Ultrafryer F-E21-14 Operators Manual

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Ultrafryer Electric Fryer
Model F-E21-14
Operation Instructions
FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors or liq­uids in the vicinity of this or other appliance.
302 Spencer Lane • P.O. Box 5369 San Antonio, Texas 78201
(800) 525-8130 • (210) 731-5000 • Fax: (210) 731-5099
www.ultrafryer.com
PN 30A255 June 2014 Rev A
WARNING Improper Installation, adjustment, alteration, service, or main­tenance can cause property damage, injury, or death. Read the installation, operating, and maintenance instructions thor­oughly before installing or servicing this equipment.
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PREFACE
This Manual was written and published by the Engineering Department, Ultrafryer Systems for use by personnel who will operate a Model FM-E-21 Electric Fryer in a commercial cooking environment.
This appliance is intended for professional use and is to be operated by qualified personnel.
Throughout this manual, NOTES, CAUTIONS, and WARNINGS are used to alert the operator to items of special circumstances. These items are identified as follows:
NOTE:
CAUTION: To assure producing a quality product while prolonging the life expectancy of the fryer, ensure that the boil-out, and cleaning instructions are strictly followed.
WARNING: Do not allow any cleaning solution or water to splash into a vessel of hot cooking oil, as it will contaminate the oil and may cause the oil to splatter, causing severe burns.
This manual is intended as a guide for all Basic Model Fryers, regardless of configuration and controllers. It is to be used in conjunction with the applicable controller manual that is included with the fryer.
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TABLE OF CONTENTS
GENERAL INFORMATION
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ….. . . 6
Description/ Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Dimensions and Operational Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .. .. 7
Operating Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . ….. 7-8
Automatic Safety Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . …….. . 9
PRE-INSTALLATION
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Air Supply and Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . .. . 11
RECEIVING AND INSTALLING
Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . .13
Leveling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . 13
Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .13
Ultrastat 25 Cooking Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . 14
INITIAL START-UP
Initial Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..16
Initial Fryer Boil-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . .16
PREVENTIVE MAINTENANCE AND TROUBLESHOOTING
Preventive Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . .18
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cleaning
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Daily . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Weekly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
FRYER OPERATION
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23-24
Ultrastat 25 Cooking Computer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Shortening Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Start-Up and Cooking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Shortening Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fryer Boil-out . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Fryer Shut Down Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
TECHNICAL ASSISTANCE & ORDERING INFORMATION
Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
RECOMMENDED SPARE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. .30
PARTS IDENTIFICATON
Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32-33
WIRING DIAGRAM
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 35
ACCEPTABLE ALTERNATE AND REQUIRED HI-LIMIT CONSTRUCTION
U.S. Fryer. Acceptable Alternate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . 37
Required for Canada Fryer Only. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..
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GENERAL INFORMATION
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SAFTEY
The major safety concern associated with the Ultrafryer Electric Fryer is burns from hot shortening. In order to prevent serious burns, good housekeeping habits are required. The floor in front of and the area around the fryer should be kept clean and dry. Whenever anything is placed into a fryer vat, care should be used not to splash the hot shortening. Product should always be “PLACED” into the shortening, not thrown. Safety goggles, neoprene insulated gloves, and an apron must be worn while boil­ing-out a fryer vat. Electrical controls used in the electric fryer operate off of the 208 or 240 volts three phase electrical power, and no adjustments or replacement of electrical controls or parts should ever b e attempted without first disconnecting ALL electrical power. FAILURE to do so can result in serious electrical shock or death. It should be determined that ALL electrical power has been removed prior to beginning a repair The fryer and its controls should never be operated with wet hands or while standing in water. To do so can result in serious electrical shock or death
Fire in liquid shortening should always be a constant concern of team members operating or working nearby the Electric Fryer. The fryer should be equipped with a Fire Suppression system, that automatically OPENS the shunt trip circuit breakers, removing electrical power from the fryer if a fire occurs. In addition, this system MUST be inspected by a licensed distributor each six (6) months to assure it is operational.
