ULTRAFRYER GAS FRYER MODEL F-P25-14 / 18 / 20 / 24 OPERATION INSTRUCTIONS
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or other appliance.
WARNING
Improper Installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Read the installation, operating, and maintenance instructions thoroughly before installing or servicing this equipment.
302 Spencer Lane • P.O. Box 5369 |
San Antonio, Texas 78201 |
(800) 525-8130 |
• (210) 731-5000 • Fax: (210) 731-5099 |
PN 30A169 rev Jan2008 |
www.ultrafryer.com |
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PREFACE
This Manual was written and published by the Engineering Department, Ultrafryer Systems for use by personnel who will operate a Model P25 Gas Fryer in a commercial cooking environment.
This appliance is intended for professional use and is to be operated by qualified personnel.
Throughout this manual, NOTES, CAUTIONS, and WARNINGS are used to alert the operator to items of special circumstances. These items are identified as follows:
NOTE: Pull on the filter tub to ASSURE the male docking plug is SEATED in the female bulkhead socket.
CAUTION: To assure producing a quality product while prolonging the life expectancy of the fryer, ensure that the filtering, boil-out, and cleaning instructions are strictly followed.
WARNING: Do not allow any cleaning solution or water to splash into a vessel of hot cooking oil, as it will contaminate the oil and may cause the oil to splatter, causing severe burns.
This manual is intended as a guide for all model PNP fryers, regardless of configuration, filtration options and controllers. It is to be used in conjunction with the applicable controller manual that is included with the fryer.
Retain this manual for future reference.
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TABLE OF CONTENTS
GENERAL INFORMATION
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Description / Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Dimensions & Operational Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operating Controls Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operating Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Automatic Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Rating Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Inlet Gas Line Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Inlet Gas Requirements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
PRE-INSTALLATION
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Air Supply & Ventilation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
RECEIVING & INSTALLING
Unpacking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Installing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Leveling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Cooking Computers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
INITIAL START-UP
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Lighting Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Sequence Of Ignition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Burner Operation Test. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Test Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
ABBREVIATED OPERATING INSTRUCTIONS
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Filtering Shortening. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Leveling Shortening. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Boiling Out Fryer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Closing / Shutdown Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
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TABLE OF CONTENTS.....Continued
PREVENTIVE MAINTENANCE & TROUBLESHOOTING
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
FILTER TUB ASSEMBLY & INSTALLATION
Filter Tub Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Filter Tub Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
TECHNICAL ASSISTANCE & ORDERING INFORMATION
Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
RECOMMENDED SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
PARTS IDENTIFICATION
Parts Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
WIRING DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
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GENERAL INFORMATION
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A.Warranty
ULTRAFRYER® LIMITED WARRANTY: PAR-2
Ultrafryer Systems warrants to the original purchaser of a gas Ultrafryer® sold within the United States that it will be free of defects in material and workmanship for the periods listed below:
STAINLESS STEEL FRYER VAT – Stainless Steel fryer vats are warranted for (10) ten years upon the terms hereinafter described. The (10) ten year warranty coverage applies ONLY to the Stainless Steel fryer vat and does not apply to the other components such as controls, fire boxes, gaskets, mounting hardware, or the heat shield weldment. The (10) ten year limited warranty coverage for the Stainless Steel fryer vats are as follows: (1) Vats that fail due to faulty workmanship or materials within the first twelve (12) months from the date of initial start up will be exchanged at no cost. Standard delivery ground freight will be prepaid by Ultrafryer Systems for first year failures only. The cost of labor to install the replacement vat will be covered by Ultrafryer Systems for vats, which fail within twelve (12) months from the date of initial start up. Labor for vat replacements after the first year is the responsibility of the owner.(2) Vats that fail within the second through fifth year will be exchanged at $250.00 FOB San Antonio. (3) Vats that fail within the sixth through eight year will be exchanged at 50% of current selling price of said vat FOB San Antonio. (4) Vats that fail within the ninth through tenth year will be exchanged at 70% of the current selling price of said vat FOB San Antonio. (Example: If the current selling price for a particular vat is $2,000.00, then a failure during the sixth through eighth year would be exchanged for $1,000.00; if the failure occurred in the ninth or tenth year it would be exchanged for $1,400.00.) Proper credit issue for vat failures is contingent upon receipt, by Ultrafryer Systems, of the serial number identification tag for any failed vat.
