Tyco 4100U User Manual

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4100U Fire Indicator Panel
Fire Alarm System, Installation & Maintenance
Fire
Australian
Installation &
Installation
Maintenance
Manual
Manual
LT0350
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Copyrights and Trademarks

Approvals

2004 Tyco Safety Products Westminster,
All specifications and other information shown were current as of document revision date, and are subject to change without notice.
Tyco, Simplex, the Simplex logo, MAPNET II, IDNet, TrueAlarm, SmartSync, WALKTEST, MINIPLEX, and TrueAlert are trademarks of Tyco International Services AG or its affiliates in the U.S. and/or other countries. VESDA is a trademark of Vision Products Pty Ltd.
Simplex fire alarm technology is protected by the following U.S. Patent Numbers: TrueAlarm analog smoke detection: 5,155,468; 5,173,683 and 5,543,777. IDNet and MAPNET II addressable communications; 4,796,025. TrueAlert addressable notification; 6,313,744 and 6,426,697. SmartSync horn/strobe control; 6,281,789.
Australian Standard AS4428.1
SSL Listing Number afp1682
Westminster, MA 01441-0001 USA.

Manufacture

Product / Site

The 4100U is a Fire Alarm manufactured by Tyco Safety Products for:
Tyco Services Fire & Safety 47 Gilby Road Notting Hill VIC 3168 AUSTRALIA
Phone : (03) 9538-7220 Fax : (03) 9538-7255
Name Serial # Manufacture Date
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Non-Disclosure Agreement

Tyco (THE COMPANY) and the User of this/these document(s) desire to share proprietary technical information concerning electronic systems.
For this reason the company is disclosing to the User information in the form of this/these document(s). In as much as the company considers this information to be proprietary and desires that it be maintained in confidence, it is hereby agreed by the User that such information shall be maintained in confidence by the User for a period of TEN YEARS after the issue date and only be used for the purpose for which it was supplied.
During this period, the User shall not divulge such information to any third party without the prior written consent of the company and shall take reasonable efforts to prevent any unauthorised disclosure by its employees. However, the User shall not be required to keep such information in confidence if it was in their possession prior to its receipt from the company; if it is or becomes public knowledge without the fault of the User; or the information becomes available on an unrestricted basis from a third party having a legal right to disclose such information.
The User's receipt and retention of this information constitutes acceptance of these terms.
This information is copyright and shall not be reproduced in any form whatsoever.

End User Liability Disclaimer

The 4100U Fire Indicator Panel provides a configuration programming facility, which may be accessed via a programming computer using a “dongle”. Because this programming facility allows the user to define in detail the operation of the 4100U System being customised, changes may be made by the user that prevent this installation from meeting statutory requirements.
The Company, therefore cannot accept any responsibility as to the suitability of the functions generated by the user using this programming facility.
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Model Number & Firmware Revision

This manual applies to product with the following: Model number : 4100U Firmware revision : 11.08 and on

Document

Document Name : LT0350 4100U Installation & Maintenance Manual
Cross Reference : 574-848 4100U Installation Manual (USA)
Issue : 1.0-G 14 May, 2004

Amendment Log

14 May, 2004 Issue 1.0.6 Original based on 574-848 Rev G
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Cautions, Warnings, and Regulatory Information

READ AND SAVE THESE INSTRUCTIONS. Follow the instructions in this
installation manual. These instructions must be followed to avoid damage to this product and associated equipment. Product operation and reliability depends upon proper installation.
DO NOT INSTALL ANY SIMPLEX
Upon unpacking your Simplex product, inspect the contents of the carton for shipping damage. If damage is apparent, immediately file a claim with the carrier and notify your Simplex product supplier.
SAFETY HAZARD - The 4100U CPU Card includes a lithium battery. There is danger of explosion if the battery is incorrectly replaced. Replace only with the same
or equivalent type recommended by the manufacturer. Dispose of used batteries according to the manufacturer’s instructions.
ELECTRICAL HAZARD - Disconnect electrical field power when making any internal adjustments or repairs. All repairs should be performed by a representative or authorized agent of your local Simplex product supplier.
STATIC HAZARD - Static electricity can damage components. Therefore, handle as follows:
Ground yourself before opening or installing components (use the 553-484 Static Control Kit).
Prior to installation, keep components wrapped in anti-static material at all times.
EYE SAFETY HAZARD - Under certain fiber optic application conditions, the optical output of this device may exceed eye safety limits. Do not use magnification (such as a microscope or other focusing equipment) when viewing the output of this device.
RADIO FREQUENCY ENERGY - This equipment generates, uses, and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual, may cause interference to radio communications. It has been tested and found to comply with the limits defined in AS4428.0-1997 and Amendment 1 : 2002.
SYSTEM REACCEPTANCE TEST AFTER SOFTWARE CHANGES - To ensure proper system operation, this product must be tested in accordance with AS1670 after any programming operation or change in site-specific software. Reacceptance testing is required after any change, addition or deletion of system components, or after any modification, repair or adjustment to system hardware or wiring.
All components, circuits, system operations, or software functions,known to be affected by a change must be 100% tested. In addition, to ensure that other operations are not inadvertently affected, at least 10% of initiating devices that are not directly affected by the change, up to a maximum of 50 devices, should also be tested and proper system operation verified.
IMPORTANT: Verify 4100U System Programmer, Executive, and Slave Software compatibility when installing or replacing system components. Refer to Solution Bulletin SB01014 for compatibility information.
®
PRODUCT THAT APPEARS DAMAGED.
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Table of Contents

