Tyco 4100U-S1 User Manual

4100U-S1 Fire Indicator Panel
Installation & Maintenance
Fire
Australian Installation
Australian
Manual
LT0394

Copyrights and Trademarks

Approvals

©2006 Tyco Safety Products Christchurch, New Zealand. All specifications and other information shown were current as of document revision date,
and are subject to change without notice.
Tyco, Simplex, the Simplex logo, MAPNET II, IDNet, TrueAlarm, SmartSync, WALKTEST, MINIPLEX, an d TrueAlert are trademarks of Tyco International Services AG or its affiliates in the U.S. and/or other countries. VESDA is a trademark of Vision Products Pty Ltd.
Simplex fire alarm technology is protected by the following U.S. Patent Numbers: TrueAlarm analog smoke detection: 5,155,468; 5,173,683 and 5,543,777. IDNet and MAPNET II addressable communications; 4,7 96,0 2 5. Tr ueAl ert addressable notification; 6,313,744 and 6,426,697. SmartSync horn/strobe control; 6,281,789.
Australian Standard AS4428.1 SSL Listing Number afp1682

Manufacture

Product / Site

The 4100U-S1 is a Fire Alarm manufactured by Tyco Safety Products for: Tyco Services Fire & Safety
47 Gilby Road Notting Hill VIC 3168 AUSTRALIA
Phone : (03) 9538-7220 Fax : (03) 9538-7255
Name Serial # Manufacture Date
i

Non-Disclosure Agreement

Tyco (THE COMPANY) and the User of this/these document(s) desire to share proprietary technical information concerning electronic systems.
For this reason the company is disclosing to the User information in the form of this/these document(s). In as much as the company considers this information to be proprietary and desires that it be maintained in confidence, it is hereby agreed by the User that such information shall be maintained in confidence by the User for a period of TEN YEARS after the issue date and only be used for the purpose for which it was supplied.
During this period, the User shall not divulge such information to any third party without the prior written consent of the company and shall take reasonable efforts to prevent any unauthorised disclosure by its employees. However, the User shall not be required to keep such information in confidence if it was in their possession prior to its receipt from the company; if it is or becomes public knowledge without the fault of the User; or the information becomes available on an unrestricted basis from a third party having a legal right to disclose such information.
The User's receipt and retention of this information constitutes acceptance of these terms.
This information is copyright and shall not be reproduced in any form whatsoever.

End User Liability Disclaimer

The 4100U-S1 Fire Indicator Panel provides a configuration programming facility, which may be accessed via a programming computer using a “dongle”. Because this programming facility allows the user to define in detail the operation of the 4100U-S1 System being customised, changes may be made by the user that prevent this installation from meeting statutory requirements.
The Company, therefore cannot accept any responsibility as to the suitability of the functions generated by the user using this programming facility.
ii

Model Number & Firmware Revision

This manual applies to product with the following: Model number : 4100U-S1 Firmware revision : 11.10 and on

Document

Document Name : LT0394 4100U-S1 Installation & Maintenance Manual Issue : V1.0 5 July 2006

Amendment Log

5 July 2006 Issue 1.0 Original based on LT0350 1.0.7
iii

Cautions, Warnings, and Regulatory Information

READ AND SAVE THESE INSTRUCTIONS. Follow the instructions in this
installation manual. These instructions must be followed to avoid damage to this product and associated equipment. Product operation and reliability depends upon proper installation.
DO NOT INSTALL ANY SIMPLEX
Upon unpacking your Simplex product, inspect the contents of the carton for shipping damage. If damage is apparent, immediately file a claim with the carrier and notify your Simplex product supplier.
SAFETY HAZARD - The 4100U-S1 CPU Card includes a lithium battery. There is danger of explosion if the batt ery is incorrectly replaced. Replace only with the same
or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions.
ELECTRICAL HAZARD - Disconnect electrical field power when making any internal adjustments or repairs. All repairs should be performed by a representative or authorized agent of your local Simplex product supplier.
STATIC HAZARD - Static electricity can damage components. Therefore, handle as follows:
Ground yourself before opening or installing components (use a suitable wrist-strap
and cable clipped to the frame or an earth connection of the 4100U-S1).
Prior to installation, keep components wrapped in anti-static material at all times.
EYE SAFETY HAZARD - Under certain fiber optic application conditions, the optical output of this device may exceed eye safety limits. Do not use magnification (such as a microscope or other focusing equipment) when viewing the output of this device.
RADIO FREQUENCY ENERGY - This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits defined in AS4428.0-1997 and Amendment 1:2002.
SYSTEM REACCEPTANCE TEST AFTER SOFTWARE CHANGES - To ensure proper system operation, this product must be tested in accordance with AS1670 after any programming operation or change in site-specific software. Reacceptance testing is required after any change, addition or deletion of system components, or after any modification, repair or adjustment to system hardware or wiring.
IMPORTANT: Verify 4100U System Programmer, Executive, and Slave Software compatibility when installing or replacing system components. Refer to the relevant Product Bulletins from Simplex Fire Products Australia (www.simplexfire.com.au) for compatibility information.
®
PRODUCT THAT APPEARS DAMAGED.
iv

