The UCC3305 integrates all of the functions required to control and drive one
HID lamp.The UCC3305 is tailored to the demanding, fast turn-on requirements
of automobile headlamps, but is also applicable to all other lighting applications
where HID lamps are selected. HID lamps are ideal for any lighting applications
that can benefit from very high efficiency, blue-white light color, small physical
lamp size, and very long life.
The UCC3305 contains a complete current mode pulse width modulator, a lamp
power regulator, lamp temperature compensation, and total fault protection.
Lamp temperature compensation is critical for automobile headlamps, because
without compensation, light output varies dramatically from a cold lamp to one
that is fully warmed up.
The UCC2305 is tested for full performance with ambient temperature
from –40°C to +105°C while the UCC3305 is tested with ambient temperature
from 0°Cto+70°C. The UCC3305 is available in a 28 pin small-outline, surface
mount plastic package (SOIC).
to GND, OSC = 200pF to GND, BAT = 4V, LOADISENSE connected to LPOWER, VOUTSENSE = 0.666V, BOOST = 10.5V,
COMP connected to FB through a 100kΩresistor, –40°C<T
T
A=TJ.
A<+105°C for the UCC2305, 0°C<TA<+70°C for the UCC3305, and
to GND, OSC = 200pF to GND, BAT = 4V, LOADISENSE connected to LPOWER, VOUTSENSE = 0.666V, BOOST = 10.5V,
COMP connected to FB through a 100kΩresistor, –40°C<T
T
A<+105°C for the UCC2305, 0°C<TA<+70°C for the UCC3305, and
to GND, ADJ = 100k
Ω
40100200nA
2350126nA
51034nA
1.51.92.3V
−38−20−12µA
Ω
µA
PIN DESCRIPTIONS
5VREF: Circuitry in the UCC3305 uses the internal 5V
reference to set currents and thresholds. This reference
can also be used for other functions if required.
ADJ: The ratio of cold lamp peak current to warmed-up
lamp peak current is controlled by the voltage on ADJ.To
select this voltage, connect a resistor from ADJ to GND.
BAT : This input is used to detect excessively high input
voltage and shut down the IC if the input exceeds a pre
determined level. Connect BAT to a voltage divider
across the input supply. The UCC3305 shuts down when
this input voltage exceeds 5V. To protect the IC in the
event of very high or negative inputs, keep divider imped
ance higher than 10k.
BOOST: Although the UCC3305 is powered from the
VCC input, most functions of the device operate from a
supply voltage of approximately 10V connected to
BOOST. This 10V supply can be generated by a voltage
doubler using PUMPOUT as an AC signal and external
diodes as switches.
BYPASS: The UCC3305 compensates for lamp tempera
ture changes by changing the voltage on the SLOPEC
and WARMUPC capacitors. These voltages rise as the
lamp warms up. An internal calculation determines what
power should be applied to the lamp.
When the HID lamp is turned off, power to the lamp and
the controller is removed, leaving these two critical ca
pacitors charged to specific voltages. Also, with power
off, the lamp will cool down at a controlled rate. It is es
sential that the two capacitors discharge at a similarly
controlled rate so that if the lamp is restarted before the
lamp is fully cooled, the controller will have an estimate
of new lamp temperature, and can again command the
correct power for the lamp.
Power to control the discharge of these capacitors comes
from energy stored in a large capacitor connected to BY
PASS. The value of the capacitor required can be esti
mated assuming a maximum BYPASS current of 5µA, a
discharge time of 60s, and a maximum allowable droop
of 5V by:
C=I
t
∆
=5 A
V
∆
60s
5V
=60 F••
µµ
COMP: Differences between commanded lamp power
and desired lamp power are amplified by an error ampli
-
fier. This amplifier senses the difference between the
voltage at FB and 2.5V, and drives COMP with an ampli
fied error voltage.A capacitor is normally connected from
COMP to FB to compensate the overall feedback loop so
that the system will be stable.
4
-
-
-
-
-
-
PIN DESCRIPTIONS (cont.)
DIVPAUSE: The QOUT and QOUT outputs can be used
to switch lamp polarity in an AC ballast. It is important to
stop polarity switching when the lamp is being lit, so that
the arc across the electrodes can form in the correct
place. Pulling high on DIVPAUSE stops the internal di
vider which generates the QOUT and QOUT
thereby freezes the QOUT and QOUT
To stop the divider when the lamp is being lit and start af
ter the lamp has lit, connect a resistor from NOTON to
DIVPAUSE and a capacitor from DIVPAUSE to GND.
FLTC: The voltage on VOUTSENSE is proportional to
lamp voltage. If that voltage is too high or too low, the
lamp is either open, shorted, or not yet running. During
normal operation, there is a capacitor connected to
FLTC, and this capacitor is discharged to 0V by a current
source inside the UCC3305.
