Ultra Products v051806 User Manual

A NORDSON COMPANY

Dispensing Solutions

Ultra®Dispensing System Catalog

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www.efd-inc.com [e-mail] USA 800-556-3484 Europe [phone] Asia [phone]

Sales and service of EFD

®

dispensing systems are available worldwide.

The core of our Ultr a System

®

It’s the unique design and production of EFD®syringe
barrels, pistons and dispense tips that significantly
improve assembly fluid applications.The Ultra system
makes dispensing easier, more controlled and safer, and
these features translate directly into reduced costs.

If your dispense tip is blocked by metal burrs or “flash”
from the molding process, if the syringe barrel is
contaminated with dust or silicone, or if the piston isn’t a
precise fit, the amount of fluid you apply is going to vary.

Unfortunately,most disposable components look pretty
similar from the outside. Companies that think they’re
saving money with “budget”tips and barrels often don’t
realize there is a difference — until reject rates start to
climb, or even worse, their products fail in the field.

Consistent Components =
Consistent Fluid Deposits

With an EFD dispense system, you never worry about
these problems.All EFD dispense tips,syringe barrels and
pistons are precision molded in our own silicone-free US
facilities, rigorously inspected and carefully packaged in
clean, contaminant-free containers. Consistent product
performance is guaranteed.

Hubs

Tubing

Which components
would you rather use?

Theirs

“Flash” inside hub

restricts flow and
reduces accuracy.

Ours

EFD hubs provide
unrestricted flow and
produce accurate
consistent deposits.

Theirs

Ours

Burrs and flaws inside

reduce accuracy.

EFD tubing is

carefully polished

and burr-free.

A NORDSON COMPANY

QUALITY COSTS LESS.

Whether you apply watery thin fluids or thick pastes,
we can show you how to significantly cut costs, get
better products and reduce fluid usage up to 75%.

This is what we do. And, we guarantee the results.
While you can sort through all the features and options

of our dispenser/component products, we recommend
you call one of our experienced Fluid Application

Specialists. Our business is to match your very specific

application needs with our wide range of dispensing
tools to maximize your total cost savings.

We are an unusual company. Our no-compromise
quality and service are unequaled. Our no-hassle

guarantee, like our company,is rock solid and

unequivocal.
We look forward to being of service.

epoxies

cyanoacrylates

solvents

sealants

grease

anaerobics

lubricants

coatings

flux

silicones

pastes

gels

electrolytes

oils

activators

marking inks

uv-cure

... and more!

3

Introduction

Contents

Dispensing systems

Air-powered . . . . . . . . . . . . . 4-6

Mechanical . . . . . . . . . . . . . . . .7

Hand-lever valves . . . . . . . . . 8-9

Portable . . . . . . . . . . . . . . . . .10

Components . . . . . . . . . . . . . . . . 11-15

Cartridge systems . . . . . . . . . . . . . . 16

Syringe barrel loaders . . . . . . . . . . . .17

Accessories . . . . . . . . . . . . . . . . 18-19

Dispense any assembly

fluid accurately and

consistently

“

For 12 years, I have purchased your equipment. What can I say?

It works and works and works ... Keep up the great job!

”

Charles Bissot,AMP Inc.

mode indicator

4

display navigation

dispense time

multi-function controls

air pressure regulator

vacuum regulator

power

data/time control

air output

Dispensing Workstation

Specifications

Cabinet size: 14.3 x 18.1 x 17.3 cm

(5.63

W x 7.12H x 6.82D")

Weight: 2.3 kg (5.0 lb)
Cycle rate: Exceeds 600 cycles per minute
Time range: 0.0001 to 999.9999 seconds
Input voltage: 100 to 240 VAC
AC input frequency: 47 to 63 Hz
End-of-cycle feedback circuits:

5 to 24 VDC 100 mA maximum

Initiate circuits: Foot pedal, finger switch

or 5 to 24 VDC signal

Meets or exceeds CE and CSA requirements
Warranty: 10 years

dispense pressure

cycle counter

time of day

vacuum pullback

N All-digital, multi-function display with

simultaneous readouts of air pressure,
time and vacuum

N Password to lock out operator changes
N High speed solenoid for highly accurate deposits
N Universal power supply includes plug adapters

for immediate use in any country

N Multilingual display,selectable on-site for

English, French, German, Spanish, Italian,
Japanese, Chinese or Korean

N Unique air management system provides rapid

response and stabilizes cycle-to-cycle control

N Time increment adjustments as small as .0001

seconds for precise deposit control

N Selectable unit display — psi, bar or kPa for

pressure; inH20, inHg, kPa, mmHg or Torr for
vacuum

N Easy to use “Teach”function for initial setup

Key Features

When it comes to applying assembly fluids — from wat e ry
thin solvents to thick silicones and paste-like epoxies —
the innovative Ultra 2400 Series provide the most complete
control available today.

The compact cabinet requires minimal work space, yet
packs a powerful punch both inside and outside the box.
A unique air management and high-speed solenoid work
together for consistent deposit control. Work panels allow
attachment of workstation lighting, ergonomic hand pieces,
flexible syringe barrel mounting options or other beneficial
tools for your specific application.