Table of Contents

Copyrights and Trademarks.............................................................................................i
Approvals..........................................................................................................................i
Manufacture......................................................................................................................i
Product / Site....................................................................................................................i
Non-Disclosure Agreement .............................................................................................ii
End User Liability Disclaimer...........................................................................................ii
Model Number & Firmware Revision.............................................................................. iii
Document ....................................................................................................................... iii
Amendment Log ............................................................................................................. iii
Cautions, Warnings, and Regulatory Information...........................................................iv
Table of Contents ............................................................................................................v
List of Figures.................................................................................................................xi
List of Tables ................................................................................................................. xii
Chapter 1 Introduction to the 4100U-S1 Fire Alarm System...........1-1
Introduction..............................................................................................................1-1
In this Chapter ......................................................................................................... 1-1
Basic Configuration...................................................................................................... 1-2
Overview.................................................................................................................. 1-2
System Design......................................................................................................... 1-2
4100U-S1 Part Codes ................................................................................................. 1-3
Overview.................................................................................................................. 1-3
Assemblies, Cards & & Modules ............................................................................. 1-3
Kits........................................................................................................................... 1-3
Labels (expansion/spares)....................................................................................... 1-4
Looms (expansion/spares) ...................................................................................... 1-4
4100 Part Codes (Non-4100U).................................................................................... 1-4
Chapter 2 Installing 4100U-S1 Components ....................................2-1
Introduction..............................................................................................................2-1
In this Chapter .........................................................................................................2-1
Introduction to 4100U-S1 Cabinet...............................................................................2-2
Overview.................................................................................................................. 2-2
Bays......................................................................................................................... 2-2
CPU Motherboard.................................................................................................... 2-3
CPU Card................................................................................................................. 2-4
CPU Card LEDs....................................................................................................... 2-5
Operator Interface.................................................................................................... 2-6
Additional CPU Motherboard Modules................................................................... 2-6
System Power Supply (SPS)................................................................................... 2-6
The Power Distribution Interface (PDI).................................................................... 2-8
Mains Outlet............................................................................................................. 2-8
Step 1. Mounting Cabinets.......................................................................................... 2-9
v
Overview.................................................................................................................. 2-9
Step 2. Mounting Card Bays to Cabinets .................................................................... 2-9
Overview.................................................................................................................. 2-9
Step 3. Configuring Cards........................................................................................... 2-9
Overview.................................................................................................................. 2-9
CPU Motherboard Configuration............................................................................. 2-9
CPU Daughter Card Configuration........................................................................2-10
SPS Configuration................................................................................................. 2-10
PDI Configuration .................................................................................................. 2-10
Configuring Other Cards........................................................................................ 2-10
Step 4. Interconnecting Modules and Bays............................................................... 2-11
Overview................................................................................................................ 2-11
Guidelines.............................................................................................................. 2-11
Card Interconnections in the CPU Bay.................................................................. 2-11
Card Interconnections Within Expansion Bay ....................................................... 2-11
Basic Bay-To-Bay Interconnections ......................................................................2-11
Connecting to Motherboards ................................................................................. 2-12
Step 5. Installing Modules into Expansion Bays........................................................ 2-13
Overview................................................................................................................ 2-13
Placement Guidelines............................................................................................ 2-13
Installing 4” X 5” Cards..........................................................................................2-15
Installing Motherboards ......................................................................................... 2-16
Step 6. Installing LED/Switch Modules into Expansion Bays.................................... 2-17
Overview................................................................................................................ 2-17
The LED/Switch User Interface ............................................................................. 2-18
LED/Switch Controller Card................................................................................... 2-18
Configuring the LED/Switch Controller Card.........................................................2-19
Mounting LED/Switch Modules to the Expansion Bay .......................................... 2-19
Mounting the Additional LED/ Switch Controller Card........................................... 2-20
LED/Switch Modules.............................................................................................. 2-21
Wiring Instructions................................................................................................. 2-21
4100U Fan Control Module ....................................................................................... 2-22
Overview................................................................................................................ 2-22
Labelling................................................................................................................. 2-22
Mounting & Connection ......................................................................................... 2-22
Programming ......................................................................................................... 2-22
Chapter 3 Networking ........................................................................3-1
Introduction..............................................................................................................3-1
In this Chapter .........................................................................................................3-1
Network Configuration.................................................................................................3-2
Overview.................................................................................................................. 3-2
Ring and Star Configurations................................................................................... 3-2
Connecting Loops.................................................................................................... 3-3
System Design......................................................................................................... 3-3
Getting Started............................................................................................................. 3-4
Overview.................................................................................................................. 3-4
Introduction to the 4100 Network Interface Card (NIC)............................................... 3-4
Overview.................................................................................................................. 3-4
Network Module Illustrations.................................................................................... 3-5
NIC Card LED Indications........................................................................................ 3-5
NIC Media Cards..................................................................................................... 3-6
Requirements and Limitations.................................................................................3-7
Step 1. Configuring Network Cards............................................................................. 3-7
vi
Overview.................................................................................................................. 3-7
CPU Motherboard Jumper Settings........................................................................ 3-7
NIC Card Address Setting ...................................................................................... 3-7
NIC Card Jumper Settings...................................................................................... 3-8
Wired Media Card Jumper Settings........................................................................ 3-8
Step 2. Mounting Media Cards to the NIC................................................................... 3-9
Overview.................................................................................................................. 3-9
Media Card Mounting .............................................................................................. 3-9
Step 3. Mounting Network Cards in the 4100U-S1 ..................................................... 3-9
Step 4. Wiring Network Cards................................................................................... 3-10
Overview................................................................................................................ 3-10
Wiring Guidelines................................................................................................... 3-10
Wiring Distances.................................................................................................... 3-11
Fiber-Optic Wiring.................................................................................................. 3-12
Fiber Optic Connection Types...............................................................................3-12
4190-9010 Coupler Requirements ........................................................................ 3-13
Wiring with the Wired Media Card.........................................................................3-14
Loop Wiring, mixed Fiber and Cable..................................................................... 3-16
Chapter 4 The System Power Supply & Alarm Relay Card.............4-1
Introduction..............................................................................................................4-1
In this Chapter .........................................................................................................4-1
SPS Specifications ...................................................................................................... 4-2
Input/Output/BatterySpecifications.......................................................................... 4-2
SPS Current Consumption ...................................................................................... 4-3
SPS Adjustments......................................................................................................... 4-4
Adjusting Voltages................................................................................................... 4-4
Setting Jumpers and DIP Switches ......................................................................... 4-4
SPS LED Indications ................................................................................................... 4-5
Status LEDs............................................................................................................. 4-5
Troubleshooting an SPS.............................................................................................. 4-6
Overview.................................................................................................................. 4-6
“IDNet Power Monitor Trouble”............................................................................... 4-6
“Extra Device”..........................................................................................................4-6
“Class A Trouble”..................................................................................................... 4-6
“Earth Fault Search” ................................................................................................ 4-6
“Short Circuit”........................................................................................................... 4-6
“Channel Fail” .......................................................................................................... 4-6
“No Answer/ Bad Answer” ....................................................................................... 4-6
“Output Abnormal”................................................................................................... 4-6
The Alarm Relay Card.................................................................................................4-7
Overview.................................................................................................................. 4-7
Mounting (factory installed)...................................................................................... 4-7
Configuration ...........................................................................................................4-8
Notes........................................................................................................................ 4-8
Warning.................................................................................................................... 4-8
