UNITRODE UC1637, UC2637, UC3637 Technical data

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Switched Mode Controller for DC Motor Drive
UC1637 UC2637 UC3637
FEATURES
Single or Dual Supply Operation
±
2.5V to ±20V Input Supply
Range
±
5% Initial Oscillator Accuracy; ± 10% Over Temperature
Pulse-by-Pulse Current Limiting
Under-Voltage Lockout
Shutdown Input with
Temperature Compensated
2.5V Threshold
Uncommitted PWM Comparators for Design Flexibility
Dual 100mA, Source/Sink Output Drivers
BLOCK DIAGRAM
DESCRIPTION
The UC1637 i s a p ul se width modulator circuit intended to be used for a variety of PWM motor drive and amplifier applications requiring either uni-directional or bi­directiona l drive circuits. When used to replace conventional drivers, this circuit can increase efficiency and reduce component costs for many applications. All necessary circuitr y is included to generate an analog error signal and modulate two bi-direc tional pulse train outpu ts in propor tion to the error signal magnitude and polarity.
This monolithic device contains a sawtooth oscillator, error amplifier, and two PWM compar ators with ±100mA output stages as standard features. Protection circuitry includes under-voltage lockout, pulse-by-pulse current limiting, and a shutdown port with a 2.5V temperature compensated threshold.
The UC1637 is characterized for operation over the full military temperature range of -55°C to +125°C, while the UC2637 and UC3637 are characterized for -25°C to +85°C and 0°C to +70°C, respectively.
ABSOLUTE MAXIMUM RATINGS (Note 1)
Supply Voltage (±Vs) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±20V
Output Current, Source/Sink (Pins 4, 7) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500mA
Analog Inputs (Pins 1, 2, 3, 8, 9, 10, 11 12, 13, 14, 15, 16) . . . . . . . . . . . . . . . . . . . . . . . ±Vs
Error Amplifier Output Current (Pin 17) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ±20mA
Oscillator Charging Current (Pin 18). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -2mA
Power Dissipation at TA = 25°C (Note 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000mW
Power Dissipation at TC = 25°C (Note 2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000mW
Storage Temperature Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -65°C to +150°C
Lead Temperature (Soldering, 10 Seconds). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . +300°C
Note 1: Currents are positive into, negative out of the specified terminal. Note 2: Consult Packaging Section of Databook for thermal limitations and considerations
of package.
6/97
CONNECTION DIAGRAM
UC1637 UC2637 UC3637
DIL-18 (TOP VIEW) J or N Package
SOIC-20 (TOP VIEW) DW Package
PLCC-20, LCC-20 (TOP VIEW) Q, L Packages
PACKAGE PIN
FUNCTION
FUNCTION PIN
+V
TH
C
T
-V
TH
A
OUT
-V
S
N/C 6 +V
S
B
OUT
+B
IN
-B
-A +A
IN IN
IN
10 11 12
+C/L 13
-C/L 14 SHUTDOWN 15 N/C 16 +E/A 17
-E/A 18 E/A
OUTPUT 19
I
SET
20
1 2 3 4 5
7 8 9
ELECTRICAL CHARACTERISTICS:
Unless otherwise stated, these specifications apply for TA = -55°C to +125°C for the UC1637; -25°C to +85°C for the UC2637; and 0°C to +70°C for the UC3637; +VS = +15V, -VS = - 15V, +V
= 5V, -V
TH
= -5V, RT = 16.7kΩ, CT = 1500pF, TA=T
TH
PARAMETER TEST CONDITIONS UC1637/UC2637 UC3637 UNITS
MIN TYP MAX MIN TYP MAX
Oscillator
Initial Accuracy TJ = 25°C (Note 6) 9.4 10 10.6 9 10 11 kHz Voltage Stability V
= ±5V to ±20V, V
S
V
= -3V
PIN 3
PIN 1
= 3V,
57 57%
Temperature Stability Over Operating Range (Note 3) 0.5 2 0.5 2 % +V
Input Bias Current V
TH
Input Bias Current V
-V
TH
+V
-V
TH,
Input Range +VS-2 -VS+2 +VS-2 -VS+2 V
TH
= 6V -10 0.1 10 -10 0.1 10
PIN 2
= 0V -10 -0.5 -10 -0.5
PIN 2
Error Amplifier
Input Offset Voltage VCM = 0V 1.5 5 1.5 10 mV Input Bias Current V Input Offset Current V Common Mode Range V Open Loop Voltage G ai n R
= 0V 0.5 5 0.5 5
CM
= 0V 0.1 1 0.1 1
CM
= ±2.5 to 20V -VS+2 +VS-VS+2 +V
S
= 10k 75 100 80 100 dB
L
S
Slew Rate 15 15 V/ Unity Gain Bandwidth 2 2 MHz CMRR Over Common Mode Ra ng e 75 100 75 100 dB PSRR VS = ±2.5 to ±20V 75 110 75 110 dB
J.