Ultra2400 Series

Models

2400: 0 to 6.9 bar (0 to 100 psi);

all fluids

2415: 0 to 1.0 bar (0 to 15 psi);

watery fluids

2405: 0 to 0.34 bar (0 to 5 psi);

micro deposits of very thin fluids

“

We save 41% in man-hours equal to $53/hour.

”

C.N.C.

Dispensing kit includes components customized to your

application.

5

Ultra1400 Series

air pressure regulator

vacuum regulator

air output

Fluid Dispensing Kit

Whether you apply cyanoacrylates or thick sealants, the
versatile, easy-to-use Ultra 1400 dispenses accurate,
consistent deposits. Helpful Teach function lets the operator
establish deposit size, then stores time required for automatic,
repeatable results.

The Ultra 1400 kit arrives ready for use. EFD quality dispensing
components are matched to your specific application for
optimum results.

Specifications

Cabinet size: 13.3 x 15.1 x 15.2 cm

(5.25

W x 5.94H x 6.00D")

Weight: 1.4 kg (3.0 lb)
Time range: .001 to 99.9 seconds
Input voltage: Selectable 100/120/220 VAC
Initiate circuits: Foot pedal, finger switch

or 5 to 24 VDC signal

Time range: .001 to 99.9 seconds
Meets or exceeds CE and CSA requirements
Warranty: 2 years

Models

1400: 0 to 6.9 bar (0 to 100 psi);

all fluids

1415: 0 to 1.0 bar (0 to 15 psi);

watery fluids

N Dispenses all assembly fluids
N Vacuum control for watery thin fluids
N Precise, digital display of dispense time,

with microprocessor control

N Choose from three modes of operation:

Timed,Steady or helpful Teach for initial
deposit setup

N Compatible with all EFD Ultra components
N Compact, stackable design takes less space

on the benchtop

N Versatile barrel holder mounts left or right

based on operator preference

Key Features

steady mode

teach mode

pressure gauge

time set buttons

decimal button

“

Dispenser paid for itself in 3 weeks.

”

B.I.A.

Dispensing kit includes components customized to your

application.

6

Fluid Dispensing Kit

Specifications

Cabinet size: 13.3 x 15.1 x 15.2 cm

(5.25

W x 5.94H x 6.00D")

Weight: 1.0 kg (2.1 lb)
Warranty: 2 years

N All-pneumatic application of most assembly fluids
N Vacuum control for watery thin fluids
N Instant on/off controlled by pneumatic foot pedal
N Ideal for beading and potting

Key Features

The economical Ultra 870 starter kit makes clean, fast work
of applying beads, potting and other “by-eye”deposits.
Instead of struggling with costly manual applicators like
messy squeeze bottles, the adjustable air power lets users
concentrate on getting the fluid exactly where it’s needed.

The Ultra 870 kit arrives ready for use. EFD quality
dispensing components are matched to your specific
application for optimum results.

Ultra 870 Series

air pressure regulator

pressure gauge

vacuum regulator

air output

Ultra850D

Model

870: 0 to 100 psi (0 to 6.9 bar); all fluids

Specifications

Wall mounted

Model

850D: 0 to 100 psi (0 to 6.9
bar); all fluids

Pneumatic Dispenser

Fluid dispenser with analog air and vacuum control.
0-100 psi (0-6.9 bar) output.All pneumatic, wall-mounted.
Complete with an introductory supply of dispensing
components.

Dispensing kit includes components customized to your

application.

7

Ultra 2800 Series

Positive Displacement System

The Ultra 2800 Dispensing System brings positive
displacement technology to applications that require precise
metering of assembly fluids that change viscosity or where a
specific flow rate is necessary.

Unique patented technology within the system uses a flexible
drive cable driven by a powerful stepper motor, to apply
consistent dots or beads of virtually any assembly fluid.The
heavy-duty motor is contained within the benchtop controller,
keeping the handheld reservoir system lightweight and easy
to use.

For setup, the operator can use a menu-driven touch pad to
set deposit volume (as small as 0.1 microliter), flow rate and
other specific criteria. After initial setup, there is no need to
recalibrate or reset the system due to changes in fluid
viscosity or reservoir volume.

Specifications

Size: 18.4 x 8.1 x 32.3 cm

(7.25

W x 3.18H x 12.73D")

Weight: 3.7 kg (8.2 lb)
Cable assembly: 1.8 meters (6 ft) length to

end of handset

Input voltage: 100 to 240 VAC
Meets or exceeds CE requirements
Warranty: 2 years

Models

2800-3: For 3cc syringe barrels
2800-5: For 5cc syringe barrels
2800-10: For 10cc syringe barrels
2800-30: For 30cc syringe barrels

N Highly repeatable, precise fluid control
N No need to recalibrate during operation
N All electric; does not require shop air
N Programmable pullback eliminates drooling
N Compatible with all EFD Ultra components
N All digital, multi-function display with

readouts of deposit volume, rate, shot
count, and more

N 100 user-defined memory cells that store

shot volume, syringe barrel size, pullback,
dispense rate, and pause

Key Features

program
number

reset

barrel select

manual/program

select

cycle

start

home

F1

F2

jog

F3

dispense rate &

shot count/volume

reset
shot count

manual
dispense rate

decrease

pullback/back

increase

deposit volume/
forward

pause

Dispensing kit includes components customized to your
application.

