Ultrafryer EUPH-18 Service Manual

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MODEL EUPH-14, EUPH-18 & EUPH-20
Electric Fryer Operation Instruction
THIS APPLIANCE IS FOR PROFESSIONAL USE AND IS TO BE USED ONL Y B Y QU AL IFI E D PERSONNEL
302 Spencer Lane • P.O. Box 5369 San Antonio, Texas 78201
(800) 525-8130 • (210) 731-5000 • Fax: (210) 731-5099
www.ultrafryer.com
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PREFACE
This manual was written and published by the Technical Publications Department, Ultrafryer Systems, for use by personnel who operate an Ultrafryer Model EUPH Electric Fryer equipped with an Ultrastat 23 Cooking Computer.
TECHNICAL PUBLICATIONS DEPARTMENT ULTRAFRYER SYSTEMS 302 SPENCER LANE SAN ANTONIO, TX 78201 1-800-545-9189 EXT. 5007
NOTICE:
This manual is applicable to “Standard” Electric Model EUPH Bank of Fryers. It can be used as a guide in operating special variations of an Electric Model EUPH Bank of Fryers.
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TABLE OF CONTENTS
COVER PAGE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
PREFACE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
TABLE OF CONTENTS... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
SAFETY INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 –7
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 –10
DESCRIPTION / SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..11-13
INSTALLATION, START UP and INITIAL CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . .14
Pre –Installation Instructions & Warnings. . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 15-16
Install & Dis-assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Clearance, Ventilation & Electrical Grounding . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . 18
Re-assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-20
Leveling, Electrical Connection, & Initial Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
FRYER START-UP. . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Shortening Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Computer Panel Key Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24-25
Computer Programming. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Fryer Start Up & Cooking. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27-28
FILTERING INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Filtering Shortening. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Boiling Out Fryer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31-32
PREVENTIVE MAINTENANCE & TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . 33
Preventive Maintenance . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
SERVICE AND PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Technical Assistance & Parts Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . 37
WIRING DIAGRAMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Incoming Power . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Ladder diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
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SAFTEY INFORMATION
THIS APPLIANCE IS INTENDED FOR PROFESSION AL USE AND IS TO BE OPERATING BY QUALIFIED PERSONNEL
Throughout this manual NOTICES, CAUTIONS and WARNINGS are used to alert the operator to items of special circumstances and the entire text will be enclosed by a bold border These items are identified as follows:
NOTICES
These Items will be indented from the main text, the word “NOTICE” will be in capital letters. These items alert the operator to items of special concern to achieve a desired result.
Example:
CAUTIONS These items will be indented from the main body of text, the word “CAUTION” will be in bold, capitalized print. These items identify steps or procedures that if not adhered to could result in product, equipment malfunction or failure.
Example:
WARNINGS
These items will be indented from the main body of text, the word “WARNING” as well as the text will be in bold, capitalized print. These items identify steps or procedures that if not adhered to could result in property damage, injury or death.
Example:
DANGERS
These items will be identified from the main body of the text, the word “DANGER” as well as the text will be in bold, capitalized print
Example
Pull on the filter tub to ASSURE the male docking plug is SEATED in the female bulkhead socket
.
TO ASSURE PRODUCING A QUALITY PRODUCT WHILE PROLONG IN G THE LIFE EXPECTANCY OF THE FRYER, ENSURE FILTERING, BOIL-OUT AND CLEANING INSTRUCTIONS ARE STRICTLY ADHERED TO.
DO NOT ALLOW ANY CLEANING SOLUTION OR WATER TO SPLASH INTO A VESSEL OF HOT COOKING OIL, AS IT WILL CONTAMINATE THE OIL AND MAY CAUSE THE OIL TO SPLATTER CAUSING SEVERE BURNS.
DO NOT ALLOW ANY CLEANING SOLUTION OR WATER TO SPLASH INTO A VESSEL OF HOT COOKING OIL, AS IT WILL CONTAMINATE THE OIL AND MAY CAUSE THE OIL TO SPLATTER CAUSING SEVERE BURNS.
NOTICE
CAUTION:
WARNING:
DANGER:
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IF, DURING THE WARRANTY PERIOD, THE CUSTOMER USES A PART FOR
THIS ULTRAFRYER EQUIPMENT OTHER THAN AN UNMODIFIED NEW OR RE-
CYCLED PART PURCHASED DIRECTLY FROM ULTRAFRYER SYSTEMS OR
ANY OF ITS AUTHORIZED SERVICE CENTERS, AND/OR THE PART BEING
USED IS MODIFIED FROM ITS ORIGINAL CONFIGURATION, THIS WARRANTY
WILL BE VOID. FURTHER, ULTRAFRYER SYSTEMS AND ITS AFFILIATES
WILL NOT BE LIABLE FOR ANY CLAIMS, DAMAGES, OR EXPENSES IN­CURRED BY THE CUSTOMER WHICH ARISE DIRECTLY OR INDIRECTLY, IN WHOLE OR IN PART, DUE TO THE INSTALLATION OF ANY MODIFIED PART
AND/OR PART RECEIVED FROM AN UNAUTHORIZED SERVICE CENTER.
DANGER:
THE ELECTRICAL POWER SUPPLY FOR THIS APPLIANCE MUST BE THE
SAME AS INDIACATED ON THE RATING AND SERIAL NUMBER PLATE
LOCATED ON THE OUTSIDE OF THE FRYER DOOR
DANGER:
ALL WIRING CONNECTIONS FOR THIS APPLICANCE MUST BE MADE IN AC-
CORDANCE WITH THE WIRING DIAGRAMS FURNISHED WITH THE
EQUIPMENT
DANGER:
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLICANE
DANGER:
DO NOT ATTACH ACCESSORIES TO THIS FRYER UNLESS FRYER IS
SECURED FROM TIPPING. PERSONAL INJURY MAY RESULT
WARNING:
DO NOT USE WATER JETS TO CLEAN THIS EQUIPMENT
WARNING:
THIS EQUIPMENT IS INTENDED FOR INDOOR USE ONLY. DO NOT INSTALL
OR OPERATE THIS EQUIPMENT IN OUTDOOR AREAS .
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WARNING:
THE FRONT APRON OF THE APPLIANCE IS NOT A STEP! DO NOT STAND ON
THE APPLIANCE, SERIOUS INJURY CAN RESULT FROM SLIPS OR
CONTACT WITH THE HOT OIL.
WARNING:
THE CRUMB TRAY IN FRYERS EQUPPED WITH A FILTER SYSTEM MUST BE
EMPTIED INTO A FIREPROOF CONTAINER AT THE END OF FRYING
OPERATION EACH DAY. SOME FOOD PARTICLES CAN SPONTANEOUSLY
COMBUST IF LEFT SOAKING IN CERTAIN SHORTENING MATERIAL.
DO NOT BANG FRY BASKETS OR OTHER UTENSILS ON THE FRYER’S
JOINER STRIP. THE STRIP IS PRESENT TO SEAL THE JOINT BETWEEN THE
FRYER VESSELS. BANGING FRY BASKETS ON THE STRIP TO DISLODGE
SHORTENING WILL DISTORT THE STRIP, ADVERSELY AFFECTING ITS FIT.
