetted completely, but not to the point of running or puddling.
10. Replace the knife guard. Never leave the slicer without its knife gua rd installed.
11. Replace Knife deflector.
LUBRICATION
forth. Wipe excess petrogel, from shafts with a clean cloth.
PAGE 6
LUBRICATION INSTRUCTIONS
B OIL MONTHLY, THREE DROPS
MODEL 7510 - 7512 FIGURE 2
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A PETROGEL, AS REQUIRED TO MAINTAIN LIGHT FILM,
PAGE 7
MINERAL OIL.
TROUBLESHOOTING GUIDE
Motor running, blade
Product such as cheese old and
specified. Use care not to use
Clean knife and plastic scraper
Smearing or tearing
Knife dirty with hard dried on
Chill soft cheese for best slicing
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TROUBLE POSSIBLE CAUSE REMEDY
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1. Slicer will not
operate.
2.
not turning.
3. Slippage of knife
during slicing.
4. Motor stalls during
slicing.
1.1 Electrical service down.
1.2 Burned switch contacts.
1.3 Motor capacitor defective.
1.4 burned out motor
2.1 Belt tension too tight 2.1 Readjust belt tension. NOTE: Often after a long period of no use, such as in storage, the belt
flows and takes a set in the pulley ribs. A slight urging of the knife with a wooden stick will get the slicer turning with no further problems.
DO NOT USE HANDS TO TURN KNIFE.
3.1 Loose or broken belt.
3.2 Grease or oil on belt.
4.1 Knife cutting edge to dull or
improperly sharpened.
4.2
dried out.
4.3 Low voltage service.
4.4 Belt tension
excessive.
1.1 Check electrical service. Replace fuse or reset circuit breaker as necessary.
1.2 clean or replace.
1.3 replace.
1.4 Remove, test, repair or replace
3.1 Adjust belt tension or replace
belt.
3.2 Clean pulleys with safety
approved cleaning solvent on soft clean rag. Replace belt.
4.1 Sharpen using the procedure
homing stone longer then the or 2 seconds.
4.2 Reduce thickness of slice.
4.3 Have electrician check
service voltage.
4.4 Readjust belt tension.
5. Excessive noise. 5.1 Knife contacting the knife guard.
5.2 Badly worn or frayed
belt.
5.3 Motor pulley and belt
misaligned.
5.4 Loose set screw in motor pulley
5.5 Dirty knife rubbin g against
plastic scraper
6. when slicing soft cheese.
6.1 Soft cheese is at room
temperatur e.
6.2
product.
PAGE 8
5.1 Tighten knob which secures
guard.
5.2 Replace belt.
5.3 Realign motor pulley.
5.4 Tighten set screw.
5.5
6.1
results.
6.2 Clean knife thoroughly.
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