Hand Dispense Valves

Ergonomic, manually operated dispense valves solve many
assembly applications where beads of sealants, lubricants or
cyanoacrylates are required, and when flexibility,reach and
large fluid reservoirs are needed. EFD hand lever valves
allow a controllable flow rate and clean fluid cutoff from a
(1) or (5) liter pressurized tank.

752V-HL

Designed specifically for precise dispensing of cyanoacrylates
and anaerobics.The 752V-HL is ideal for making beads for
gasket and grommet bonding, for MEK bonding of plastics,
and for applying anaerobics to automotive parts.The flexible
diaphragm ensures millions of trouble-free deposits without
sticking or repairs. One liter tank accepts one-pound bott le s
for economical application.

740V-HL

Designed for dispensing precise beads and dots of low to
medium viscosity fluids such as UV-cure adhesives,paints
and inks, activators,and lubricants.The 740V-HL incor­porates precise needle control with zero fluid dead volume
and features positive shutoff to prevent dripping.

8

Hand-Lever Dispense Valves

squeeze lever

hanger

dispense tip

dispense tip

squeeze lever

“

Feeding directly from the adhesive bottle eliminates mess and refilling.
We’re producing better-lo oking parts in

half the time.

”

ECM Motor Co.

Key Features

N Ergonomic design
N Positive shutoff, no seals
N Very fine flow control

Key Features

N Ergonomic design
N Positive shutoff, no dripping
N Very fine fluid dead volume

hanger

dispense tip

9

Model #615DTH #626DTH

Tank body cast aluminum cast aluminum
Inside diameter 9.7 cm (3.82") 17.3 cm (6.81")
Inside depth 1.75 cm (6.87") 24.8 cm (9.75")
Replaceable liner polyethylene polyethylene

Liner capacity 0.95 liter 3.8 liters
Overall width 17.3 cm (6.81") 28.3 cm (11.14")
Overall height 35.6 cm (14.01") 40.6 cm (15.98")
Regulator & gauge 100 psi (6.9 bar) 100 psi (6.9 bar)
Max. operating

pressure 100 psi (6.9 bar) 100 psi (6.9 bar)
Bottle size accepted 1 pound 1 liter

#615DTL #626DTL

Regulator & gauge 15 psi (1.0 bar) 15 psi (1.0 bar)

Model 615DTH:

1.0 liter tank

Model 626DTH:

5.0 liter tank

Tank reservoirs

Each tank is shipped complete
with constant bleed precision
air regulator and gauge, air hose,
liner and fluid feed tubing.

trigger grip

hanger not shown

Key Features

N End-of-cycle snuff-back
N Ergonomic design
N Positive shutoff
N Simplified maintenance

725-HL

Designed for dispensing thicker fluids such as epoxies,
fluxes, sealants and wood glues.The 725-HL provides
relatively high flow for heavy-duty operation, without
maintenance or downtime. It features a piston design
for clean, positive shutoff and end-of-cycle snuff-back.

The System

Choosing the right tank is primarily based on two factors:
how much fluid you are dispensing and whether the fluid is
supplied in 1 pound or 1 liter bottles.

The air regulator is selected based on fluid viscosity.Watery
fluids require the 0-1.0 bar (0-15 psi) regulator, while
thicker fluids need the 0-100 psi (0-6.9 bar) regulator.
Since tanks are charged by plant air, we recommend the
five-micron filter regulator to filter contaminants. See
accessories, page 19, for details.

10

Portable Hand Dispensers

DispensGun

™

To apply solder paste, sealants and grease,the DG DispensGun
combines easy application with instant cutoff to prevent
oozing.The DispensGun’s 10:1 leverage makes it perfect
for dispensing a range of medium to thick fluids.

Rugged, all-metal design comes in (5) sizes and accepts
3cc, 5cc, 10cc, 30cc and 55cc Ultra syringe barrels. Best
for light assembly,field dispensing, touch-up and rework,
each DispensGun features an adjustable hand trigger.

Accessories

N DG stand is made of heavy gauge wire and offers a

convenient place to hold or store the DispensGun.

N Illuminator

™

flashlight attaches to the DispensGun

and provides targeted lighting.

N Field case provides durable, molded carrying case

and includes space for dispense barrels and tips.

HPD™HandPlunger

The unique reusable HPD is perfect for occasional assembly
applications or for field repair kits. It features a low friction
Ultra piston, so dispensing thick fluids like sealants, grease
and pastes is easy and fatigue-free.

Available in (4) sizes,3cc,5cc,10c and 30cc, the HPD is
ideal for any application where hand syringes are used.

Unlike squeeze bottles or hypodermic-type syringes, EFD
portable tools apply fluids without drip or ooze.They simplify
fluid application in assembly,maintenance and field repair.

Fluid compatibility

anaerobics

cyanoacrylates

white glue

epoxies

inks

grease

oils

sealants

silicones

solder/braze pastes

solvents

UV cure

Key

G Recommended

L Satisfactory

I Do not use

gel cyanoacrylates

Models

DG

L I L GGI G I GG GI G

HPD L I L GGG GL GG GI G

dispense tip

dispense tip

disposable no drip syringe
barrel and piston

reusable plunger

grip adjustment

stainless steel
drive rod

disposable no-drip
syringe barrel and piston

11

The correct selection of syringe barrel, piston and dispense tip provides
complete fluid application control, safe,easy, no drip or ooze.

