Tyco AMD-1 Quick Start Manual

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Model AMD-1 Automatic Air Maintenance Device Pressure Reducing Type with Field-Adjustable Pressure Regulator
General Description
The TYCO Model AMD-1 Automatic Air Maintenance Device is an automatic, eld-adjustable, pressure reducing device. It is used to control the pres­sure in a dry pipe sprinkler system, pre­action system, or dry pilot line system of a dry pilot actuated deluge or preac­tion valve.
The Model AMD-1 Device is utilized in applications where there is a com­pressed air (or nitrogen) source con­trolled at a higher pressure than the desired system pressure. Pressure sources include plant air supplies with their own automatic compressor con­trols or nitrogen supplies with sin­gle-stage, cylinder-mounted pressure regulators.
The Model AMD-1 Automatic Air Main­tenance Device is a re-designation for the Central Model D-2, Gem Model F324, and Star Model S460.
NOTICE
The Model AMD-1 Automatic Air Main­tenance Devices described herein must be installed and maintained in compliance with this document and with the applicable standards of the National Fire Protection Association, in addition to the standards of any authorities having jurisdiction. Failure to do so may impair the performance of these devices.
Owners are responsible for maintain­ing their fire protection system and devices in proper operating condition. The installing contractor or sprinkler manufacturer should be contacted with any questions.
Technical Data
Approvals
UL and C-UL Listed FM Approved NYC Approved under MEA 206-02-E
Maximum Inlet Air (or Nitrogen) Supply Pressure
200 psi (13,8 bar)
Field-Adjustable Outlet Pressure Range
5 to 70 psi (0,4 to 4,8 bar)
Assembly
Major components illustrated in Figure 1 are factory assembled with galva­nized steel nipples and malleable iron pipe ttings.
Operation
The By-Pass Valve in the Model AMD-1 Automatic Air Maintenance Device is opened to quickly ll the system during initial pressurization. Once the re quired system pressure has been reached, the By-Pass Valve is closed and the Air Supply Control Valve is left open to place the Model AMD-1 Device in auto­matic operation.
When there is a small leak in the sys­tem, the Pressure Regulator automati­cally maintains system pressure at the preset level. The 3/32 inch (2,4 mm) ori­ce in the Restrictor Check Valve limits the ow of air from the Pressure Regu­lator into the system to a value signi­cantly less than that exhausted by the operation of a 5.6 K-factor sprinkler.
Installation
The TYCO Model AMD-1 Automatic Air Maintenance Device must be installed in accordance with the following instructions.
NOTICE
Moisture build-up can adversely affect performance. Suitable consideration must be given to the removal of exces­sive moisture from the compressed air supply.
1.
Make connections a minimum of 1/2 inch (DN15) pipe size between the inlet air supply and the Model AMD-1 Device, as well as between the Model AMD-1 Device and the system to pressurize.
2. Place a 1/2 inch (DN15), non-spring loaded, rubber-faced, swing-type check valve between the Model AMD-1 Device and the system to pressurize. A check valve of this type is provided in the air supply trim of TYCO dry pipe valves, pre­action valves, and dry pilot trim.
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2"
(50,8 mm)
3-1/4"
(82,6 mm)
8-1/2"
(215,9 mm)
1/2" NPT OUTLET
CONNECTION
(TO SYSTEM)
LABEL
RESTRICTOR
CHECK VALVE
P/N 92-326-1-003
Setting Procedure
The TYCO Model AMD-1 Automatic Air Maintenance Device must be set in accordance with the following instructions.
1. Determine the pressure that meets the minimum requirements of the system to pressurize.
2. Close the Model AMD-1 By-Pass Valve, and close the Model AMD-1 Air Supply Control Valve.
3. Open the control valve in the air supply trim of the system to pres­surize and then reduce the system air pressure to 0 psi.
4. Close the control valve in the air supply trim of the system to pressurize.
5. Remove the system pressure gauge from its connection and temporarily install it in the 1/4 inch NPT Model AMD-1 Gauge Test Port.
CAUTIO N
Before removing the plug, make certain that the piping to which the Model AMD-1 Gauge Test Port is connected is at 0 psi. Failure to do so may result in personal injury or property damage.
6. Open the Air Supply Control Valve in the Model AMD-1 Device.
16-1/8""
(409,6 mm)
1/4" NPT
GAUGE
TEST PORT
PRESSURE
REGULATOR
(ADJUSTABLE)
P/N 92-324-1-012
STRAINER
P/N 52-353-1-002
FIGURE 1
MODEL AMD-1
AUTOMATIC AIR MAINTENANCE DEVICE
7. While observing the relocated pres­sure gauge, adjust the output pres­sure of the Pressure Regulator. Pull the knob out and away from the Pressure Regulator body and then slowly turn the knob clockwise, as viewed from the knob end of the Pressure Regulator, to increase pressure, and counter-clockwise to decrease pressure.
When decreasing pressure, the air pressure must be relieved down­stream of the Pressure Regulator by temporarily opening the control valve in the air supply trim of the system to pressurize, assuming that the system to pressurize is at 0 psi.
After the Pressure Regulator is set, push the knob in and towards the Pressure Regulator body to “snap” it in a locked position.
8. Close the Air Supply Control Valve in the Model AMD-1 Device.
9. Return the system air pressure gauge to its normal location. Re­install the 1/4 inch pipe plug in the Model AMD-1 Gauge Test Port. Apply pipe-thread sealant sparingly to the plug threads only.