DESCRIPTION / SPECIFICATIONS
ULTRAFRYER 14” (356 mm) ED14 ELECTRIC FRYER
The Ultrafryer 14" (356 mm) ED electric fryer was designed by Ultrafryer Systems® and is design-certified by the Underwriters Laboratories (UL) and the National Sanitation Foundation (NSF). The fryer is shipped without the power cord installed. The fryer is shipped assembled with the accessories packed inside the fryer vat, and each fryer has been adjusted, tested and inspected prior to shipment. This electric fryer is designed to be used in a commercial food preparation environment after it is properly installed as outlined in this manual.
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SPECIFICATIONS
MODEL 14” (356 mm) ED14 ELECTRIC FRYER
OPERATIONAL REQUIREMENTS
NOTE: Test Start-Up, Operation. Cooking, Filtering and Boil Out Procedures of a 14” Model ED Electric Fryer in the manual are based on the Ultrastat 25 Cooking Computer. Refer to Manual P/N 30A051 to perform these functions in a fryer equipped with this controller.
OPERATING CONTROLS
The fryer is equipped with an Ultrastat 25 Cooking Computer as shown below. Operating instructions for the Ultrastat 25 Cooking Computer (P/N 30A051) will be provided with the fryer. Operating controls on the fryer include the Ultrastat 25 Cooking Computer and the Red Heating Indicator Lamp, these controls are mounted on the Controller Door;. The Temperature P robe and Hi-Limit Switch, these controls are located inside the vat. The Drain Ball Valve, On/Off Power Switch and Red Hi-Limit Indicator Lamp, these controls are located behind the Service Access Door. These controls were identified in the illus­trations shown on the next page.
SPECIFICATION ITEM 14” ED
Overall Width 14.836” (377mm) Overall Depth 31.686” (807mm)
Work Height 36” (914mm)
Oil Capacity
High Level
Low Level
63 lbs (28.6 liters) 37 lbs (16.8 liters)
Vat Container Size 13.918” x 17.375” (354mm x 441mm)
Shipping Cube 23” x 42” x 54” (59mm x 107mm x 138mm)
Shipping Weight 175 lbs (79.4 kgs)
Electrical Requirement 208 / 240 Volt
3 Phase
21 KW / Vat
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Operating Control Locations
Electrical
Box Assy
MODEL 14” (356 mm) ED14 ELECTRIC FRYER
Ultrastat 25 Cooking Computer
Red Heating Indicator Lamp
Red Hi-Limit Indicator Lamp
Hi-Limit Switch
Power On/Off Switch
Temperature Probe
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AUTOMATIC SAFETY FEATURES
1. Hi-Limit Thermostat Switch with Auto Reset
2. Red Hi-Limit Indicator Lamp to indicate hi-limit has been exceeded
3. Ultrastat 25 Controller will power off when hi-limit has been exceeded
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PRE-INSTALLATION
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A. GENERAL: Safe and satisfactory operation of a Model F-E21-14 Electric Fryer depends on its proper installation. Installation must conform to local codes or, in the absence of local codes, with the current National Electrical Code ANSI NFPA 70 (latest edition). In Canada, electrical installation shall be in accordance with the current Canadian Electrical
Code CSA C22.1 and/or local codes. Each Model F-E21-14 fryer should be installed as follows:
1. Power cord should be installed on the fryer electrical box assy
2. Placed beneath a properly designed exhaust hood
3. Installed by a licensed electrician.
4. Connected to the voltage type for which the unit was fabricated as indicated on the fryer.
5. Restrained by use of a restraining device to avoid splashing of hot liquid and to assure tension cannot be placed on the
flexible power cable or connectors. CLEARANCES: The appliance must be kept free and clear of all combustibles. The minimum clearance from combustible and non-combustible construction is 6" (152 mm) from the sides, and 6" (152 mm) from rear. The fryer may be installed on combustible floors.