ULTRAFRYER PARTS – All parts on the Ultrafryer® are covered for a period of one (1) year from the initial date of start up. This is to include gas valves, switches, thermostats, etc. Ultrafryer Systems reserves the right to charge for certain parts such as computers, filter pumps and motors or any item over the amount of $100.00 until Ultrafryer Systems receives the defective part back. After inspection, credit for the part will be issued to the purchaser provided the part is deemed defective and that defect is not the result of neglect or abuse by the user. The shortening filtration system, (hoses) are warranted for ninety (90) days from the initial date of start up.
PROCESSING WARRANTY CLAIMS – The equipment owner must promptly notify Ultrafryer Systems Warranty Department of any alleged defects as soon as they are discovered by calling 1-800-525-8130. After such notice, the Warranty Department will perform its obligation under this warranty within a commercially reasonable period of time. If alleged defects develop after normal business hours, on weekends or on holidays the owner must call Ultrafryer Systems first at the above number. This number is monitored 24 hours a day, 7 days a week. Ultrafryer Systems will notify an authorized service agent to make repairs during normal hours or after hours. Any parts that need to be shipped back to Ultrafryer Systems will be shipped back prepaid by the customer marked with the processing number and to the attention of the WARRANTY DEPARTMENT.
NON WARRANTY COVERAGE – This warranty does not include coverage for any consequential cost of damages including, but not limited to, any loss in store sales, spoiled food products, transportation, duty or custom cost. This warranty does not cover the Ultrafryer® exported to countries outside the United States and its territories. This warranty does not cover original installation and adjustments such as leveling, calibrations and electrical and gas connections. This warranty does not cover travel over 100 miles or 2 hours driving time from the location of the Ultrafryer® or overtime or holiday charges unless the Warranty Department granted prior approval. This warranty does not cover damage due to misuse, abuse, alteration or accident. This Warranty does not cover improper or unauthorized repair or installation, damage in shipment, normal maintenance items such as gaskets, hoses, and exterior finishes. Ultrafryer Systems will begin the fryer warranty one week after shipment but will adjust the warranty upon receiving approved documentation. We reserve the right to void component part warranty on any Ultrafryer that is stored more than six (6) months after shipment from Ultrafryer Systems and not put into service.
LABOR COVERAGE – The cost for labor to replace parts are covered for one (1) year after the initial start up. The Warranty Department must be promptly notified of any defects within the first year of operation. The labor warranty does not include the cost to repair or clear dirty filter systems or perform any adjustments that would normally fall under the tasks associated with a proper start up and/or demonstration. Labor is covered by Ultrafryer Systems for repairs by an AUTHORIZED service agent. Owner is responsible for all costs associated with fryer installation and start up unless prior arrangements have been made with Ultrafryer Systems.
DISCLAMIER OF WARRANTIES
Other than as stated herein, ULTRAFRYER SYSTEMS makes no warranty of any kind, express or implied, including but not limited to any warranty of merchantability of fitness for a particular purpose, including trade usage. Ultrafryer Systems’sole obligation, and purchaser’s sole remedy, under this warranty is repair or replacement, at the discretion of Ultrafryer Systems, of any part or component that proves to be defective in materials or workmanship. In no event shall Ultrafryer Systems be liable for consequential, incidental, or special loss or damages arising from the use of, or inability to use, the ULTRAFRYER®. This limited warranty is the only and complete statement with respect to warranties of NEW Ultrafryer® PAR-2,Gas ULTRAFRYERS® sold after June 1st, 2000. There are no other documents or oral statements for which Ultrafryer Systems will be responsible. Effective 2-1-2008.
