Union Special 80800E, 80800F, 80800H User Manual

INDUSTRIAL

SEWING

FINES

T

STYLES

80800E
80800f
80800H

C 0 L U M B I A®

MACHINES

CLASS

HIGH

80800

SPEED

CATALOG

No.

137M

Second
Edition

FILLED

BAG

CLOSING

UNION SPECIAL

CHICAGO

MACHINES

CORPORATION

Union Special is offering

ce

your

redu
system to he
and a parts inventory system to speed routine repairs .
Machine

Repair­up your
Unio n Special suggests two variations
rec

ord

The first system utilizes a

orm

(F
requ ired,
and

th

sewing machine maintenance costs : a record keeping
lp

spot machines requiring abnormally high maintenance,

Maintenance
pron

e machines or inexperienced competent operators

maint

enance dollars in s

keeping system using cards provided by

237)

for each sewing machine in a plant. When a repair is

th

e card is pulled fr

eir cost are entered in the spaces provided and the card is refiled.

..

......

tt.U4

04fl

••

-.

two

practi

cal

systems

Records

hort

order.

To

help spot these problems,

of

a simple maintenance

"Ma

chin e Maintenance Record" card

om

the file and the repair date, parts used,

MA

CHIN& MAINTIINAHC.C ft£

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to

help pinpoint and

Union

OA

,.•.,.

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-

-

--

The second system is

on

repair costs is desired. Two record cards are used: a "Repair

Request

233)
out
fill s in the time the repair

Card"

. When a machine requires service, the forelady

the

top

of

a "Repair Request Card" and gives

(Form

normally

234)

used when more detailed information

, and a "Machine Repair Record"

work

is started, the parts used and their cost,

or

it

to

a mechanic. He

can

Special.

TaPu

K N

-·

....

(Fo

rm

foreman fills

and the

completion

"Machi

ne

Repair Record"

Whichever system is used, management now has an invaluable

to

reduce needless maintenance costs.

Repair

eat

Part

While record keeping tells management which machines require
abnormally high maintenance, it does little to help reduce the
caused by routine repairs.
recommends that manufacturers establish a formal parts
system

for

ve

Excessi
be eliminated with an orderly in-plant inventory
needed parts. There is
for

spare parts.
downtime
when the overall savings are considered.

is

MACHINE.

IIIA

III

••

~n

- fOttt'\

r--

-

c:...

time. This data is then transferred to the

kept

in the office.

Inventories

To

alleviate this situation,

each type

mach i

kept

Nlollll

of

sewing machine they operate.

ne

downtime

no

Long

RIIPAift

"'olll'

longer a need to cannibalize

waits

to

a minimum . The cost

ftECOftD

CARO

'1!111

"

WI'

and wasted hours by mechanics can

for

deliveries are avoided and

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of

a parts

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REPAIR ftllQU

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of

-----

For free sample copi
inventory lists
local Union Special Representative or write direct

for

a variety

es

of

the machine record cards and spare part

of

the most popular machines, contact

Union

the most

other

inventory

UT

CARD

sm

-·

2'34-

catd

s

J=

MM

--

--

to

Union

permanent

downtime

Special

inventory

commonly

machines

machine

is small

1

;-

I~

1-

I=

1-

I=

-::

I=
I=
I=

I=

your

Special.

tool

Part

Number
80627

C41
88
22570
22707

80605
93
80624
80
HA56

•The
setti
can
the sewi

parts

ng

only

E

E

E

and

qua

up

the tniti

be

established accordi

ng

operati

on

Description

Presser

Feed

Throat plate

Needle clamp

foot

Hinge

screw

for

Clamp

screw
screw

Screw

to

foot

bottom

dog

Screw

for

Screw

for

ntttle s hsted above
al

inventory of spare parts. An effictent inventory

will determi

#80627

adj. presser

feed

dog

throat

plate

nut

are

ng

to actual usage. The nature of

ne

actual usage.

Minimum

Per 5 Machines

E

intended to

1

2

1

1 Clamp

1

1

1

1

3

2

ass

ist you in

Quantity

Part

Number
1975

80675
88

D

80677

92127
AS26
73
80604
AS22
80623
21225
29484

Style

S

uggested Minim

Description

G

XA

D

5 /

Needles
Lower
Screw
Upper
Screw
Looper
Looper
Thread hook
Screw
Looper thread take

16

Looper gauge
Screw assortment

80800

um

Spare Parts Li

(speci

fy

size)
knife
for

lower
knife
for

set

for

knife

upper kni

screw

thread hook

fe

up

E

st

•

Minimum

Per 5 Machines

Quantity

200

1

1

1
1
1

2

1

2

1

Catalog

No.