Copyrights and Trademarks ................................................................................ i
Approvals............................................................................................................. i
Manufacture......................................................................................................... i
Product / Site ....................................................................................................... i
Non-Disclosure Agreement .................................................................................ii
End User Liability Disclaimer...............................................................................ii
Model Number & Firmware Revision.................................................................. iii
Document ...........................................................................................................iii
Amendment Log .................................................................................................iii
Cautions, Warnings, and Regulatory Information...............................................iv
Table of Contents ............................................................................................... v
List of Figures ...................................................................................................xiv
List of Tables .....................................................................................................xv
Chapter 1 Introduction to the 4100U Fire Alarm System ........ 1-1
Introduction ..................................................................................................1-1
In this Chapter .............................................................................................1-1
System Configurations ....................................................................................1-2
Overview...................................................................................................... 1-2
Standalone Configuration ................................................................................1-3
Overview...................................................................................................... 1-3
System Design............................................................................................. 1-3
MINIPLEX Configuration .................................................................................1-4
Overview...................................................................................................... 1-4
System Design............................................................................................. 1-4
RUI Communication..................................................................................... 1-5
Network Configuration .....................................................................................1-6
Overview...................................................................................................... 1-6
Hub and Star Configurations ....................................................................... 1-6
Connecting Loops........................................................................................ 1-7
System Design............................................................................................. 1-7
Network Communication.............................................................................. 1-7
4100 PIDs (Non-4100U) ..................................................................................1-8
Annunciation Modules .................................................................................1-8
4100U Cabinet Part Identification Numbers (PIDs)......................................... 1-9
Overview...................................................................................................... 1-9
4100U Cabinets ...........................................................................................1-9
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4100U PIDs .....................................................................................................1-9
Overview...................................................................................................... 1-9
Assemblies, Cards & & Modules .................................................................1-9
Kits ............................................................................................................. 1-10
Labels ........................................................................................................1-10
Looms ........................................................................................................1-10
Chapter 2 Installing 4100U FACP Components ....................... 2-1
Introduction ..................................................................................................2-1
In this Chapter .............................................................................................2-1
Introduction to FACPs (4100U) .......................................................................2-2
Overview...................................................................................................... 2-2
CPU Bay ......................................................................................................2-2
Master Motherboard ....................................................................................2-3
Master Controller Daughter Card ................................................................2-4
Master Controller Daughter Card LEDs....................................................... 2-5
Operator Interface........................................................................................ 2-6
Additional CPU Bay Modules .....................................................................2-6
Expansion Bays ...........................................................................................2-6
System Power Supply (SPS)....................................................................... 2-7
System Power.............................................................................................. 2-8
The Power Distribution Interface (PDI)........................................................ 2-8
Step 1. Mounting Cabinets (4100U) ................................................................2-9
Overview...................................................................................................... 2-9
Step 2. Mounting Card Bays to Cabinets (4100U) ..........................................2-9
Overview...................................................................................................... 2-9
Step 3. Configuring Cards (4100U) ...............................................................2-10
Overview.................................................................................................... 2-10
Master Motherboard Configuration............................................................2-10
Master Controller Daughter Card Configuration........................................ 2-10
SPS Configuration .....................................................................................2-10
PDI Configuration ......................................................................................2-11
Configuring Other Cards............................................................................ 2-11
Step 4. Interconnecting Modules and Bays................................................... 2-11
Overview.................................................................................................... 2-11
Guidelines.................................................................................................. 2-11
Card Interconnections in the CPU Bay...................................................... 2-12
Card Interconnections Within Expansion Bays .........................................2-12
Basic Bay-To-Bay Interconnections ..........................................................2-12
Connecting to Motherboards .....................................................................2-13
Step 5. Installing Modules into Expansion Bays (4100U) .............................2-15
Overview.................................................................................................... 2-15
Placement Guidelines................................................................................2-15
Installing 4” X 5” Cards ..............................................................................2-18
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Step 6. Installing LED/Switch Modules into Expansion Bays (4100U).......... 2-20
Overview.................................................................................................... 2-20
The LED/Switch User Interface ................................................................. 2-21
LED/Switch Controller Card....................................................................... 2-21
LED/Switch Modules.................................................................................. 2-22
Configuring the LED/Switch Controller Card .............................................2-22
Activating the Communication Loss Feature............................................. 2-22
Mounting LED/Switch Modules to the Expansion Bay ..............................2-23
Mounting the Controller Card Assembly.................................................... 2-24
Changing Display Card LEDs.................................................................... 2-24
Interconnecting Cards................................................................................ 2-25
Wiring Instructions .....................................................................................2-26
The Terminal Block Utility Module (4100U)...................................................2-27
Overview.................................................................................................... 2-27
Mounting to the Electronics Bay ................................................................2-27
Chapter 3 Installing 4100 MINIPLEX Components
(Non-4100U) ................................................... 3-29
Introduction ................................................................................................3-29
In this Chapter ...........................................................................................3-29
Introduction to MINIPLEX Systems (Non-4100U) .........................................3-30
Overview.................................................................................................... 3-30
MINIPLEX System Components (Non-4100U) .............................................3-32
Overview.................................................................................................... 3-32
The RUI Card............................................................................................. 3-32
Transponder Cabinets ...............................................................................3-32
The Remote Interface Card (RIC) .............................................................3-33
MINIPLEX System Guidelines (Non-4100U)................................................. 3-34
Overview.................................................................................................... 3-34
Guidelines.................................................................................................. 3-34
Installing Modules into Cabinets (Non-4100U).............................................. 3-35
Overview.................................................................................................... 3-35
Guidelines.................................................................................................. 3-35
Installing the RUI Motherboard................................................................. 3-35
Installing the RIC II Motherboard...............................................................3-36
Connecting the 733-525 Harness............................................................. 3-37
MINIPLEX Wiring (Non-4100U).....................................................................3-39
Overview.................................................................................................... 3-39
Wiring Configurations ................................................................................3-39
Class A Wiring ...........................................................................................3-39
Class B Wiring ...........................................................................................3-39
Wiring Illustration .......................................................................................3-40
Chapter 4 Installing 4100U MINIPLEX Components ................ 4-1
Introduction ..................................................................................................4-1
In this Chapter .............................................................................................4-1
Introduction to MINIPLEX Transponders (4100U)........................................... 4-2
Overview...................................................................................................... 4-2
Transponder Cabinets .................................................................................4-2
Transponder Interface Cards (TICs)............................................................ 4-2
Basic TICs ...................................................................................................4-2
The Local Mode TIC (Not currently available in Australia). ......................... 4-3
TIC Illustrations............................................................................................ 4-4
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Local Mode Specifications........................................................................... 4-5
LEDs ............................................................................................................4-6
Card Specifications...................................................................................... 4-6
MINIPLEX System Guidelines (4100U)........................................................... 4-7
Overview...................................................................................................... 4-7
Guidelines.................................................................................................... 4-7
Configuring Cards (4100U).............................................................................. 4-8
Overview...................................................................................................... 4-8
CPU Motherboard DIP Switch .....................................................................4-8
TIC Configuration......................................................................................... 4-8
Configuring Other Cards.............................................................................. 4-8
TIC/Riser Mounting (4100U)............................................................................ 4-9
Overview...................................................................................................... 4-9
Mounting Instructions...................................................................................4-9
TIC/Motherboard Interconnections (4100U).................................................. 4-10
RUI Wiring (4100U) .......................................................................................4-11
Overview.................................................................................................... 4-11
Wiring Configurations ................................................................................4-11
Chapter 5 Networking ................................................................ 5-1
Introduction ..................................................................................................5-1
In this Chapter .............................................................................................5-1
Getting Started.................................................................................................5-2
Overview...................................................................................................... 5-2
Introduction to the 4100 Network Interface Card (NIC)................................... 5-3
Overview...................................................................................................... 5-3
Network Module Illustrations .......................................................................5-4
NIC Card LED Indications............................................................................5-4
NIC Motherboards .......................................................................................5-5
NIC Media Cards .........................................................................................5-6
Requirements and Limitations ..................................................................... 5-7
Step 1. Configuring Network Cards................................................................. 5-7
Overview...................................................................................................... 5-7
Motherboard Jumper Settings ....................................................................5-7
NIC Card Address Setting ..........................................................................5-7
NIC Card Jumper Settings.......................................................................... 5-8
Wired Media Card Jumper Settings............................................................ 5-8
Step 2. Mounting Media Cards to the NIC....................................................... 5-9
Overview...................................................................................................... 5-9
Media Card Mounting ..................................................................................5-9
Step 3. Mounting Network Cards................................................................... 5-10
Step 4. Wiring Network Cards .......................................................................5-11
Overview.................................................................................................... 5-11
Wiring Guidelines....................................................................................... 5-11
Wiring Distances........................................................................................ 5-12
Related Documentation .............................................................................5-12
Fiber-Optic Wiring...................................................................................... 5-13
Fiber Optic Connection Types ................................................................... 5-13
4190-9010 Coupler Requirements ............................................................5-14
Wiring with the Wired Media Card .............................................................5-15
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Wiring Illustrations .....................................................................................5-17
Wired Media, Style 7 Wiring .....................................................................5-17
Fiber Optic, Style 7 Wiring........................................................................ 5-18
Wired Media and Fiber Optic, Style 7 Wiring............................................5-19
Chapter 6 The System Power Supply & Alarm Relay Card..... 6-1