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B. SAFETY
The major safety concern associated with the Ultrafryer Gas Fryer is burns from hot shortening. In order to prevent serious burns, good housekeeping habits are required. The floor in front of and the area around the fryer should be kept clean and dry. Whenever anything is placed in to a fryer vat, care should be used not to splash the hot shortening. Product should always be“PLACED” into the shortening, NOT THROWN. Safety goggles, neoprene insulated gloves and an apron must be worn while filtering or boiling-out a fryer vat. Electrical controls on all Ultrafryer Fryers operate on 120 volts single phase electrical power. No adjustments or replacement of electrical controls should ever be attempted without first disconnecting electrical power. The fryer should never be operated with wet hands or while standing in water. To do so can result in serious electrical shock or death.
C.DESCRIPTION / SPECIFICATIONS
The Ultrafryer Gas Fryer is constructed from 16 & 18 gauge,“300”series, polished, satin finish stainless steel. Most Models are equipped with a Default-To-Manual-Restart (DTMR) Control or an Ultrastat 11 Cooking Computer; however , customers may request the fryer be equipped with an Ultrastat 21 or Ultrastat 25 Cooking Computer. In addition, the Model PAR25 can be equipped with the EZ Dock Filtration System, which uses a stainless steel Filter Screen. The Customer has the option of ordering a Filter Pad Assembly that uses an impregnated Filter Pad in lieu of the
S/S filter screen. The dimensions and gas rating of the Model PAR25 Gas Fryer are as follows:
D.ULTRAFRYER MODEL PAR3/PAR25 GAS FRYER DIMENSIONS & OPERATIONAL REQUIREMENTS
|
14”VAT |
18”VAT |
20”VAT |
24”VAT |
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Overall Width |
15.625 in |
|
397 mm |
19.625 in |
|
498 mm |
21.625 in |
|
549 mm |
25.625 in |
|
651 mm |
Overall Depth |
30.75 in |
|
781 mm |
30.75 in |
|
781 mm |
30.75 in |
|
781 mm |
30.75 in |
|
781 mm |
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Work Height |
35.75 in |
|
908 mm |
35.75 in |
|
908 mm |
35.75 in |
|
908 mm |
35.75 in |
|
908 mm |
Oil Capacity - High Level |
45 Lb |
|
20.4 kg |
75 Lb |
|
34 kg |
98 Lb |
|
44.4 kg |
120 Lb |
|
54.4 kg |
Oil Capacity - Low Level |
35 Lb |
|
15.9 kg |
75 Lb |
|
34 kg |
98 Lb |
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44.4 kg |
120 Lb |
|
54.4 kg |
Gas Rating |
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Butane |
70,000 |
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73.9 MJ/hr |
80,000 |
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84.4 MJ/hr |
70,000 |
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73.9 MJ/hr |
80,000 |
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84.4 MJ/hr |
BTU/hr |
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BTU/hr |
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BTU/hr |
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BTU/hr |
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Natural |
80,000 |
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84.4 MJ/hr |
85,000 |
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89.7 MJ/hr |
80,000 |
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84.4 MJ/hr |
85,000 |
|
89.7 MJ/hr |
BTU/hr |
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BTU/hr |
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BTU/hr |
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BTU/hr |
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Propane |
80,000 |
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84.4 MJ/hr |
85,000 |
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89.7 MJ/hr |
80,000 |
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84.4 MJ/hr |
85,000 |
|
89.7 MJ/hr |
BTU/hr |
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BTU/hr |
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BTU/hr |
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BTU/hr |
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Orifice Drill Size |
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Butane |
|
#42 |
2.7 mm |
|
#42 |
2.7 mm |
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Natural |
|
#20 |
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#18 |
|
#20 |