INSTRUCTIONS

FOR

137

M

ADJUSTING

80800

E

LIST

CLASS

Second

AND

OF

Styles

80800

OPERATING

PARTS

80800

F

Edition

80800

H

May~

1979

Copyright®

1973

By

Union

Rights

Special

Reserved

Corporation

in

All

Countries

UNION SPECIAL CORPORATION

INDUSTRIAl

Printed

SEWING

CHICAGO

in

U.S.A.

3

MACHINES

IDENTIFICATION

OF

MACHINES

Each

ed

in

the
special.
tain

the
letter
suffixed

which

80800

herein.
this
described
table.
direction

"Z".

Styles

differs

".

This

Class.

with

UNION
name
Standard

letter

When

to

the

of

from

catalog

It

can

References

as

viewing

the

of

handwheel

SPECIAL

plate

"Z".

Standard

machines

also

pulley

on

Style

Example:

only

the

applies

be

the

numbers

minor

Style

similar

Style

specifically

applied

to

the

machine

to

the

is

away

machine
machine.

''Style
changes
number.

number.

APPLICATION

with

direction.
right

from

STYLES

is

identified

Style

have

in

one

80800

are

Example:

construction

in

to

discretion

such

as

it

sits

and

the

the

OF

numbers

or

more

E".

made

that

it

contains

OF

CATALOG

the

Standard

to

as

in

front

needle

operator.

MACHINES

by a Style

are

classified

letters

Special

in a standard

"Style

are

some

right.

bar

Style

80800

grouped

no

Styles
Special

left,

of

the

in

vertical

letters.

mechanic

number
suffixed.

numbers

machine.

EZ".

under

of

machines

Styles

front.

position.

which

as

a

Example:

back.

on

standard

but

never

contain

Class

of

machines
an

is

etc

Operating

stamp-

and

con-

the

a

"Z"

is

number

"Class

as

listed

in

.•

are

adjusting

Enclosed
Lubrication.
Eccentrics
Left

Edge

80 800 E

burlap,
foot.
Type

80800

burlap,
foot.

NOTE:

by

80 800 H

ply
Filter
Seam
speed

F

Type

Styles

removing

Sewing

or

Sewing

Sewing

Type

and

of

Equipped

1975 G needle.

Equipped

1975 G needle.

multi

cord
specification
2500

Flat

Lateral

Coil

Throat

head.

jute

head,

jute

80800 E and F machines

head,

wall

guided

R.

and

and

the

P.M.

Bed

Looper

Type

Plate

single

with

for

single

with

filter

for

paper

Bag

Closing

Travel.

Presser

7/8

Inch.

for

closing

or
mechanical
Maximum

closing

or
mechanical
Maximum

cord.

tape

bound

bags.

under

401-BSa-1.

presser

with

Springs.

filled

multiwall

chain

recommended

filled

multiwall

chain

recommended

closures

using

Union

Type

Machine.

Improved

Distance

medium

paper.

cutter.

medium

paper.

cutter.

can

foot.

1975 G needle.

One

and
Filter

and
Filter

also

on

filled

Special

Equipped

From

heaVY

Seam

speed

heaVY

Seam

speed

be

used

tape

Needle.
Bearings.

Center

weight

cord

cord

medium

with

guided

specification

2500

weight

guided

specification

2500

for

bound

automatic

Maximum

High

Smaller

Line

bags

R.

P.M.

bags

R.

P.M.

seaming

and

large

closing

Throw.

under

under

tape

recommended

Manual

Diameter

of

Needle

made
401-SSa-1.

made
101-SSa-1.

fabric

size

attachment.

from

presser

from

presser

bags

sfngle

cutter.

to

NOTE:

On

bly

are

21884

designed

Cis

Style

not

to

80800

included

available

use a strip

H.

the

with

as

ranging

tape

an

the

extra

reel,

machine.

folder.

send

from 2 1/8

4

Tape

and

filter

folder

charge

to 2 1/2

cord

item.

inches.

stand

and

and
adaptor
The

included

adaptor

assembly

assem-

folder

No.

is

NEEDLES

Each
denotes
number,
in

thousandths

the

size

needles

Needle
by

this
Type
1975

To
sample
on

label. A complete

Selection

should

Success

use

of

a

reputation

more

UNION

the

stamped

number

packaged

catalog.