Introduction ..................................................................................................6-1
In this Chapter .............................................................................................6-1
SPS Specifications ..........................................................................................6-2
Input/Output/BatterySpecifications ..............................................................6-2
SPS Current Consumption ..........................................................................6-3
Environmental Requirements ...................................................................... 6-4
SPS Configuration ...........................................................................................6-4
Overview...................................................................................................... 6-4
Jumper Settings........................................................................................... 6-4
Setting the Device Address .........................................................................6-4
Adjusting Voltages ....................................................................................... 6-4
SPS LED Indications .......................................................................................6-5
LEDs ............................................................................................................6-5
Troubleshooting on SPS.................................................................................. 6-6
Overview...................................................................................................... 6-6
IDNet Power Monitor Trouble .....................................................................6-6
Extra Device ................................................................................................6-6
Class A Trouble ........................................................................................... 6-6
Earth Fault Search....................................................................................... 6-6
Short Circuit .................................................................................................6-6
Channel Fail................................................................................................. 6-6
No Answer/ Bad Answer.............................................................................. 6-6
Output Abnormal.......................................................................................... 6-6
The Alarm Relay Card .....................................................................................6-7
Overview...................................................................................................... 6-7
Mounting ......................................................................................................6-7
Configuration ...............................................................................................6-8
Notes............................................................................................................ 6-8
Warning .......................................................................................................6-8
Specification ................................................................................................6-8
Chapter 7 SPS Field Wiring (4100U) ......................................... 7-1
Introduction ..................................................................................................7-1
In this Chapter .............................................................................................7-1
General Field Wiring Guidelines......................................................................7-2
General Guidelines ...................................................................................... 7-2
SPS NAC Field Wiring Guidelines...................................................................7-3
Overview...................................................................................................... 7-3
Guidelines.................................................................................................... 7-3
Class A NAC Wiring..................................................................................... 7-4
Class B NAC Wiring..................................................................................... 7-5
Power Supply Wiring Distances ...................................................................... 7-5
Overview...................................................................................................... 7-5
Class A NAC Wiring Table .........................................................................7-6
Class B NAC Wiring Table .........................................................................7-7
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SPS Auxiliary Power Wiring ............................................................................7-8
Overview...................................................................................................... 7-8
Guidelines.................................................................................................... 7-8
Wiring........................................................................................................... 7-9
SPS Relay Wiring ..........................................................................................7-10
Overview.................................................................................................... 7-10
Aux 1 Relay ...............................................................................................7-10
Alarm Relay Card ......................................................................................7-10
Relays........................................................................................................ 7-11
SPS IDNet Wiring ..........................................................................................7-12
Overview.................................................................................................... 7-12
IDNet Wiring ..............................................................................................7-12
Guidelines.................................................................................................. 7-12
Class A Wiring ...........................................................................................7-13
Class B Wiring ...........................................................................................7-14
Chapter 8 Installing 4100U IDNet & 4100MXP Cards ............... 8-1
Introduction ..................................................................................................8-1
In this Chapter .............................................................................................8-1
The IDNet Card................................................................................................8-2
Overview...................................................................................................... 8-2
LEDs ............................................................................................................8-3
Specifications............................................................................................... 8-3
Installing the IDNet Card onto the PDI ............................................................ 8-4
Overview...................................................................................................... 8-4
Installing the ID-Net into a 4100 Card Bay ......................................................8-5
Overview...................................................................................................... 8-5
Configuring the Card .......................................................................................8-6
Overview...................................................................................................... 8-6
Setting the Shield Tie Point .........................................................................8-6
Setting the Address .....................................................................................8-6
Wiring to IDNet Devices ..................................................................................8-7
Overview...................................................................................................... 8-7
Guidelines.................................................................................................... 8-7
Notes............................................................................................................ 8-8
Class A Wiring .............................................................................................8-8
Class B Wiring .............................................................................................8-9
Troubleshooting on IDNet.............................................................................. 8-10
Overview.................................................................................................... 8-10
IDNet Power Monitor Trouble ...................................................................8-10
Extra Device ..............................................................................................8-10
Class A Trouble ......................................................................................... 8-10
Earth Fault Search.....................................................................................8-10
Short Circuit ...............................................................................................8-10
Channel Fail............................................................................................... 8-10
No Answer ................................................................................................. 8-10
Bad Answer ...............................................................................................8-10
Output Abnormal........................................................................................ 8-10
The 4100MXP................................................................................................ 8-11
Introduction ................................................................................................8-11
Power Connection .....................................................................................8-11
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Chapter 9 PC Software Connections ........................................ 9-1
Introduction ..................................................................................................9-1
In this Chapter .............................................................................................9-1
Software Modes............................................................................................... 9-2
Overview...................................................................................................... 9-2
Software Modes........................................................................................... 9-2
Chapter 10 Australian Version Specifics................................ 10-1
Introduction ................................................................................................10-1
In this Chapter ...........................................................................................10-1
Summary Of Australian Version Specifics..................................................... 10-2
Overview.................................................................................................... 10-2
AS4428 Requirements...............................................................................10-2
Australian Panel Format ................................................................................10-3
Overview.................................................................................................... 10-3
Australian / USA Differences .....................................................................10-3
4100U/4100A Differences..........................................................................10-3
4100U Fan Control Module ...........................................................................10-4
Overview.................................................................................................... 10-4
Labeling ..................................................................................................... 10-4
Mounting & Connection .............................................................................10-4
Programming .............................................................................................10-4
Brigade Interfaces .........................................................................................10-6
Overview.................................................................................................... 10-6
Format........................................................................................................10-6
Applications ...............................................................................................10-6
Chapter 11 Installation Checklist, Commissioning
& Maintenance ............................................... 11-1
Introduction ................................................................................................11-1
In this Chapter ...........................................................................................11-1
Installation Checklist...................................................................................... 11-2
Overview.................................................................................................... 11-2
Alignment & Adjustment ................................................................................ 11-3
Overview.................................................................................................... 11-3
Power Up & Placing into Operation............................................................... 11-4
Maintenance ..................................................................................................11-5
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Appendix A The Device Configuration DIP Switch..................A-1
Overview......................................................................................................A-1
Appendix B Programming Requirements ................................B-1
Introduction ..................................................................................................B-1
In this Chapter .............................................................................................B-1
Required Features .......................................................................................B-1
Notes............................................................................................................B-1
Appendix C Checking System Wiring.......................................C-1
Overview..................................................................................................... C-1
Using the Volt/ Ohm Meter ........................................................................ C-1
Meter Readings .......................................................................................... C-2
Appendix D Earth Fault Detection.............................................D-1
Overview..................................................................................................... D-1
General Guidelines......................................................................................... D-2
Earth Fault Searching from the Front Panel................................................... D-3
Overview..................................................................................................... D-3
Access Level Selection............................................................................... D-3
Starting the Earth Fault Search .................................................................. D-3
Search Option A: Select Location............................................................... D-4
Search Option B: Select Channel.............................................................. D-5
Search Option C: Last Search Result........................................................ D-5
Completing the Search ............................................................................... D-5
Search Results ............................................................................................... D-6
Overview..................................................................................................... D-6
Non-Point Faults ......................................................................................... D-6
Point Faults................................................................................................. D-6
Fault Not Found .......................................................................................... D-7
No Fault ...................................................................................................... D-7
Result Not Available ................................................................................... D-7
Earth Fault Search Example........................................................................... D-8
Appendix E Related Documentation.........................................E-1
Appendix F Compatible Actuating Devices .............................F-1
Introduction ..................................................................................................F-1
In this Chapter .............................................................................................F-1
List of Approved Devices.................................................................................F-1
Compatible Detectors, IDNET .........................................................................F-4
Compatible Addressable Field Devices, IDNet ...............................................F-5
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Appendix G Compatible Batteries............................................ G-1
Appendix H 4100U Specifications.............................................H-1
General ....................................................................................................... H-1
Fuses .......................................................................................................... H-1
Firmware Features...................................................................................... H-1
Voltage & Current Ratings of Modules & Assemblies .................................... H-2
Appendix I Power Supply & Battery Capacity Calculations ... I-1
Power Supply................................................................................................ I-1
Battery Capacity ...........................................................................................I-1
Appendix J Cable Characteristics............................................. J-1
IDNet............................................................................................................ J-1
4100 MAPNET II.......................................................................................... J-1
NETWORK .................................................................................................. J-1
Appendix K List of Drawings.....................................................K-1
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List of Figures

