Unimac CB200 User Manual

Three-in-One Air Brad Nailer
User Manual
[Revision 2.0 April 2017]
READ THIS MANUAL CAREFULLY B E FO RE US E AND KEEP FOR FUTU RE RE FERENCE – FAILURE TO DO
SO MAY RESULT IN INJURY, PROPERTY DAMAGE AND MAY VOID WARRANTY. • Products covered by this
manual may vary in appearance, assembly, inclusions, specifications, description and packaging.
Table of Contents
PREFACE ...................................................................................................................................................................... 2
SAFETY INFORMATION .............................................................................................................................................. 2
ASSEMBLY .................................................................................................................................................................. 4
Air System ..................................................................................................................................................... 4
Loading Fasteners ......................................................................................................................................... 4
OPERATING INSTRUCTIONS ...................................................................................................................................... 5
Using the Nailer ............................................................................................................................................. 5
Clearing a Jammed Fastener ........................................................................................................................ 5
REGULAR MAINTENANCE .......................................................................................................................................... 5
TROUBLESHOOTING ................................................................................................................................................... 6
EXPLODED PARTS DRAWING ....................................................................................................................................7
PARTS LIST ................................................................................................................................................................. 8
SPECIFICATIONS ........................................................................................................................................................ 10
E&OE © 2017 Unimac i
Three-in-One Air Brad Nailer

Preface

Thanks for buying the Nailer, another high-quality machine from our company. To get the most out of your purchase, please read the manual before using the Nailer. We ask you to please read this m anual carefully beforehand to familiarise yourse lf with this product and after
reading, please store this instructional manual for future reference. Failure to follow the proper protocols list ed in the manual may cause personal injury to the operator or damage to equipment.

Safety Information

WARNING! ENSURE THAT NO PART OF ANY HUMAN, ANIMAL OR CLOTHING IS PLACED IN/NEAR THE
AREA WHERE NAILS ARE FIRED OUT OF THE GUN, REGARDLESS OF WHETHER YOU THINK THE GUN IS EMPTY OR LOADED WITH NAILS.
Keep your working ar ea clean.
Do not allow children to e nter areas where the nailer is stored or in use, or handle the nailer even if the nailer is unpowered.
Do not operate the nailer under the influence of alcohol or drugs.
Use safety glass es. Safety glasses should conform to ANSI Z87.1 specifications. Safety glasses should be worn when loading, operating, unloading or servic ing the nailer.
Use ear protection. Exposure to high noise levels can lead to hearing damage.
Never use oxygen combustible gases, bottled gases or high pressure compressed gas as a power source for this tool as it may explode and cause serious injury.
Dress safely . Protective gloves and non-skid footwear or safety shoes are recommended when working with and operating the nailer. Do not wear loose clothing or jewellery as they can get caught in moving parts. Also, wear a protective hair covering to prevent your hair from getting caught in the nailer.
When operating the tool, keep proper footing and balance to avoid damage resulting from losing balance.
Before using t he tool, carefully check if there are damag ed parts.
Replace parts and accessories. Only allow the use of the same replacem ent parts while servicing. Approved accessories and replacement parts are available.
Be alert. Watc h what you are doing. Use common sense. Do not operate any tools while you are tired.
Store the nailer when not i n use. The nailer should be cleaned, fully assembled and then stored in a dry location to reduce r ust. For safety, keep out of reach of children.
Pay atte ntion to the air hose and their connections. D on’t trip over hoses. Make sure that all connections are tight.
After loading the fas teners, never point the nail gun at yourself or others.
Use the correct air connector. The connector on the nail gun must not hold pressure when the air supply is disconnected. If the wrong fitting is used, the nail gun can be charged with air after being disconnected and still be able to drive a fastener.
E&OE © 2017 Unimac 2
Three-in-One Air Brad Nailer
When connecting the air, the nail gun may possibly fire the fast eners as soon as you pl ug it into the air hose. Remove all the fasteners before connection.
Do not press the saf ety brack et and the tr igger when loading.
If the fasteners are jammed, disc onnect the nail gun and remove the jammed fasteners.
Disconnect t he nail g un from the air supply hose before doing mainte nance, clearing a jammed fastener, leaving the work area, moving the nail gun to another location, or handing it to another person.
Always assume the tool c ontains fasteners. Do not aim the tool at yourself or others.
Do not load fast eners with the trigger or safety is pressed to prevent unintentional firing of a fastener.
Remove your finger f rom the trigger when not driving fasteners. Never carry a tool with your finger on the trigger; the gun will fire a fastener if the safety is bumped while the trigg e r is pressed.
Grip the nail gun firm ly to maintain control, while allowi ng it to recoil away from the work surface as the fastener is driv en. If the safety bracket is allowed to connect with the work surface again before the tr igger is released, an unwanted f astener may be fired.
Do not drive fasteners on top of other fasteners, or with the tool at a st eep angle; the fastener can ricochet, causing personal injury.
Do not drive fasteners close to the edge of the work piece. The work piece is likely to split , allo w ing the fastener to fly free or ricochet, causing personal injury.
The warnings and instructions explained in this instruction manual cannot cover all possible conditions and situation that may occur. Commo n sense and ca ution are factors which cannot be built into this product and must be supplied by the operator.
E&OE © 2017 Unimac 3
Three-in-One Air Brad Nailer