Benefits

N Molded silicone-free
N Certified safe for industrial use
N Positive dispense cutoff
N Disposable, no cleanup
N Closed system
N High-strength copolymer

Shipments

All Ultra components are shipped from stock
within 24 hours of receipt of order.

Quality Assurance

EFD certifies that all EFD components are
designed for safe industrial operation when
used in accordance with our technical data,
manuals and brochures. EFD certifies that
all components are precision molded in an
EFD silicone-free facility.

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Low-friction, inert polymer PE piston with double-wiper
action ensures clean, smooth emptying of syringe
barrel without drip or ooze.

Special LV Barrier

™

for cyanoacrylates, solvents and

watery fluids.
Smooth-wall SPE piston prevents tunneling and

stringing of pastes and sealants.
Designed for Ultra 2800 positive displacement system,

red piston ensures snug fit with the 2800 plunger.

Ultra Dispense Components

pistons

syringe barrels

dispense tips

polypropylene

Barrel dimensions

AB

3cc 1.1 cm (7/16") 7.3 cm (2 7/8")
5cc 1.4 cm (9/16") 6.8 cm (2 11/16")
10cc 1.9 cm (3/4") 8.9 cm (3 1/2")
30cc 2.5 cm (1") 11.6 cm (4 9/16")
55cc 2.5 cm (1") 17.3 cm (6 13/16")

Unique 360° SafetyLok™thread ensures safe,
positive attachment to the barrel.

Internal taper provides smooth fluid flow.

No burrs and flash free means accurate deposits.

Unique reinforced flange design ensures positive
attachment to adapter.

Precision-molded proprietary polypropylene syringe
barrels with thick walls prevent cracking or rupturing,
and provide excellent chemical compatibility.

Available in clear; light-block amber for UV-cure; and
opaque black.

Engineered 0° taper internal bore provides complete
wiping and controlled dispensing.

Internal radius provides smooth-flow dispensing.
Threaded sleeve makes positive seal with SafetyLok

™

tips and caps.

Unique hub design ensures close-tolerance
overall tip length and precise tubing alignment.

Burr-free,polished stainless steel tube opening
for undisturbed liquid deposits.

Large flats for easy twist-on, twist-off.

Flexible polypropylene tubing bends into recesses,
prevents scratching, and spreads fluids easily.

stainless steel

tapered

Syringe barrel dimensions are for reference. See EFD sales drawing for exact specifications.

A

B

Storage end/tip caps

QTY End Cap

3cc (50) 5109EC-B
5cc (40) 5110EC-B
10cc (30) 5111EC-B
30cc (20) 5112EC-B
55cc (20) 5112EC-B

QTY Tip Cap

All sizes (50) 5113-B
Snap-on end cap for leakproof

barrel sealing. Opaque SafetyLok

™

tip caps fit all barrel sizes.

12

Five sizes, three colors and four types of syringe barrels/pistons make up
the Ultra reservoir system for proper dispensing of all kinds of assembly fluids.

For samples, recommendations and immediate customer service:

[e-mail] www.efd-inc.com/samples

Adapter assemblies

Yellow Yellow Yellow
Acetal Acetal Acetal

QTY 0.9m (3ft) Hose 1.8m (6ft) Hose 0.9m (3ft) Hose/Trap

3cc (1) 1000Y5148 1000Y5148-6 1000Y-5148-F
5cc (1) 1000Y5149 1000Y5149-6 1000Y-5149-F
10cc (1) 1000Y5150 1000Y5150-6 1000Y-5150-F
30/55cc (1) 1000Y5152 1000Y5152-6 1000Y-5152-F

One-piece molded SnapLok

™

adapter provides safe attachment
of syringe barrel. Includes 0.4 cm (5/32") OD flexible polyurethane
tubing,Buna N O-ring, quick-connect and safety clip.

Note: Refer to price list for replacement parts.

SmoothFlow™barrel pistons

QTY White PE Blue LV Orange SPE Red

3cc (50) 5109PE-B 5109LVP-B 5109SPE-B 5109PDP-B
5cc (40) 5110PE-B n/a 5110SPE-B 5110PDP-B
10cc (30) 5111PE-B 5111LVP-B 5111SPE-B 5111PDP-B
30cc (20) 5112PE-B n/a 5112SPE-B 5112PDP-B
55cc (20) 5112PE-B n/a 5112SPE-B 5112PDP-B

Pistons ensure constant dispensing force,prevent drip or ooze,contain
hazardous fumes and empty all fl u id fr o m b ar r el .

Disposable Reservoir System

Syringe barrel & piston sets

MOST FLUIDS Light Block* Opaque
Clear Barrels Clear Barrels Clear Barrels Amber Barrels Black Barrels

QTY White Pistons Blue LV

™

Barrier Red Pistons White Pistons White Pistons

3cc (50) 5109CP-B 5109LV-B 5109CPD-B 5109LBP-B 5109UP-B
5cc (40) 5110CP-B n/a 5110CPD-B 5110LBP-B 5110UP-B
10cc (30) 5111CP-B 5111LV-B 5111CPD-B 5111LBP-B 5111UP-B
30cc (20) 5112CP-B n/a 5112CPD-B 5112LBP-B 5112UP-B
55cc (15) 5113CP-B n/a n/a 5113LBP-B 5113UP-B

Reservoirs available in clear for most fluids; translucent amber for UV and light-sensitive
materials (*240 to 550 nm); and opaque black to ensure complete light blockage.