Figure 1-1. Standalone 4100U System ........................................................... 3
Figure 1-2. MINIPLEX 4100U System ............................................................ 5
Figure 1-3. Hub/Ring Configuration ................................................................ 6
Figure 1-4. Interconnected Loop Configuration............................................... 7
Figure 2-1. Master (CPU) Motherboard (566-227)....................................... 2-3
Figure 2-2. Master Controller Daughter Card (566-149).............................. 2-4
Figure 2-3. Operator Interface...................................................................... 2-6
Figure 2-4. System Power Supply................................................................ 2-7
Figure 2-5. The Power Distribution Interface (PDI)...................................... 2-8
Figure 2-6. Bracket Mounting ....................................................................... 2-9
Figure 2-7. Bay-to-Bay Interconnections.................................................... 2-13
Figure 2-8. Power and Communication Wiring for Motherboards.............. 2-14
Figure 2-9. Expansion Bay 4”x 5” Card Placement.................................... 2-15
Figure 2-10. Expansion Bay Motherboard Placement .................................2-16
Figure 2-11. Mixed Module Placement ........................................................2-17
Figure 2-12. Slave Card/PDI Connection..................................................... 2-18
Figure 2-13. Installing the Motherboard in a 4100U Expansion Bay............ 2-19
Figure 2-14. LED/Switch Modules................................................................ 2-21
Figure 2-15. LED/Switch Controller.............................................................. 2-21
Figure 2-16. LED/Switch Card Mounting...................................................... 2-23
Figure 2-17. Controller Card Mounting......................................................... 2-24
Figure 2-18. Assembling / Disassembling the LED Display Card................ 2-25
Figure 2-19. LED/Switch Controller Wiring ..................................................2-26
Figure 2-20. Terminal Block Utility Module Mounting ..................................2-27
Figure 3-1. MINIPLEX System Design....................................................... 3-31
Figure 3-2. The Remote Unit Interface Card..............................................3-32
Figure 3-3. The RIC II Card........................................................................ 3-33
Figure 3-4. Installing the RUI Motherboard in the CPU Bay ......................3-35
Figure 3-5. Installing the RIC II Motherboard into a 4100 Expansion Bay.3-36 Figure 3-6. Power and Communication Wiring for the Transponder
Cabinet (4100) .........................................................................3-38
Figure 3-7. MINIPLEX Wiring..................................................................... 3-40
Figure 4-1. Transponder Interface Cards..................................................... 4-4
Figure 4-2. TIC Mounting .............................................................................4-9
Figure 4-3. Transponder Cabinet Interconnections.................................... 4-10
Figure 4-5. TIC Wiring to the Host Panel ...................................................4-11
Figure 5-1. 4100-6014 Network Interface Card............................................ 5-4
Figure 5-2. UT Motherboard with City Connection (565-274) ...................... 5-5
Figure 5-3. UT Motherboard without City Connection (565-275)................. 5-5
Figure 5-4. The 4100/4120-0143 Fiber-Optic Media Card........................... 5-6
Figure 5-5. The 4100/4120-0142 Wired Media Card ...................................5-6
Figure 5-6. Media Card Mounting ................................................................5-9
Figure 5-7. Installing the Daughter Card ....................................................5-10
Figure 5-8. The Transient Suppressor .......................................................5-12
Figure 5-9. Fiber Wiring.............................................................................. 5-13
Figure 5-10. Coupler Wiring .........................................................................5-15
Figure 5-11. Wired Media Interconnections Between 4100U Motherboards5-16
Figure 5-12. Wired Media, Style 7 Wiring .................................................... 5-17
Figure 5-13. Fiber Optic, Style 7 Wiring .......................................................5-18
Figure 5-14. Wired Media and Fiber Optic, Style 7 Wiring...........................5-19
Figure 6-1. The Alarm Relay Card ...............................................................6-7
Figure 7-1. The Ferrite Bead (SX0005)........................................................ 7-2
Figure 7-2. Class A NAC Wiring................................................................... 7-4
Figure 7-3. Class B Wiring ...........................................................................7-5
Figure 7-4. Auxiliary Power Wiring............................................................... 7-9
Figure 7-5. Auxiliary Relay & Alarm Relay Card Relays ............................7-11
Figure 7-6. Class A Wiring .........................................................................7-13
Figure 7-7. Class B Wiring .........................................................................7-14
Figure 8-1. The IDNet Card.......................................................................... 8-2
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Figure 8-2. Mounting onto the Power Distribution Interface......................... 8-4
Figure 8-3. Mounting into 4100 (legacy) Bay ...............................................8-5
Figure 8-4. DIP Switch SW1......................................................................... 8-6
Figure 8-5. Class A Wiring ...........................................................................8-8
Figure 8-6. Class B Wiring ...........................................................................8-9
Figure 9-1. Service and Diagnostic Interface ............................................... 9-2
Figure 9-2. Data Transfer Interface.............................................................. 9-2
Figure 9-3. Bootloader Interface ..................................................................9-3
Figure 10-1. Fan Control Module .................................................................10-5
Figure D-1. Volt/Ohm Meter Readings ........................................................D-1
Figure G-1. Earth Fault Search Example .....................................................G-8