NOTE: Adequate clearances must be provided for servicing and proper operation.
B. STANDARDS: Installation must be planned in accordance with all applicable state and local codes, taking into account the
following standards:
1. When installed the fryer must be electrically grounded in accordance with local codes, or in the absence of local codes, in accordance with the current National Electrical code ANSI/NFPA 70 (latest edition). In Canada electrical installation must be in accordance with the current Canadian Electrical Code CSA C22.1 and CSA 22.1 as applicable and/or local codes.
2. Other applicable nationally recognized installation standards such as: a. NFPA Standards #54, #94 and #221 (latest edition)
National Fire Protection Association 470 Atlantic Avenue Boston, MA 02110
b. ANSI Z21.69/CAN/CGA-6.16 AND Z21.41/CAN1 6.9
5. Exhaust vent hood, when installed must conform to the current NFPA 54-1 and Canadian CAN/CGA-1.11 (latest edition)
NOTE: Local building codes will usually not permit a fryer with its open tank of hot oil to be installed immediately next to an open flame of any type, whether a broiler or an open burner or range. Check local codes before beginning installation.
C. AIR SUPPLY AND VENTILATION: The area around the appliance must be kept clear of any combustible or flammable
products and avoid any obstruction to the flow of ventilation air as well as for ease of maintenance and service. NOTHING is to be stored in the interior of the fryer’s cabinet.
1. A means must be provided for any commercial, heavy duty-cooking appliance to exhaust combustion wastes outside of the building. It is essential that a fryer be set under a powered exhaust vent hood or that an exhaust fan be provided in the wall above the unit
2. The open tank of hot oil, makes the storage of anything on shelving over or behind the fryer unsafe.
3. Filters and drip troughs should be part of any industrial hood, but consult local codes before constructing and installing any hood.
4. Provisions must be made for an adequate supply of fresh air and adequate clearance must be maintained for air openings
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RECEIVING AND INSTALLING
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UNPACKING
Check that the container is upright. Use an outward prying motion – DO NOT USE A HAMMER - to remove the carton. Check the fryer for visible damage; if such damage has occurred do not refuse shipment, but contact the carrier and file the appropriate freight claims.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN
CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
INSTALLING
Roll the assembled fryer into the building, to its operating location.
LEVELING
1. When the fryer is placed in its operating location check to be sure it is level. If not, loosen the casters and insert the appro­priate number of shim plates between leg and caster plates then retighten the caster bolts.
2. If the floor is smooth and level, adjust to the high corner and measure with a spirit level. If the floor is uneven or has a decided slope, level the unit with metal shims.
3. Leveling will assure that each vat contains the same amount of shortening when checked at the shortening level mark on the rear wall of the fryer vat.
NOTE: A caster may not return exactly to the same position after being moved, which may require re-leveling after each move.
ELECTRICAL CONNECTION
Each Model F-E21-14 Electric Fryer is wired internally to operate on 208 or 240 volt 3 phase electrical power as shown on the fryer. The 208 or 240 volt 3 phase circuit of the fryer is internally wired to the Fryer Electrical Box Assy which is to be used to connect to the building power source. It is ESSENTIAL that the 208 or 240 volt electrical receptacle is located within 8 feet of the fryer location and that provisions are made so that the fryer can be moved to service fryer from the rear. Electrical connec­tions to the fryer should be made by a licensed electrician and they must conform to the NATIONAL ELECTRICAL CODE as well as to local electrical codes and/or ordinances. To avoid electrical hazards and assure proper operation of the electric fryer, the following precautions should be oserved during installation:
MATCH VOLTAGE
Before connecting electrical power, insure the line voltage matches the voltage rating on the fryer.