Amber barrels also available with red pistons; request the LBPD series. LV Barrier sets include tip
caps and are designed for cyanoacrylate and very low viscosity fluid dispensing. Red PD pistons are
for use with the Ultra 2800 positive displacement system.

Syringe barrels without pistons

Light Block Opaque

QTY Clear Barrels Amber Barrels Black Barrels

3cc (50) 5109LL-B 5109LB-B 5109UV-B
5cc (40) 5110LL-B 5110LB-B 5110UV-B
10cc (30) 5111LL-B 5111LB-B 5111UV-B
30cc (20) 5112LL-B 5112LB-B 5112UV-B
55cc (15) 5113LL-B 5113LB-B 5113UV-B

Note: Order appropriate SmoothFlow pistons separately.

ESD-safe components

Unique barrel/dispense tip/adapter systems are
manufactured to ensure static electricity is dissipated,
offering high conductivity and low carbon black loading.
ESD-safe components are ideal for dispensing
adhesives and epoxies in electronics, disk drive and
SMT production.

Free samples and ESD Test Report:
email [e-mail]

“We have made a huge leap from bottleneck to high pro duction .

”

Pat Welch,Ethicon Endo Surgery

13

After choosing the most appropriate dispenser and
barrel/piston combination, the deposit is defined by
the type of dispense tip selected.

Each EFD tip is precision made, without burrs or
flash, to produce the very best deposit control.

Transparent boxes keep tips
clean, handy and easy to identify.

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Precision Dispense Tips

Smooth-flow tapered tips (50 tips per box)

gauge standard opaque rigid color

14 5114TT-B 5114RTT-B Olive
16 5116TT-B 5116RTT-B Grey
18 5118TT-B 5118RTT-B Green
20 5120TT-B 5120RTT-B Pink
22 5122TT-B 5122RTT-B Blue
25 5125TT-B 5125RTT-B Red

Use with gel cyanoacrylates, UV-cure adhesives,sealants, and
particle-filled materials or any medium to high viscosity fluid.
Molded of polyethylene with UV-light block additive.

Precision stainless steel tips (50 tips per box)

gauge 6.35mm (0.25") 12.7mm (0.50") 25.4mm (1.0") 38.1mm (1.5") 45°/12.7mm (0.5") 90°/12.7mm (0.5") 45°/38.1mm (1.5") color

14 5114-0.25-B 5114-B 5114-1-B 5114-1.5-B 5114-B-45 5114-B-90 2173-B Olive
15 5115-0.25-B 5115-B 5115-1-B 5115-1.5-B 5115-B-45 5115-B-90 n/a Amber
18 5118-0.25-B 5118-B 5118-1-B 5118-1.5-B 5118-B-45 5118-B-90 2174-B Green
20 5120-0.25-B 5120-B 5120-1-B 5120-1.5-B 5120-B-45 5120-B-90 n/a Pink
21 5121-0.25-B 5121-B 5121-1-B 5121-1.5-B 5121-B-45 5121-B-90 2175-B Purple
22 5122-0.25-B 5122-B 5122-1-B 5122-1.5-B 5122-B-45 5122-B-90 n/a Blue
23 5123-0.25-B 5123-B 5123-1-B 5123-1.5-B 5123-B-45 5123-B-90 n/a Orange
25 5125-0.25-B 5125-B 5125-1-B 5125-1.5-B 5125-B-45 5125-B-90 n/a Red
27 5127-0.25-B 5127-B n/a n/a 5127-B-45 5127-B-90 n/a Clear
30 5130-0.25-B 5130-B n/a n/a 5130-B-45 5130-B-90 n/a Lavender
32 5132-0.25-B n/a n/a n/a n/a n/a n/a Yellow

Burr-free,polished, passivated stainless steel dispense tips with polypropylene SafetyLok™hubs for a secure fit to barrel reservoirs.

• 6.35 mm (0.25") tips: Fast point-to-point dispensing. • Smaller gauges ideal for microdots. • 12.7 mm (0.50") tips: Standard

all-around precision dispense tips. • 25.4 mm (1"), 38.1 mm (1.5"), 45° and 90° tips: Easy access into hard-to-reach areas.

Flexible tips (50 tips per box)

gauge 12.7 mm (0.50") 38.1 mm (1.5") color

15 5115PPS-B 5115PP-B Amber
18 5118PPS-B 5118PP-B Green
20 5120PPS-B 5120PP-B Pink
25 5125PPS-B 5125PP-B Red

Flexible polypropylene tubing for application into difficult-to­access areas. Easily drags along edges and around corners
and prevents scratching. Tubing can be cut to length.

www.efd-inc.com [e-mail]

USA 800-556-3484 Europe [phone] Asia [phone]

Sales and service of EFD

®

dispensing systems are available worldwide.

14

PTFE-coated tips (20 tips per box)

gauge ID OD 12.7 mm (0.50") color

21 0.020 0.033 5121PC-B Purple
23 0.013 0.026 5123PC-B Orange

Controls wicking to stop drips for optical media
applications.

All shipments made within 24 hours.