Specification ............................................................................................................ 4-8
Brigade Interfaces........................................................................................................ 4-9
Overview.................................................................................................................. 4-9
Format...................................................................................................................... 4-9
Applications .............................................................................................................4-9
Kit Contents ............................................................................................................. 4-9
Door Mounting ......................................................................................................... 4-9
General Wiring....................................................................................................... 4-10
AIU/PPU Mounting................................................................................................. 4-10
vii
AIU/PPU Wiring..................................................................................................... 4-10
ASE Mounting........................................................................................................ 4-10
ASE Wiring............................................................................................................. 4-10
Chapter 5 SPS Field Wiring (4100U-S1)............................................5-1
Introduction..............................................................................................................5-1
In this Chapter .........................................................................................................5-1
General Field Wiring Guidelines.................................................................................. 5-2
General Guidelines..................................................................................................5-2
SPS NAC Field Wiring Guidelines............................................................................... 5-3
Overview.................................................................................................................. 5-3
Guidelines................................................................................................................ 5-3
Allocations................................................................................................................ 5-3
Class A (loop) NAC Wiring ...................................................................................... 5-4
Class B (string) NAC Wiring .................................................................................... 5-5
Power Supply Wiring Distances .................................................................................. 5-6
Overview.................................................................................................................. 5-6
Class A NAC Wiring Table...................................................................................... 5-6
Class B NAC Wiring Table...................................................................................... 5-7
Using T-Gen 50 with 4100U-S1................................................................................... 5-8
Overview.................................................................................................................. 5-8
Powering the T-Gen 50............................................................................................ 5-8
Controlling a T-Gen 50 with a Relay Module.......................................................... 5-9
T-Gen 50 Setting for Relay Operation................................................................... 5-10
Controlling a T-Gen 50 from a NAC Output........................................................... 5-11
T-Gen 50 Settings for NAC Operation................................................................... 5-12
Fitting an EvacuationControl.................................................................................. 5-13
Fitting a PA Microphone ........................................................................................ 5-13
100V Speaker Wiring............................................................................................. 5-14
SPS Auxiliary Power Wiring ...................................................................................... 5-15
Overview................................................................................................................ 5-15
Guidelines.............................................................................................................. 5-15
Wiring..................................................................................................................... 5-16
SPS Relay Wiring......................................................................................................5-17
Overview................................................................................................................ 5-17
Aux 1 Relay ...........................................................................................................5-17
Alarm Relay Card .................................................................................................. 5-17
SPS IDNet Wiring......................................................................................................5-18
Overview................................................................................................................ 5-18
IDNet Wiring .......................................................................................................... 5-18
Guidelines.............................................................................................................. 5-18
Class A (loop) Wiring.............................................................................................5-19
Class B (string) Wiring...........................................................................................5-20
Chapter 6 Installing a 4100U IDNet Card ..........................................6-1
Introduction..............................................................................................................6-1
In this Chapter .........................................................................................................6-1
The IDNet Card............................................................................................................ 6-2
Overview.................................................................................................................. 6-2
LEDs........................................................................................................................6-3
Specifications........................................................................................................... 6-3
Installing the IDNet Card onto the PDI ........................................................................ 6-4
Overview.................................................................................................................. 6-4
viii
Configuring the Card.................................................................................................... 6-5
Overview.................................................................................................................. 6-5
Setting the Shield Tie Point ..................................................................................... 6-5
Setting the Address ................................................................................................. 6-5
Wiring to IDNet Devices .............................................................................................. 6-6
Overview.................................................................................................................. 6-6
Guidelines................................................................................................................ 6-6
Notes........................................................................................................................ 6-7
Class A Wiring ......................................................................................................... 6-7
Class B Wiring ......................................................................................................... 6-8
Troubleshooting on IDNet............................................................................................ 6-9
Overview.................................................................................................................. 6-9
“IDNet Power Monitor Trouble”............................................................................... 6-9
“Extra Device”..........................................................................................................6-9
“Class A Trouble”..................................................................................................... 6-9
“Earth Fault Search” ................................................................................................ 6-9
Short Circuit.............................................................................................................6-9
“Channel Fail” .......................................................................................................... 6-9
“No Answer”............................................................................................................. 6-9
“Bad Answer”...........................................................................................................6-9
“Output Abnormal”................................................................................................... 6-9
Chapter 7 PC Software Connections................................................7-1
Introduction..............................................................................................................7-1
In this Chapter .........................................................................................................7-1
Software Modes........................................................................................................... 7-2
Overview.................................................................................................................. 7-2
Software Modes....................................................................................................... 7-2
Chapter 8 Installation Checklist, Commissioning &
Maintenance.............................................................8-1
Introduction..............................................................................................................8-1
In this Chapter .........................................................................................................8-1
Alignment & Adjustment .............................................................................................. 8-2
Overview.................................................................................................................. 8-2
Power Up & Placing into Operation............................................................................. 8-3
Maintenance................................................................................................................ 8-4
Appendix A Card Address DIP Switch..............................................A-1
Overview..................................................................................................................A-1
Appendix B Programming Requirements ........................................B-1
Introduction..............................................................................................................B-1
Required Features...................................................................................................B-1
Notes........................................................................................................................B-1
Appendix C Checking System Wiring...............................................C-1
Overview..................................................................................................................C-1
Using the Volt/ Ohm Meter .....................................................................................C-1
Meter Readings .......................................................................................................C-2
ix
Appendix D Earth Fault Detection.....................................................D-1
Overview..................................................................................................................D-1
General Guidelines......................................................................................................D-2
Earth Fault Searching from the Front Panel................................................................D-3
Overview..................................................................................................................D-3
Access Level Selection............................................................................................D-3
Starting the Earth Fault Search...............................................................................D-3
Search Option A: Select Location............................................................................D-4
Search Option B: Select Channel...........................................................................D-5
Search Option C: Last Search Result.....................................................................D-5
Completing the Search............................................................................................D-5
Search Results ............................................................................................................D-6
Overview..................................................................................................................D-6
Non-Point Faults......................................................................................................D-6
Point Faults..............................................................................................................D-6
Fault Not Found.......................................................................................................D-7
No Fault ...................................................................................................................D-7
Result Not Available ................................................................................................D-7
Appendix E Related Documentation.................................................E-1
Appendix F Compatible Actuating Devices .....................................F-1
Introduction..............................................................................................................F-1
In this Chapter .........................................................................................................F-1
List of Approved Devices............................................................................................. F-1
Compatible Detectors, IDNET.....................................................................................F-4
Compatible Addressable Field Devices, IDNet ........................................................... F-5
Appendix G 4100U-S1 Specifications...............................................G-1
General....................................................................................................................G-1
Fuses.......................................................................................................................G-1
Firmware Features...................................................................................................G-1
Voltage & Current Ratings of Modules & Assemblies.................................................G-2
Appendix H Power Supply & Battery Capacity Calculations.........H-1
Power Supply...........................................................................................................H-1
Battery Capacity .....................................................................................................H11
Appendix I List of Drawings ..............................................................I-1
x