IT IS DESIGNED FOR A TIGHT FIT AND SHOULD ONLY BE REMOVED FOR
Adequate means must be provided to limit the movement of this appliance without
depending on or transmitting stress to the electrical conduit. A restraint kit is
provided with the fryer or local dealer.
WARNING:
CLEANING.
NOTICE:
WARNING:
PRIOR TO MOVEMENT, TESTING, MAINTENANCE AND ANY REPAIR ON
YOUR ULTRAFRYER, DISCONNECT ALL ELECTRICAL POWER FROM THE
FRYER
CAUTION:
NO STRUCTURAL MATERIAL ON THE FRYER SHOULD BE ALTERED OR RE-
MOVED TO ACCOMMODATE PLACEMENT OF THE FRYER UNDER THE HOOD
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This appliance is intended for professional use only and is to be operated by quali-
fied personnel only. A qualified professional should perform installation, mainte-
nance, and repairs. Installation, maintenance, or repairs by unqualified personnel
may void the manufacturer’s warranty.
NOTICE:
This equipment must be installed in accordance with the appropriate national and local codes of the country and/or region in which the appliance is installed. See NA­TIONAL CODE REQUIREMENTS of this manual for specifics.
Drawings and photos used in this manual are intended to illustrate operational,
cleaning technical procedures and may not conform to onsite management
IMPROPER INSTALLATION, ADJUSTMENT, MAINTENANCE OR SERVICE
AND UNAUTHORIZED ALTERATIONS OR MODIFICATIONS CAN CAUSE
PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OP-
ERATING AND SERVICE INSTRUCTIONS THOUGHLY BEFORE INSTALLING
NOTICE:
NOTICE:
operational procedures.
DANGER:
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GENERAL INFORATION
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ULTRAFRYER SERIES ELECTRIC FRYER INTRODUCTION
1.1 General
This manual covers all configurations of EU series electric fryers. The fryers in this model family have most parts in common, and when discussed as a group, will be referred to as “EU” electric fryers.
1.2 Safety Information
Before attempting to operate your unit, read the instructions in this manual thoroughly. Throughout this manual, you will find notations enclosed in bordered boxes similar to the one below.
HOT COOKING OIL CAUSES SEVERE BURNS.
NEVER ATTEMPT TO MOVE A FRYER CONTAINING HOT OIL OR TO
CAUTION boxes contain information about actions or conditions that may cause or result in a malfunc-
WARNING boxes contain information about actions or conditions that may cause or result in damage to
DANGER boxes contain information about actions or conditions that may cause or result in injury to
TRANSFER HOT OIL FROM ONE CONTAINER TO ANOTHER
tion of your system.
our system, and which may cause your system to malfunction.
personnel, and which may cause damage to your system and/or cause your system to
malfunction.
DANGER:
Fryers in this series are equipped with the following automatic safety features:
1. High-temperature detecti o n f eat ures sh ut of f po wer to the elements should the temperature controls fail.
2. A safety switch built into the drain valve prevents the elements from heating with the drain valve even partially open.
1.3 Controller Information
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC rules. While this device is a verified Class A device, it has been shown to meet the Class B limits. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of the equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at their own ex­pense.
The user is cautioned that any changes or modifications not expressly approved by the party responsible for com­pliance could void the user's authority to operate the equipment.
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If necessary, the user should consult the dealer or an experienced radio and television technician for additional suggestions.
The user may find the following booklet prepared by the Federal Communications Commission helpful: "How to Identify and Resolve Radio-TV Interference Problems". This booklet is available from the U.S. Government Print­ing Office, Washington, DC 20402, Stock No. 004-000-00345-4. 1.4 European Community (CE) Specific Infor­mation The European Community (CE) has established certain specific standards regarding equipment of this type. Whenever a difference exists between CE and non-CE standards, the information or instructions concerned are identified by means of shadowed boxes similar to the one below.
CE STANDARD
Example of box used to distinguish CE and
Non-CE specific information.
1.4 Installation, Operating, and Service Personnel
Operating information for Ultrafryer equipment has been prepared for use by qualified and/or authorized personnel only, as defined in Section 1.5. All installation and service on Ultrafryer equipment must be performed by quali­fied, certified, licensed, and/or authorized installation or service personnel, as defined in Section 1.5
1.5 Definitions
QUALIFIED AND/OR AUTHORIZED OPERATING PERSONNEL
Qualified/authorized operati n g personnel are those who have carefully read the information in this manual and have familiarized themselves with the equipment functions, or who have had previous experience with the opera­tion of the equipment covered in this manual.
QUALIFIED INSTALLATION PERSONNEL
Qualified installation personnel are individuals, firms, corporations, and/or companies which, either in person or through a representative, are engaged in and are responsible for the installation of electrical appliances. Qualified personnel must be experienced in such work, be familiar with all electrical precautions involved, and have com­plied with all requirements of applicable national and local codes.
QUALIFIED SERVICE PERSONNEL
Qualified service personnel are those who are familiar with Ultrafryer equipment and who have been authorized by Ultrafryer. to perform service on the equipment. All authorized service personnel are required to be equipped with a complete set of service and parts manuals, and to stock a minimum amount of parts for Ultrafryer equipment. A list of Ultrafryer Factory Authorized Servicers (FAS’s) is located on the Ultrafryer website at www.ultrafryer.com. Failure to use qualified service personnel will void the Ultrafryer warranty on your equipment.
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SAFETY
The major safety factor associated with the Ultrafryer Model EUF Electric Fryer is burns from hot shortening. In order to prevent serious burns, good hous ekeeping habits are required. The floor in front of and the area aroun d the fryer should be kept clean and dry. Whenever anything is placed in to a fryer vat, care should be used not to splash the hot shortening. Product should always be “PLACED” into the shortening, not thrown. Safety goggles, neoprene insulated gloves and an apron must be worn while filtering or boiling-out a fryer vat. The Ultrafryer Model EUF Electric Fryer utilizes 120 volts and 208, 220, 240, 380, 400, 415 or 480 volts, single and three phase electrical power and no adjustments or replacement of electrical controls or parts should ever be attempted without first disconnecting ALL electrical power. FAILURE to do so could result in serious electrical shock or death. Elec­trical power to the fryer is supplied from more than one (1) circuit breaker and it should be determined that ALL electrical power has been removed prior to beginnin g a rep air. The fryer and its controls should not be operated with wet hands or while standing in water. To do so can result in serious electrical shock or death.
Fire in liquid shortening should always be a constant concern of team members operating or working nearby the Electric Fryer. The fryer should be equipped with a Fire Suppression system, that automatically OPENS the shunt trip circuit breakers, removing electrical power from the fryer if a fire occurs. In addition, this system MUST be inspected by a licensed distributor each six (6) months to assure it is operational.
