Ultra Products v051806 User Manual

A NORDSON COMPANY

Dispensing Solutions

Ultra®Dispensing System Catalog

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www.efd-inc.com [e-mail] USA 800-556-3484 Europe [phone] Asia [phone]

Sales and service of EFD

®

dispensing systems are available worldwide.

The core of our Ultr a System

®

It’s the unique design and production of EFD®syringe
barrels, pistons and dispense tips that significantly
improve assembly fluid applications.The Ultra system
makes dispensing easier, more controlled and safer, and
these features translate directly into reduced costs.

If your dispense tip is blocked by metal burrs or “flash”
from the molding process, if the syringe barrel is
contaminated with dust or silicone, or if the piston isn’t a
precise fit, the amount of fluid you apply is going to vary.

Unfortunately,most disposable components look pretty
similar from the outside. Companies that think they’re
saving money with “budget”tips and barrels often don’t
realize there is a difference — until reject rates start to
climb, or even worse, their products fail in the field.

Consistent Components =
Consistent Fluid Deposits

With an EFD dispense system, you never worry about
these problems.All EFD dispense tips,syringe barrels and
pistons are precision molded in our own silicone-free US
facilities, rigorously inspected and carefully packaged in
clean, contaminant-free containers. Consistent product
performance is guaranteed.

Hubs

Tubing

Which components
would you rather use?

Theirs

“Flash” inside hub

restricts flow and
reduces accuracy.

Ours

EFD hubs provide
unrestricted flow and
produce accurate
consistent deposits.

Theirs

Ours

Burrs and flaws inside

reduce accuracy.

EFD tubing is

carefully polished

and burr-free.

A NORDSON COMPANY

QUALITY COSTS LESS.

Whether you apply watery thin fluids or thick pastes,
we can show you how to significantly cut costs, get
better products and reduce fluid usage up to 75%.

This is what we do. And, we guarantee the results.
While you can sort through all the features and options

of our dispenser/component products, we recommend
you call one of our experienced Fluid Application

Specialists. Our business is to match your very specific

application needs with our wide range of dispensing
tools to maximize your total cost savings.

We are an unusual company. Our no-compromise
quality and service are unequaled. Our no-hassle

guarantee, like our company,is rock solid and

unequivocal.
We look forward to being of service.

epoxies

cyanoacrylates

solvents

sealants

grease

anaerobics

lubricants

coatings

flux

silicones

pastes

gels

electrolytes

oils

activators

marking inks

uv-cure

... and more!

3

Introduction

Contents

Dispensing systems

Air-powered . . . . . . . . . . . . . 4-6

Mechanical . . . . . . . . . . . . . . . .7

Hand-lever valves . . . . . . . . . 8-9

Portable . . . . . . . . . . . . . . . . .10

Components . . . . . . . . . . . . . . . . 11-15

Cartridge systems . . . . . . . . . . . . . . 16

Syringe barrel loaders . . . . . . . . . . . .17

Accessories . . . . . . . . . . . . . . . . 18-19

Dispense any assembly

fluid accurately and

consistently

“

For 12 years, I have purchased your equipment. What can I say?

It works and works and works ... Keep up the great job!

”

Charles Bissot,AMP Inc.

mode indicator

4

display navigation

dispense time

multi-function controls

air pressure regulator

vacuum regulator

power

data/time control

air output

Dispensing Workstation

Specifications

Cabinet size: 14.3 x 18.1 x 17.3 cm

(5.63

W x 7.12H x 6.82D")

Weight: 2.3 kg (5.0 lb)
Cycle rate: Exceeds 600 cycles per minute
Time range: 0.0001 to 999.9999 seconds
Input voltage: 100 to 240 VAC
AC input frequency: 47 to 63 Hz
End-of-cycle feedback circuits:

5 to 24 VDC 100 mA maximum

Initiate circuits: Foot pedal, finger switch

or 5 to 24 VDC signal

Meets or exceeds CE and CSA requirements
Warranty: 10 years

dispense pressure

cycle counter

time of day

vacuum pullback

N All-digital, multi-function display with

simultaneous readouts of air pressure,
time and vacuum

N Password to lock out operator changes
N High speed solenoid for highly accurate deposits
N Universal power supply includes plug adapters

for immediate use in any country

N Multilingual display,selectable on-site for

English, French, German, Spanish, Italian,
Japanese, Chinese or Korean

N Unique air management system provides rapid

response and stabilizes cycle-to-cycle control

N Time increment adjustments as small as .0001

seconds for precise deposit control

N Selectable unit display — psi, bar or kPa for

pressure; inH20, inHg, kPa, mmHg or Torr for
vacuum

N Easy to use “Teach”function for initial setup

Key Features

When it comes to applying assembly fluids — from wat e ry
thin solvents to thick silicones and paste-like epoxies —
the innovative Ultra 2400 Series provide the most complete
control available today.