List of Figures

Figure 1-1. Basic 4100U-S1 System...............................................................................1-2
Figure 2-1. CPU Motherboard (566-227) ....................................................................... 2-3
Figure 2-2. CPU Card (566-149)....................................................................................2-4
Figure 2-3. Operator Interface........................................................................................ 2-6
Figure 2-4. System Power Supply.................................................................................. 2-7
Figure 2-5. The Power Distribution Interface (PDI).........................................................2-8
Figure 2-6. Power and Communication Wiring for Motherboards (note that there
are limitations of where motherboards can be placed – see next section)............
Figure 2-7. Expansion Bay 4”x 5” Card Placement...................................................... 2-13
Figure 2-8. Expansion Bay Motherboard Placement ................................................... 2-14
Figure 2-9. Slave Card/PDI Connection........................................................................2-15
Figure 2-10. Installing the Motherboard in a 4100U-S1 Expansion Bay.......................2-16
Figure 2-11. LED/Switch Modules................................................................................. 2-18
Figure 2-12. LED/Switch Controller............................................................................... 2-18
Figure 2-13. LED/Switch Card Mounting....................................................................... 2-19
Figure 2-14. Controller Card Mounting.......................................................................... 2-20
Figure 2-15. LED/Switch Controller Wiring (approximately as viewed on the rear
of the open bay door).............................................................................................
Figure 2-16. ME0456 Fan Control Module.................................................................... 2-23
Figure 3-1. Ring/Star Configuration Example................................................................. 3-2
Figure 3-2. Interconnected Loop Configuration.............................................................. 3-3
Figure 3-3. 4100-6014 Network Interface Card............................................................... 3-5
Figure 3-4. The 4100-6057 Fiber-Optic Media Card....................................................... 3-6
Figure 3-5. The 4100-6056 Wired Media Card................................................................ 3-6
Figure 3-6. Media Card Mounting.................................................................................... 3-9
Figure 3-7. Coupler Wiring ............................................................................................ 3-14
Figure 3-8. Wired Media Interconnection between CPU Motherboards in different
panels.....................................................................................................................
Figure 3-9. Example of Ring/Loop NetworkWiring........................................................3-16
Figure 4-1. The Alarm Relay Card ..................................................................................4-7
Figure 5-1. The Ferrite Bead...........................................................................................5-2
Figure 5-2. Class A (loop) NAC Wiring............................................................................ 5-4
Figure 5-3. Class B (string) Wiring .................................................................................. 5-5
Figure 5-4. Relay Module Connection to a T-Gen 50 ..................................................... 5-9
Figure 5-5. NAC Connection to a T-Gen 50.................................................................. 5-11
Figure 5-6. Wiring an Evacuation Controller to a T-Gen 50..........................................5-13
Figure 5-7. Examples of Evacuation Controls and PA Microphone..............................5-14
Figure 5-8. Auxiliary Power Wiring................................................................................5-16
Figure 5-9. Class A (loop) Wiring .................................................................................. 5-19
Figure 5-10. Class B (string) Wiring .............................................................................. 5-20
Figure 6-1. The IDNet Card............................................................................................. 6-2
Figure 6-2. Mounting onto the Power Distribution Interface in the Expansion Bay......... 6-4
Figure 6-3. DIP Switch SW1............................................................................................ 6-5
Figure 6-4. Class A (loop) Wiring .................................................................................... 6-7
Figure 6-5. Class B (string) Wiring .................................................................................. 6-8
Figure 7-1. Service and Diagnostic Interface..................................................................7-2
Figure 7-2. Data Transfer Interface.................................................................................7-2
Figure 7-3. Bootloader Interface...................................................................................... 7-3
Figure C-1. Volt/Ohm Meter Readings............................................................................C-1
2-12
2-21
3-15
xi

List of Tables

Table 2-1 Master Controller LEDs 1 through 4.............................................2-5
Table 2-2 Switch/LED Format.....................................................................2-22
Table 2-3 Switch Status..............................................................................2-22
Table 3-1 4100 NIC & Media Cards – Electrical and Environmental
Specifications................................................................................3-7
Table 3-2 Wiring Distances.........................................................................3-11
Table 3-3 Dual Fiber Optic Cable Communications Distance Examples...3-13 Table 3-4 Single Fiber Optic Cable Communications Distance
Examples using 4190-9010 Bi-Directional Couplers..................3-13
Table 3-5 566-227 CPU Motherboard Wired Media Connections..............3-14
Table 4-1 SPS Input and Output Specifications ...........................................4-2
Table 4-2 SPS Current Specifications ..........................................................4-3
Table 4-3 Alarm Relay Card Jumper Positions.............................................4-8
Table 5-1 Class A Wiring Distances .............................................................5-6
Table 5-2 Class B Wiring Distances .............................................................5-7
Table 6-1 IDNet Specifications .....................................................................6-3
Table 7-2 Cable Run Lengths.......................................................................6-7
Table A-1 Card Addresses........................................................................... A-2
Table C-1 Acceptable Zone and Signal Circuit Meter Readings.................. C-2
xii
Chapter 1
Introduction to the 4100U-S1 Fire Alarm System