A
µ
A
µ
A
µ
A
µ
V
µ
S
2
UC1637 UC2637 UC3637
ELECTRICAL CHARACTERISTICS:
PARAMETERS TEST CONDITIONS UC1637/UC2637 UC3637 UNITS
Error Amplifier (Continued)
Output Sink Current V Output Source Current V High Level Output Voltage 13 13.6 13 13.6 V Low Level Output Voltage -14.8 -13 -14.8 -13 V
PWM Comparators
Input Offset Voltage V Input Bias Current V Input Hysteresis V Common Mode range V
Current Limit
Input Offset Voltage V Input Offset Voltage T.C. -0.2 -0.2 mV/°C Input Bias Current -10 -1.5 -10 -1.5 Common Mode Range V
Shutdown
Shutdown Threshold (Note 4) -2.3 -2.5 -2.7 -2.3 -2.5 -2.7 V Hysteresis 40 40 mV Input Bias Current V
Under-Voltage Lockout
Start Threshold (Note 5) 4.15 5.0 4.15 5.0 V Hysteresis 0.25 0.25 mV
Total Standby Current
Supply Current 8.5 15 8.5 15 mA
Output Section
Output Low Level I
Output High Level I
Rise Time (Note 3) C Fall Time (Note 3) C
Note 3: These parameters, although guaranteed over the recommended operating conditions, are not 100% tested in production. Note 4: Parameter measured with respect to +VS (Pin 6). Note 5: Parameter meas ure d at +V Note 6: R
and CT referenced to Ground.
T
PIN 17 PIN 17
= 0V 20 20 mV
CM
= 0V 2 10 2 10
CM
= 0V 10 10 mV
CM
= ±5V to ±20V -VS+1 +VS-2 -VS+1 +VS-2 V
S
= 0V, TJ = 25°C 190 200 210 180 200 220 mV
CM
= ±2.5V to ±20V -V
S
PIN 14
= 20mA -14.9 -13 -14.9 -13 V
SINK
= 100mA -14.5 -13 -14.5 -13
I
SINK SOURCE
I
SOURCE
(Pin 6) with respect to -VS (Pin 5).
S
Unless otherwise stated, these specifications apply for TA = -55°C to +125°C for the UC1637; -25°C to +85°C for the UC2637; and 0°C to +70°C for the UC3637: VS = +15V, -VS = - 15V, +V
= 5V, -VTH = -5V, RT = 16.7kΩ, CT = 1500pF, TA=T
TH
J.
MIN TYP MAX MIN TYP MAX
= 0V -50 -20 -50 -20 mA = 0V 5 11 5 11 mA
µ
µ
= +VS to -V
S
S
-10 -0.5 -10 -0.5
+VS-3 -V
S
+VS-3 V
µ
= 20mA 13 13.5 13 13.5 V
= 100mA 12 13.5 12 13.5
= Inf, TJ = 25°C 100 600 100 600 ns
L
= Inf, TJ = 25°C 100 300 100 300 ns
L
A
A
A
FUNCTIONAL DESCRIPTION
Following is a descr iption of each of the functional blocks shown in the Block Diagram.
Oscillator
The oscillator consists of two comparators, a charging and dischar ging current source, a current sourc e set ter­minal, l of the oscilla tor waveform is set externally by applying a voltage at pins +V
and a flip- flop. The upper and lower threshold
SET
and -VTH respectively. The +VTH ter-
TH
minal voltage is buffered internally and also applied to the
terminal to develop the capacitor charging current
l
SET
through R
. If RT is referenced to -VS as shown in Figure
T
1, both the threshold voltage and charging current will vary proportionally to the supply differential, and the oscil­lator frequency will remain constant. The triangle wave­form oscillators frequency and voltage amplitude is determ ined by the external components using the formulas given in Figure 1.