DESCRIPTION/SPECIFICATIONS
The Ultrafryer Model EU Electric Fryer is constructed from 16 and 18 gauge, type 304 polished satin finished stain-less steel. Most Model EU Electric Fryers are equipped with an Ultrastat Model 23 Cooking Computer, how­ever, customer’s may request the Fryer be equipped with a Default-To-Manual-Restart (DTMR) or an Ultrastat 12 Cooking Computer. In addition, the Model EU Electric Fryer has a shortening Filtration system that uses a Perma­fil Stainless Steel Filter Screen. The customer has the option of ordering a Magnepad Filter System that uses a Pa­per Filter Pad in lieu, of a S/S filter screen. The dimensions of each size fryer is as follows:
ITEM DESCRIPTION EUF-14
Overall Width
Overall Depth
Work Height 36” (914) 36” (914) 36” (914)
Oil Capacity
High Level Low Level
Shipping Cube
Shipping Weight 235 lbs (106 kgs) 265 lbs (116 kgs) 275 lbs (124 kgs)
In. (mm)
15½” (394) 19½” (494)
28¾” (730) 38¾” (984) 38¾” (984)
- - - -
45 lbs (22.5 liters)
10.49 ft³ (.30 m³) 18.01 ft³ (.51 m³) 19.77 ft³ (.56 m³)
In. (mm)
110 lbs (55 liters) 70 lbs (35 liters)
EUF-18
In.
EUF-20
(mm)
21½ (546)
138 lbs (69 liters)
- - - -
NOTICE
Test Start-Up, Operation, Cooking, Filtering and Boil-Out Prodedures os a Model EUPH Electric Fryer in this manual are based on the Ultrastat 23 Cooking Computer Procedures. Refer to Manual Instruction to form these functions in a fryer equipped with this control
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POWER REQUIREMENTS
TABLE
MIN WIRE
MODEL
Rated Applied AWG MM 2 ELEM per leg
VOLTS
VOLTS #WIRES
SIZE
KW AMPS
EUF14 15KW
EUF17 17KW
208 208 3 6 4.11 15KW 42
240 3 6 4.11 20KW 48.5
208 208 3 6 4.11 17KW 47
220/380 4 6 4.11 16.7KW 25.5 230/400 4 6 4.11 18.5KW 26.9 240/415 4 6 4.11 19.9KW 27.9
480 3 8 2.59 26.6KW 32.3
240 3 6 4.11 22.6KW 54.2 220/380 4 6 4.11 18.9KW 28.6 230/400 4 6 4.11 20.9KW 30 240/415 4 6 4.11 22.5KW 31.2
480 3 8 2.59 30.2KW 36.2
EUF20 20KW
208 208 3 6 4.11 20KW 56
220/380 4 6 4.11 22.2KW 34 230/400 4 6 4.11 24.6KW 35.8 240/415 4 6 4.11 26.5KW 37.2
240 3 4 4.11 26.6KW 64.5
480 3 8 2.59 35.5KW 43.1
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POWER REQUIREMETS
TABLE
MODEL
Rated Applied AWG MM 2 ELEM per leg
EUF14
15KW
EUF17
17KW
VOLTS
VOLTS #WIRES MIN WIRE SIZE
240 208 3 6 4.11 11.3KW 31.4
240 3 6 4.11 15.0KW 36.1 220/380 4 6 4.11 12.5KW 19 230/400 4 6 4.11 13.9KW 20.1 240/415 4 6 4.11 15.0KW 20.8
240 208 3 6 4.11 12.8KW 35.5
480 3 8 2.59 20.0KW 24.1
240 3 6 4.11 17.0KW 40.9 220/380 4 6 4.11 14.2KW 21.5 230/400 4 6 4.11 15.7KW 22.7 240/415 4 6 4.11 16.9KW 23.5
KW AMPS
EUF20
20KW
240 208 3 6 4.11 15.0KW 41.6
480 3 8 2.59 22.7KW 27.3
240 3 6 4.11 20.0KW 48.1 220/380 4 6 4.11 16.7KW 25.4 230/400 4 6 4.11 18.5KW 26.7 240/415 4 6 4.11 19.9KW 27.7
480 3 8 2.59 26.7KW 32.1
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INSTALLATION, STARTUP, AND INITIAL CLEANING
All installation and service on Ultrafryer equipment must be performed By qualified, licensed, licensed, and/or authorized installation or service personnel. qualified per­sonnel must be experienced in such work, be familiar with all electrical precautions involved, and have complied with all requirements of applicable national and local codes.
NOTICE:
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ELECTRIC FRYER INSTALLATION INSTRUCTIONS
General
Proper installation is essential for the safe, efficient, trouble-free operation of this appliance.
Qualified, licensed, and/or authorized installation or service personnel, as defined in Section of this manual, should perform all installation and service on Ultrafryer equipment.
Failure to use qualified, licensed, and/or authorized installation or service personnel (as defined in Section of this manual) to install or otherwise service this equipment will void the Ultrafryer warranty and may result in damage to the equipment or injury to personnel.
Where conflicts exist between instructions and information in this manual and local or national codes or regula­tions, installation and operation shall comply with the codes or regulations in force in the country in which the equipment is installed.
Service may be obtained by contacting your local Factory Authorized Servicer.
All fryers shipped without factory supplied cords and plug assemblies must be hard­wired using flexible conduit to the terminal block located on the rear of the fryer. These fryers should be wired to NEC specifications. Hardwired units must include
NOTICE:
NOTICE:
If this equipment is wired directly into the electrical power supply, a means for dis­connection from the supply having a contact separation of at least 3-mm in all poles must be incorporated in the fixed wiring.
NOTICE:
This equipment must be positioned so that the plug is accessible unless other means for disconnection from the power supply (e.g., a circuit breaker) is provided.
NOTICE:
If the electrical power supply cord is damaged, it must be replaced by a Ultrafryer Factory Authorized Servicer or a similarly qualified person in order to avoid a hazard.
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If this appliance is permanently connected to fixed wiring, it must be connected by means of copper wires having a temperature rating of not less than 167°F (75°C).
THIS APPLIANCE MUST BE CONNECTED TO A POWER SUPPLY HAVING THE SAME VOLTAGE AND PHASE AS SPECIFIED ON THE RATING PLATE LOCATE ON THE INSIDE OF THE APPLIANCE DOOR
ALL WIRING CONNECTIONS FOR THIS APPLIANCE MUST BE MADE IN ACCORDANCE WITH THE WIRING DIAGRAM(S) FURNISHED WITH THE
Positioning the Fryer
APPLIANCE. REFER TO THE WIRING DIAGRAM(S) AFFIXED TO THE IN­SIDE OF THE APPLIANCE DOOR WHEN INSTALLING OR SERVICING THE EQUIPMENT.
NOTICE:
DANGER:
DANGER:
DANGER:
NO STRUCTIAL MATERIAL ON THE FRYER SHOULD BE ALTERED OR REMOVED TO ACCOMMODATE PLACEMENT ON THE FRYER UNDER A HOOD. QUESTIONS? CALL THE ULTRAFRYER SERVICE HOTLINE AT 1-800-525-8130.