CAUTIO N
Before removing the pressure gauge, make certain that the piping to which the Model AMD-1 Gauge Test Port is connected is at 0 psi. Failure to do so may result in per­sonal injury or property damage.
BY-PASS VALVE
(NORMALLY
CLOSED)
P/N 46-047-1-004
1/2" NPT
INLET CONNECTION
(FROM COMPRESSED
AIR SUPPLY)
AIR SUPPLY
CONTROL VALVE
(NORMALLY OPEN)
P/N 46-048-1-002
10. Open the control valve in the air supply trim to the system to pressurize.
11. Open the Air Supply Control Valve in the Model AMD-1 Device.
12. Open the By-Pass Valve in the Model AMD-1 Device.
13. Close the By-Pass Valve after the system is pressurized to approxi­mately 5 psi (0,4 bar) less than the minimum required system pres sure determined in Step 1.
14. After the system pressure stabi­lizes, note the value and compare with the requirement. Re-adjust the Pressure Regulator, as required.
NOTICE
If the system was over-pressur­ized during manual fill, open a suitable connection to the system and manually reduce the pressure to the desired value. The Model AMD-1 Automatic Air Maintenance Device then automatically maintains the preset system pressure. The Restrictor Check Valve prevents the Pressure Regulator from bleed­ing down the system pressure.
In order to minimize the time for system trip in the event of a sprin­kler operation, set the system pres­sure at the minimum required value.
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Care and Maintenance
The TYCO Model AMD-1 Automatic Air Maintenance Device must be main­tained and serviced in accordance with the following instructions, in addition to any specic requirements of the NFPA. Any impairment must be immediately corrected.
NOTICE
Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protec­tion system from the proper authori­ties and notify all personnel who may be affected by this action.
It is recommended that accumulated moisture be removed from air supply moisture ltration equipment at least quarterly. More frequent inspections may be necessary in particularly humid environments.
After placing a re protection system in service, notify the proper authorities and advise those responsible for mon­itoring proprietary and/or central sta­tion alarms.
Responsibility lies with owners for the inspection, testing, and maintenance of their re protection system and devices in compliance with this document, as well as with the applicable standards of the National Fire Protection Association (for example, NFPA 25), in addition to the standards of any other authorities having jurisdiction. Contact the install­ing contractor or sprinkler manufac­turer regarding any questions.
Automatic sprinkler systems are rec­ommend to be inspected, tested, and maintained by a qualied Inspec­tion Service in accordance with local requirements and/or national code.
The Model AMD-1 Device must be inspected quarterly in accordance with the following instructions.
1.
Verify that the By-Pass Valve is closed.
2. Close the Model AMD-1 Air Supply Control Valve and clean out the 1/4 inch Strainer located at the inlet to the Restrictor Check Valve. Be sure to reinstall the strainer screen and tighten the cap securely.
3.
Open the Model AMD-1 Air Sup­ply Valve and verify that the con­trol valve in the air supply trim to the system to pressurize is open.
4.
Verify that the system pressure is essentially the same as the previ­ously established requirement. If not, adjust the system pressure as follows:
a.
Close the system’s main con­trol valve and open the main drain valve. If the system is so equipped, close the Accelerator Control Valve.
b.
Follow Steps 1 through 14 in the Setting Procedure section.
c.
Slowly open the Accelerator Con­trol Valve, as applicable.
d.
Slowly open the main control valve. After water begins to ow, slowly close the main drain valve, then completely open the main control valve. The Model AMD-1 Automatic Air Maintenance Device is now ready for service.
Limited Warranty
Products manufactured by Tyco Fire Suppression & Building Products (TFSBP) are warranted solely to the original Buyer for ten (10) years against defects in material and workmanship when paid for and properly installed and maintained under normal use and service. This warranty will expire ten (10) years from date of shipment by TFSBP. No warranty is given for prod­ucts or components manufactured by companies not afliated by ownership with TFSBP or for products and com­ponents which have been subject to misuse, improper installation, corro­sion, or which have not been installed, maintained, modied or repaired in accordance with applicable Standards of the National Fire Protection Associa­tion, and/or the standards of any other Authorities Having Jurisdiction. Mate­rials found by TFSBP to be defective shall be either repaired or replaced, at TFSBP’s sole option. TFSBP neither assumes, nor authorizes any person to assume for it, any other obligation in connection with the sale of prod­ucts or parts of products. TFSBP shall not be responsible for sprinkler system design errors or inaccurate or incom­plete information supplied by Buyer or Buyer’s representatives.
In no event shall TFSBP be liable, in contract, tort, strict liability or under any other legal theory, for incidental, indirect, special or consequential dam­ages, including but not limited to labor charges, regardless of whether TFSBP was informed about the possibility of such damages, and in no event shall TFSBP’s liability exceed an amount equal to the sales price.
The foregoing warranty is made in lieu of any and all other warranties, express or implied, including warranties of mer­chantability and tness for a particular purpose.
This limited warranty sets forth the exclusive remedy for claims based on failure of or defect in products, materi­als or components, whether the claim is made in contract, tort, strict liability or any other legal theory.
This warranty will apply to the full extent permitted by law. The invalidity, in whole or part, of any portion of this warranty will not affect the remainder.
Ordering Procedure
Contact your local distributor for avail­ability. When placing an order, indi­cate the full product name, including description and Part Number (P/N).
Model AMD-1 Device
Specify: Model AMD-1 Automatic Air Maintenance Device, P/N 52-324-2-002.
Replacement Parts
Specify: (description) for use with the Model AMD-1 Automatic Air Mainte­nance Device, P/N (from Figure 1).
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