Introduction

In this Chapter

The 4100U-S1 is a compact version of the 4100U fire alarm, which is intended for use in applications requiring only one or two loops of addressable devices.
This chapter is an overview of basic system concepts.
Refer to the page number listed in this table for information on a specific topic.
Topic See Page #
Basic Configuration 4100U-S1 Part Codes 4100 Part Codes (Non-4100U)
1-2 1-3 1-4
1-1
A
N
A
T
9
AUD
A
A

Basic Configuration

Overview

System Design

The basic version of the 4100U-S1 is used for smaller or single-building applications. It is ideally placed in a small building that requires a limited number of notification appliances and initiating devices.
If a small building is being expanded, or if other buildings are being constructed in the same general area (as in a campus application), the basic 4100U-S1 can be expanded via networking into one of the larger systems described in Chapter 3.
The basic 4100U-S1 is a single cabinet containing these items: CPU, System Power Supply, and optional slave cards.
As standard, the 4100U-S1 has one IDNet addressable loop that can support up to 250 devices. A second IDNet addressable loop can be added by fitting a 4100-3101AU IDNet module to the expansion bay in the cabinet (see Chapter 6).
The basic 4100U-S1 can be expanded with a limited number of 4100-type legacy card/modules or newer 4” x 5” 4100U modul es.
All appliances and devices are connected to this one cabinet, as shown in
Figure 1-1.
To additional IDNET devices, up to 250 total
to Device
1
A
2
D
3
D
4
R
5
E
51
6
S
9-
7 S C
1 2 3 4 5 6
Smoke sensor
with base
Supervised IAM
Remote line
ALARMFIRE
PULL
ddressable
station
powered isolator
21
IN
51
21
21
21
IN
33
SI
90-
ST
90-
90-
90-
ST
9-
33
M
91
AL
91
91
91
AL
57
B
PL
57
.
55
61
63
..I
EX
.01
IN
.0
.04
.04
NS R
TI
ST TR TE
M
RU UC 28
E
C. .
D
1
DR
2
ES
3
S
4
I/O Module
Thermal sensor
with base
PULL TO OPE
EMERGENCY
12:35:15 am MON 29 JAN
ALA
ALA
ACKNO
SYSTEM IS NORMAL
SYS
SUPERVI
INSTRUCTI
LARM OR TROUBLE
- SYSTEM INDICATOR TO
- PRESS "ACK" LOCATED
- REPEAT OPERATION UNTIL
TROU SILEN O
TO SILENCE
- PRESS "ALARM
TB
TO RESTORE SYSTEM
AC
- PRESS
- PRESS "ACK" TO
OPERATO INTERFAC PANEL
4100 FIRE ALARM CONTROL
Figure 1-1. Basic 4100U-S1 System
1-2

4100U-S1 Part Codes

Overview

Assemblies, Cards & & Modules

This section lists the parts that are supported by the 4100U-S1 Fire Alarm System.
The following is a list of assemblies, cards and modules used in 4100U-S1:
These parts are included in the base 4100U-S1:
742-516 CPU Motherboard (566-227)
4100-7151 CPU Card (566-149)
4100-9848AU System Power Supply, Australian version
4100-6033 Alarm Relay Card (566-058) plugged onto the SPS and used
to supply the Brigade I/F relays.
PA0915 Fuse Distribution Board, connected to the Auxiliary Power
terminals of the System Power Supply
4100-2300 Expansion Bay Assembly (includes the metalwork with the
PDI back-plane)
4100-1288 64 LED/64 Switch Controller module with mounting plate
4100-1282 8 SW/16 LED red/yellow module (2 off)
These parts may be used to expand a 4100U-S1:
4100-1282 8 SW/16 LED red/yellow module

Kits

4100-3101AU IDNET Module – 250 point capacity
4100-1289 64 LED/64 Switch Controller module
4100-1287 24 Switch/24 red LED module
4100-1284 8 Switch 16 red/green LED module
4100-1281 8 Switch 8 yellow LED module
4100-0160 Internet Interface Module (566-355).
ME0456 Fan Control Module
The following kits are available to install in a base 4100U-S1:
Brigade Interfaces
FP0935 ASE Door Kit (ASE not included)
FP0937 PPU/AIU Door Kit (PPU/AIU not included)
Other
4100-KT0448 Fused DC Distribution Bd, XSPS AU Mounting
4100-KT0468 4100 Motherboard to 4100U Bay, Mounting Kit
4100-0766K T-Gen 50 and 4100U Mounting Bracket Kit
ME0460 T-Gen 50 Evacuation Control Switch and Label
ME0490 T-Gen 50/4100U Dynamic Microphone and lead
Continued on next page
1-3
4100U-S1 Part Codes, Continued

Labels (expansion/spares)

Looms (expansion/spares)

LB0602 Operator I/F ISO/Test Card
LB0605 Fan Control Zone Insert Card
526-873 Slide In Label, LED Switch Module, 1 Sheet of 6
4100-1294 LED Module Slide In Labels, Panel Set
LM0309 4100U Mains Lead With Filter
LM0310 4100U Battery Lead Set, 18U-21U
734-008 Harness, Power Comms, 4 Way, 2ft Length
734-075 Harness, Power Comms, 4 Way, 8ft Length
116-226 Sw/LED Module Ribbon Cable, 26 Way, 2in
116-227 Sw/LED Module Ribbon Cable, 26 Way, 6in

4100 Part Codes (Non-4100U)

The following is a list of existing 4100+/A cards and modules that may be used with 4100U-S1.
4100-5004 8 AZF Monitor Zone
4100-0113 Dual RS232 Modem Interface
4100-3003 8 Relay Module
4100-4321 6 Supervised Rel ays
4100-3024 24 Relay Module
4100-0302 24 I/O Module
4100-0111 Quad Isolator Module
4100-6014 Modular Network C a rd (requires 2 media cards)
4100-6056 Wired Media Card RS485
4100-6057 Fibre Optic Media Card
4100-0154 VESDA High Level Interface
1-4

Introduction

Chapter 2
Installing 4100U-S1 Components
This chapter describes how to mount the 4100U-S1 cabinet to a wall, and how to mount system card bays into the cabinets, modules to bays, etc.
Most of a 4100U-S1 is already assembled within the factory. Steps 2 to 6 below are therefore not typically required in the field, but are included for reference.
The assembly drawings are included in the appendix of this manual for reference.