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INSTALLATION
GENERAL - Each Model EUPH Electrical Fryer should be installed as follows:
1. Properly unpacked and positioned at its operating location within the store.
2. Placed beneath a properly designed exhaust hood and protected by a Fire Suppression System
3. LEVELED using a spirit level to assure each vat contains the proper amount of shortening.
4. Installed by a licensed electrician and connected to the 1 phase and 3 phase voltages shown on the data plate.
5. Restrained by use of a restraining device to avoid splashing hot liquid and to ensure tension cannot be placed on electrical connections.
UNPACKING—CHECK THAT THE CONTAINER IS UPRIGHT. USE AN OUT­WARD PRYING MOTION “DO NOT USE A HAMMER” TO REMOVE THE WOOD BRACES AND CARTON. CHECK THE FRYER BANK FOR VISIBLE
INSTALLING - If sufficient clearance is available to roll the assembled fryer bank into the building, proceed to
DAMAGE; IF DAMAGE HAS OCCURRED DO NOT REFUSE SHIPMENT, BUT CONTACT THE CARRIER AND FILE THE APPROPRIATE FREIGHT CLAIMS. REMOVE THE TWO SHIPPING BOLTS IN THE FRONT AND REAR LEGS AND REMOVE THE TWO 2” X 6” (51mm x 152mm) WOOD SUPPORTS
the LEVELLING paragraph below. In the event entrance doors are too narrow to roll the assembled fryer into the building; disassemble and reassemble the fryer as follows:
WARNING:
DIS-ASSEMBLY
A. Perform the following steps facing the FRONT of the fryer:
1. Number each vat cabinet from LEFT to RIGHT and place these numbers on the front and rear Pan-
el of each cabinet.
2. Lower the Temperature Control access panel from each vat cabinet.
3. CAREFULLY remove the APRON from the fryer bank by removing the two (2) 1⁄4 - 20 wing nuts,
14” split washers, and n” flat washers from each 14 - 20 weld stud beneath each cabinet hat section.
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DIS-ASSEMBLY, Continue
A. Continue
In the event of a power failure, the fryer(s) will automatically shut down. If this occurs, turn the power switch OFF. Do not attempt to start the fryer(s) until power is restored.
It may be necessary to cut the SILICONE SEAL between the apron and the vat cabinets to separate the apron. DO NOT DAMAGE THE GASKET
4. Remove the JOINER STRIP located between each set of vats; then cut the SILICONE SEAL between
the vats.
5. CAREFULLY separate the SHORTENI NG DRAIN TROUGH from each 2” ball valve plate by re- moving the four (4) 1⁄4 - 20 hex head bolts and nuts; then remove the drain trough fro m th e fryer.
A NEOPRENE GASKET WAS PLACED BETWEEN THE BALL VALVE AND DRAIN TROUGH OPENING OF EACH VAT AND SEALED WITH SILICONE. THEREFORE IT MAY BE NECESSARY TO USE A SHARP INSTRUMENT TO SEPARATE THE TROUGH FROM THE VALVE. “DO NOT DAMAGE THE NEOPRENE GASKET”.
DO NOT ATTACH AN APRON DRAINBOARD TO A SINGLE FRYER. THE FRY­ER MAY BECOME UNSTABLE, TIP OVER AND CAUSE INJURY. THE APPLI­ANCE AREA MUST BE KEPT FREE FREE AND CLEAR OF COMBUSTABLE MATERIAL AT ALL TIMES.
NOTICE:
WARNING:
DANGER:
CLEARANCE AND VENTILATION
This appliance must be kept free and clear of combustible material.
A clearance of 6 inches (15cm) must be provided at both sides and back adjacent to combustible construction. A minimum of 24 inches (61cm) should be provided at the front of the equipment for servicing and proper operation.
DO NOT BLOCK THE AREA ATHE BASE OR UNDER THE FRYERS.
WARNING:
ELECTRICAL GROUNDING REQUIREMENTS
All electrically operated appliances must be grounded in accordance with all applicable national and local codes, and, where applicable, CE codes. All units (co r d con nected o r permanently connected) should be con­nected to a grounded power supply system. A wiring diagram is located on the inside of the fryer door. Refer to the rating plate on the inside of the fryer door for proper voltages.
AUSTRALIAN REQUIREMENTS
To be installed in accordance with AS 5601 / AG 601, local authorit y , gas, el ectri ci t y , and any other relevant statutory regulations.
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6. CAREFULLY disconnect the 4 PIN WHITE connector from its mating receptacle located on the LOWER
right hand end of each vat; then remove the BLACK wiring harness protector from the 2” opening in each Vat.
7. CAREFULLY disconnect the ELECTRICAL OUTLET BOX BLACK and WHITE electrical wires connect-
ed to wires by WIRE NUTS located on the LEFT HAND side of the “extreme” RIGHT HAND vat.
8. Remove the 10 - 24 truss head screw and nut on the right hand side of each vat used to secure adjoining vats
and remove the 10 - 24 truss head screw and nut that secures the “extreme” left hand vat cabinet to the base frame.
B. Perform these steps facing the REAR of the fryer:
1. Remove the REAR panel from each vat by removing the four (4) pan head self-tapping screws.
2. Remove the two (2) 10 - 24 truss head screws and nuts on the right hand side of each vat used to secure
adjoining vats.
3. CAREFULLY remove the two (2) philips head self-tapping screws along the BOTTOM flange of each
4. CAREFULLY disconnect the SHORTENING LINE BROWN and BLUE heater tape electrical wires termi-
5. CAREFULLY disconnect the POWER LINE BROWN and BLUE electrical wires terminated in a 4 PIN
6. SECURE the SHORTENING LINE to the base frame on the LEFT HAND end of the fryer bank; then
7. CAREFULLY remove each cabinet from the base frame, carry each cabinet into the building; then place the
8. PRIOR to re-assembling the fryer bank, remove DRIED silicone used to seal the apron to vats, opening
It may be necessary to loosen and move the two (2) electrical contactors to gain access to these screws and nuts
cabinet.
nated in the terminal block of the EXTREME right hand fryer.
WHITE connector from its mating receptacle located on the left hand side of the “extreme” LEFT HAND vat.
CAREFULLY loosen and separate the shortening line union attached to each 34” ball valve.
base frame into position in the kitchen.
between each set of vats, front and rear of each cabinet, lower edge of the two (2) end vats, and perimeter of the base frame.
NOTICE:
RE-ASSEMBLY
A. Place each vat cabinet in numerical order in FRONT of the base frame from LEFT to RIGHT.
B. Install each vat cabinet on the base frame as follows:
1. Place a bead of silicone around the perimeter of the base frame for the FIRST vat cabinet.
2. CAREFULLY place VAT CABINET #1 in position on the base frame; then secure the cabinet to the base frame by installing a 10 - 24 truss head screw and nut on the left hand flange to the base frame then install two (2) philips head self- tapping screws in the two holes on the REAR bottom flange of the cabinet.