Assembly

Air System

Use clean, dry and regulated compressed air at 4-7 bar (60-100psi).
Never exceed maxim um and m inimum pressure. Pressure that is too high or low will c ause noise, excess wear and tear or misfiring.
When connecting the air supply, always keep hands and body away from the discharge area of the tool.
A filter-regulator lubrication is required and should be located as close t o the tool as possible (see Fig. 1) .
Keep the air filter clean. A dirty filter will reduce air pr essure, causing a reduction in power and efficiency.
For better performance, install a quick connector in your tool and quick coupler on the hose.
Be sure that all connect ions in the air supply system are sealed to pr event air loss.
Figure 1

Loading Fasteners

Always disconnect the tool from the compressed air before loading.
When loading the tool, always point the tool away from yourself or others.
Make sure that you are not holding the tool with trigger depressed while loading the tool.
1. Disconnect t he tool from the air supply. Grasp the nailer firmly with one hand. Press the latch with your t hum b and pull the magazine back. Insert the fasteners into the magazine keeping
the point down.
2. Release the latch and pusher. Slide the pusher against the nails until it contacts the nails and locks into place.
3. Connect the tool to the air supply. Make s ure that the air pressure is in the correct range denoted in the technical data.
4. Test the driving dept h in a sample piece of wood before use. If the fastener is being driven too far or not far enough, adjust the regulator to provide more or less air pressure.
Never operate t he nail g un unless the safety nose is in contact with the work piece. Do not operate t he nail gun without fasteners, this will cause damage to the nailer.
Never fire fasteners into the air because this may cause injury to the operator or others.
E&OE © 2017 Unimac 4
Three-in-One Air Brad Nailer

Operating Instructions

Using the Nailer

1. Press the safety bracket against the intended project.
2. Hold your intended project down but make sure that the nailer is still far awa y f rom your holding hand.
3. Squeeze the trigger.
4. For continuous naili ng, squeeze the trigger repeatedl y.

Clearing a Jammed Fastener

1. Disconnect the tool from the air suppl y.
2. Open the latch, check for bent or misfired nails and remove those nails from the lower housing.
3. Use a slender, soft steel rod to push the drive blade to the uppermost position.
4. Use needle nose pliers to remove the jammed fastener.

Regular Maintenance

Frequent, but not excessive lubrication is required for best performance. Oil added throug h the airline connection will l ubricate the inside parts. An automatic airline oiler is recommended but oil may be added manually before every operation or after about 1 hour of c ontinuous use. Only a few drops of oil at a time are necessary.
Use only pneumatic t ool oil. Do not use detergent oil or additives as these lubricants will cause accelerated wear-out of the seal.
Use a small amount of oil on all moving surfaces and pivots.
Dirt and water in the air supply are major causes of pneumatic tool wear-o ut. Use a filter/oiler for better performance and longer lif e. The filter must have enough flow capacity for the specific applicat ion.
Keep tools clean for bet ter and safer performance. Use non-flammable cleaning solutions (Caution: such solutions m ay dam age the O-r ing and other tool parts do not soak unless neces sary).
Check if there are worn and dam aged parts.
Inspect trigger and safety mechanism to assure the system is complete and functional; no loose or missing parts, no binding or sticking parts.
E&OE © 2017 Unimac 5
Three-in-One Air Brad Nailer