CIRCUIT BREAKERS
The fryer must be connected to a circuit having shunt-trip circuit breakers sized in accordance with requirements of the National Electrical Code as well as local codes and ordinances.
GROUNDING
The fryer MUST be grounded to the building ground system according to the National Electrical Code and local codes/ordinances.
FIRE PROTECTION The fryer should be installed beneath a powered exhaust hood which complies with NFPA96 standards that is equipped with an approved Fire Suppression System designed to automatically shut-off all sources of electrical power to the fryer in case of a vat fire
CLEARANCES
The Model F-E21-14 Electric Fryer MUST be kept free and clear of all combustibles. The MINIMUM clearances from combustible and non-combustible construction is 6" (152 mm) from the sides and 6" (152 mm) from the rear of the fryer. The fryer may be installed on combustible floors.
.
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ULTRASTAT 25 COOKING COMPUTER
The Ultrastat 25 Cooking Computer is a high performance, micro-processor based electronic controller designed for use in commercial appliance temperature and timing control applications. Utilizing a microcontroller board, membrane switch front panel with a digital LED readout, and display board, the Ultrastat 25 Cooking Computer has been customized for Ultrafryer Systems applications by the addition of up to (1O) stage cooking profiles for each of the (8) product keys, exit melt feature, optional temperature setback and filtering promp, and can be programmed to cook products under "Flex" or "Straight" timing modes. Operation of the Ultrastat 25 Cooking Computer is covered in the ULTRASTAT 25 Computer Operation Instructions PN 30A051 provided with Fryers Equipped with that computer.
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INITIAL START-UP
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INITIAL CLEANING
New Electric Fryers are wiped clean with solvents at the factory to remove any visible signs of dirt, oil, grease, etc. remaining from the manufacturing process, then given a light coat of oil. Each fryer should be THOROUGHLY washed with HOT sanitizer solution to remove film residue, installation dust or debris and then wiped dry prior to placing the fryer into operation.
START-UP
The fryers are tested and adjusted prior to being shipped: however adjustments may be necessary on installation to meet local conditions and to correct possible problems caused by rough handling or vibration during shipment. Initial adjustments are the responsibility of the customer and will not be covered by the Ultrafryer Systems warranty.
NOTE: Adjustments must be performed by qualified personnel.
INITIAL FRYER BOIL-OUT
To test operate an Ultrafryer Electric Fryer equipped with an Ultrastat 25 Cooking Computer
1. Ensure the Fryer’s Power ON/OFF Switch is in the ON position
2. Ensure the Computer’s ON/OFF Button is in the OFF position
3. Ensure the Drain Ball Valve Lever is CLOSED
4. Fill the fryer vat with hot or cold water to the applicable shortening level mark on the rear of the vat
STEP ACTION RESPONSE
1
Ensure the Drain Ball Valve Lever is in the closed position and the water is at the proper level
CAUTION: PRIOR TO PROCEEDING TO STEP 2, VISUALLY CHECK THAT THE HEATING
2 Turn the computer ON by pressing the computer
ON/OFF Button, then place the computer in the BOIL MODE by press the TEMPERATURE Button and the number 2, 1, 2 Buttons
3 When the water begins to BOIL, press the computer
ON/OFF Button to exit the BOIL MODE
4 After the water in the vat and the metal surfaces of
the fryer have COOLED, drain the water into a floor drain
BOIL 30:00 will appear in the computer display
The HEAT DEMAND LED on the computer and the RED Heating Indicator Lamp on the fryer will cycle ON and OFF to heat the water to 192 Deg F (89 Deg C)
The Computer Display will go BLANK
CAUTION: TURN OFF FRYER POWER BEFORE LIFTING HEATING ELEMENTS OUT OF WATER OR SHORTENING
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PREVENTIVE MAINTENANCE AND
TROUBLESHOOTING
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PREVENTIVE MAINTENANCE
Minimal maintenance is required on a 14" (356 mm) electric fryer because of its design and materials used in the manufacturing process. However some preventive maintenance and inspection must be performed periodically to prevent breakdowns which could curtail food sales. Any preventive maintenance or inspection should be accomplished with CAUTION while the fryer is in operation since HOT liquid shortening could cause severe burns. If service or repair is required, all electrical power MUST BE TURNED OFF PRIOR TO performing that service or repair.