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#18 |
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Propane |
|
#38 |
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#33 |
|
#38 |
|
#33 |
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GasValve Pressure |
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Butane (W.C.) |
10”w.c. |
|
254 mm |
10”w.c. |
|
254 mm |
10”w.c. |
|
254mm |
10”w.c. |
|
254mm |
Natural (W.C.) |
4”w.c. |
|
102 mm |
4”w.c. |
|
102 mm |
4”w.c. |
|
102mm |
4”w.c. |
|
102mm |
Propane (W.C.) |
10”w.c. |
|
254 mm |
10”w.c. |
|
254 mm |
10”w.c. |
|
254mm |
10”w.c. |
|
254mm |
Inlet flow Required at |
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STP |
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Butane |
22 ft3/hr |
|
0.62 m3/hr |
25 ft3/hr |
|
0.71 m3/hr |
22 ft3/hr |
|
0.62 m3/hr |
25 ft3/hr |
|
0.71 m3/hr |
Natural |
80 ft3/hr |
|
2.27 m3/hr |
85 ft3/hr |
|
2.40 m3/hr |
80 ft3/hr |
|
2.27 m3/hr |
85 ft3/hr |
|
2.40 m3/hr |
Propane |
32 ft3/hr |
|
0.91 m3/hr |
34 ft3/hr |
|
0.96 m3/hr |
32 ft3/hr |
|
0.91 m3/hr |
34 ft3/hr |
|
0.96 m3/hr |
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Shipping Cube |
10 ft3 |
|
3.05 m3 |
12 ft3 |
|
3.66 m3 |
14 ft3 |
|
4.27 m3 |
16 ft3 |
|
4.88 m3 |
Shipping Weight |
165 Lb |
|
74 kg |
170 Lb |
|
77 kg |
177 Lb |
|
80 kg |
250 Lb |
|
113 kg |
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Power Input |
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All units use 120Volt 6 amp 60 Hz 1 O |
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NOTE:
CONSULT THE INCLUDED COMPUTER CONTROLLER MANUAL AND FILTRATION MANUAL FOR TEST START-UP, OPERATIONS, COOKING, FILTERING, AND BOIL OUT PROCEDURES.
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E. OPERATING CONTROLS LOCATION
MODEL PAR25
GAS FRYER
1 Gas Regulator and Shutoff Valve
2High Limit
3Burner
4 Docking Connection
5Main Drain Valve
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MODEL PAR25 GAS FRYER
F.OPERATING CONTROLS:
The “basic” PAR25 gas fryer is equipped with an Electronic Thermostat and Default-to-Manual-Restart (DTMR) control; however, customers may request the fryer be equipped with an “optional” Ultrastat Cooking Computer, such as an Ultrastat 11,21 or 25 Cooking Computer. When applicable, operating instructions for the Ultrastat Cooking Computer will be provided with the fryer. Operating controls on the Model PAR25 gas fryer include the Toggle HEAT/OFF Switch, AMBER Power Indicator Lamp, RED Burner Indicator Lamp, and the applicable Temperature Controller. These controls are mounted on the Temperature Control Access Panel; and the Electronic Thermostat and other fryer controls are located behind the access door. The main drain valve and (if applicable) shortening return levers are located behind the Service Access Panel.
Figure (from left to right): 18”Model Par25 and 24”Model Par25
G.AUTOMATIC SAFETY FEATURES:
1.High limit thermostat to shut off gas to the main burners by opening a solenoid-actuated safety valve in the combination gas control valve.
2.Combination gas control valve which includes a built-in pressure regulator and manual valve.
3.Sensing circuit within the spark ignitor module to turn gas to the fryer OFF if a burner FLAME OUT occurs.
4.A Drain Valve Safety Switch and a Default-to-Off circuit in the Default-to-Manual-Restart (DTMR) Control that will DISABLE the fryer each time the drain valve is OPENED.
5.An AIR PRESSURE switch to open the electrical circuit to the spark ignitor and gas valve which will turn the gas to the fryer OFF in the event the blower motor fails.
H.RATING PLATE:
Information on this plate includes the model and serial number; BTU/HR input rating of the burners; gas manifold pressure in inches W.C. ; minimum inlet gas required, orifice size; and type of gas. This data is essential for proper identification when communicating with ULTRAFRYER SYSTEMS or requesting special parts or information. The rating plate is located on the inside of the Service Access door.
THE FRYER MUST BE CONNECTED ONLY TO THE TYPE OF GAS IDENTIFIED ON THIS RATING PLATE!
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I.INLET GAS LINE SIZING:
The Table below is used to calculate the size (diameter) of the inlet gas line from the building regulator to the fryer manifold.