In this Chapter

Refer to the page number listed in this table for information on a specific topic.
Topic See Page #
Introduction to 4100U-S1 Cabinet Step 1. Mounting Cabinets Step 2. Mounting Card Bays to Cabinets Step 3. Configuring Cards
Step 4. Interconnecting Modules and Bays
Step 5. Installing Modules into Expansion Bays Step 6. Installing LED/Switch Modules into Expansion Bays 4100U Fan Control Module
2-2 2-9 2-9
2-9 2-11 2-13 2-17 2-22
2-1

Introduction to 4100U-S1 Cabinet

Overview

Bays

The 4100U-S1 cabinet contains the CPU, operator interface, system power supply (SPS), backup batteries, and any additional modules that the panel requires.
These items are organized into sub-assemblies called bays or card frames, each with a swing-down front door. The 4100U-S1 has two bay s: the C PU bay a nd one expa nsion bay.
In the standard 4100U-S1, the CPU bay contains the SPS and the CPU Motherboard with CPU Daughter card. The front of the bay holds the Operator Interface, consisting of the LCD, keyboard, and fault sounder. Older 4100-style motherboards can be mounted in the CPU bay.
The expansion bay has a PDI (Power Distribution Interface) backplane into which can be plugged a number of 4” x 5” 4100U modules. Older 4100-style motherboards can also be mounted in the expansion bay.
Continued on next page
2-2
Introduction to 4100U-S1 Cabinet, Continued
A

CPU Motherboard

HEADER CONNECTOR TO
OPTION MOTHERBOARD
The 4100U CPU motherboard holds the CPU card, which is central to the 4100U-S1 system. It is mounted in the CPU bay, occupying two slots of space immediately beside the power supply. These boards do not have a card address DIP switch (the CPU is always address 0).
NETWORK WIRED MEDIA/ RS-232
TERMINAL BLOCK (TB3)
RUI TERMINAL BLOCK (TB2)
XMIT RTS RCV CTS GND
1
RS-232/NETWORK
CARD PORT 1
JUMPER (P10)
COMMS CONNECTOR TO
OPTION MOTHERBOARD
(P8)
(P3)
RUI RUI SHLD RUI RUI
B+ B- A+
5 5
1
-
RUI COMM EARTH SHIELD JUMPER (P9)
POWER/COMM TO SYSTEM POWER SUPPLY (P1)
RUI CLASS A TROUBLE (LED1)
RUI PRIMARY SHORT TROUBLE (LED2)
RUI SECONDARY SHORT TROUBLE (LED3)
BUS CONNECTOR (J1) (Reserved for future use)
POWER CONNECTOR TO
OPTION MOTHERBOARD
(P7)
NETWORK DAUGHTER CARD
CONNECTOR
(J2)
RS-232/NETWORK
CARD PORT 2
JUMPER (P11)
NETWORK WIRED MEDIA/ RS-232
TERMINAL BLOCK (TB1)
8
XMIT RTS RCV CTS GND 24C RSRVD
1
PIEZO
Figure 2-1. CPU Motherboard (566-227)
Continued on next page
CPU DAUGHTER CARD CONNECTOR (J3)
POWER/COMMS TO ADJACENT BAY (P4)
POWER/COMMS TO ADJACENT BAY (P5)
POWER/COMMS TO ADJACENT BAY (P6)
2-3
Introduction to 4100U-S1 Cabinet, Continued

CPU Card

The CPU card mounts onto the CPU motherboard. The CPU card contains a service port, a direct drive user interface connection, and a port for a service modem.
MODEM
SERVICE MODEM CONNECTOR (P4)
CONNECTOR TO CPU
MOTHERBOARD (P9)
BAT ON BAT OFF
BATTERY BACKUP
ON/ OFF JUMPER (P3)
2
SERVICE PORT COMM JUMPER (P1)
LED1 LED2 LED3
CPU BOOTLOADER LEDs (LED1 – LED4)
TROUBLE LED (LD5)
SERVICE PORT DISPLAY
SERVICE PORT (P5)
DIRECT-DRIVE DISPLAY PORT (P6)
CPU CARD BD ASSY 566-149
TROUBLE LED (LED5):
OFF: No trouble. FLASHING: CPU has power but the software is
failing to hit the watchdog ON: The 5 V is outside the acceptable range
WARM START SWITCH (SW1)
Figure 2-2. CPU Card (566-149)
Continued on next page
2-4
Introduction to 4100U-S1 Cabinet, Continued

CPU Card LEDs

The CPU card LEDs indicate Bootloader status as shown in the table below.
Table 2-1. CPU Card LEDs 1 through 4
Status
Condition
Bootloader Initialization
Bad Master CRC or No Master Present
Diagnostic Fail – RAM
Diagnostic Fail – Bootloader CRC
Downloading Master
Downloading CFIG
Downloading MsgLib
Downloading BootLoader
Download Successful
LED4 LED3 LED2 LED1
On (0.25s),
Off (0.25s)
On Off Off Off
On Off Off On
On Off On Off
On Off On On
On On Off Off
On On Off On
On On On Off
On On On On
On (0.25s),
Off (0.25s)
On (0.25s),
Off (0.25s)
Continued on next page
On (0.25s),
Off (0.25s)
2-5
Introduction to 4100U-S1 Cabinet, Continued

Operator Interface

Additional CPU Motherboard Modules

The operator interface lets a user operate the panel. It provides alarm, fault, and isolate status alerts, and lets the user review historical logs and perform diagnostics.
Figure 2-3. Operator Interface
4100-6014 Modular Network Interface Card (N IC ). A daughter card that mounts to the CPU motherboard. Performs 4100 networking operations. May be installed with 4100­6056 Wired Media Cards and/or the 4100-6057 Fiber Media Cards.

