Unimac 13 Inch, UD13F063, UD13F078 Important Instructions Manual

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Important Instructions
Subject Disassembly of the 13 Inch Roll Heated Flatwork Finisher Use With Models UD13F063 and UD13F078
IMPORTANT: These instructions must be carried out by a qualified service person with experience in steam and electrical connections.
IMPORTANT: Minimum of 2 people required to complete disassembly.
Tools Needed:
Phillips head screwdriver Allen wrenches (5 mm, 10 mm) Drift punch Flat head screwdriver
CAUTION
If using a forklift to move press, exercise care that forklift arms are inserted under the frame and do not contact any operating mechanism.
W431
WARNING
To avoid serious injury use caution when separating press. Sections can become unstable if not supported correctly.
W432
1. Remove front, side, top and rear panels. Refer to Figure 1.
1
2
5
3
FWF66N
4
FWF66N
1 To p 2 Right Side 3 Front 4 Left Side 5 Rear
Figure 1
®
RSPC P.O. Box 990 Ripon, WI 54971-0990
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Form No. 1-05-3
March 2005
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2. Remove chain tensioner from right side of machine. Refer to Figure 2.
1
1 Tensioning Chain
FWF67N
b. Remove clamp from roll. c. Peel back adhesive strip from left side of
feeding roller to expose roll pin.
Refer to
Figure 4.
1
2
3
4
FWF23N
1 Top Panel 2 Roll Pin 3 Feeding Roller 4 Adhesive Strip
Figure 4
Figure 2
3. Remove feeding bands.
a. With a standard screwdriver, pop clamp open
at left end of feeding roller. Refer to Figure 3.
1
1 Left Side of Finisher 2 Top Panel 3 Screwdriver 4 Clamp 5 Feeding Roller
2
4
5
3
FWF22N
d. Using a center punch, completely knock out
feeding roll pin.
1 Roll Pin 2 Feeding Roller 3 Top Panel 4 Feeding Band
Refer to Figure 5.
1
Figure 5
2
3
4
FWF24N
Figure 3
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(1-05-3)
Page 3
e. Remove screw from left side of top panel
(behind feeding roller) Refer to Figure 6.
1
g. Remove bearing by pressing left. Refer to
Figure 8.
1
2
3
FWF25N
1 Screw 2 Top Panel 3 Feeding Band
Figure 6
f. Unlock the feeding band roller at the left side
interior panel by removing two screws. Keep roller in place and check the direction in which the bearing is mounted. Refer to Figure 7.
1
2
2
FWF27N
1 Feeding Roller 2 Bearing
Figure 8
h. Remove feeding bands by sliding to left side
of roller.
1 Feeding Band Roller 2 Screw
Figure 7
FWF26N
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(1-05-3)
Page 4
4. Remove ironing bands.
a. Locate the ironing band tension systems on
each side of the finisher. Refer to Figure 9.
b. Remove tension screw and bracket from
press-roller tension spring on each side of finisher.
RIGHT SIDE OF FINISHER
1
c. Unhook the ironing band tension spring from
the tension pin on each side of finisher. Refer to Figure 10.
1
2
2
FWF5N
1 Tension Spring 2 Tens i o n P in
Figure 10
2
1 Tension Screw 2 Bracket
Figure 9
1
FWF28N
d. Use manual crank to move cylinder until
ironing band connection point is at top of rear drive roller.
e. Remove pin from teeth of ironing band. Refer
to Figure 11.
NOTE: Do not release bottom portion of ironing band.
1
2
3
4
FWF30N
1 Guide Ribbons 2 Flap of Ironing Band 3 Pin 4 Ironing Band Guide
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(1-05-3)
Figure 11
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5. Remove guide ribbons by removing staples. Refer to Figure 11.
6. Remove finger guards.
7. Remove hardware attaching rollers to right side, including screws, sprockets, collars and bearings. Refer to Figure 12.
8. Remove rollers by pulling through to the left side of the machine.
9. Use a forklift to support the cylinder before going any further.
NOTE: Cylinder weighs approximately 300-400 pounds. It must not be tipped.
10. Disconnect electrical wires from the pressure switch, fan motor, drive motor and side panel switch. Pull wires through to the left side of the machine.
11. Remove right frame. Refer to Figure 1.
WARNING
To avoid serious injury use caution when separating press. Sections can become unstable if not supported correctly.
W432
12. Remove cylinder from machine using forklift to support.
13. Remove left frame. Refer to Figure 1.
14. Reassemble press using reverse order of these instructions.
4
1 Screw 2 Bearing 3 Sprocket 4 Collar
1
2
3
FWF68N
Figure 12
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(1-05-3)
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