INLET GAS LINE REQUIREMENTS
PIPE |
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PIPE DIAMETERS (inches & (mm equivalents)) |
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LENGTH |
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Maximum Allowable Flow (Shown in ft3/hr (M3/hr)) |
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|
|
|
|
|
|
|
|
Feet |
1⁄2" |
3⁄4" |
1" |
|
11⁄4" |
11⁄2" |
2" |
|
21⁄2" |
3" |
4" |
(Meters) |
(13 mm) |
(19mm) |
(25mm) |
|
(32mm) |
(38mm) |
(51mm) |
|
(64mm) |
(76mm) |
(102mm) |
|
|
|
|
|
|
|
|
|
|
|
|
15 |
62 |
170 |
350 |
620 |
960 |
2,000 |
|
3,500 |
5,400 |
11,200 |
|
(4.6) |
(1.7) |
(4.7) |
(9.8) |
(17.4) |
(26.9) |
(56.0) |
|
(98.0) |
(151.2) |
(313.6) |
|
|
|
|
|
|
|
|
|
|
|
|
|
30 |
43 |
120 |
245 |
430 |
680 |
1,400 |
|
2,450 |
3,800 |
7,900 |
|
(9.1) |
(1.2) |
(3.4) |
(6.9) |
(12.0) |
(19.0) |
(39.2) |
|
(68.6) |
(106.4) |
(221.2) |
|
45 |
35 |
98 |
200 |
355 |
530 |
1,150 |
|
2,000 |
3,200 |
7,900 |
|
(13.7) |
(1.0) |
(2.7) |
(5.6) |
(9.9) |
(14.8) |
(32.2) |
|
(56.0) |
(89.6) |
(182.0) |
|
|
|
|
|
|
|
|
|
|
|
|
|
60 |
30 |
84 |
175 |
310 |
480 |
1,000 |
|
1,760 |
2,700 |
5,600 |
|
(18.3) |
(0.8) |
(2.4) |
(4.9) |
(8.7) |
(13.4) |
(28.0) |
|
(49.3) |
(75.6) |
(156.8) |
|
75 |
27 |
76 |
155 |
275 |
430 |
890 |
|
1,560 |
2,450 |
5,000 |
|
(22.9) |
(0.8) |
(2.1) |
(4.3) |
(7.7) |
(12.0) |
(24.9) |
|
(43.7) |
(68.6) |
(140.0) |
|
|
|
|
|
|
|
|
|
|
|
|
|
90 |
25 |
70 |
145 |
250 |
395 |
810 |
|
1,430 |
2,260 |
4,550 |
|
(27.4) |
(0.7) |
(2.0) |
(4.1) |
(7.0) |
(11.1) |
(22.7) |
|
(40.0) |
(63.3) |
(127.4) |
|
105 |
23 |
64 |
132 |
232 |
370 |
(750 |
|
1,300 |
2,100 |
4,200 |
|
(32.0) |
(0.6) |
(1.8) |
(3.7) |
(6.5) |
(10.4) |
(21.0) |
|
(36.4) |
(58.8) |
(117.6) |
|
|
|
|
|
|
|
|
|
|
|
|
|
120 |
21 |
60 |
125 |
215 |
340 |
700 |
|
1,200 |
1,950 |
4,000 |
|
(36.6) |
(0.6) |
(1.7) |
(3.5) |
(6.0) |
(9.5) |
(19.6) |
|
(33.6) |
(54.6) |
(112.0) |
|
|
|
|
|
|
|
|
|
|
|
|
|
150 |
19 |
54 |
110 |
195 |
310 |
630 |
|
1,080 |
1,750 |
3,550 |
|
(45.7) |
(0.5) |
(1.5) |
(3.1) |
(5.5) |
(8.7) |
(17.6) |
|
(30.2) |
(49.0) |
(99.4) |
|
180 |
17 |
49 |
100 |
175 |
280 |
570 |
|
960 |
1,600 |
3,200 |
|
(54.9) |
(0.5) |
(1.4) |
(2.8) |
(4.9) |
(7.8) |
(16.0) |
|
(26.9) |
(44.8) |
(89.6) |
|
|
|
|
|
|
|
|
|
|
|
|
|
210 |
16 |
44 |
94 |
165 |
260 |
530 |
|
890 |
1,450 |
3,000 |
|
(64.0) |
(0.4) |
(1.2) |
(2.6) |
(4.6) |
(7.3) |
(14.8) |
|
(24.9) |
(40.6) |
(84.0) |
|
240 |
15 |
43 |
88 |
155 |
240 |
500 |
|
840 |
1,350 |
2,800 |
|
(73.2) |
(0.4) |
(1.2) |
(2.5) |
(4.3) |
(6.7) |
(14.0) |
|
(23.5) |
(37.8) |
(78.4) |
|
|
|
|
|
|
|
|
|
|
|
|
|
270 |
14 |
40 |
83 |
145 |
230 |
470 |
|
780 |
1,300 |
2,650 |
|
(82.3) |
(0.4) |
(1.1) |
(2.3) |