The UCC3305 monitors the voltage on VOUTSENSE
and compares it to an internal 83mV lower threshold and
a 2V upper threshold. If the voltage is outside this win
dow, then the IC will pull up on FLTC with a current of approximately 250nA. If the fault remains long enough to
charge the external FLTC capacitor over 5V, the controller declares a catastrophic fault and shuts the IC down.
The IC will stay shut down until power is removed from
BOOST.
If the fault clears before the FLTC capacitor reaches 5V,
the capacitor discharges down to 0V. This discharge current is approximately 50nA, representing a five times longer discharge rate than charge rate.
FLT: If the voltage on the FLTC pin exceeds 5V, indicat
ing a severe fault, then a latch in the UCC3305 sets and
PWM drive is halted. In addition, the FLT output goes
high to VCC, indicating a serious system fault.
FB: Differences between commanded lamp power and
desired lamp power are amplified by an error amplifier.
This amplifier senses the difference between the voltage
at FB and 2.5V, and drives COMP with an amplified error
voltage.
GND: Ground for all functions is through this pin.
signals, and
signals.
UCC2305
UCC3305
to normal operation is accomplished by the rise of the
WARMUPC capacitor.
Current mode control has an advantage over voltage
mode control in that a current mode loop is easier to
compensate. Current mode control has a disadvantage
compared to voltage mode control in that the loop can
enter into chaotic oscillations at high duty cycles. These
chaotic oscillations can be prevented using slope com
pensation. The UCC3305 contains internal slope com
pensation in the form of a current proportional to OSC
voltage on ISENSEIN. This current combined with an ex
ternal resistor from ISENSEIN to the current sense resis
tor creates a voltage drop proportional to OSC voltage,
which gives slope compensation.
ISET: Many functions inside the UCC3305 require pre
cise currents to give well controlled performance. These
controlled currents are programmed by a resistor from
ISET to GND. A resistor of 100k programs the IC to nor
mal operating current. Lower resistor values increase the
-
internal currents. Some of the functions which are influenced by this resistor are WARMUPC charging and discharging, SLOPEC charging and discharging, FLTC
charging and discharging, and error amplifier bandwidth
LOADISENSE: Just as ISENSEIN is normally connected
to a current sense resistor which monitors battery current, LOADISENSE is normally connected to a resistor
which monitors lamp current. Lamp current is then regulated by the controller such that the correct lamp power is
supplied at every lamp temperature, in conjunction with
the lamp voltage sensed by VOUTSENSE.
LPOWER: LOADISENSE directly drives one input of an
op amp in the UCC3305. This amplifier amplifies the dif
ference between the desired load current and the actual
load current, and generates an output signal on
LPOWER which feeds the error amplifier.
NOTON: While the lamp is in a fault condition, such as
excessively high or low lamp voltage, NOTON is pulled
high to VCC, indicating that the arc is not yet correct.
When the voltage on VOUTSENSE is within the 83mV to
2V window, NOTON is pulled low.
-
-
-
-
-
-
-
ISENSEIN: The power regulating algorithm in the
UCC3305 HID Controller computes a function of lamp
current and lamp voltage and commands the appropriate
battery current to keep lamp power constant. This appro
priate battery current is sensed by a connection from
I-SENSEIN to a current sense resistor. This current
sensed pulse width modulation scheme is often referred
to as current mode control.
In addition to this current regulation, the UCC3305 con
tains peak input current limiting. This limiting is set to
0.2V across the ISENSEIN resistor during normal opera
tion and 0.4V during starting. The transition from starting
OSC: The fixed frequency PWM in the UCC3305 oper
ates at the frequency programmed by the OSC pin.
Typically, a a 200pF capacitor from OSC to GND pro
grams the PWM frequency at 100kHz. In addition, this
programs the charge pump at 50kHz and the QOUT
QOUT signals at 192Hz. The actual oscillator frequency
is a function of both the capacitor from OSC to GND and
the resistor from ISET to GND.
-
PUMPOUT: Although the UCC3305 is powered from the
VCC input, most functions of the device operate from a
-
supply voltage of approximately 10V connected to
BOOST. In normal operation, this 10V supply is gener
5
-
-
and
-
PIN DESCRIPTIONS (cont.)
ated by a voltage doubler using the PUMPOUT pin as
an AC signal and external diodes as switches.
PUMP-OUT is a square wave which swings from VCC
to GND at half of the OSC frequency.
PWMOUT: The output of the pulse width modulator is a
command signal to a power MOSFET switch. This sig
nal appearson PWMOUT. Innormal systems,
PWM-OUT can be directly connected to the gate of an
N-channel power MOSFET such as the IRF540. If the
lead between the UCC3305 and the MOSFET is longer
than a few cm, a 10 ohm resistor from PWMOUT to
gate may be required to dampen overshoot and under
shoot.