3
UC1637 UC2637 UC3637
Figure 1.
Oscillator Set up
PWM Comparators
Two comparators are provided to perform pulse width modulation for each of the output drivers. Inputs are un­committed to a llow m ax imum flexibility. The pulse width of the outputs A and B is a function of the sign and ampli­tude of the er ror signa l. A negative signal at Pin 10 and 8 will lengthen the high state of output A and shorten the high state of output B. Likewise, a positive error signal re­verses the procedure. Typically, the oscillator waveform is compared aga inst the summation of the error signal and the level set on Pin 9 and 11.
MODULATION SCHEMES
Case A Zero Deadtime
In this con figu rati on, m axi mum ho ld ing t orq ue or stiffness and position accuracy is achieved. However, the power in­put into the motor is increased. Figure 3A shows this con­figuration.
Case B Small Deadtime
A small diffe renti al v o ltage be twe en Pin 9 and 11 pr ov id es the necessary time delay to reduce the chances of mo­mentary short circuit in the output stage during transi­tio ns, especially where power-amplifiers are used. Refer to Figure 3B.
Case C Increased Deadtime and Deadband Mode
(Voltage on Pin 9 > Pin 11) With the reduction of stiffness and position accuracy, the power input into the motor around the null point of the servo loop c an be reduce d or eliminat ed by widening the window of the comparator circuit to a degree of accep­tance. Where position accuracy and mechanical stiffness is unimpor tant, de adband operat ion can be used. This is shown in Figure 3C.
(Equal voltage on Pin 9 and Pin 11)
(Voltage on Pin 9 > Pin 11)
Figure 2.
Comparator Bia si ng
Output Drivers
Each output driver is cap ab le of both sour cing and si nki ng 100mA stea dy state and up to 500mA on a pulsed basis for rapid switching of either POWERFET or bipolar tran­sistors. Output levels are typically -V level and +V
- 2.0V @50mA high level.
S
+ 0.2V @50mA low
S
Error Amplifier
The error amplifier consists of a high slew rate (15V/µs) op-amp with a typical 1MHz bandwidth and low output im­pedance. Depending on the ±V
supply voltage, the com-
S
mon mode input range and the voltage output swing is within 2V of the V
supply.
S
Under-Voltage Lockout
An under-voltage lockout circuit holds the outputs in the low state un til a minimum o f 4V is reached. At this point, all inter n a l cir cu itry is functional and the output drivers are enabled. If external circuitry requi res a high er starting v olt­age, an over-ridi ng voltage can be programmed through the shutdown terminal as shown in Figure 4.
4
UC1637 UC2637 UC3637
Figure 3.
Modulation Schemes Showing (A) Zero Dea dt ime (B) Deadti me and (C) Deadban d Con fi gura ti on s
Shutdown Comparator
The shutdown terminal may be used for implementing various shutdown and prot ection sc hemes. By pulling the termin al mo re t han 2.5V below V
, the output dr ivers w ill
IN
be enabled. This can be realized using an open collector gate or NPN transistor biased to either ground or the negative supply. Since the threshold is temperature stabi­lized, the comparator can be used as an accurate low voltage lockout (Figure 4) and/or delayed start as in Fig­ure 5. In the shutdown mode the outputs are held in the low state.
Figure 5.
-V
S
lent
Delayed Start -Up
to within 3V of the +VS supply while providing excel-
noise rejection. Figure 6 shows a typical current
sense circuit.
Figure 4.
External Under-Voltage Lockout
Current Limit
A latched current limit amplifier with an internal 200mV offset is p rovided to allow pulse-by-pulse current limiting. Differential inputs will accept c ommon mode signals from
Figure 6.
5
Current Limit Sensing
UC1637 UC2637 UC3637
Figure 7.
Bi-Directional Motor Drive with Speed Control Power-Amplifier
Figure 8.
UNITRODE CORPORATION 7 CONTINENTAL BLVD. • MERRIMACK, NH 03054 TEL. (603) 424-2410 • FAX (603) 424-3460
Single Supply Position Servo Motor Drive
6
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