(4.1) |
(6.4) |
(13.2) |
|
(21.8) |
(36.4) |
(74.2) |
|
300 |
14 |
38 |
79 |
138 |
215 |
440 |
|
750 |
1,250 |
2,500 |
|
(91.4) |
(0.4) |
(1.1) |
(2.2) |
(3.9) |
(6.0) |
(12.3) |
|
(21.0) |
(35.0) |
(70.0) |
|
|
|
|
|
|
|
|
|
|
|
|
|
450 |
11 |
31 |
64 |
112 |
176 |
360 |
|
630 |
1,000 |
2,050 |
|
(137.2) |
(0.3) |
(0.9) |
(1.8) |
(3.1) |
(4.9) |
(10.1) |
|
(17.6) |
(28.0) |
(57.4) |
|
600 |
10 |
27 |
56 |
97 |
152 |
315 |
|
530 |
860 |
1,750 |
|
(182.9) |
(0.3) |
(0.8) |
(1.6) |
(2.7) |
(4.3) |
(8.8) |
|
(14.8) |
(24.1) |
(49.0) |
|
NOTE: 1) FT3/HR (M3/HR) values may vary due to heating value and specific gravity of gas supplied by local companies.
2)To determine the inlet gas line diameter for the distance between the fryer and main gas regulator, locate the FT3/HR (M3/HR) of gas required for the fryer and pipe length and read the pipe diameter on the top row. For example: a PAR25 fryer operating on NATURAL GAS requires 90 FT3/HR (2.5 M3/HR)
of gas at the fryer’s inlet gas manifold. If the fryer bank is located 60 feet from the building gas regulator, a 1” (25mm) diameter gas line MUST be installed between the manifold and regulator.
J. GAS LINES
The Flexible Gas Line used to connect the gas manifold to the building gas supply line must be rated for the BTU/Hr (MJ/Hr) designated for the Fryer. Flexible gas lines and their ratings stocked by Ultrafryer Systems are listed below:
FLEXIBLE GAS LINES STOCKED BY ULTRAFRYER SYSTEMS
NUMBER |
DESCRIPTION |
RATING |
||
BTU/HR |
(MJ/HR) |
|||
|
|
|||
24322 |
3/4" (19mm) Diameter Flexible Gas Line (w/quick connect |
225,000 |
(238) |
|
couplings) 48" (1219mm) long. Connect-It SSGC75-48-UCQ |
||||
|
|
|
||
|
|
|
|
|
24323 |
1”(25mm) Diameter Flexible Gas Line (w/quick connect |
435,000 |
(459) |
|
couplings) 48" (1219mm) long. Connect-It SSGC100-48-UCQ |
||||
|
|
|
||
|
|
|
|
|
24456 |
1 1/4" (32mm) Diameter Flexible Gas Line (w/quick connect |
875,000 |
(924) |
|
couplings) 48”(1219mm) long. Connect-It SSGC125-48-UCQ |
||||
|
|
|
||
|
|
|
|
|
PN 30A169 rev Jan2008 |
10 |
PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor
PRE-INSTALLATION
PN 30A169 rev Jan2008 |
11 |
PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor
A.GENERAL: Safe and satisfactory operation of a Model PAR25 gas fryer depends on its proper installation. Installation
must conform to local codes or, in the absence of local codes, with the current National Fuel Gas Code ANSI Z223.1 (latest edition). In Canada, gas installation shall be in accordance with the current CAN/CGA B 149.1 and .2 installation codes and/or local codes. Each Model PAR25 fryer should be installed as follows:
1.Placed beneath a properly designed exhaust hood
2.Installed by a licensed plumber.