List of Tables

Table 2-1 Master Controller LEDs 1 through 4 ............................................. 2-1
Table 5-1 4100 NIC & Media Cards – Electrical and Environmental
Specifications................................................................................ 5-7
Table 5-2 Wiring Distances......................................................................... 5-12
Table 5-3 Dual Fiber Optic Cable Communications Distance Examples ...5-14 Table 5-4 Single Fiber Optic Cable Communications Distance
Examples using 4190-9010 Bi-Directional Couplers ..................5-14
Table 5-5 566-227 CPU Motherboard Wired Media Connections .............. 5-16
Table 6-1 SPS Input and Output Specifications ...........................................6-2
Table 6-2 SPS Current Specifications ..........................................................6-3
Table 6-3 Alarm Relay Card Jumper Positions............................................. 6-8
Table 7-1 Class A Wiring Distances .............................................................7-6
Table 7-2 Class B Wiring Distances .............................................................7-7
Table 8-1 IDNet Specifications .....................................................................8-3
Table 8-2 Cable Run Lengths ....................................................................... 8-8
Table 10-1 Switch/LED Format.....................................................................10-4
Table 10-2 Switch Status.............................................................................. 10-4
Table A-1 Card Addresses ............................................................................A-2
Table C-1 Acceptable Zone and Signal Circuit Meter Readings.................. C-2
xv
Page 18
xvi
Page 19
Chapter 1

Introduction to the 4100U Fire Alarm System

Introduction

In this Chapter

The 4100/4100U is an expandable fire alarm system that can be used as a standalone system with one host panel, or as a wide-ranging system with several remote cabinets, with or without multiple host panels. This chapter is an overview of standalone, MINIPLEX, and network 4100 system concepts.
Refer to the page number listed in this table for information on a specific topic.
Topic See Page #
System Configurations
Standalone Configuration
MINIPLEX Configuration
Network Configuration
4100 PIDs (Non-4100U)
4100U Cabinet Part Identification Numbers (PIDs)
4100U PIDs
1-2
1-3
1-4
1-6
1-8
1-9
1-9
1-1
Page 20

System Configurations

Overview

The 4100U is available as a standalone system with one host panel, or as an expansive system with several remote back boxes, with or without multiple host panels. The type of configuration used depends on the size of the site into which it is being installed.
The following types of configurations are offered:
Standalone. Comprised of one FACP and its assorted warning devices, initiating devices, and signaling line circuit devices.
MINIPLEX. A standalone system plus remote transponder cabinets, which allow for additional slave modules to be used. Typically used for multi-level buildings and small multi-building applications.
Network. A multi-FACP system connected by network cards. Each panel maintains the status and control of its own circuit points while monitoring and controlling activity at other locations. Network nodes may perform similar tasks, or may be dedicated to specific functions.
This chapter outlines the fundamental concepts of each configuration.
1-2
Page 21
A
N
A
T
9
AUDRA

Standalone Configuration

Overview

System Design

The standalone version of the 4100U is used for smaller or single-building applications. A standalone system is ideally placed into a small building that requires a limited number of notification appliances and initiating devices.
If a small building is being expanded, or if other buildings are being constructed in the same general area (as in a campus application), the standalone 4100U can be expanded into one of the larger systems described later.
The standalone 4100U uses one FACP (one, two, or three bays) containing the following:
CPU
System Power Supply for the 4100U (Universal Power Supply for the 4100)
Optional slave cards
All appliances and devices are connected to that one FACP, as shown in Figure 1-1.
To additional IDNET devices, up to 250 total
to Device
1
A
2
D
3
D
4
R
5
E
51
6
S
9-
7 S C
1 2 3 4 5 6
Smoke sensor
with base
Supervised IAM
Remote line
ALARMFIRE
PULL
ddressable
station
powered isolator
IN
33
21
21
21
IN
21
51
ST
90-
SI
90-
90-
ST
90-
33
9-
AL
91
M
91
91
AL
91
B
57
..I
63
PL
55
57
.
61
NS
.04
EX
.0
.01
IN
.04
TR
TI
ST TE UC
M
RU 28 .
E
C.
AD
1
DR
2
ES
3
S
4
I/O Module
Thermal sensor
with base
PULL TO OPE
EMERGENCY
12:35:15 am MON 29 JAN
ALA
ALA
ACKNO
SYSTEM IS NORMAL
SYS
SUPERVI
INSTRUCTI
LARM OR TROUBLE
- SYSTEM INDICATOR TO
- PRESS "ACK" LOCATED
- REPEAT OPERATION UNTIL
TROU SILEN O
TO SILENCE
- PRESS "ALARM
TB
AC
TO RESTORE SYSTEM
- PRESS
- PRESS "ACK" TO
OPERATO
INTERFAC
PANEL
4100 FIRE ALARM CONTROL
Figure 1-1. Standalone 4100U System
1-3
Page 22