PREVENTIVE MAINTENANCE SCHEDULE
DAILY
ITEM
Grease Filters Clean grease filters in the exhaust vet hood every evening and allow them to dry overnight
WEEKLY
ITEM
Drain Valve Handle Determine the Drain Valve Handle is securely attached to the drain valve and that the valve and be easily opened and closed
Temperature Sensing Probes During boil-out of the fryer, inspect the temperature and hi-limit sensing probes for any visual damage
INSPECT FOR
INSPECT FOR
CAUTION: TURN OFF FRYER POWER BEFORE LIFTING HEATING ELEMENTS OUT OF WATER OR SHORTENING
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TROUBLESHOOTING A. GENERAL: The problems and possible solutions listed in the troubleshooting chart below are typical problems that are
frequently encountered. ONLY qualified repairmen are to use the troubleshooting chart to repair this fryer. In the event a main burner malfunction occurs, perform the following checks PRIOR to contacting a repairman:
1. Ensure high voltage circuit breakers are in the proper position
2. Ensure the applicable Circuit Breaker is in the ON position and that the fryer power toggle ON/OFF switch is in the ON Position and the computer is “Powering Up”
B. TROUBLESHOOTING CHART: Should a problem occur that cannot be corrected after performing the above CHECKS,
contact an AUTHORIZED repairman and/or Ultrafryer Systems Customer Service 1-800-525-8130 and provide the infor­mation acquired while performing these checks.
CAUTION: ENSURE REPAIRMEN ARE ADVISED THAT FRYER RESTRAINTS MUST BE DISCONNECTED/
CONNECTED. IF A FRYER IS TO BE MOVED DURING MAINTENANCE OR REPAIR, AND THAT ELECTRICAL POWER AND GAS MUST BE TURNED OFF PRIOR TO PERFORMING ANY MAIN­TENANCE OR REPAIR.
ITEM PROBLEMS POSSIBLE SOLUTIONS
1 Excessive smoke from the
shortening.
2 Process Contactor chatters. A. Check and/ or tighten the Contactor Coil connections
3 Excessive time is required to
raise the shortening to cook­ing temperature. Temperature recovery is slow.
A. Check the Computer Program to ensure the Pre-Set Cook Temperature is
correct
B. Shortening break down has occurred . Replace shortening
B. Defective Contactor. Replace the contactor
A. Check 3 phase 208/ 240 Voltage applied to Heating Element B. Defective Heating Element.
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CLEANING
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GENERAL
Any item of equipment operates better and lasts longer when it is kept clean and properly maintained, and the 14" (356 mm) electric fryer is no exception. In order for this fryer to provide years of trouble-free service, it must be CLEANED and MAINTAINED according to the instructions as listed below:
DAILY
1) Clean the fryer surface periodically during operating hours with a solution of sanitizer and hot water, and at closing with
stainless steel cleaner. If necessary, use a dampened type 7447 RED or 7440 BROWN (heavy duty) Scotch brite pad to remove encrusted material. DO NOT use steel wool, abrasive cloths, cleaners, powders, metal knife, spatula or any other metal object to scrape stainless steel! Scratches on stainless steel are almost impossible to remove!
2) Filter shortening in each fryer once a day according to Company Policy.