3. Repeat the above procedures to install remaining vat cabinets on the base frame.
C. When all vat cabinets are installed on the base frame, secure the cabinets as follows:
1. Place a bead of silicone along the FRONT, TOP and REAR space between vat cabinets #1 and #2.
2. Install a 10-24 truss head screw and nut in the 14” holes on the FRONT right hand side of vat cabinet #1 and left hand side of vat cabinet #2.
3. Install two (2) 10-24 truss head screws and nuts in the two (2) x” holes on the REAR left hand side of vat cabinet #1 used to secure it to cabinet #2.
4. Repeat the above procedures to secure remaining vat cabinets to adjoining vat cabinets.
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D. Perform these steps facing the REAR of the fryer:
1. CAREFULLY connect each shortening line union HAND TIGHT, remove the device used to secure the SHORTENING LINE to the LEFT end of the base frame; then SECURELY tighten each shortening line union.
2. SECURELY connect the SHORTENING LINE BROWN and BLUE heater tape electrical wires to the Black and White wire terminals on the Terminal Block of the EXTREME right vat.
3. SECURELY connect the POWER LINE BROWN and BLUE electrical wires terminated in a 4 PIN WHITE connector to its mating receptacle located on the left hand side of the “extreme” LEFT HAND vat.
4. Install a large cabletye on the cable harness on the “extreme” LEFT and RIGHT vats; then replace the REAR PANEL on each vat cabinet using four (4) pan head self-tapping screws in each cabinet panel and fan cover.
E. Perform these steps facing the FRONT of the fryer:
1. Install the BLACK wiring harness protector in the 2” opening of each vat; then SECURELY connect the 4 PIN WHITE wiring harness connector to its mating receptacle on each vat.
2. CAREFULLY connect the ELECTRICAL OUTLET box BROWN and BLUE wires on the “extreme” right hand vat to the POWER line BROWN and BLUE wires using the wire nuts previously removed.
3. Remove any dried silicone from the SHORTENING DRAIN TROUGH, place a bead of silicone to the same location on the drain trough, position the drain trough beneath the fryer; then SECURE the drain trough to each 2” ball valve plate using four (4) 14 - 20 hex head bolts and nuts previously removed.
4. Remove any dried silicone from each JOINER STRIP, place a bead of silicone in each strip; then place the joiner strip over the edge of all adjoining fryer vats.
5. CAREFULLY replace the APRON as follows': a. Remove any dried silicone from the front edge of each vat cabinet and the bottom of the APRON. b. Place a bead of silicone along the FRONT edge of each vat cabinet and fill the REAR corners of the
apron with silicone so it will be flush with the top of the apron.
c. Place the apron in position with the REAR flange towards the FRONT inside edge of each vat and the
FRONT of the apron, elevated approximately 45 degrees; seat the rear flange of the apron over the front inside edge of each vat; then CAREFULLY lower the front of the apron until each 14 - 20 weld stud is seated in the notches of the front and rear hat section of each cabinet. Slip the apron a little bit to the left and right to center it on the fryer.
d. When the apron is properly positioned, secure it to the hat sections of each cabinet using the wing nuts,
split washers and the flat washers removed earlier.
e. After the apron has been secured to each fryer cabinet, apply a small bead of multi-purpose sealant to the
areas shown in the sketch below.
6. Replace the Temperature Control Access Panel.
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LEVELING
After the Ultrafryer Electric Fryer has been properly positioned in the store, it should be LEVELED using a Spirit Level by inserting the appropriate number of shim plates between each leg and caster plate. Leveling will assure that each vat contains the same amount of shortening when checked at the engraved shortening level mark on the rear wall of the fryer vat.
ELECTRICAL CONNECTION
Each Model EU Electric Fryer is wired internally to operate on 230 volt single phase and 380 or 415 volt 3 phase electrical power as shown on the fryer’s rating plate. The 230 volt control circuit of each individual fryer in a bank of fryers are internally wired in parallel to an eight (8) foot 230 volt electrical cord with a molded electrical plug. The 380 or 415 volt 3 phase circuit of each fryer in a bank of fryers is internally wired to a SEPARATE terminal block which is to be used to connect to the building power source. It is ESSENTIAL that the 230 volt electrical receptacle is located within 8 feet of the fryer bank location and that provisions are made so that the fryer bank can be moved to service fryers from the rear. Electrical connections to the fryer bank should be made by a licensed electrician, and they must conform to all local electrical codes and/or ordinances. To avoid electrical hazards and assure proper operation of the electric fryer, the following precautions should be observed during installation:
A. MATCH VOLTAGE: Before connecting electrical power, insure the line voltage matches the voltage rating
on the fryer’s data plate.
B. CIRCUIT BREAKERS: The fryer must be connected to a circuit having shunt-trip circuit breakers sized in
accordance with requirements of all local electrical codes and ordinances.
C. GROUNDING: The fryer MUST be grounded to the building ground system according to local electrical
codes and ordinances.
D. FIRE PROTECTION: The fryer should be installed beneath a powered exhaust hood which complies with
local electrical codes and ordinances and which is equipped with an approved Fire Suppression System designed to automatically shut off all sources of electrical power to the fryer in case of a vat fire.
E. CLEARANCES - The Model EUF Electric Fryer MUST be kept free and clear of all combustibles. The
MINIMUM clearances from combustible and non-combustible construction is 6” (152 mm) from the sides and 6” (152 mm) from the rear of the fryer. The fryer may be installed on combustible floors.
INITIAL CLEANING
New Electric Fryers are wiped clean with solvents at the factory to remove any visible signs of dirt, oil, grease, etc. remaining from the manufacturing process; then given a light coat of oil. Each fryer and filter tub assembly should be THOROUGHLY washed with HOT sanitizer solution to remove film residue, installation dust or debris and then wiped dry prior to placing the fryer into operation.
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FRYER START-UP
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SHORTENING INSTALLATION
A.
LIQUID SHORTENING:
When using liquid shortening (cooking oil) fill the fryer with shortening to the bend line between the words
“MIN and MAX” on the rear wall of the fryer vat.
B.
SOLID SHORTENING:
1. Cut a block of solid shortening into small pieces.
2. Place small pieces of solid shortening EVENLY on top of the HEAT MECHANISM or THOROUGHLY PACK these pieces of solid shortening between, below and above the HEAT MECHANISM. While pa ck­ing solid shortening is messy and time consuming, it is the safest and fastest way to melt solid shortening.
3. Ultrastat 23 equipped Fryer A. Turn the fryer Toggle ON/OFF switch ON; then place the computer in the SHORTENING MELT
MODE by depressing the ON/OFF button. The MELT lamp will LIGHT to indicate the computer is in the SHORTENING MELT MODE; and the HEAT lamp and RED heat mechanism indicator lamp on the fryer will cycle ON and OFF indicating the heat mechanism is periodically being turned ON and OFF to gently heat the shortening.
B. When the heat mechanism is COMPLETELY covered with LIQUID shortening and the shortening is
ABOVE the Melt Limit Temperature, replace the grill in the fryer vat; then push the EXIT MELT but­ton on the computer. Proceed to Paragraph B 5) below.