No.

G

have

needle,

pass

needles

than

kind

Type

Round
chromium

400/156,

freely

three-quarters

SPECIAL

of

on

of

an
represent

and

1975

The

needle

or

of

proper

in

the

packaged

for

producing

shank,

the

needle

inch,

sold

G,

description

shank,

plated-

480/188.

orders

the

type

order

needle

through

operation

under

needle

point,

midway

the

by

Size

square

promptly
and
would

needle

highest

of a century.

has

length,

shank,

between

complete

Union

100

is

and

point,

sizes

size

read:

size

eye

of

UNION

our

brand

quality

both a type

groove,

denotes

shank

symbol,

Special.

recommended

sizes

200/080,

and

number

is

available

Description

long

230/090, 250/100,

accurately

should

''100

needles,

determined

in

order

SPECIAL

name,

needles

and

size

number.

finish

largest

and

which

Antaeus,

by

to

produce a good
machines

~

in

and

diameter

eye.

Collectively,

is

for

the

are

listed

and

Sizes

double

filled,

be

forwarded.

Type
size

materials

other

of

given

machine

below:

300/120,

an

empty

1975

of

thread

can

be

•

which

and

The

type

details.

blade,

on

the

Styles

groove,

Use

G,

Size

used.

stitch

secured

workmanship

The

measured

the

label

350/140.

package,

description

250/100".

formation

is

backed

number

size

type

and

of

all

covered

spotted,

Thread

only

by
by

for

a

•

Clean
Oiling
applicable

diagram

Thread

machine

PL106

to

machine

machine

daily

Style

as

OILING

and

thoroughly

is

applicable

80800

illustrated

INSTRUCTIONS

oil

before

to

machine

H.

THREADING

in

Fig. 1 or

the

Styles

lA

morning

80800 E and

as

applicable.

and

afternoon

F,

start

PL179

•

is

5

FILTER CORD

ing
thru

Thread

has

been

the

machine

front

Fig.

THREADING

Styles

enlarged

eyelet,

for
over

1

DIAGRAM
80800 E and

clarity.

the

When

take-up

FOR

Has

CLASS

indicated

threading

and

thru

the

the

80800

back

looper.
NOTE:

assuring

nipper

The

Thread

the

support

diagram
the

needle

thread

pin

(A,

also

thread

passes

Fig.

shows

on

between

lA).

the

threading

machine

the

Style

discs

6

of

the
80800 F as

and

in

MACHINES

in

Fig.

looper,

eyelet

filter

the

slot

Fig.

1.

be

sure

before

cord.

indicated

of

The

the

lA

looper

the

thread

threading

in

needle

thread-

Fig.

thread

goes

the

lA,

SETTING

THE

LOOPER

and

retighten

lever

rocker
cylinder
strike

the
between
er

gauge

looper

with

the

should

of

the

•

005

inch

by

loosening
avoid
er

connection

shaft

retighten

end

cover

end

center

distance

moves

right

pass

as

needle

clearance).

(C)

forward

screw

Fig.

screws

shaft.

cover,
lines

as

to

the

side

close

without
screw

link

(A).

2

(H)

assuring

Check

when

the

RECHECK

of

ball

described

left

and

of

the

as

possible

contacting

Adjustment

(A,

(B)

and

or

backward

to

insure

looper

joints

above.

its

needle,

Fig.

turn

that

clearance

is

the

and

point

the

to

it

can

3)

in
looper
as

required,

all

at

its

distance

the

loop-

As

the

is

even

looper

the

back

(.

003

be

made

looper

rock-

Remove

plate

cess
(A,
the
rear
(D).

and

to

Fig.

feed

to

For
looper
between
joints
This

dimension
on

Style
essary,
connecting
as

required
ion..
right

retighten
nut

looper

centerline
of

the

looper

right.
be

used
adjustment.

looper

required

end

play

between

extreme

to

the

feed

the

2)
bar

avoid

Styles

dog

machine.

in

the

needle

its

80800 E and

connecting

the

centerlines

is 2 3/4

should

80800

loosen

rod

to

F.
nuts
(E)

obtain

nuts

has a left

(G)

so

the

of

the

looper

is

Looper

at

(G)

its

gauge

farthest

advantageously

Loosen

cirive
is

left

lever

to

obtain

taken·out

the

point

position.

presser

for

Loosen

feed

bar

guard

contacting
rod

(E)

inches

be 2 11/16

If

adjustment

(F,

Fig.

forward

specified

(F).

hand

thread.

distance

needle

is

5/16

No.