System Power Supply (SPS)

The 4100U-S1 is powered by the SPS (System Power Supply), which gets its primary power from the AC mains and its secondary power from the backup batteries.
The SPS in the 4100U-S1 has hardware and software that are specific to Australian requirements.
The system power supply is mains powered and has backup batteries that get switched in on mains failure. It is the initial power source for the CPU and the host cabinet. The SPS provides 24V card power to the CPU motherboard and the other cards. It also supplies 24V power on a separate bus to the outputs, e.g. Notification Appliance Circuits (NACs).
The SPS also has three on-board NACs that support reverse polarity supervision . It provides an IDNet channel, auxiliary power, an auxiliary relay, and it mounts and drives the Alarm Relay Card.
The SPS performs functions such as brownout detection, battery transfer, battery recharge, earth fault detection, and power limiting of outputs. It provides voltage and current information to the CPU card, which can then be displayed at the user interface.
The 24VDC bulk power on the SPS is unregulated, and is divided into three feeds: 24V Card, 24V Signal, and 24V Aux Power. 24V Card, which supplies the cards, and Aux Power, which is accessible on screw terminals, are each rated at 2A and protected by a PTC. The 27.3V regulated battery charger is powered from the bulk supply and is switched off during alarm. The charger has two programmable options of rating: 1.4A for 6-18Ahr batteries, and 3.3A for batteries above 18Ahr.
The “heavy” 24V Signal feed is only accessible via the NACs on the SPS.
Continued on next page
2-6
Introduction to 4100U-S1 Cabinet, Continued
(P7)
(P1)
The basic 4100U-S1 has a Fuse Distribution Board mounted on the SPS chassis and connected to the Auxiliary Power terminals. This provides four sets of supply terminals, each individually fused at 1A, but the collective capacity is still limited to 2A from the Auxiliary Power supply. The fuses are not directly supervised.
IDNET TERMINAL BLOCK (TB1)
NAC TERMINAL BLOCK (TB2)
POWER/COMM TO NEXT PDI (P6)
IDNET SHIELD JUMPER
(P2)
CITY/RELAY CARD
TROUBLE INDICATION
JUMPER (P3)
DEVICE ADDRESS
SWITCH (SW1)
AUXILIARY RELAY TERMINAL BLOCK
(TB4)
AUXILIARY POWER
TERMINAL BLOCK
(TB3)
24V IN
+-+-+-+-+-+-+-+
F4 F1F3 F2
FUSE DISTRIBUTION BOARD
-
CITY / RELAY CARD
MOUNTING AREA
CITY CARD
CONNECTOR
POWER/COMM TO CPU MOTHERBOARD (P8)
BATTERY CONNECTORS: P4 P5
EARTH FAULT MONITOR JUMPER
AC CONNECTOR (under board)
Figure 2-4. System Power Supply
Continued on next page
2-7
Introduction to 4100U-S1 Cabinet, Continued

The Power Distribution Interface (PDI)

POWER/COMMS
CONNECTORS
(P1-P3)
POWER SOURCE
JUMPERS
(P4, P5)
AUDIO INTERFACE
CONNECTORS
(P6, P7)
(Not used in 4100U-S1)

Mains Outlet

In the expansion bay, power and data are distributed via the power distribution interface (PDI). The PDI is a wiring board with eight card slots, each of which can accommodate a 4-inch (102 mm) x 5-inch (127 mm) slave card. If 4100-style motherboards are used, they must be mounted over the PDI using a kit of metal standoffs (part number 4100-KT0468).
4100 POWER DISTRIBUTION INTERFACE
ASSY 566-084
Figure 2-5. The Power Distribution Interface (PDI)
The rightmost 2” slot in the expansion bay is occupied by a mounting bracket holding a single switched General Power Outlet. The fixed AC power wiring must be installed to this GPO by a suitably qualified electrician.
IMPORTANT: AC power must be provided to the 4100U-S1 from a dedicated branch circuit.
The SPS plugs into this GPO, and can be switched off o r un pl u gged for servicing.
2-8

Step 1. Mounting Cabinets

Overview

The important aspects of mounting the cabinet are:
Access for the operator;
Height of displays and controls;
Free space for door opening;
Cable entry for field wiring.
Refer to AS1670.1 for the height requirement and minimum access requirements.
In general, 4100U-S1 cabinets will be wall mounted. There are four dimpled mounting holes in the rear of the cabinet. These are accessible from the inside of the cabinet with the equipment bays still fitted, but it may be more convenient to remove the CPU bay. See the instruction in the next section about this procedure.
Mounting hole and cabinet dimensions are shown in drawing 1976-176, in the appendix to this manual.
Door opening is to the left as standard.

Step 2. Mounting Card Bays to Cabinets

Overview

The CPU Bay and the Expansion Bay are both attached to the rear of the cabinet by four 8/32” screws. The bays are prevented from movement during transit by locking screws fitted just below the upper mounting screws.
To remove a bay, remove the locking screws, loosen the mounting screws, then lift the bay up and out. Disconnect any wiring from the bay before lifting it free. Assembly is the reverse of this procedure. The transit locking screws do not have to be re-fitted to an installed cabinet.