Troubleshooting

Stop using the tool immediately if any of the following problem s occur. Repairs or replacement must be done by a qualified person or a n authorised service centre only.
Problem Cause Solution
Air leaking at trigger area O-ring in tr igger valve Check/Replace O-ring/Lubricate
Air leaking at the l ower portion of th e body and nose
Air leaking at the upper portion of th e body and c ylinder cap
Failure t o start
Blade driving fasteners too deeply
Screw is loose at connecting portion of the nose and body
O-ring is damaged betw een bo dy and nose
Bumper is damaged Replace the bu mp er Screw is loose at the connecting
portion of the cylinder and body Tool i s dr y, lack of lubrication Use pneumatic tool oil The spring in the cylinder c ap is
damaged. Safe brac ket positioned i nc orrectly Replace bumper Air pressure is too high Adjust air pressure Something stuck between t he small
piston and small cylinder O-ring on the small piston is worn out
and damaged Tool i s dr y, lack of lubrication Use pneumatic oil tool Air pressure is low Adjust air pressure
Tighten s c rews
Check/Replace O-ring/Lubricate
Tighten the screw
Replace the spring in the cylinder cap
Disassemble/Clean/Lubricate
Check/Replace O-ring/Lubricate
Skippin g fastener s /feeding Intermittently working
Fastene r s are jammed
Connecting screw of nose and body is loose
Wrong sized fasteners Use recommended fasten er s Bent fast eners Use recommended fasteners Small pi s t on bumper is worn out and
damaged Feed hook is bounded Clean feed hook and torsion spring Nail length is not correct with loading
space of nail housing Wrong size of fasteners Use recommended fasten er s Damaged or worn out driver guide Check an d r eplace the driver Magazin e or nose screw loos e/dirty Tighten and clean the magaz ine
Tighten all screws
Replace bumper and lubri c ate small piston
Use recommended fasten er s
E&OE © 2017 Unimac 6
Three-in-One Air Brad Nailer

Exploded Parts Drawing

E&OE © 2017 Unimac 7
Three-in-One Air Brad Nailer

Parts List

Refer to the Exploded Parts Drawing for the loc ation of parts listed below.
Item
No.
1 A.03.04.0001 Exhaust valve collar 1 46 A.07.19.0021 Stopper 1 2 A.00.00.0241 Screw 5*35 4 47 A.00.05.0011 Washer #5 2 3 A.09.33.XXXI Cylinder cap 1 48 A.00.00.0201 Screw 5*20 2 4 A.03.11.0021 Seal, air 1 49 A.01.00.0221 Spring 1 5 A.02.00.1361 O-ring 22.9*1.5 1 50 A.00.00.0031 Screw 4*12 5 6 A.03.14.0011 Exhaust valve site 1 51 A.00.05.0001 Washer #4 3 7 A.OI.00.0331 Spring 1 52 A.07.12.0301 Driver guide cover 1 8 A.02.00.0201 O-ring 9.8*2.4 1 53 A.07.11.0641 Release c atch 1
9 A.02.00.0571 O-ring 32*2.5 1 54 A.08.01.1251 Plate 1 10 A.03.08.0041 Firing val ve pist on 1 55 A.08.00.0511 Spacer 1 11 A.02.00.0251 O-ring 13*3 1 56 A.00.00.0071 Screw 4*18 2 12 A.02.00.0461 O-ring 24.5*3 1 57 A.08.01.1241 Dri ver guid e 1 13 A.02.00.0431 O-ring 22.9*2.7 1 58 A.00.11.0001 Pin 1.5*10 1
Part No. Description Pcs.
Item
No.
Part No. Description Pcs.
14 A.06.02.0071 Piston head 1 59 A.00.00.0011 Screw 4*8 2 15 A.06.01.0051 Piston driver coupling 1 60 A.00.04.0011 Nylon nut M5 1 16 A.00.06.0031 Pin 4.2*10 1 61 A.07.06.0221 Magazine support 1 17 A.06.00.0831 Driver blad e 1 62 A.03.16.0001 Belt hook 1 18 A.03.05.0021 Collar 1 63 A.00.00.0211 Screw 5*22 1 19 A.02.00.0761 O-ring 44.8*2.6 1 64 A.07.09.0071 Click lever 1 20 A.08.00.0271 Spacer 1 65 A.01.00.0231 Spring 1 21 A.02.00.0501 O-ring 26.59*2.95 1 66 A.07.18.0081 Tail cover 1 22 A.03.03.0231 Cylinder 1 67 A.00.04.0001 Nylon nut M4 1
A.03.09.0191
23
24 A.02.05.0351 Gasket 1 69 A.00.00.0551 Screw 4*38 1 25 A.00.05.0041 Ring 1 70 A.00.06.0061 Step pin 1 26 A.04.09.XXXI Body 1 71 A.00.11.0031 Pin 2*11 2 27 A.03.10.0141 Nozzle 1 72 A.07.08.0241 Steel bar 1 28 A.05.05.0011 Seal, air 1 73 A.01.00.0032 Spring 2
Bumper 1
68
A.07.1
0.0071
Spacer
1
29 A.05.03.0011 Upper remote housing 1 74 A.02.00.1351 O-ring 3*1.25 (re d) 1 30 A.OI.04.0011 Spring 1 75 A.07.06.0011 Spring holder (white) 2
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Three-in-One Air Brad Nailer
Item
No.
31 A.02.00.0041 O-ring 2.4*1.2 2 76 A.07.07.0181 Pusher 1 32 A.05.04.0021 Remote core 1 77 8.03.00.0021 Piston he ad set 1 33 A.05.03.0091 Remote housing 1 78 8.06.00.0751 Driver blade set 1 34 A.02.00.0221 O-ring 11*1.9 1 79 8.03.03.0231 Cylinder set 1 35 A.00.11.0051 Pin 2*16 1 80 8.05.03.0021 Trigger valve set 1 36 A.05.01.0011 Releasing blade 1 81 8.05.00.0021 Trigger set 1 37 A.05.00.0141 Trigger 1 82 A.07.00.0671 Upper mag 1 38 A.00.06.0541 Pin 1 83 A.07.01.0861 Lower ma g 1 39 A.D7.11.0451 Catch guide pl ate 1 84 A.07.01.8715 Guide plate 1 40 A.00.11.0191 Pin 3*24 2 85 A.02.04.0371 Grip 1 41 A.02.00.0661 O-ring 37.5*3.55 1 86 A.00.05.0061 E-ring 2.5 1 42 A.10.01.XXX1 Tail cover 1 87 B.07.01.0841 Clip assembly 1 43 A.03.07.XXXX Air plug 1
Part No. Description Pcs.
Item
No.
Part No. Description Pcs.
44 A.02.04.0031 Grip 1 45 A.OS.00.0421 spacer 1
E&OE © 2017 Unimac 9
Three-in-One Air Brad Nailer