: The UCC3305 is immediately configured for DC
QOUT
HID lamps. To operate with AC HID lamps, it is neces
sary to add a power H-bridge which will toggle lamp
voltage. A practical switching frequency for this toggle
function is the OSC frequency divided by 512, or 192Hz
for a 100kHz oscillator.
The QOUT
OSC frequency divided by 512, 180 degrees out of
phase with the QOUT pin.
QOUT: The QOUT pin is a logic output which toggles at
the OSC frequency divided by 512, 180 degrees out of
phase with the QOUT
SLOPEC: To track lamp warm-up and cool down, two
capacitors connected to the UCC3305 charge and discharge. One is connected to SLOPEC.The other is con
nected to WARMUPC. The capacitor connected to
SLOPEC charges up to 5V with a rate controlled by the
resistor from ISET to GND. With a nominal 100k ISET
resistor the charging current into SLOPEC is equivalent
to the current from a 50Meg resistor to 5V.
When power is removed from VCC, SLOPEC dis
charges at a constant current, nominally 100nA.
pin is a logic output which toggles at the
pin.
VCC: VCC is the main supply input to the UCC3305.
Many functions in the UCC3305 are powered by VCC,
while others are powered by BOOST. VCC should be
clamped to 6.8V by an external zener diode and kept as
close to 6.8V as practical with a low value resistor to the
input supply.
VOUT-SENSE: The VOUTSENSE input is used to
sense lamp voltage, commonly through a 120:1 voltage
divider. For a normal, running HID lamp, the voltage
across the lamp is between 60V and 110V. It takes
higher than 300V to break down the lamp, and it is de
sirable to limit the voltage on the starter input to 600V
maximum. A lamp voltage less than 10V is indicative of
a shorted lamp.
The UCC3305 regulates lamp power by commanding
the correct lamp current for a given lamp voltage. In ad
dition, a comparator in the UCC3305 terminates a PWM
cycle if VOUTSENSE reaches 5V, corresponding to
600V on the lamp. This regulates lamp voltage at 600V
when the lamp is not lit. Comparators in the UCC3305
also compare VOUTSENSE to 83mV corresponding to
10V lamp voltage and 2V, corresponding to a 240V
lamp voltage. When the VOUTSENSE voltage is outside this window, the lamp is either not lit, shorted, or
open.
WARMUPC: In addition to the capacitor from SLOPEC
to GND, lamp temperature is estimated by the voltage
on a capacitor from WARMUPC to GND. This capacitor
is charged by a 200nA current source to 4.2V and by a
100nA current source from 4.2V to 10V when the lamp
is on, and discharged by 39nA current sink to 2.5V and
-
11nA current sink to GND when the lamp is off.
WARMUPV: The voltage on WARMUPC is used to
modulate the signal fed to the error amplifier through
FB. However, the impedance on WARMUPC is too high
to be directly used. The UCC3305 contains a buffer am
plifier which buffers the voltage on WARMUPC and pro
-
cesses it to WARMUPV, making a signal appropriate for
driving FB.
UCC2305
UCC3305
-
-
-
-
APPLICATIONS INFORMATION
Typical Application
This circuit shows the UCC3305 HID Lamp Controller IC
in a flyback converter. The output of the converter is reg
ulated at constant power, so that lamp intensity is rela
tively constant regardless of small lamp manufacturing
variations.
Full Bridge Output Stage
The output of the flyback converter is directed to the AC
lamp through a full bridge inverter. The full bridge is
switched at a low frequency (typically 195Hz), so that the
average lamp voltage is zero. The low frequency switch
ing is derived from the PWM oscillator. It is desirable to
switch lamp polarity when running, but switching lamp
polarity can interfere with clean starting. The UCC3305
-
has a logic output called NOTON which is high when the
-
lamp is not running (Not On) and low when the lamp is
running. This output is connected to the DIVPAUSE input
so that the low frequency switching stops until the lamp
is fully lit.
The UCC3305 HID Controller IC has two low frequency
outputs, QOUT and QOUT
driving low-side MOSFETs directly at 195Hz, but
-
high-side MOSFETs require a level-shifted drive. This
6
. These outputs are capable of
APPLICATIONS INFORMATION (cont.)
can be as simple as a high voltage transistor and a resis
tor pull-up, combined with the correct choice of phases.
UCC2305
UCC3305
regulated 10V supply on the BOOST output. This 10V
supply drives all other functions on the UCC3305.
Regulated Lamp Input Power Gives
Constant Intensity
The LPOWER output of the UCC3305 is a voltage
roughly proportional to lamp input power. The UCC3305
regulates constant lamp power over a wide range of lamp
voltages.The range of lamp voltages which produce con
stant lamp power is set by the limiting amplifier on
VOUTSENSE.