4. Continue adding solid shortening as follows:
A. Place small pieces of solid shortening into a fry basket. B. CAREFULLY lower the basket into the fryer vat.
C. GENTLY turn the basket to allow these pieces of solid shortening to float away. D. Repeat the above steps until liqu id shortening is to the bend line between the words “MIN and MAX” on the rear wall of the fryer vat.
WARNING:
I DO NOT MOVE A FRYER FILLED WITH HOT LIQUID.
II ALWAYS WEAR OIL-PROOF, INSULATED GLOVES WHEN WORKING
WITH A FRYER FILLED WITH HOT OIL.
III ALWAYS DRAIN HOT OIL INTO A METAL TUB, POT OR CAN ... HOT OIL
CAN MELT PLAS TIC BUCKETS OR SHATTER GLASS.
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COMPUTER PANEL KEY DESCRIPTIONS
1. HOLD LAMP When lit (bright) indicates a product hold time is being tracked.
2. HEAT LAMP When lit (bright) indicates the computer is calling for heat.
3. DISPLAY Displays modes, functions and operations of the computer.
4. MELT LAMP When lit (bright) indicates the computer is in the melt cycle.
5. PROGRAM LAMP When lit (bright) indicates the computer is in the program mode.
6. ON/OFF KEY Turns the computer ON and OFF when the fryer power switch is in the ON position and the drain valve lever is in the closed UP position.
7. PROGRAM KEY a. In “operating” mode, allows access to the programming mode. b. In “programming” mode, allows access to the operating mode and general navigation function.
8. SCAN KEY a. In “operating” mode, displays the remaining cook time on every product currently in a cook cycle and
lights the respective products “LED” for 2 seconds.
b. In “programming” mode, steps to the next function to be programmed.
9. ENTER EXIT FILTER KEY This key will force a filter the fryer into the filter mode. This key is an optional feature.
10. TEMP/TOGGLE CLEAR KEY a. In “operating” mode, displays the actual temperature followed by the programmed “set” temperature. b. In “programming” mode, allows the user to “toggle” (switch) between choices in an entry field and “clear” values
from a data field.
11. HOLD KEY a. In “operating” mode, used to view remaining hold times.
12. SET BACK
a. In operating mode forces setback . Display will show “setback” and appliance will be controlled to set-
back temperature instead of set point temperature.
13. EXIT/MELT KEY a. In “operating” mode, used to manually exit the shortening melt cycle. b. In “programming” mode, used to enter numerical value 0.
14. PRODUCT LED a. When lit (bright) in the “operating” mode, identifies the product data being displayed. b. When lit (bright) in the “programming” mode, identifies the product be ing programmed.
15. PROGRAMMING AND PRODUCT COOK KEY
a. In “operating” mode, used to start and stop a product’s cook cycle.
b. In “programming” mode, used to enter numerical values 1 to 10.
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COMPUTER PANEL KEY DESCRIPTIONS
15
12
4
5
14
13
7
1
6
8
9
2
10
3
11
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ULTRASTAT 23 START-UP AND COOKING COMPUTER OPERATION
1) The computer will keep the fryer in the MELT CYCLE until the EXIT MELT button is manually depressed.
2) The computer CANNOT be taken out of the SHORTENING MELT MODE until the shortening temperature reaches the MELT LIMIT TEMPERATURE. The Melt Limit Temperature is factory set for a HIGH exit temperature (135˚F / 57˚C) or a LOW exit temperature (100ºF/38ºC).
The following are abbreviated operating procedures for a fryer equipped with an Ultrastat 23 Cooking Computer. The attached Ultrastat 23 Ultrafryer Computer Operating Instructions, Manual PN 30A216, contains DETAILED Operating, Filtering, Boil-Out and Programming Instructions.
NOTICE:
START-UP and COOKING
ULTRASTAT 23 START-UP - Safely start-up an electric fryer equipped with an Ultrastat 23 Cooking computer as follows:
STEP ACTION RESPONSE
1 ENSURE the drain valve lever on the fryer
is in the CLOSED position, shortening is at the proper level, then turn the fryer ON/OFF switch to the on position.
PRIOR TO PROCEEDING TO NEXT STEP, VISUALLY CHECK THAT THE HEATING ELEMENTS ARE COVERED WITH AT LEAST 2” (51mm) OF SHORTENING
2 Turn the Computer ON by depressing the
computer ON/OFF button.
3 Once the Melt Limit Temperature is
reached depress the EXIT MELT BUT­TON on the computer to cancel the SHORTENING MELT MODE.
4 When Ready” appears in the Computer
display indicating the SET-POINT TEM­PERATURE of the shortening has been reached, a COOK cycle can be initiated.
A. The AMBER Power lamp beside the ON/OFF switch will
LIGHT.
B. The heating elements will power up and begin to heat the
shortening.
CAUTION:
A. The MELT lamp will LIGHT to indicate the computer is in the
SHORTENING MELT MODE.
B. The HEAT lamp on the computer and the RED heat mechanism indi-
cator lamp on the fryer will cycle ON and OFF indicating the heat mechanism is periodically being turned ON and OFF to gently heat the shortening.
A. LO will appear in the computer display indicating shortening tem-
perature is more than 10˚F (5˚C) below the set-point temperature.
B. The HEAT lamp on the computer and the RED heat mechanism
indicator lamp will remain ON until the set-point temperature is reached.
A. Stir the shortening several times to ensure that all the shortening has
reached the set point temperature.
ULTRASTAT 23 COOKING COMPUTER PROGRAMMING
Program the Ultrastat 23 Cooking Computer according to the, Computer Operating Instructions Manual, (PN 30A216) provided with the Fryer.
NOTICE:
Programming of an Ultrastat 23 Cooking Computer should only be preformed by a store manager or area supervisor
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GENERAL COOKING
Most products should be cooked with a shortening temperature about 350˚F (177˚C); however, each product should be cooked at the LOWEST temperature that produces a high quality product while obtaining maximum usage of the shortening.
I – DO USE A HIGH QUALITY SHORTENING TO ACHIEVE A CONSISTENT
QUALITY PRODUCT AND LONG TERM SAVINGS
II – DO NOT SALT PRODUCTS OVER THE FRYER AS SALT QUICKLY DETERIO-
When the Computer is taken out of the SHORTENING MELT MODE each morning, shortening in the fryer vat will be heated to its SETPOINT temperature HEATING will appear in the display to indicate the shortening temperature is MORE than 20˚F (-6.6˚C) BELOW the set point temperature. When shortening temperature rises to the SETPOINT temperature, “READY” will appear in the display indicating a COOK CYCLE can be started.
Startup steps 1, 2, 3, and 4 will have to be repeated each time any of the following occurs: DRAIN VALVE IS OPEN. FRYER TOGGLE ON/OFF SWITCH IS TURNED OFF TO FILTER SHORTENING OR BOIL-OUT A FRYER. FRYER TOGGLE ON/OFF SWITCH IS TURNED OFF AT CLOSING OR ANY OTHER REASON.