MINIPLEX Configuration

Overview

System Design

The MINIPLEX version of the 4100 Fire Alarm System, which is designed for moderately larger applications than the standalone configuration, allows up to 1000 monitor and/or control points and 2000 annunciator points to be controlled by a single FACP.
Like the standalone system, only one CPU is used. Remote Unit Interface (RUI) data, and optionally power is distributed from the host panel to remote boxes called transponder cabinets. The exact system design varies, depending on whether the system is a 4100 or a 4100U:
4100U: Transponder interface cards (TICs), located in transponder cabinets, take the RUI data directly from the CPU motherboard and distribute it to modules nearby, thereby expanding the system’s status from standalone to MINIPLEX.
4100: Remote interface cards (RICs), located in transponder cabinets, take the RUI data and optionally power from the remote unit interface (RUI) card in the host panel and distribute it to modules nearby, thereby expanding the system’s status from standalone to MINIPLEX.
The MINIPLEX 4100 FACP must contain the following:
CPU
System Power Supply for the 4100U (Universal Power Supply for the 4100)
4100 only (non-4100U): Remote unit interface (RUI) Card
Optional slave cards
Each transponder cabinet, meanwhile, must contain a Transponder Interface Card (TIC) and any number of optional slave cards.
Continued on next page
1-4
Page 23
MINIPLEX Configuration, Continued

RUI Communication

The 4100 internal comms bus may be used to carry data from the CPU in the main cabinet to expansion equipment in a co-located cabinet. 4100 data from the CPU may be routed to remote cabinets (RTUs) in a MINIPLEX system by using the external RUI comms bus. An RUI line, routed from either the CPU Motherboard in the 4100U, or the RUI card in the 4100, allows the data to travel long distances. Once the RUI line terminates at a remote cabinet, the TIC (4100U) or RIC (4100) in that cabinet distributes the CPU’s data to the other modules within the cabinet.
Power has to be supplied locally within each RTU, or routed from the main FIP. Figure 1-2, below, outlines this process in a typical MINIPLEX setup.
Risers from 4100U to
Remote Transponders
RUI
RUI I/F Slave
Slave Slave
RUI I/F Slave
Slave Slave
9th Floor Transponder Unit
6th Floor Transponder Unit
Transponders may be located
further apart (within the 2500'
limit) as called for by the application requirements.
RUI I/F Slave
3rd Floor Transponder Unit
4100U
RUI Risers - 4 MAX (same channel)
(from CPU Motherboard or Remote
Unit Interface Card)
Slave Slave
Note: Although not shown, nested RUI is supported up to one level deep.
Figure 1-2. MINIPLEX 4100U System
1-5
Page 24

Network Configuration

Overview

Hub and Star Configurations

The 4100 can be expanded to a network system by using network interface cards (NICs). When a NIC is installed into a 4100 host panel, it is used to connect to other network nodes. Nodes may consist of other host 4100 panels, or they may be completely different: Graphical Command Centers (GCCs), and Visual Command Centers (VCCs) are all examples of what could be used as nodes. A node is a self-sufficient CPU that controls appliances and devices, which also has the capability of controlling and communicating with other nodes.
The network configuration supports two prevalent architectures (or wiring configurations): hub (or ring), or star. A networked system can also use a combination of the two.
The hub configuration consists of a main loop with nodes connected in a radial manner. The star configuration consists of several nodes connected directly to one common node. Physical bridge cards are used for the star configuration. Physical bridges reduce the amount of wire that would otherwise be needed to connect all nodes in a loop, and therefore cut down on system response time. A combination of the two styles is illustrated in Figure 1-3.
Ring Topology
Graphic Command
Center (GCC)
Figure 1-3. Hub/Ring Configuration
Network Display Unit
(NDU) Hub Node
Distributed Remote
Node Locations
Physical Bridge Links
(Star Topology)
Continued on next page
1-6
Page 25
Network Configuration, Continued

Connecting Loops

Physical Bridge Link
Network loops can be joined via physical bridge cards. There may be no more than two Style 7 network loops (two hub configurations) connected in tandem. For every two loops that are interconnected (using one physical bridge), there can be a maximum of three physical bridges used in a star configuration. See Figure 1-4.
Remote
Node
Physical
Bridge
Link
Remote Loop
Hub Node
Physical Bridge Link
Physical Bridging
(Star Configuration)
Physical Bridge Link
Hub
Node
Local Loop
Graphic Command
Center (GCC)
Figure 1-4. Interconnected Loop Configuration

System Design

Network Communication

To be used as a network node, a 4100 panel must contain the following:
CPU
System Power Supply
4100 Network Interface Card
Optional slave cards
Network communication is achieved via 4100-6014 or 4100-6035 Network Interface Cards (NICs). Each network node requires a NIC. Once the FACP is a network node, it may be programmed to be fully in control of other nodes, or to be fully passive, or anywhere in between.
1-7
Page 26

4100 PIDs (Non-4100U)

The following is a list of existing 4100+/A cards and modules that may be used with 4100U.
4100-5004 8 AZF Monitor Zone
4100-0113 Dual RS232 Modem Interface
4100-0110 MAPNET 2 Addressable Loop
4100-3003 8 Relay Module
4100-4321 6 Supervised Relays
4100-3024 24 Relay Module
4100-0302 24 I/O Module
4100-0111 Quad Isolator Module
4100-0149 Modular Network Card (required 2 media cards)
4100-0142 Wired Media Card RS485
4100-0143 Fibre Optic Media Card
4100-0301 LED Switch Controller

Annunciation Modules

4100-0154 VESDA High Level Interface
4100-0157A 4100A PSU
4100-0451 Printer
4100-0301 64/64 LED/Switch Controller
4100-0302 24-Point I/O Graphic Interface
4100-0401 8-LED Display Card (Red LEDs)
4100-0402 16-Point Display Card (Red/Yellow LEDs)
4100-0403 8-Switch/8-LED Display Card (Momentary switches; red LEDs)
4100-0404 8-Switch/16-LED Display Card (Maintained switches; one red and
one green LED per switch)
4100-0405 8-Switch/16-LED Display Card (Maintained switches; one red and one yellow LED per switch)
4100-0408 8-Switch/8-LED Annunciator Control Switch Module
4100-0450 Remote Panel LCD
1-8
Page 27

4100U Cabinet Part Identification Numbers (PIDs)

Overview

4100U Cabinets

4100U PIDs

Overview

This section lists all cabinet (back box) PIDs for the 4100U Fire Alarm System.
Empty cabinets with Doors (Cream Wrinkle)/ Number of bays Number of bays that can be fitted:
ME0447 18U x 210 Rack Cabinet, Window Door : 1-Bay
ME0268 21U x 310 Rack Cabinet, Window Door : 1-Bay
ME0255 28U x 310 Rack Cabinet, Window Door : 2-Bays
ME0257 40U x 310 Rack Cabinet, Window Door : 3-Bays
ME0454 18U x 210 Rack Cabinet, Solid Door : 1-Bay
ME0269 21U x 310 Rack Cabinet, Solid Door : 1-Bay
ME0265 28U x 310 Rack Cabinet, Solid Door : 2-Bays
ME0267 40U x 310 Rack Cabinet, Solid Door : 3-Bays
This section lists the PIDs that are supported by the 4100U Fire Alarm System.

