Union Special 200-28 User Manual

INDUSTRIAL

SEWING

S

20

TYLE

0-2

C 0 L U M B I A®

MACHINES

CLASS

REMOVABLE

CATALOG

"TACK"

FOR

No.

194-17

TICKETS

OR

UNION SPECIAL

CHICAGO

200

MACHINE

LABELS

CORPORATION

Union Special is offering two practical systems to help pinpoint and

reduce

your system to help spot machines requiring and a parts inventory system to speed routine repairs. Machine Maintenance Records

Repair-prone machines

up

your maintenance dollars in short order. To help spot the

Union Special suggests two variations

record keeping system using cards provided by Union

The first system utilizes a (Form required, the card is and their cost are entered in the spaces provided and the card is refiled.

The second system is normally used when more detailed information on repair costs is desired . Two record cards are used: a Request Card

233). When a machine requires service, the fore lady out the fills in the time the repair work is started, the parts used and their cost,

sewing machine maintenance costs: a record keeping

or

inexperienced competent operators can eat

..

237)

I>Afl

for

each sewing machine in a plant. When a repair is

pulled

MA-~IISNUOI.

:

. , ..

-.~

Machine Maintenance Record

from

MAC:HINK MAINU .NA

.,.

....

I I I I

.... ,\1 ...

fO\tt'\

Recotd . -

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(Form

234), and a

top

of a ..

Repair Request Card

abnormally high maintenance,

of

a simple maintenance

the file and the repair date, parts used,

NCC RECORD

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e

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lf

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Machine

Repa

ir Record

..

and gives it to a mechanic. He

or

se

problems,

Special.

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card

••n~oo

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~

1-

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Repair

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(Form

foreman fills

and the completi ..

Machine Repair Record

Whichever system is used, management now has an invaluable tool

to reduce needless maintenance costs.

Part

Repair

While record keeping tells management which machines requ ire abnormally high maintenance, it does little to help reduce the caused by routine repairs. To alleviate this situation, recommends that manufacturers establish a formal parts system for each type

Excessi

be e

li

minated with an orderly in-plant inventory needed parts. There is for spare parts. downtime is when the overall savings are considered.

-

- ·

=

=-

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For free sample inventory local Union Speci

on

time. This data is then transferred to the per

..

kept in the office.

Inventories

of

ve

machine

Long

kept

MACHIN£

REPAIR

111••

11••

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C

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,.

..

~

-

fi>IICI;\\~

fO~

lists

for

sewing machine they operate.

downt

ime and wasted hours

no

longer a need to cannibalize

waits for deliveries are avoided and machine

to a minimum. The cost

RECORD

CARD

:

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.

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1-

{'1\

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cop1es a variety al

Representative

m

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9'11

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of

the machine record cards and spare part

of

the most popular machines, contact

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or writ

Union

inventory

by

mechanics can

of

the most

other

of

a parts inventory is small

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PAIR REQU

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man

downtime

Special

commonly

machines

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SpeciaL

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your

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Part

Number 29

s

21-321

18

-2 7 2 44-288 21-229 36-21

18-949 18-1088 60038 18-750 21 18-1087 21-416

45·302 18-280

18

18-907 122-29 18-634 1005 18-996

*The

setting up the initial inventory can sewing operation

K

366

-71

L

parts and quan

only be established according to actual usage. The nature

Description

Needles Spri Screw, Pulley clutch Spring Looper Looper clamping

Screw Washer Screw Spring Set Stop Lever Screw Screw Screw Loop posi

Screw Screw Scr

will

(specify size)

ng

needle

disc

screw

Screw

motion

disc

spring

tion

ing

finger

ew

titie

s listed above are intended to assist you in

of

spare parts. An efficient inventory

determine actual usage.

Minimum

Per 5 Machines

Quantity

100

2 4

1 2 2 2 1 1 1

2 2

30

1

2 2

1 2 2 2

of

the

Part

Number 26-163

1206 8-

140 119-87 131-28 21 -

447

22768

21-381

18-818 18-730 LS

-3

14 40-139 24-244 18-873

40-188

20

51 -

18-997

1333

18-920

28604

tyle

Description

L

p

Stop Screw

Kni

fe Knife Thread w i Spr

ing Screw Spring Screw Screw Screw

Washer Feed Screw

Washer

Stop Screw

Set Screw Grease

200-28

Minimum

Per 5 Machines

mot

ion

plunger

guard 5

per

arm hook 2

plate

motion

disc

latch

screw

tube

Quantity

1

2

5

2 2 1

1 2 2 2 1

2

1

1 1

4

(Supplement

Catalog

INSTRUCTIONS

to

No.

Catalog

FOR

194-17

No.

194-4)

ADJUSTING

Union

Rights

LIST

CLASS

Style

First

Copyright

Special

Reserved

AND

OF

200-28

Edition

by

in

OPERATING

PARTS

200

1972

Corporation

All

Countries

UNION SPECIAL CORPORATION

INDUSTRIAl

Printed

•

May,1976

SEWING

CHICAGO

in

U.S.

3

MACHINES

A.