RATES THE SHORTEN ING AND FLAVORS OTHER PRODUCTS COOKED IN THE SAME SHORTENING
III – DO FILTER SHORTENING AFTER THE LUNCH AND DINNER RUSH AND
MORE OFTEN IN A HIGH SALE VOLUME STORE; AND BOIL-OUT THE FRY-
WARNING:
NOTICE:
STARTING A COOK CYCLE
To start a cook cycle simply press the product key for the product you wish to cook. If the product is pro­grammed, the correctly cooking time will be displayed “3:00” (example) and this time will immediately start to count down in minutes and seconds. If correctly programmed, it will count down to “ :00” followed by a beep­ing signal. To turn this signal OFF and reset the Computer, press the same product key used to start the COOK CYCLE.
CANCELLING A COOK CYCLE
If a cook cycle was inadvertently started it may be cancelled two (2) ways:
1) Press and hold the same product key used to start the cook cycle for 4 SECONDS. This prevents an acci­dental start of a cook cycle while a product is being cooked.
2) A cook cycle can be CANCELLED at any time by turning the fryer ON/OFF Switch to the OFF position.
Press and Hold Product Key
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FILTERING INSTRUCTIONS
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GENERAL
The Model EUPH Electric Fryer is equipped with a Filter Tub Caddy located beneath the left side of the fryer car­riage and an external pump motor assembly with an electrical outlet located on the fryer carriage
FILTERING
Refer to Accessory Filter Operation Manual p/n 30A229 for operating instructions
FILTER TUB ASSEMBLY
The Model EUF Filter Tub Assembly consist of a “Micro-Mesh Stainless Steel Filter” or a “Magnepad Paper En­velope Filter”; and a Filter Tub Handle, Filter Tub Cover, and Filter Tub as well as, a Wash Down Hose Assembly shown to the right.
Assemble a clean Filter Screen as follows:
1. “Micro-Mesh” Stainless Steel Filter Screen a. Insert the SUCTION FITTING on the BAFFLE in the hole of the UPPER FILTER SCREEN; then place
these items on top of the LOWER FILTER SCREEN.
b. ENSURE all sides of the FILTER SCREEN assembly are aligned, place the PIN end of FRAME on the FIL-
TER SCREENS, place the CHANNEL on the frame adjacent to the PIN end over the FILTER SCREENS; then HINGE the frame so the edge of the FILTER SCREENS are inserted in the other CHANNEL of FRAME.
c. Place the PIN end of FRAME on the FILTER SCREENS so the PIN is seated in the CHANNEL of FRAME
near the FINGER LOOP, place the CHANNEL on the frame adjacent to the PIN end over the edge of the FILTER SCREENS; then HINGE the frame so the edge of the FILTER SCREENS are inserted in the other CHANNEL of FRAME and the PIN of FRAME is seated in the CHANNEL of FRAME.
d. Adjust FRAMES so both PINS are properly seated in the CHANNEL of the opposite frame; then CARE-
FULLY connect the KNURL KNOB attached to the STANDPIPE to the SUCTION FITTING on the FIL­TER SCREEN assembly.
2. “Magnapad Paper Envelope” Filter a. Insert the BAFFLE into the FILTER PAD ENVELOPE, when inserted properly the SUCTION FITTING
will protrude through the hole in the pad. b. Fold FLAP over (in the direction of the hole), securing the Baffle inside the FILTER PAD ENVELOPE. c. CAREFULLY, align the CLIP & STANDPIPE ASSEMBLY so that the CLIP can secure the FLAP on the
Envelope and the STANDPIPE will align over the SUCTION FITTING protruding through the Envelope. d. Tighten the Knurled NUT on the STANDPIPE on the SUCTION FITTING protruding through the Envelope.
SHORTENING DISPOSAL
Dispose of shortening per company procedures Refer to Accessory Filter Operation Manual p/n 30A229 for operating instructions
A. Ensure the Computers ON/OFF Button is in the OFF position B. Drain shortening from EACH fryer vat as follows:
1. Carefully open the drain valve by turning the DRAIN LEVER slightly downward. When the bottom of the filter tub is covered with about 2” (51 mm) of shortening, OPEN the drain valve and slowly drain shorten­ing to allow the heat mechanism to gradually COOL.
2. When all shortening has drained into the filter tub, use the DRAIN ROD to stand the wire grill on one side of the vat.
3. Use a scraper to remove encrusted material from the sides of the vat and a scrubbing pad to remove carbon buildup from the top and sides of the heat mechanism.
4. Place the Wash Down Hose Nozzle into the fryer and hold it firmly against an inner wall. This prevents the
hose from “recoiling up” when the filter pump is turned on.
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WATCH FOR RECOILING WASH WAND HOSE WHEN PUMPING SHORTENING THROUGH HOSE
5. Use the “L” shaped vat brush to push the sediment through the valve to keep the drain clear. Hose off the
burner tubes and walls of the vat until all the shortening and residue at the bottom of the fryer has been flushed through the drain into the filter tub.
6. Hang the wash down hose in an upright posit i on so sh ort ening can drain into a container
7. Dispose of shortening per company procedures
WARNING:
FRYER BOIL-OUT
BOIL-OUT each fryer following cleaning instructions contained in the Cleaning Manual provided by your
approved chemical supplier. The following are generic procedures:
1. Ensure all Drain Levers are in the closed (UP) position, then add water to each vat until it reaches the “MIN” shortening level mark on the rear wall of the vats.
2. Add the amount of BOIL-OUT COMPOUND in each fryer vat as prescribed in the Cleaning Manual
provided by the Chemical Supplier.
3. Depress the Computer ON/OFF key to the ON position.
4. Place the Computer in the BOIL MODE. See computer operat i o n Instr uct i on Ma nual 30 A 21 4 for
details instructions.
ONLY USE A “NON-CHLORINE BOIL-OUT COMPOUND!!
THE DRAIN LEVER MUST BE IN THE “UP” POSITION TO TURN THE COMPUTER “ON”
5. When the boil-out solution reaches 190ºF (88ºC) set a timer for 30 minutes. Frequently scrub the sides,
front and rear of each fryer vat with a long handled scrub brush.
6. After the boil-out solution has ‘BOILED’ for 30 minutes and the timer sounds press the following com-
puter keys in the order shown to EXIT BOIL MODE:
7. Turn the Toggle ON/OFF Switch and, if applicable, the Manual Gas Valve for each fryer to their OFF
position and CAREFULLY dispose of the boil-out solution in each fryer into a floor drain.
8. Use a scrubbing pad to remove carbon buildup from the top of the heat mechanism. To remove carbon
build-up on the sides and bottom of the heat mechanism; slide one end of a stropping pad under each sec­tion, grasp that end with a pair of tongs, and rock the pad up and down alon g the length of each section until all encrusted material has been removed.
9. Rinse each fryer with hot water until the water coming out of the drain valve is
will appear in the Computer display and the Computer will turn the Ultrafryer heat mechanism ON and OFF to heat and maintain the boil-out solution to 190ºF
(88ºC).
CAUTION:
WARNING:
NOTICE:
clear.