CAUTION: DO NOT ALLOW ANY CLEANING SOULTION / WATER TO SPLASH INTO A VESSEL OF HOT COOKING OILS AS IT WILL CONTAMINATE THE OIL AND MAY CAUSE THE OIL TO SPLATTER, CAUSING SEVERS BURNS
WEEKLY
1) BOIL OUT the fryer vat using Boil Out Compound according to procedures in the cleaning manual provided by the chemical
provider
2) Perform steps 1 and 2 listed above under Daily Cleaning
CAUTION: TURN OFF FRYER POWER BEFORE LIFTING HEATING ELEMENTS OUT OF WATER OR SHORTENING
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FRYER OPERATION
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GENERAL
The ED14 Electric Fryer is equipped with a Ultrastat 25 Cooking Computer which turns the fryer ON and OFF, automatically places the fryer in the SHORTENING MELT MODE each time it is turned ON and controls the COOK CYCLES of each product
Electrical
Box Assy
Controller Door
Ultrastat 25 Cooking Computer
Red Heating Indicator Lamp
Drain Ball Valve
Service Access
Door
Drain Pipe
Hi-Limit Switch
Red Hi-Limit Indicator Lamp
Power On/Off Switch
Electrical Heating Elements
Temperature Probe
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Electrical Box Assembly
Terminal Block
Mercury Contactor
Mechanical Contactor
Relay 24 VAC
Relay 24 VDC
Fuse Holder
And Fuses
Transformer
Wires removed from Electrical Box for clarity
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Ultrastat 25 Cooking Computer
The Ultrafryer 14” (356 mm) ED Electric Fryer is equipped with an Ultrastat 25 Cooking Computer which is connected to the fryer’s electrical system to serve as its ON/OFF switch and Thermostat as well as providing heat control, status information and product cook timer. For Operating Instructions for the Ultrastat 25 Cooking Computer reference manual (P/N 30A051) provided with the fryer.
SHORTENING INSTALLATION
LIQUID SHORTENING When using liquid shortening fill the fryer with cold shortening 1/2" (13mm) BELOW the SHORTENING LEVEL
MARK. When the shortening is heated, ensure it is even with the SHORTENING LEVEL MARK.
WARNING TO AVOID INJURY
DO NOT MOVE THE FRYER FILLED WITH HOT LIQUID
ALWAYS WEAR OIL-PROFF INSULATED GLOVES WHEN WORKING WITH A FRYER FILLED WITH HOT OIL
ALWAYS DRAIN HOT OIL INTO A METAL TUB, POT OR CAN. HOT OIL CAN MELT PLASTICBUCKETS OR SHATTER GLASS
START-UP
To operate an Ultrafryer Electric Fryer equipped with an Ultrastat 25 Cooking Computer
1. Ensure the Fryer’s Power ON/OFF Switch is in the ON position
2. Ensure the Computer’s ON/OFF Button is in the OFF position
3. Ensure the Drain Ball Valve Lever is CLOSED
4. Safely start up the 14” (356 mm) electric fryer equipped with an Ultrastat 25 Cooking Computer
COOKING
Most products should be cooked with a shortening temperature about 350 degrees F (177 Degrees C), however each product should be cooked at the LOWEST temperature that produces a high quality product while obtaining maximum usage of the shortening
DO USE A HIGH QUALITY SHORTENING TO ACHIVE A CONSISTENT QUALITY PRODUCT AND LONG TERM SAVINGS
DO NOT SALT PRODUCTS OVER THE FRYER AS SALT QUICKLY DETERIORATES THE SHORTENING AND FLAVORS OTHER PRODUCTS COOKED IN THE SAME SHORTENING
RECCOMMENDED TO FILTER SHORTENING AFTER LUNCH AND DINNER RUSH AND MORE OFTEN IN A HIGH SALE VOLUME STORE AND BOIL-OUT THE FRYER EVERY 7 DAYS
CAUTION: TURN OFF FRYER POWER BEFORE LIFTING HEATING ELEMENTS OUT OF WATER OR SHORTENING
SHORTENING DISPOSAL
Dispose of oil per company procedures.