Color coding for tip sizes

PTFE-lined tips (50 tips per box)

ID 12.7 mm (0.50") 25.4 mm (1.0") color

0.020" 5121TLCS-B 5121TLC-B Grey

0.006" 5125TLCS-B 5125TLC-B Pink
Resists clogging of cyanoacrylates.

Use for microdot application of low viscosity fluids.

Chamfered tips

gauge 12.7 mm (0.50") color

18 5118CH-B (50) Green
23 5123CH-B (50) Orange
25 5125CH-B (50) Red
33 5133MD-B*(25) Black

Resists clogging of cyanoacrylates.
Use for microdot application of low viscosity fluids.

*

5133MD-B is 6.35 mm (0.25") long

Oval tips (50 tips per box)

gauge 12.7 mm (0.50") color

15 5115OVAL-B Amber
Makes flat ribbon deposits of thick pastes, sealants

and epoxies.

Outlet size is 1.98 x 0.41 mm (.078" x .016").

Brush tips (sold individually)

style standard high flow

soft bristle 5140A 5140HF
stiff bristle 5141A 5141HF

Spread glues and greases. Nylon bristles,

50.8 mm (2") length.

Tip shields (10 shields per box)

size shield color

3cc 5105 Red
5cc to 55cc 5106 Black

Reusable tip shields for light-sensitive and UV­cure adhesives. Fits over dispensing tip hub.

Color Gauge Inner Dia. Outer Dia.

inch mm inch mm

Olive 14 .060 1.54 .072 1.83
Amber 15 .053 1.36 .065 1.65
Grey 16 .047 1.19 n/a n/a
Green 18 .033 0.84 .050 1.27
Pink 20 .024 0.61 .036 0.91
Purple 21 .020 0.51 .032 0.82
Blue 22 .016 0.41 .028 0.72
Orange 23 .013 0.33 .025 0.65
Red 25 .010 0.25 .020 0.52
Clear 27 .008 0.20 .016 0.42
Lavender 30 .006 0.15 .012 0.31
Yellow 32 .004 0.10 .009 0.24

Note:OD dimensions:

stainless tips only

Whatever tip style, all sizes are color coded to ensure the
specified size is used.

Precision Dispense Tips

Free Syringe & Tip Poster
for Adhesive Dispensing.

Quickly identify the right dispensing
components for your fluid application process.

Chart shows how to select the best syringe
& tip combination to ensure complete fluid
control. Post in tool cribs and at workstations.

Request online at www.efd-inc.com/poster

Dispense tip dimensions are for reference. See EFD sales drawing for exact specifications.

6.35 mm (0.25")

25.40 mm (1.00")

16.30 mm (0.64")

12.70 mm (0.50")

38.10 mm (1.50")

25.40 mm (1")
stainless steel

12.70 mm (0.5")
PTFE-lined

38.10 mm (1.5")
flexible

6.35 mm (0.25")
stainless steel

12.70 mm (0.50")

12.70 mm (0.5")
stainless steel

38.10 mm (1.50")

38.10 mm (1.5")
stainless steel

12.70 mm (0.5")
flexible

23.62 mm
(0.93")

42.67 mm

1.68"

33.27 mm

1.31"

29.97 mm

1.18"

55.63 mm
(2.19")

29.97 mm
(1.18")

55.37 mm
(2.18")

31.50 mm
(1.24")

tapered

15

ACTUAL SIZE

Precision Dispense Tips Selection

Taking time to match your specific application requirement and assembly fluid with
the most suitable dispense tip is well worth the effort. We supply an appropriate
assortment of tip types and sizes with each dispenser and valve.

For additional samples or recommendations and immediate customer service:

[e-mail] www.efd-inc.com/samples

Applications

Very low viscosity fluids I GGG
Particle-filled pastes GGL I
Microdot deposits I G L G
Fluid is reactive to metal G I GG
Depositing in recesses L GGL
Spreading/smearing G L G L
Fast-curing glues G L GG
Beading, striping GGGL
To avoid scratching G L GG

Liquid/fluid/paste

Adhesives GGGG
Anaerobics G L G L
Conformal Coatings G LLI
Cyanoacrylates G L GG
Gel cyanoacrylates G L G L
Epoxies GGGI
Greases GGGI
Light-cure adhesives I L

* L* I

Oils L GGL
Paints L GGI
Sealants G LLI
Silver epoxy I L

+

II

Solder creams/braze pastes GGL I
Solder masks GGL I
Solvents I GGG
UV-cure adhesives G L

* L* L

Key

G Recommended

L Satisfactory

I Do not use

tapered

precision

stainless

steel tube

flexible

crimped

PTFE-lined

tapered

precision
stainless

steel tube

flexible

crimped

PTFE-lined

*OK if used with tip shield, part# 5105 or 5106. See page 14.

+

Chamfered tips are recommended for best results.

Dispense tip dimensions are for reference. See EFD sales drawing for exact specifications.

16

Cartridge reservoir
assembly

size order #

75 cc (2.5 oz) 5190-2.5
180 cc (6 oz) 5192-6
360 cc (12 oz) 5194-12

Includes 1.5 m (5 ft) connecting
hose with male quick-connect to
plug into an EFD dispenser,
retainer cap, cap gasket, retainer,
cartridge,plunger,tip adapter,end
cap and outlet cap.