21225-5/16

screws

(J),

specified

of

the

of

the

Should

foot,

throat

convenient

the

screw

(B)

and

(C)

the

needle

H,

set

so

the

distance

of

the

two

(See

Fig.

inches

is

2)

and

or

backward

dimens-

NOI'E:

Set

from

(D)

to

the

inch,

when

position

in

making

(H)

in

reposition

dimension

looper

looper

the

and

looper

ac-

push

to

the
the

ball

3).

nec-

turn

The

the
the

point

the

to

the

can

this

the

as

drive

the

SETTING

For

the

needle

of

its

eye

the

looper
dimension
screw

(A,

Styles

(A,

is

1/32

(B),

should

Fig.

HEIGHT

80800 E and

Fig.

4)

is

inch

below

with

5)

be

and

the

3/64

move

OF

NEEDLE

correct

looper

inch

H,

the

the

on

needle

BAR

height

when

the

underside

point

Style

flush

80800

bar

of

top

of

(B)

with

F.

up

the

If

adjustment

or

down

screw.

7

left

side

as

required

Fig.

is

3

of

the

necessary,

needle.

and

retighten

This

loosen

For

highest

throat
of

the

Styles

point

plate

two

H

their

rear

80800 E and

of

travel,

full

teeth

should

the

depth.

SETTING

H,

the

rear

teeth

On

Style

project

THE

height

1/32

throat
point.
accomplished
removing
dog
(C,
feed
adjusting
screw
in
required
tain
ed
semble
(D,

FEED

of
project
80800

inch

plate

This

holding

Fig.
dog

(K,

feed

the

setting.

Fig.

DOG

the

feed

above

F,

the

above

at
can

the

screw

5)

(D),

the

Fig.

bar

(B)

to

main-

prescrib-

feed

5)

and

the

tips

the

this

be

by

feed

and
then
stop

2)

as

As-

dog

feed

dog

is

dog

correct,

holding

when

Fig.

4

screw

at

B

its

(C).

G

and

pressure

Fig.

5

released.

The

bars

must

The

by

raising

in

the

segment
This
(G),

and
When
ed,

NOTE:

SETTING

so

most

cures

presser

move

can

lowering

raising

desired

retighten

essitate
feed

Set

that

forward

it

SETTING

Check

freely.

CHANGING

length

be

Any

bar

THE

the
it

barely

in

place.

bars

of

or

lowering

slot

accomplished

stud

the

stud

stitch

nut

(G).

change

a

corresponding

needle

FEED

feed

bar

point

HEIGHT

the

vertical

with

STITCH

the

stitch

of

the

(E)

will

will

length

in

stitch

guard

BAR

needle

contacts

of

travel.

OF

the

presser

LENGTH

can

the

stud
feed
by

loosening

lengthen

shorten

position

length

change

setting.

NEEDLE

guard

the

Screw

PRESSER
movement

foot

be

(E,

rocker

the

the

is

will

(C,

needle

in

adjusted

Fig.

obtain-

GUARD

Fig.

(A)

BAR

position

(F).

nut

stitch

stitch.

nec-

in

the

at

its

se-

of

the

5)

2)

Regulate

(H,

Fig.
paratively
inch

free

5)
heavy

play

so

the

that

in

the

pressure

the

springs

pressure

presser

PRESSER

on

the

exert a pressure

is

usually

foot

lifter

FOOT

presser

required.

lever

PRESSURE

foot

using
There

(J,

·

Fig.

8

sufficient

5)

the

presser

should

when

to

spring

feed

properly.

be

approximately

the

presser

regulators

A

foot

is

com-

1/16

down.

The

strong.
Fig.

6)

tension

On

Styles

should

applied

80800 E and

be

barely

to

the

needle

sufficient

THREAD

thread

H,

the

tension

to

steady

TENSIONS

at

(A,

applied

it.

Fig. 6 and

to

the

6A)

looper

should

thread

be

fairly

at

(B,

7)

by

thread
is

released

On

tioned

On

Styles

loosening

on

the

Style

so

as

80800 E

screw

Fig.

7

downstroke

from

the

80800

not

to

contact

and

(B)

looper.

F,

the

Fig.

LOOPER

H,

so

the

of

the

needle
the

6

adjust

point

of
which

needle,

thread

needle

THREAD
the

of

inch

below

the

cast-off
corner
made

ine

and

the

time

the

corner.