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FRYER BOIL-OUT BOIL-OUT each fryer following cleaning instructions contained in the Cleaning Manual provided by your approved chemical
supplier. The following are generic procedures:
1) Ensure Drain Lever is in the closed position, then add water to vat until it reaches a point 2" (51 mm) BELOW the middle of
the UPPER shortening level mark on the rear wall of the vats.
WARNING ONLY USE A COMMERCIAL GRADE “NON CHLORINE” BOIL-OUT COMPOUND !!
2) Add the amount of BOIL-OUT COMPOUND in the fryer vat as prescribed in the Cleaning Manual
provided by the Chemical Supplier.
3)Turn the Power ON/OFF switch for the fryer to the ON position; then depress the Computer ON/OFF Button to the
ON position.
4) Place the computer in the BOIL MODE by pressing the TEMPERATURE Button and the number 2, 1, 2 Buttons
NOTE
BOIL 30:00 will appear in the computer display The HEAT DEMAND LED on the computer and the RED Heating Indicator Lamp on the fryer will cycle ON and OFF to heat the water to 192 Deg F (89 Deg C)
5) Frequently scrub the sides, front and rear of the fryer vat with a long handled synthetic bristle scrub brush.
6) After the boil-out solution has BOILED for 30 minutes and the alarm sounds, press the ON/OFF key to EXIT BOIL
MODE.
7) Turn the Power ON/OFF Switch for the fryer to the OFF position and CAREFULLY dispose of the boil-out solution in a
floor drain.
8) Use a scrubbing pad to remove carbon buildup from the Electric Elements until all encrusted material has been removed.
9) Rinse the vat with hot water until the water coming out of the drain valve is clear.
10) Mix a solution of ONE PART vinegar to 25 PARTS of water. Place this mixture into a one gallon garden pressure sprayer;
and THOROUGHLY spray this solution onto the SIDES, ELECTRIC ELEMENTS, and BOTTOM of each vat to neutralize the Boil-Out Compound.
NOTE
Boil-Out Compound will cause shortening to break down rapidly if it is not neutralized.
11) THOROUGHLY wipe the sides, electric element, and bottom of the vat with clean, lint-free, dry towels to
remove any remaining water; then fill each fryer with NEW shortening following shortening installation procedures in this manual.
12) After the fryer has been filled with new shortening, place the computer in the
and set the DISPOSAL HIT COUNT ( DHC #####) to "0" to clear the DISPOSE PROMPT, then press the SET key on the computer to exit the programming mode and return to normal operation.
CAUTION: TURN OFF FRYER POWER BEFORE LIFTING HEATING ELEMENTS OUT OF WATER OR SHORTENING
SHUT DOWN PROCEDURES
1. Ensure the Computer’s ON/OFF Button is in the OFF position
2. Ensure the Fryer’s Power ON/OFF Switch is in the OFF position
FEATURE PROGRAMMING MODE
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TECHNICAL ASSISTANCE, ORDERING INFORMATION
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TECHNICAL ASSISTANCE - Contact an authorized service agent or the Customer Service Department, Ultrafryer
Systems at 1-800-525-8130 for technical assistance. E-Mail technical assistance at: techserv@ultrafryer.com
ORDERING INFORMATION:
1. REPLACEMENT PARTS - Provide the following information when ordering replacement parts by phone, fax or mail:
Your company name and phone number Your company purchase order number Bill-to address Ship-to address Quantity desired Part number and description of the desired-item Your name or signature of authorized-buyer
Phone in order to: 1-888-331-5013 FAX order to: 1-210-731-5061 Mail order to: Ultrafryer Systems Order Entry Office
P.O. Box 5369 San Antonio, TX 78201
E-Mail your order to: custserv@ultrafryer.com
2. TERMS - Net 30 days for customers on approved accounts. Past due balances will be charged 1% per month (12% per an-
num) until full balance is paid.