The EFD Cartridge System is useful when reservoir capacity larger than 55cc is
required. Attached to any EFD air-powered dispenser,cartridges can be used for
timed and “by-eye”dispensing for potting and beading. Precision molded nylon
retainer and cap provide safe dispensing pressure up to 100 psi.The Cartridge
System is not recommended for small, repeat timed deposits.

For more information and assistance, call 800-556-3484.

Disposable cartridge reservoirs

cartridge item order #

75 cc (2.5 oz) cartridge reservoir 5190C
180 cc (6 oz) cartridge reservoir 5192C
360 cc (12 oz) cartridge reservoir 5194C
cartridge plunger, one size fits all 5196
cartridge retainer cap gasket 5195G
cartridge tip adapter 2186

All parts are packaged separately. The cartridge
reservoir is molded polyethylene. The retainer
cap gasket is EPR.

300 ml. (1/10 gallon) cartridge
assembly for caulking tubes

description order #

300 ml. (1/10 gallon) caulking cartridge assembly 5201-SYS
Complete system to accept caulking type cartridge includes 1.5 m

(5 ft). connecting hose, retainer cap, retainer,tip and nozzle
adapters.

interconnect
hose #2310

retainer cap
#5195R

cartridge
reservoir

cartridge
plunger

tip adapter #2186

tapered
dispensing tip

retainer

75 cc (2.5 oz) #5190R
180 cc (6 oz) #5192R
360 cc (12 oz) #5194R

A

B

AB

75 cc 9.8 cm 4.9 cm
(2.5 oz 3 7/8" 1 15/16")

180 cc 17.9 cm 4.9 cm
(6 oz 7 1/16" 1 15/16")

360 cc 31.1 cm 4.9 cm
(12 oz 12 1/4" 1 15/16")

For details on optional pistol grip and production stand,
please refer to the EFD Ultra Price List.

Cartridge Systems

Nozzles (10 per bag)

size order #

6.35 x .318 cm (2.5 x .125") 5180-B

6.35 cm x .157 cm (2.5 x .062")5181-B

10.6 x .157 cm (4.0 x .062") 5182-B

10.6 x .08 cm (4.0 x .031") 5183-B
Polypropylene nozzles thread into all

cartridge sizes; 6.35 mm (1/4") NP T
thread.

sight hole

Cartridge reservoir

www.efd-inc.com [e-mail] USA 800-556-3484 Europe [phone] Asia [phone]

Sales and service of EFD

®

dispensing systems are available worldwide.

17

Pourable fluids are easy.
Just fill the barrel. For
best results, fill up to 50%
of the barrel capacity.

920/940 Series syringe barrel loader

For nonpourable fluids, including grease,pastes, sealants, and
others, manually load or use an EFD syringe barrel loader.

With the #920BL barrel
loader, pack the fluid into a
12 ounce cartridge.Then
place the pre-filled cartridge
into the barrel loader. Using
air pressure, the barrel loader
fills the syringe barrel (with a
piston installed) from the bottom up.

If the fluid comes packed in a 300 ml. (1/10 gallon)
caulking type cartridge, use the EFD #940BL barrel loader.

If you receive frozen epoxies or other fluids in medical type
syringes with a manual plunger, request the EFD luer-to-luer
fitting #2160 to transfer the material.

EFD valve system

For cyanoacrylates, consider transfer from 1 lb bottles to
barrels using our 752V valve system, or incorporate a
controller to provide exact fills automatically.

controller air

752V-UH valve

holds 1 lb
cyanoacrylate
bottle

Syringe Barrel Loaders

17

8000BF-HPA for use with
fluid supply pressures
above 6.9 bar (100 psi).

8000BF-HF for use with cartridge
and tank reservoirs at fluid supply
pressures up to 6.9 bar (100 psi).

8000BF-PW for use with reactive fluids that
require disposable fluid path — up to 5.5 bar
(80 psi) fluid supply pressure.

8000BF automated filling station

For automatic filling of barrels,our 8000BF system
makes this operation fast, easy,accurate and clean.
The 8000BF can be configured several ways to meet
your specific needs.

18

Productivity Tools & Accessories

Choose from a wide range of optional tools to maximize your
dispensing system.

Flexible arm syringe barrel holder

Mounts to dispenser cabinet; can be
adjusted to multiple positions. For Ultra
2400, 1400 and 870 Series dispensers.

#2429

Stiff arm syringe barrel holder

Mounts to Ultra dispenser cabinet and holds
barrel in a fixed position. For Ultra 2400,
1400 and 870 Series dispensers.

#2434

Ergonomic hand grip with
finger switch/light

Trigger the dispense cycle from this grip
with built-in touch sensor and high beam
penlight. Fits all EFD syringe barrels. For
Ultra 2400 Series dispensers, patent#
U.S. 6,938,795 B2.

#2440FS

Ergonomic hand grip

Hand grip only without finger switch (for
all dispensers)

#2441

Syringe barrel production stand

Provides full-barrel swivel, horizontal and
vertical adjustment. Accepts all EFD barrels.

#7300A

Finger switch

Low voltage, push button finger switch
controls dispense cycle. Fits all EFD
syringe barrels. For Ultra 1400 Series
dispensers.

#2015FS

Workstation lamp

Mounts on flex arm and provides
targeted lighting on work area. For
Ultra 2400 Series dispensers.