The compact cabinet requires minimal work space, yet
packs a powerful punch both inside and outside the box.
A unique air management and high-speed solenoid work
together for consistent deposit control. Work panels allow
attachment of workstation lighting, ergonomic hand pieces,
flexible syringe barrel mounting options or other beneficial
tools for your specific application.

Ultra2400 Series

Models

2400: 0 to 6.9 bar (0 to 100 psi);

all fluids

2415: 0 to 1.0 bar (0 to 15 psi);

watery fluids

2405: 0 to 0.34 bar (0 to 5 psi);

micro deposits of very thin fluids

“

We save 41% in man-hours equal to $53/hour.

”

C.N.C.

Dispensing kit includes components customized to your

application.

5

Ultra1400 Series

air pressure regulator

vacuum regulator

air output

Fluid Dispensing Kit

Whether you apply cyanoacrylates or thick sealants, the
versatile, easy-to-use Ultra 1400 dispenses accurate,
consistent deposits. Helpful Teach function lets the operator
establish deposit size, then stores time required for automatic,
repeatable results.

The Ultra 1400 kit arrives ready for use. EFD quality dispensing
components are matched to your specific application for
optimum results.

Specifications

Cabinet size: 13.3 x 15.1 x 15.2 cm

(5.25

W x 5.94H x 6.00D")

Weight: 1.4 kg (3.0 lb)
Time range: .001 to 99.9 seconds
Input voltage: Selectable 100/120/220 VAC
Initiate circuits: Foot pedal, finger switch

or 5 to 24 VDC signal

Time range: .001 to 99.9 seconds
Meets or exceeds CE and CSA requirements
Warranty: 2 years

Models

1400: 0 to 6.9 bar (0 to 100 psi);

all fluids

1415: 0 to 1.0 bar (0 to 15 psi);

watery fluids

N Dispenses all assembly fluids
N Vacuum control for watery thin fluids
N Precise, digital display of dispense time,

with microprocessor control

N Choose from three modes of operation:

Timed,Steady or helpful Teach for initial
deposit setup

N Compatible with all EFD Ultra components
N Compact, stackable design takes less space

on the benchtop

N Versatile barrel holder mounts left or right

based on operator preference

Key Features

steady mode

teach mode

pressure gauge

time set buttons

decimal button

“

Dispenser paid for itself in 3 weeks.

”

B.I.A.

Dispensing kit includes components customized to your

application.

6

Fluid Dispensing Kit

Specifications

Cabinet size: 13.3 x 15.1 x 15.2 cm

(5.25

W x 5.94H x 6.00D")

Weight: 1.0 kg (2.1 lb)
Warranty: 2 years

N All-pneumatic application of most assembly fluids
N Vacuum control for watery thin fluids
N Instant on/off controlled by pneumatic foot pedal
N Ideal for beading and potting

Key Features

The economical Ultra 870 starter kit makes clean, fast work
of applying beads, potting and other “by-eye”deposits.
Instead of struggling with costly manual applicators like
messy squeeze bottles, the adjustable air power lets users
concentrate on getting the fluid exactly where it’s needed.

The Ultra 870 kit arrives ready for use. EFD quality
dispensing components are matched to your specific
application for optimum results.

Ultra 870 Series

air pressure regulator

pressure gauge

vacuum regulator

air output

Ultra850D

Model

870: 0 to 100 psi (0 to 6.9 bar); all fluids

Specifications

Wall mounted

Model

850D: 0 to 100 psi (0 to 6.9
bar); all fluids

Pneumatic Dispenser

Fluid dispenser with analog air and vacuum control.
0-100 psi (0-6.9 bar) output.All pneumatic, wall-mounted.
Complete with an introductory supply of dispensing
components.

Dispensing kit includes components customized to your

application.