3.Connected to the type gas for which the unit was fabricated as shown on the rating plate.
4.Connected to the proper size pressure regulator installed in the gas supply line and adjusted to the proper manifold pressure.
5.Connected to the main gas supply line with the proper size supply line.
6.Restrained by use of a restraining device to avoid splashing of hot liquid and to assure tension cannot be placed on the flexible gas line or fittings.
CLEARANCES: The appliance must be kept free and clear of all combustibles. The minimum clearance from combustible and non-combustible construction is 6" (152 mm) from the sides, and 6" (152 mm) from rear. The fryer may be installed on combustible floors.
NOTE: Adequate clearances must be provided for servicing and proper operation.
B.STANDARDS: Installation must be planned in accordance with all applicable state and local codes, taking into account the following standards:
1.The fryer and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of that system at pressures in excess of 1⁄2 psig (3.45kPa). In Canada, gas installation shall be in accordance with the current CAN/CGA B 149.1 and .2 installation codes and/or local codes.
2.The fryer must be isolated from the gas supply piping system by closing its individual manual shut-off valve during any pressure testing of the gas supply piping system at pressures equal to or less than 1⁄2 psig (3.45kPA).
3.When installed the fryer must be electrically grounded in accordance with local codes, or in the absence of local codes, in accordance with the current National Electrical code ANSI/NFPA 70 (latest edition). In Canada electrical installation must be in accordance with the current CSA C22.1 Canadian Electrical Code and/or local codes.
4.Other applicable nationally recognized installation standards such as:
a.National Fuel Gas Code ANSI Z223.1 (latest edition) American Gas Association
1515 Wilson Blvd. Arlington,VA22209
b.NFPA Standards #54, #94 and #221 (latest edition) National Fire Protection Association
470 Atlantic Avenue Boston, MA 02110
c.ANSI Z21.69/CAN/CGA-6.16 AND Z21.41/CAN1 6.9
5.Exhaust vent hood, when installed must conform to the current NFPA 54-1 and Canadian CAN/CGA-1.11 (latest edition)
NOTE: Local building codes will usually not permit a fryer with its open tank of hot oil to be installed immediately next to an open flame of any type, whether a broiler or an open burner or range. Check local codes before beginning installation.
C.AIR SUPPLY ANDVENTILATION: The area around the appliance must be kept clear of any combustible or flammable products and avoid any obstruction to the flow of ventilation air as well as for ease of maintenance and service. NOTHING is to be stored in the interior of the fryer’s cabinet except the filter tub assembly.
1.A means must be provided for any commercial, heavy duty-cooking appliance to exhaust combustion wastes outside of the building. It is essential that a fryer be set under a powered exhaust vent hood or that an exhaust fan be provided in the wall above the unit, as exhaust temperatures are in the vicinity of 400˚F (204˚C).
NOTE: Strong exhaust fans in a hood or in the overall air conditioning system can produce slight air drafts in the room, which can interfere with burner performance and be hard to diagnose. Air movement should be checked during installation and if burner problems persist, make-up air openings or baffles may have to be provided in the room.
2.Exhaust temperature, in addition to the open tank of hot oil, make the storage of anything on shelving over or behind the fryer unsafe.
3.Filters and drip troughs should be part of any industrial hood, but consult local codes before constructing and installing any hood.
4.Provisions must be made for an adequate supply of fresh air and adequate clearance must be maintained for air openings into the combustion chamber.
PN 30A169 rev Jan2008 |
12 |
PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor
RECEIVING & INSTALLING
PN 30A169 rev Jan2008 |
13 |
PDF compression, OCR, web optimization using a watermarked evaluation copy of CVISION PDFCompressor
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