#2437

Safety shield

Provides splash-guard protection
when dispensing toxic fluids. For
Ultra 2400 and 2800 Series
dispensers.

#2436

Production extension shelf

Provides flat work surface for other tools
or dispenser stacking. For Ultra 2400
Series dispensers.

#2443

Magnifying lens

1.7x magnification mounts on flex
arm; perfect for assembly of small
parts. For Ultra 2400 and 2800
Series dispenser.

#2442

I/O connector assembly

Allows easy connection to the dispenser for external control.
One end has a male DIN connector; opposite end connects to

external devices.

#2446 8-pin

connector for Ultra 2400 and
2800 Series;

#7154 9-pin

connector for Ultra 1400 Series.

“

When it came time to upgrade our dispensers ... Called EFD and they

gave me a

trade-in credit for my old equipment.

”

Technical Group

19

Liquid filter trap

Prevent fluid from being sucked back
into the dispenser.

#2435 for the

Ultra 2400 Series;

#1000FLT-Y

for the Ultra 1400 and Ultra 870
Series.

Cleanroom filter muffler

Designed for cleanrooms and other
demanding production areas.Attaches
to Ultra dispenser exhaust port and
filters output air to meet Fed 209-B
(0.5 micron particulates). #2400FT
for the Ultra 2400 Series; #2170FT
for the Ultra 1400 and Ultra 870 Series.

Five-micron regulator

Required for production areas where
clean,dry,filtered factory air is not
available, or to stabilize plant air supply
for more consistent deposits.

#2000F755

Five-micron regulator with
coalescing filter

Recommended for systems dispensing
cyanoacrylates. Removes liquid aerosols
from air supply.

#2000F756

HPx high pressure
dispensing system

Produces up to 700 psi of pressure in
an EFD syringe barrel when connected
to a standard 100 psi dispenser.Apply
precise amounts of thick RTV silicones,
medical adhesives and epoxies through
small gauge tips.

#HP7x (3cc) or

#HP4x (10cc)

Mikros™pen system

Unique 0.25cc fluid reservoir is built
into the Mikros tip for dispensing
microdots of 2-part epoxies, UV-cure
and high performance adhesives. Mix
in small batches and fill, and save on
fluid costs.

#5800MP-SYS

Vacuum pickup pen system

Convenient all-in-one vacuum
generator and pen system makes it
easy to pick-and-place small parts.
Connects to an air-powered Ultra
dispenser to generate steady vacuum
force. Includes complete kit.

#2455

Vacuum generator with
pickup pen

Vacuum on/off foot pedal provides a
steady hand for pick-and-place
function. Includes complete kit with
pickup pen.Accepts all EFD syringe
barrels.

#10VAC

Pickup tool

Hand-operated VACTweezer picks up any
smooth object. Includes complete kit with
pickup tool.

#VACTweezer

“

If every component in the U SA had the same level of quality in their pro ducts and the same

commitment to customer service as EFD, there would be no question ab out the global

competitiveness of our country.

”

Scott Webb,ITW Chronomatic

Dispensing tip sampler kit

The 140-piece kit includes samples of standard and special­purpose EFD dispensing tips, SmoothFlow pistons, barrel tip
caps, end caps and detailed Ultra Guide booklet.

#5100

Shown #2435

20

Since 1963, EFD dispensing systems have helped
thousands of companies make precise deposits of
adhesives, lubricants and other assembly fluids.

Innovative design, unparalleled product performance,
unwavering commitment to quality,and old-fashioned
customer support make EFD the leader in the diverse
markets we serve.

Today,the company does business on the same
principles on which we were founded: to help our
customers make better products, in less time, at
lower cost.

We invite you to learn more,and look forward to
working with you.

UltraTT XYZ System

EFD’s Ultra TT xyz dispensing systems
increase productivity by combining
precise assembly fluid application with
fast, accurate automated positioning.
Easily programmed with a PDA
handheld.

[e-mail]

MicroCoat

®

Lubrication System

EFD’s MicroCoat precision LVLP
lubrication system was specifically
developed for the metal stamping
industry. The MicroCoat system applies
the exact amount in a fine, even film.
Tools last longer and presses run faster.

[e-mail]

Precision
Dispense Valves

Engineered for the most demanding
mechanical and environmental
applications, EFD low-maintenance valve
systems provide very reliable dispensing
solutions for benchtop applications,
automated lines and machine builders.

[e-mail]

SolderPlus

®

Switching from flux-cored wired to
SolderPlus provides better quality solder
joints with reduced costs. SolderPlus
dispensed with air-powered dispensing
systems delivers precise, repeatable
deposits at high speeds without waste.

[e-mail]

More EFD Pr oducts

For EFD sales and service in over 30 countries,
contact EFD or go to www.efd-inc.com/contact

EFD,Inc.

East Providence, RI USA
800-556-3484; [phone] (outside the USA)
[e-mail] www.efd-inc.com

EFD International Inc.

Dunstable, Bedfordshire, UK
0800 585733 or [phone]
Ireland 00800 8272 9444
[e-mail] www.efd-inc.com

EFD,Inc.,Asia

China: [phone]
[e-mail] www.efd-inc.com/cn
Singapore: [phone] [e-mail]

Note: Specifications and technical details are subject to change without prior
notification. ©2006 Nordson Corporation. v051806

A NORDSON COMPANY