Assemblies, Cards & & Modules

The following is a list of assemblies, cards and modules used in 4100U:
566-084 Power Distribution Interface (ie the back-plane)
742-516 CPU Motherboard (566-227)
4100-7151 Master Controller (CPU Card 566-149)
4100-2300 Expansion Bay Assembly (includes the metalwork with the
PDI back- plane)
4100-6033 Alarm Relay Card (566-058. Small card plugged onto the SPS and used to supply the Brigade I/F relays).
4100-3101 IDNET Module – 250 pt capacity (566-044)
4100-1288 64 LED/64 Switch Controller module w/mounting plate
4100-1289 64 LED/64 Switch Controller module
4100-1282 8 SW/16 LED red/yellow module
4100-1287 24 Switch/24 red LED module
4100-1284 8 Switch 16 red/green LED module
4100-1281 8 Switch 8 yellow LED module
Continued on next page
1-9
Page 28
4100U PIDs, Continued
4100-0625 Transponder Interface Card
4100-0160 Internet Interface Module (566-355).
4100-9848AU System Power Supply, Australian version.
ME0456 Fan Control Module

Kits

Labels

The following kits are available:
KT0419 A4 Document Holder, Stick-On, 3U High, Grey
KT0446 4100U Expansion Bay
KT0447 Expansion SPS, Bay Mounting
KT0448 Fused DC Distribution Bd, XSPS AU Mounting
KT0450 4100-4100U Upgrade, 19” RAC Mounting
KT0452 IDNet Mounted on 4100 Interface Bracket
KT0468 4100 MBd to 4100U Bay, Mounting Kit
KT0469 A5 Document Holder, Stick-On, 3U High, Grey
Brigade Interfaces
KT0199 19”, 3U ASE Mounting Bracket, plus KT0207 ASE FAS Interface Loom
FZ9028 19”, 3U AIU/PPU Mounting Bracket & Loom
LB0602 Operator I/F ISO/Test, Card LB0605 Fan Control Zone Insert Card 526-873 Slide In Label, LED Switch Module, 1 Sheet of 6 4100-1294 Module Slide In Labels, Panel Set

Looms

LM0309 4100U Mains Lead With Filter LM0310 4100U Battery Lead Set, 18U-21U (1976-132-1) LM0311 4100U Battery Lead Set, 28U-40U (1976-132-2) 734-008 Harness, Power Comms, 4 Way, 2ft Length 734-075 Harness, Power Comms, 4 Way, 8ft Length SX0039 Sw/LED Module Ribbon Cable, 26 Way, 2in SX0052 Sw/LED Module Ribbon Cable, 26 Way, 6in
1-10
Page 29

Introduction

Chapter 2

Installing 4100U FACP Components

4100U cabinets are available in one-, two-, and three-bay sizes. Each can be equipped with a solid or perspex door. This chapter describes how to mount all types of 4100U cabinets to a wall, and how to mount system card bays into the cabinets, modules to bays, etc.
FACPs are assembled to order within the factory. Steps 2 to 6 below are therefore not typically required in the field, but are included in case of in-field system expansion.
The section Introduction to FACPs describes the various components that make up the FACP.
The assembly drawings 1976-136, 1976-137 are included in the appendix of this manual for reference.

In this Chapter

Refer to the page number listed in this table for information on a specific topic.
Topic See Page #
Introduction to FACPs (4100U)
Step 1. Mounting Cabinets (4100U)
Step 2. Mounting Card Bays to Cabinets (4100U)
Step 3. Configuring Cards (4100U)
Step 4. Interconnecting Modules and Bays
Step 5. Installing Modules into Expansion Bays (4100U)
Step 6. Installing LED/Switch Modules into Expansion Bays (4100U)
The Terminal Block Utility Module (4100U)
2-2
2-9
2-9
2-10
2-11
2-15
2-20
2-27
2-1
Page 30

Introduction to FACPs (4100U)

Overview

CPU Bay

4100U FACPs cabinets contain the CPU, operator interface, system power supply (SPS), backup batteries, and any additional modules that the panel requires. The FACP is the central hub (often referred to as a host panel) of a standalone or MINIPLEX fire alarm system. In a networked system, the FACP can be connected to other system FACPs, so that each host panel is a node on the network.
In the standard (USA) version of 4100U the CPU bay contains an SPS, the Master Motherboard with CPU Daughter card, but no PDI to which 4” x 5” cards (e.g. IDNet card) can be fitted. Also, it has the Operator Interface (I/F) on its front, so no switch/LED display modules can be fitted to it.
In the Australian version the SPS is fitted to a bracket behind a side-hinged 4U door that has the Operator I/F on it. The Master Motherboard (i.e. CPU Motherboard) is fitted to the right hand side of an expansion bay mounted directly below. This bay has a PDI fitted so can house 4”x 5”cards and Switch/LED Display Modules.
Continued on next page
2-2
Page 31
Introduction to FACPs (4100U), Continued
A
A
A
K
K
A

Master Motherboard

The 4100U Master motherboard that houses the CPU card is central to the 4100U system. It mounts in the first bay, occupying four inches of space on the right hand side. Neither has a card address DIP switch (the CPU is address 0).
NETWORK WIRED MEDIA/ RS-232
TERMINAL BLOCK (TB3)
RUI TERMINAL BLOCK (TB2)
XMIT RTS RCV CTS GND
1
RS-232/NETWOR
CARD PORT 1
JUMPER (P10)
COMMS CONNECTOR TO
OPTION MOTHERBOARD
(P8)
HEADER CONNECTOR TO
OPTION MOTHERBOARD
(P3)
RUI RUI SHLD RUI RUI
B+ B- A+
55
1
-
RUI CLASS A TROUBLE (LED1)
RUI PRIMARY SHORT TROUBLE (LED2)
RUI SECONDARY SHORT TROUBLE (LED3)
RUI COMM EARTH SHIELD JUMPER (P9)
POWER/COMM TO SYSTEM POWER SUPPLY (P1)
BUS CONNECTOR (J1) (Reserved for future use)
POWER CONNECTOR TO
OPTION MOTHERBOARD
(P7)
NETWORK DAUGHTER CARD
CONNECTOR
(J2)
RS-232/NETWOR
CARD PORT 2
JUMPER (P11)
NETWORK WIRED MEDIA/ RS-232
TERMINAL BLOCK (TB1)
Figure 2-1. Master (CPU) Motherboard (566-227)
8
XMIT RTS RCV CTS GND 24C RSRVD
PIEZO
CPU DAUGHTER CARD CONNECTOR (J3)
POWER/COMMS TO
POWER/COMMS TO
POWER/COMMS TO
1
Continued on next page
DJACENT BAY (P4)
DJACENT BAY (P5)
DJACENT BAY (P6)
2-3
Page 32
Introduction to FACPs (4100U), Continued