IDENTIFICATION

OF

MACHINES

Each

class

of

machines~

The

toward

the

This junction 200-1 a

reference

therewith.

are

description

illustrated a

bracket description number when

in

ordering

The

It

can

also References operator's is

away

from

UNION

serial

back.

catalog

illustrated

number

and

on

the

or

box.

under

the

second repair

catalog

be

to

direction,

position

the

SPECIAL

is

stamped

number

of

each

is a supplement

Only

amount

picture

On

the

those

and

listed

and

this

required.

plate

the

copy

description

column~

parts.

applies

applied

specifically

with

such

while

seated

operator.

LEWIS

in

machine

the

style

machine

APPLICATION

to

Catalog

parts

reference

at

by

which

the

back

number

Any

having

part

page a component

of

the

assembly

never

discretion

as

use

to

the

to

right~

at

the

machine.

carries

plate

is

stamped

OF

CATALOG

No.

are

used

of

this

is

that

the

reference

the

reference

Standard

other

left~

front~

a

style

on

the

left

side

in

the

right

194-4

book.

then

on

used

and

Style

The

to

200-28,

is a component

number

part

or

is

base

indicated part.

number

Style

Styles

back,

machine

of

machines

etc.,

Operating

number~

of

the

side

of

should

be

but

parts

obtain

are

the

of

another

or

numbers by

Always

in

the

as

in

are

given

direction

which

arm.

the

cylind

used

not

in

on

identified

part

number,

indenting

use

the

first

listed

column

herein.

this

from

of

the

in

this

con-

Style

part

inside

part

class.

the

pulley

er

by

is

its

200-28

Removable "Tack"

Equipped

tack~

Type

These starts. seconds

Most

fact

they

be

beneficial.

Please to

open

oiling

Also

of

grease should ing

place

oiled.

High

with

after

29S-100/040

machines

Use a good

at

1000

of

the

are

painted

note

the

hinged

places.

note

that

is

furnished

be

removed, is

indicated

Production~

Tacks.

a

1/8

thread

the

sewing

Single

Sews

inch

protruding

wiperwhich

cycle.

needle.

should

grade

be

of

straight

Fahrenheit. oiling

that

places

red.

it

base

there

with

the

by

on

However,

will

be

covers

is a label

the

grease

the

letter

STYLE

Needle,

eight

stitches

Equipped

Maximum

oiled

twice

mineral

the

machines

reference

necessary

and

tilt

on

machine

level

checked

"A"

OF

MACHINE

Single

tail

pulls

the

recommended

OILING

daily,

to

machine

the

pulley

and

periodically

and

in

the

right

permitting

severed

to

sew

before

oil

of a Saybolt

are

readily

to

the

remove

on

which

replenished

diagram.

Thread

to

left

thread

up

speed

oiling

arm

its

reads

the

All

Machine

for

stitching

easy

removal

tail

to

1/4

inch

1500

the

morning

viscosity

identifiable

diagram

cover

side

to

and

reach

"Grease

plug

screw

if

required.

other

for

free

wide

R.

P.M.

and

because

Fig.

side

Here".

places

Stitching

a

of

the

afternoon

of

90

cover

some

in

the

The

shown

two

hole

'Tack".

sewn

'Tack".

to

of

11,

will

of

A

tube

pulley

greas-

125

the

and

the

are

Tubes

of

grease

may

be

ordered

under

part

No.

4

28604

P.

word

Use

only

"LEWIS

Renuine

on

the

UNION

shank.

NEEDLES

SPECIAL

LEWIS

needles.

They

are

stamped

with

the

Unless

sewed

off

and

with a sharp

Selection

weight

sample

read:

as tighten

has

To

When

it

will

A

been

of

have needle.

''1.00

go,

set

cross

inserted

material.

changing

Immediately

instructions

shipped

point

of

and

the

needle

or

Needles.

with

the

screw

hole

securely.

drilled

as

discard

with

has

proper

orders

the

type

Type

the

long

far

to

the

contrary

needle

a .

040

needle

promptly number

29S-100/040".

CHANGING

needle.

make

groove

in

the

needle

as

it

will

any

needle

are

Type

inch

29S-100/040.

(1.

02

size

is

and

should

determined

accurately

be

NEEDLES

sure

to

the

bar

that

front

can

go.

which

may

THREADING

received.

This

mm)

diameter

forwarded.

it

is

inserted

and

the

also

be

used

have a hooked

machine

needle

blade.

by

the

filled,an

A

spot

or

to

Style

is a short

size

of

empty

complete

in

the

needle

scarf

determine

or

blunt

200-28

thread

container.

order

bar

to

the

if

the

point.

will

needle.

and

would

as

rear

needle

be

the

a

far

and

To

thread

diagram

CAUTION!

operations

operated, operating

machine,

Fig.

11.

until

depress

direction.

Do

not

ready

Fi

g.

the

put

in

run

the

to

sew.

1 operating

stop

position

ADJUSTING

machine

treadle

and

under

ped

with

treadle, matically

ence

position".

in pawl

position

and

thread

power

Style with a cycling

one

produces

In

the

is

made

This

Fig. 1 with

(K)

against

To

release

turn

the

in

accordance

during. the

200-28

following

machines

mechanism,

pressure

8

stops.

followin~

instructions,

to ' the

position

so pulley

the

that

is

the

it

and

that

stop

plunger machine stop

with

on

the

stitches

machine

which

motion

may

be

motion

threading

adjusting

are

equip-

which, operating and

auto-

refer-

in

is

shown

disc

(A).

from

ma

nually

disc

stop

and

stop

in

5