For inputs to VOUTSENSE below 0.5V, such as would
occur with a shorted lamp, the loop regulates constant
load current. For inputs to VOUTSENSE greater than
0.82V, as might occur with a lamp that is open or not yet
lit, the loop also regulates constant load current, but at a
lower current than for a shorted lamp. In between those
two voltages, the amplifier driving the LPOWER pin will
sum the load current and load voltage and produce a sig
nal roughly proportional to load power.The summing amplifier approximates power well enough to hold power
within±10% over a factor of two in lamp voltage.
The UCC3305 HID Controller contains a current mode
PWM similar to the industry standard UC3842 and
UCC3802 circuits. This controller uses a high gain op
amp to regulate the output of the LPOWER circuit. This
op amp drives a high speed PWM comparator, which
compares converter input current to the output of the op
amp and uses this signal to set duty cycle.
Slope Compensation
In addition to a complete current mode PWM, the
UCC3305 HID Controller contains internal slope com
pensation, a valuable function which improves current
loop stability for high duty cycles. Slope compensation is
accomplished with an on-chip current ramp and an
off-chip resistor RSL. Larger values of RSL give more
slope compensation and a more stable feedback loop.
Powering The UCC3305
Conventional power MOSFETs require at least 8V of
gate drive to ensure high efficiency and low on resis
tance. Despite this requirement, the UCC3305 HID Con
troller can be used to build a ballast that will drive power
MOSFETs well with input supplies as low as 5V! The
UCC3305 does this using a charge pump.
Protection From Over Voltage
The most significant stresses in an automotive environ
ment are the overvoltage conditions which can occur dur
ing load dump and double-battery jump start. At these
times, the voltage into the ballast can go so high that
even the most overdesigned power stage will be dam
aged. The UCC3305 is inherently immune to damage
from this when operated with a zener regulated supply.In
addition, the UCC3305 will protect the ballast compo
nents by shutting down the PWM in the presence of ex
cessive voltage on the BAT input.
This typical application shows a voltage divider consist
ing of a 270k resistor and a 100k resistor driving the BAT
input. The threshold of the BAT input is approximately 5V,
so this divider sets the shutdown voltage at approxi
mately 18.5V.
-
Programming the UCC3305
All circuitry on the UCC3305 HID Lamp Controller is operated from a bias current set by the resistor from ISET
to ground.For best operation, this resistor (RSET) should
be between 75k and 150k.
Oscillator Frequency
The UCC3305 HID Lamp Controller PWM oscillator is set
by the resistor from ISET to ground and by the capacitor
from OSC to ground. Oscillator frequency can be estimated by the equation:
For operation at 100kHz, RSET should be 100k and
C
The PWM oscillator also determines the low frequency
lamp switching rate for AC lamps. The exact lamp switch
ing rate is the PWM frequency divided by 512.
Lamp Temperature Compensation
-
Automobile headlights must come up to full intensity very
-
quickly, but HID lamps require many minutes to stabilize.
The UCC3305 HID Controller contains sophisticated in
ternal circuitry to anticipate lamp temperature and also to
compensate for lamp temperature.
FOSC =
OSC should be 200pF.
2
RSET COSC•
-
-
-
-
-
-
-
-
-
In this typical application, power for the UCC3305 HID
Controller IC is derived from a 6.8V zener supply. This
zener regulated supply gives the application overvoltage
protection, reverse battery protection, low parts count,
and low cost. The output of the 6.8V zener supply drives
the VCC pin of the UCC3305. VCC is the input to the
UCC3305 charge pump. The charge pump generates a
The circuits anticipate lamp temperature by monitoring
charge on capacitors which charge when the lamp is on
and discharge when the lamp is off. The UCC3305 HID
Controller compensates for lamp temperature by driving
the lamp with a higher lamp power when the lamp is cold
and reducing the power to a normal operating level when
the lamp is warmed up. The capacitors which set these
7
APPLICATIONS INFORMATION (cont.)
time constants are external film capacitors CS and CW,
and are connected to SLOPEC and WARMUPC. CS and
CW are critical capacitors and must be selected to
match the time-temperature relationship of the lamp.
In addition to changing the power regulation point, the
WARMUPC capacitor voltage also changes the short cir
cuit lamp current. The ratio of cold short circuit current to
warmed-up short circuit current is set by the resistor
from ADJ to ground.
FLYBACK HID BALLAST
When power is removed from the ballast, CS and CW
must discharge at a controlled rate. The discharge cur
rents are programmed by current sources on the
UCC3305 HID Controller. These current sources are
powered by the power supply connected to BYPASS. In
a typical application, a non-critical electrolytic capacitor
-
from BYPASS to ground stores energy when the ballast
is on and uses this energy to control the discharge rate
when the ballast is off.
UCC2305
UCC3305
-
UDG-94092-1
8
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