Specifications

Working Pressure
Air Inlet Size
Compatible fasteners
Nail Capacity
Product Dimension (L x W x H)
Product Weight
Note
60-100PSI 1/4" NPT T50 Brad - 18 Gauge 19-50mm
F50 Finis hing - 16/18 Gauge 10-50mm 9040 Narr ow Crown Staples - 18 Ga. 10-40mm
100 pcs. 250 x 60 x 250mm
1.2kg Fastene r s are standard and c an be purchased at hardware
stores
E&OE © 2017 Unimac 10
Three-in-One Air Brad Nailer
Some experts believe that the incorrect or prolonged use of almost any pr o duct may cause serious injury or death. To help reduce your risk of serious injury or death, refer to the informati on below. For more information, see www.datastream server.com/safety
Consult all docum e ntat ion, pac ka ging an d product labelling before us e. Note that some products feature documentation available online. It is recommended t o print and retain the documentation.
Before each use, check the product for loose/broken/damaged/missing parts, wear or leaks (if applicable). Never use a product with loose/broken/damaged/missing parts, wear or leaks.
Product s m ust be inspected and serviced (if applicable) by a qualified technician every 6 months. This is based on average residenti al use by persons of average si ze and strength, and on a property of averag e metropolitan size. Us e beyond these rec ommendations may require more frequent inspections/servicing.
Ensure t hat all us er s of the product have completed a suitable industry rec ognised training course before b eing allowed acces s to the product .
The product has been supplied by a general m erchandise retailer that may not be familiar with your specific application or descript ion of application. Be sure to attai n third-party approval from a qualified specialist for your application before use, regardl es s of any assurances from the retail er or its representatives.
This product is not intended for use where fail-safe operation is require d. As with any product (for example, automobile, computer , toaster), there is the possibility of tec hnical issues that may require the repair or replacement of parts, or the product itself. If the possi bility of such failure and the associated time it m ay take to rectify could in any way inc onvenience the user, bus iness or employee, or financiall y affect the user, busines s or employee, then the product is not s uitable for your requirements. This product is not intended f or use where incorrect operation or a failure of any kind, includi ng but not limited to, a condition requiring product return, replacement, parts re placement or service by a technicia n m ay cause financial loss, l os s of employee time or an inconvenience requiri ng compensation.
If this pr oduct has been purc hased in error when considering the infor m ation pr esented here, contact the retailer directly for detail s of their returns policy, if r equired.
©2017 Unimac. All rights reserved. No part of this document, including descriptive content, concepts, ideas,
diagrams or images may be reproduced or transmitted in any form or by any means, electronic or mechanical,
including photocopying, scanning or recording, or any information storage and retrieval syst em , without express
permission or c onsent f rom the publisher.
E&OE © 2017 Unimac 11
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