SETTING

On

the

thread

height

the

descending

the

of

the

by

drawing

noting

the

Styles

needle

is

secured

contacts

take-up

at

TAKE-UP

of

the

looper

lower

forces

take-up.

the

the

location

cast

-off

Retighten

NEEDLE

ROLLER

80800 E

thread

by

screw

the

roll

roller

anytime.

needle

edge

the

looper

This

looper

forces

screw.

THREAD

AND

and

take-up

at

the

(C.

Fig.

thread

is

approximately

of

the

adjustment

thread

of

the

the

looper

EYELET

H,

roller

(D),

time

Fig.

6)

6A

take-up

looper

thread

into

needle

TAKE-UP

adjust

(C,

so

that

the

should

(A,

at

the

over

the

point

thread

the

Fig.

the

needle

be

Fi~.

lf

time

the

can

be

mach-

at

over

height

6),

needle

loop

posi-

8

On

6)

which

through

Styles

is

the

80800 E

secured

needle

and

by

screw

thread

H,

adjust

(F),

tension

so

discs

the

that

height

an

equal

on

the

9

of

the

quantity

up

and

vertical

of

down

thread

needle

stroke

eyelet

thread

of

the

(E,

is

drawn

needle.

Fig.

SETTING

On
loosening
increase

(F).

Style

screw

or

NEEDLE

80800

(F)

decrease

THREAD

F,

adjust
and
tension

the

raising

as

TAKE-UP

tension

or

lowering

required

ROLLER

on

needle

to

suit

needle

sewing

AND

thread

thread

conditions.

EYELET

nipper

nipper

(Continued)

(E,

Fig.

support

Retighten

6A)

by

pin

screw

to

The

the

stationary

the

upper

To
turn
until
the

the

the

cloth
operating
tape

cutter

housing

the

upper

foot,

guard
ient

throat

in

access.
Wrenches

be

used
hexagonal
cutting

mechanism.

ADJUSTING

knives

are

knife

edge

of

the

ADJUSTING

remove

pulley

needle

plate

position

and

knife

the

the

in

is

swinging

housing

cloth

actuating

plate,

order

Nos.

tape

operating

at

high

and

screws.

plate,
feed

named

116

advantageously

head

screws

set

correctly

1/32

inch

driven

KNIVES

cutter

position,

extension

remove

shoe,

dog

and
for
used

KNIVES

and

knife.

AND

housing.

direction

the

Remove

also

remove

presser

and

needle

for

conven-

21388C

adjusting

in

the

when

the

TAPE

move

out

two

the

can

the

tape

(FOR

the

upper

of

STYLES

upper

end

corner
of

CUTTER

80800 E and

of

the

the

stationary

(FOR

STYLE

F)

driven

knife

80800

knife

is

H)

overlaps

even

with

With

laid

in
Fig.
with

8)

the
tighten
al

head

guard,

Reassemble
screw
bottom

Insert

will

go.

NOTE:

is

Loosen
desired).
screw
to

insure

the

mechanism

the

throat

its

seat,

so

that

top

of

in

this

position

screw

feed

(D,

of

(C).

dog

Fig.

throat

upper

Tighten

As

the

maintained

screw

Turn

(F)

until

adequate

plate

set

the

the

cutting

the

throat

with

Reassemble

and

throat

actuating

8)

and

plate

knife

clamp

knives

by

(A.

raising

(A,

handwheel

ratchet

clearance

will

not

temporarily

lower

edge

plate

the

set.

(B).

(B.

screw

Fig.

Fig.

block

work.

knife

is

(B)

hexagon-

needle

plate.

shoe
so

(A,

that

Tighten

Fig.

9)

(D).

8)

and

10)

until

(G)

snaps

under

(A.

even

and

Fig.

the

bottom

locknut.

in

upper

set

stop

and

(B.

lowering

and

move

pawl

(E.

over

operating

9).

knife

screw

Fig.

them

shoe

Fig.

pawl

Loosen

of

the

the

actuating

lever

(E)

so

9)

are

resharpened.

in

their

(B)

to

8)

is

at

(E).

then

conditions.

Fig.

hexagonal

(C)

and

that

holders.

extreme

its

add

If

screw

shoe

raise

it

contacts

lowest

1/4

8

is

their

left

position.

to

is

head

even

it

as

top

adjustment

(or

remove

1/2

turn

turned

adjusting

with

the

high

as

of

knife.

Turn

more

too

far.

it

if

10