3. DAMAGES - Ultrafryer Systems is not responsible for damage occurring in transit. All deliveries must be inspected for
damage to shipping containers prior to departure of the delivering carrier. Any damage must be notated on the receiving document to facilitate filing of freight claims. Carriers must be notified immediately and freight inspections must be re­quested from the carrier. Ultrafryer Systems can and will gladly assist you in preparing and processing of the necessary claims only if proper notification has been accomplished on the carrier delivery document. Damaged equipment and or con­tainers must be available for the claims inspector to inspect.
4. RETURNS - Ultrafryer Systems cannot guarantee credit for items returned without proper authorization. All returns must
have prior Ultrafryer Systems Customer Service or Warranty department approval. An assigned number will be issued by the approval authority. Please print the assigned number on all returned packages and corresponding paperwork. Returned goods are subject to a l5% restocking charge. Ultrafryer Systems is not responsible for freight charges on returned goods unless authorized by Customer Service and or Warranty personnel. Ultrafryer Systems does not receive freight collect or C.O.D. shipments.
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RECOMMENDED SPARE PARTS
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RECOMMENDED SPARE PARTS
To minimize downtime on the Electric Fryer upon failure of a component part, at least one (1) of the following items should be kept as a spare part in the local area
Description P/N U25 Controller 22A621 Hi-Limit Switch 18A364 Mechanical Contactor 18A103 Mercury Contactor 18A026 Relay 24 VDC 18A301 Relay VAC 18A034 Fuse 23A278 Transformer 18A368 Temp Sensor 18A367 Push Nut 27A087
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PARTS IDENTIFICATION
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PARTS IDENTIFICATION
Locate the part on the following sheets and note the Item Number, then obtain the description and part number. Use that part number when ordering a replacement part
1
6
8
2
7
3
2
VAT VIEW
5
FRONT VIEW
4
ITEM
PN 30A255 June 2014 Rev A
DESCRIPTION PN 1 U25 Controller 22A621 2 Snap Light (Red) 23A103
3 Drain Ball Valve 24A204
4 Toggle Switch 18-204
5 Drain Pipe 12B089 6 Heating Element 18A365
7 Temp Sensor 18A367
8 Hi-Limit Switch 18A364
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11
8
6
9
1
7
10
ELECTRICAL BOX ASSEMBLY VIEW
2
5
4
3
REAR VIEW
PN 30A255 June 2014 Rev A
WIRES REMOVED FROM ELECTRICAL
BOX FOR CLARITY
DESCRIPTION PN
ITEM
1 Element Spring 22A763 2 Turn Buckle 22A764 3 Relay 24 VDC 18A301
4 Relay 24 VAC 18A034 5 Transformer 18A368 6 Terminal Block 23A428
7 Fuse Holder 23A277 8 Mercury Contactor 18A026
9 Mechanical Contactor 18A103 10 Fuse 23A278 11 Push Nut 27A087
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WIRING DIAGRAM
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ACCEPTABLE ALTERNATE AND REQUIRED HI-LIMIT CONSTRUCTION
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ACCEPTABLE ALTERNATE AND REQUIRED HI-LIMIT CONSTRUCTION
U.S. Fryer
The 18A371 Hi-Limit described below is an acceptable alternate for the U.S. Fryer when an 18A364 Hi-Limit is not available
Canada Fryer
For this fryer configuration it will be constructed like the U.S. Fryer on the previous pages with the exception of a Hi-Limit. The 18A371 Hi-Limit described below is the ONLY Hi-Limit to be used to meet the requirements for a Canada Fryer
Locate the part below and note the Item Number, then obtain the description and part number. Use that part number when or­dering a replacement part
1
3
1
2
3
REAR VIEW OF ELEMENT BRACKET
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VAT VIEW
ITEM DESCRIPTION PN
1 Heating Element 18A365 2 Temp Sensor 18A367
3 Hi-Limit Switch 18A371
4 Hi-Limit Cable 22A779
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