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10. Mix a solution of ONE PART vinegar to 25 PARTS of water. Place this mixture into a one gallon garden
pressure sprayer; and THOROUGHLY spray this solution onto the SIDES, HEAT EXCHANGER, and BOTTOM of each fryer to neutralize the Boil-Out Compound.
11. THOROUGHLY wipe the sides, heat mechanism, and bottom of each fryer with clean, lint-free, dry
towels to remove any remaining water; then fill each fryer with NEW shortening following procedures on
page 24 of this manual.
WARNING:
DO NOT USE THE FILTER PUMP TO REMOVE THE WATER FROM THE VATS AS THIS WILL CAUSE PREMATURE PUMP FAILURE AND VOID THE PUMP WARRANTY
CAUTION:
BOIL-OUT COMPOUND WILL CAUSE SHORTENING TO BREAK DOWN RAPIDLY IF IT IS NOT NEUTRALIZED
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PREVENTATIVE MAINTENANCE
AND TROBLESHOOTING
WARNING:
ENSURE REPAIRMEN ARE ADVISED THAT FRYER RESTRAINTS MUST BE DISCONNECTED/CONNECTED IF A FRYER IS TO BE MOVED DURING MAINTENANCE OR REPAIR AND THAT ELECTRICAL POWER AND/OR GAS MUST BE TURNED OFF PRIOR TO PERFORMING ANY MAINTENANCE OR REPAIR.
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PREVENTIVE MAINTENANCE
Minimal maintenance is required on a fryer because of its design and materials used in manufacture. Howe ver, some preventive maintenance and inspection must be performed periodically to prevent break downs which could curtail food sales. Any preventive maintenance or inspection should be accomplished with CAUTION while the fryer is in operation since HOT liquid shortening could cause severe burns. If service or repair is re­quired, all electrical power MUST BE TURNED OFF PRIOR TO performing that service or repair.
PREVENTIVE MAINTENANCE SCHEDULE
DAILY
ITEM INSPECT FOR:
Grease Filters Clean grease filters in the exhaust hood each evening and allow them to dry overnight. Thoroughly clean the filter tub assembly
Filter Tub ENSURE THE WASH DOWN HOSE IS HUNG IN
AN UPRIGHT POSITION (BY ONE END) SO SHORTENING CAN DRAIN INTO A CONTAINER
WEEKLY
Drain Valve Levers Determine that the drain and pump levers are securely attached to the drain and pump valves, and that the valves can be easily opened and closed.
Drain Hoses Inspect the suction line hose, wash down hose and if applicable the shortening disposal hose for any evidence of deterioration.
Temperature Sensing Probes During boil-out of the fryer, inspect the temperature and high limit sensing probes for any visual damage.
TROUBLESHOOTING
A. GENERAL: The problems and possible solutions listed in the troubleshooting chart below are typical Problems
that are frequently encountered. ONLY qualified repairmen are to use the troubleshooting chart to repair this fryer. In the event an electrical malfunction occurs, perform the following checks PRIOR to contacting a repairman:
1. Ensure high voltage circuit breakers are in thei r pr oper position.
2. Check that the fryer electrical plug is connected to an electrical receptacle.
3. Ensure the applicable Circuit Breaker is in the ON position and that the Toggle ON/OFF Switch is in the ON position, and computer is “Powering Up”. B TROUBLESHOOTING CHART: Should a problem occur that cannot be corrected after performing the above CHECKS, contact an authorized repairman and/or Greenfield World Trade (954) 202-7336 and provide the information acquired while performing these checks.
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SERVICE AND PARTS
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TECHNICAL ASSISTANCE AND PARTS ORDERING INFORMATION
1. TECHNICAL ASSISTANCE
Contact an authorized service agent or the Customer Service Department, Ultrafryer Systems at
1-800-525-8130 for technical assistance. E-Mail technical assistance at: techserv@ultrafryer.com
2. ORDERING INFORMATION:
A. REPLACEMENT PARTS - Provide the following information when ordering replacement parts by phone,
fax or mail:
Your company name and phone number
Your company purchase order number
Bill-to address
Ship-to address Quantity desired Part number and description of the desired-item Your name or signature of authorized-buyer
Phone in order to: 954-202-7336 FAX order to: 954-202-7337 Mail order to: Greenfield World Trade U.S. Office
3355 Enterprise Ave. Suite 160 Ft. Lauderdale, FL 33331
Website: www.Greenfieldworld.com
3.
DAMAGES
Ultrafryer Systems is not responsible for damage occurring in transit. All deliveries must be inspected for damage to shipping containers prior to departure of the delivering carrier. Any damage must be stated on the receiving document to facilitate filing of freight claims. Carriers must be notified immediately and freight inspections must be requested form the carrier. Ultrafryer Systems can and will gladly assist you in preparing and processing of the necessary claims only if proper notification has been accomplished on the carrier delivery document. Damaged equipment and or containers must be available for the claims inspector to inspect.
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PARTS LIST
ITEM DESCRIPTION P/N
1 Computer, Cook U23 Basic Fast Merdian 22A651 2 Cleaning Brush “L” Shaped Tip 29A044 3 Drain Clean Out Rod 12569 4 Heat Element 208V 8.5KW 14IN 18A012
Heat Element 208V 10KW 18 & 20IN 18A013
5 Heat Element 240V 8.5KW 14IN 18A014
Heat Element 240V 10KW 18 & 20IN 18A015 6 Heat Element Teflon Washer 18174 7 Heat Element Support Bracket 14IN 19A178
Heat Element Support Bracket 18IN 19A117
Heat Element Support Bracket 20IN 19A118 8 3 Pole, 60 Ampree Mechanical Contactor 18A100 9 Temperature Sensing Probe 18A006
10 Step Down Transformer 100VA CZ 22707 11 Micro Switch Crouzet CE 18A064 12 Surge Protector Okaya 3600V 23A148 13 Capacitor 2.2UF Hi Voltage 23A146 14 Hi-Limit Switch - 14”/18”/20” Fryer 19A145 15 Hi-Limit Probe Holder - 14”/18”/20” Fryer 19A788 16 Fuse Holder Assy Type AP-2 23373 17 Buss Type AGC-8 Ampere Fuse 23374 18 Power Cord (Schuko CEE7-7 Type F) 23A303 19 Terminal Block 6 Pole 600V 115A 22544 20 Terminal Block 2 Pole 600V 175A 23A149 21 Pump Motor Assy 8.0 GPM 1/3 230V 50/60 24A036 22 Vat Grill 13 1/4 x 13 1/4 (337mm x 337mm) - 14” Fryer 22703
Vat Grill 17 1/4 x 17 1/4 (438mm x 438mm) - 18” Fryer 22704
Vat Grill 19 1/4 x 19 1/4 (489mm x 489mm) - 20” Fryer 22671
23 Basket Hanger Bracket - 14” Fryer 19A492
Basket Hanger Bracket - 18” Fryer 19B313
Basket Hanger Bracket - 20” Fryer 19A494
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WIRING DIAGRAMS
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