Step 3. Configuring Cards

Overview

CPU Motherboard Configuration

The CPU, SPS, and all other modules to be mounted in the 4100U-S1 cabinet must be configured to operate correctly in the system via their DIP switch and jumper ports. This section describes the hardware configuration for the CPU and SPS, since they will always be used in the CPU bay.
The CPU motherboard must be jumpered as follows: P9 determines whether the RUI SHIELD signal is connected to 24 C or Earth.
Position 1 – 2: SHIELD to 24 C (default). Set to this position unless the system
uses a TrueAlert Power Supply. Use this setting for 4100U-S1.
Position 2 – 3: SHIELD to Earth. Set to this position only if the system uses a
TrueAlert Power Supply.
Continued on next page
2-9
Step 3. Configuring Cards, Continued
Note: Some devices that connect to RUI have inherently grounded shield
terminals, in which case 24 C cannot be used. If 24 C is used, a Negative Ground Fault will occur.
P10/P11: P10 is associated with Port 1 and P11 is associated with Port 2. P10 and P11 are used to set the CPU motherboard up to be attached to either a network card or a RS­232/2120 card.
Position 1 – 2: Network card (NIC) plugged into CPU motherboard (default).
Position 2 – 3: RS-232/2120 card plugged into CPU motherboard.

CPU Daughter Card Configuration

SPS Configuration

The CPU daughter card must be jumpered as follows: P1 is used for engineering diagnostics (COMLAB). Normally has no link fitted.
Position 1 – 2 : Download or no connection.
Position 2 – 3 : Diagnostic mode.
P3 configures the RAM battery as ON or OFF.
Position 1 – 2 : ON – move to this position for normal operation.
Position 2 – 3 : OFF – factory setting.
The SPS must be configured as follows: SW1: Using DIP switch SW1, set the SPS card address to 1. Use the address table in
Appendix A for the switch settings. P2: P2 configures the IDNet shield connection.
Position 1 – 2 (bottom) : Connects the shield to 0 V (default). Use this setting for
4100U-S1.
Position 2 – 3 (top) : Connects the shield to earth ground. P3 configures relay 3 on the 4100-6033 Alarm Relay Card.
Position 1 – 2 (top) : Removes fault monitoring on Relay 3 (default). Use this setting
for 4100U-S1.
Position 2 – 3 (bottom) : Makes Relay 3 activate when there is a fault.
P1: Earth connect jumper.
Position 1 – 2 (rhs): Enables Earth fault monitoring. Set to this position unless the
system uses a TrueAlert Power Supply under common 0 V. Use this setting for 4100U-S1.
Position 2 – 3 (lhs): Disables Earth fault monitoring. Set to this position only if the
system uses a TrueAlert Power Supply under common 0 V.

PDI Configuration

Configuring Other Cards

P4/P5: The PDI can be configured to draw its power from different sources via P4 and P5. For 4100U-S1 both links should be in position 1-2.
Refer to the appropriate installation instructions to configure other cards that are located in the CPU and expansion bays. The common 4100U cards and modules are included in this manual. Refer to Appendix D for a list of publications.
2-10

Step 4. Interconnecting Modules and Bays

Overview

Guidelines

Each card has to be interconnected with every other card in its bay. At the same time, bays in the 4100U-S1 also have to be connected together. Read this section to ensure that cards and bays are interconnected correctly. Refer also to drawings 1976-136 and 1976-
137.
The basic 4100U-S1 will have all necessary interconnection wiring already fitted, but additional wiring may be necessary if expansion modules are fitted.
Review the following guidelines before interconnecting modules and bays.
The SPS provides 24 V power to the CPU motherboard.
The CPU motherboard provides 8 V (3 A capacity) for use by legacy 4100 slave
cards. 24 V Card power is routed through the motherboard for slave card use.
4100 internal comms and power are harnessed to other bays. Do not connect the 8 V
at P7 to an 8 V converter on a Goldwing or remote interface card.
24 V Card power from the SPS is rated at 2 A maximum.
The 4-wire comms and power harness carries only the 24 V Card supply to a PDI,
and not the 24V Signal supply.
Some of the wire harnesses supplied with add-on cards may not be required. These
spare harnesses should be stored in case of future requirements.

Card Interconnections in the CPU Bay

Card Interconnections Within Expansion Bay

Basic Bay-To-Bay Interconnections

Connect P8 on the SPS to P1 on the CPU motherboard using the 8 wire harness with eight-position Molex minifit connector (provided).
The power distribution interface (PDI) mounted to the back of the expansion cabinet carries 24V Card power and data to each 4”x 5” card.
Refer to “Step 5: Installing Modules into Expansion Bays for instructions on mounting 4”x 5” cards to the PDI. Also bear in mind that legacy 4100 motherboards require non­PDI interconnections to each other and to the CPU Motherboard.
The 4 wire harness 734-008 is used to carry 24V Card power and coms from the CPU bay to the expansion bay. Connector P1 on the PDI receives power from P6 on the SPS or P7 or P8 on the CPU Motherboard. P2 on the PDI is used to connect power and comms to a 64/64 Controller. In a larger system, P3 on the PDI is used to carry power and comms to the next PDI, but is not used in 4100U-S1.
Continued on next page
2-11
Step 4. Interconnecting Modules and Bays, Continued

Connecting to Motherboards

Panels with legacy motherboards in the expansion bay require some non-PDI connections. If you need to connect a harness to a motherboard, refer to Figure 2-6 and follow these steps. Make sure to route the power and communication wiring on the left side of the bay.
1. Connect one end of the 733-525 Harness to a motherboard in the CPU bay.
If the CPU bay has no additional motherboards (the usual case), connect the harness to the P8 and P7 connectors of the CPU motherboard.
Insert the harness connector with the blue wire into the P8 connector. Note that
the P8 connector has eight pins. Insert the harness connector on either the top four pins or the bottom four pins, not in the middle.
Insert the harness connector with the white wire into the P7 connector. Note that
the P7 connector has eight pins. Insert the harness connector on either the top four pins or the bottom four pins, not in the middle.
2. Connect the other end of the harness to the leftmost motherboard in the next bay,
as described below.
Insert the harness connector with the blue wire into the P2 connector. Note
that the P2 connector has eight pins. Insert the harness connector on either the top four pins or the bottom four pins, not in the middle.
Insert the harness connector with the white wire into the P3 connector. Note
that the P3 connector has eight pins. Insert the harness connector on either the top four pins or the bottom four pins, not in the middle.
733-525 Harness
Connector with
Blue Wire Goes
Connector with
White Wire Goes
to P2
to P3
Figure 2-6. Power and Communication Wiring for Motherboards (note that there
are limitations of where motherboards can be placed – see next section)
2-12
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