Master Controller Daughter Card

The master controller daughter card mounts onto the master motherboard. The master controller daughter card contains a service port, a direct drive user interface connection, and a port for a service modem.
MODEM
SERVICE MODEM CONNECTOR (P4)
CONNECTOR TO CPU
MOTHERBOARD (P9)
BAT ON BAT OFF
BATTERY BACKUP
ON/ OFF JUMPER (P3)
2
LED1 LED2 LED3
SERVICE PORT DISPLAY
SERVICE PORT COMM JUMPER (P1)
CPU BOOTLOADER LEDs (LED1 – LED4)
TROUBLE LED (LD5)
SERVICE PORT (P5)
DIRECT-DRIVE DISPLAY PORT (P6)
CPU CARD BD ASSY 566-149
TROUBLE LED (LED5):
OFF: No trouble. FLASHING: CPU has power but the software is
failing to hit the watchdog ON: The 5 V is outside the acceptable range
WARM START SWITCH (SW1)
Figure 2-2. Master Controller Daughter Card (566-149)
Continued on next page
2-4
Page 33
Introduction to FACPs (4100U), Continued

Master Controller Daughter Card LEDs

The master controller daughter card LEDs indicate Bootloader status as shown in the table below.
Table 2-1. Master Controller LEDs 1 through 4
Status
Condition
Bootloader Initialization
Bad Master CRC or No Master Present
Diagnostic Fail – RAM
Diagnostic Fail – Bootloader CRC
Downloading Master
Downloading CFIG
Downloading MsgLib
Downloading BootLoader
Download Successful
LED4 LED3 LED2 LED1
On (0.25s),
Off (0.25s)
On Off Off Off
On Off Off On
On Off On Off
On Off On On
On On Off Off
On On Off On
On On On Off
On On On On
On (0.25s), Off (0.25s)
On (0.25s),
Off (0.25s)
On (0.25s),
Off (0.25s)
Continued on next page
2-5
Page 34
Introduction to FACPs (4100U), Continued

Operator Interface

Additional CPU Bay Modules

The operator interface lets a user operate the panel. It provides alarm, trouble, and isolate status alerts, and lets the user review historical logs and perform diagnostics.
Figure 2-3. Operator Interface
The CPU bay can be equipped with many additional types of modules. The cards listed below are limited to the CPU bay only.
4100-6030 Service Modem Card. CPU mezzanine card. Provides a connection to remote PCs for diagnostics and programming purposes. (Not approved for use in Australia).
4100-6014 Modular Network Interface Card (NIC). A daughter card that mounts to the CPU motherboard. Performs 4100 networking operations. May be installed with the 4100-6056 Wired Media Card and/or the 4100-6057 Fiber Media Card.

Expansion Bays

An FACP always has the CPU in the first bay, but it may have further expansion bays. Expansion bays contain a variety of additional modules that the system might require.
Continued on next page
2-6
Page 35
Introduction to FACPs (4100U), Continued
Y
K
A

System Power Supply (SPS)

In the USA, a number of variants of power supply are available, e.g. SPS, RPS, XPS, XCharger each with different portions of circuitry (eg NACs, Battery Charger, IDNet) fitted or not fitted. In Australia, only one variant (SPS) is currently available, and it has hardware and software that are specific to Australia. This unit is used as the main power supply, but may also be fitted directly to a card bay as an expansion supply.
The system power supply (SPS) is mains powered and has backup batteries that get switched in on mains failure. It is the initial power source for the CPU and the host cabinet. The SPS provides 24V card power to the CPU motherboard and the other cards. It also supplies 24V power on a separate bus to the outputs, e.g. Notification Appliance Circuits (NACs).
The SPS also has three on-board NACs that support reverse polarity supervision. It provides an IDNet channel, auxiliary power, an auxiliary relay, and it mounts and drives the Alarm Relay Card.
The SPS performs functions such as brownout detect, battery transfer, battery recharge, earth fault detection, and power limiting of outputs. It provides voltage and current information to the CPU card, which can then be displayed at the user interface.
IDNET TERMINAL BLOCK (TB1)
NAC TERMINAL BLOCK (TB2)
POWER/COMM TO NEXT PDI (P6)
IDNET SHIELD JUMPER
(P2)
CITY/RELAY CARD
TROUBLE INDICATION
JUMPER (P3)
DEVICE ADDRESS
SWITCH (SW1)
AUXILIARY RELA TERMINAL BLOC
(TB4)
AUXILIARY POWER
TERMINAL BLOCK
(TB3)
CITY CARD
CONNECTOR (P7)
Figure 2-4. System Power Supply
CITY / RELAY CARD
MOUNTING AREA
POWER/COMM TO CPU MOTHERBOARD (P8)
BATTERY CONNECTORS: P4 P5
EARTH FAULT MONITOR JUMPER (P1)
C CONNECTOR (under board)
Continued on next page
2-7
Page 36
Introduction to FACPs (4100U), Continued

System Power

The Power Distribution Interface (PDI)

POWER/COMMS
CONNECTORS
POWER SOURCE
JUMPERS
(P4, P5)
INTERFACE
CONNECTORS
(P1-P3)
AUDIO
(P6, P7)
The FACP is powered by the SPS (System Power Supply), which gets its primary power from the AC mains and its secondary power from the backup batteries.
The 24Vdc bulk power on the SPS is unregulated, and is divided into three feeds, i.e. 24V Card, 24V Signal, and 24V Aux Power. 24V Card which supplies the cards, and Aux power, which is accessible on screw terminals, are each rated at 2A and protected by a PTC. The 27.3V regulated battery charger is powered from the bulk supply and is switched off during alarm. The batteries only get connected to the bulk supply when the mains supply fails. The charger has two programmable options of rating, 1.4A for 6­18Ahr (called little-uns), and 3.3A for batteries above 18Ahr (called big-uns).
The “heavy” 24V Signal feed is only accessible via the NACs on the SPS, or via a wire harness.
IMPORTANT: AC power must be provided to the 4100U from a dedicated
branch circuit.
In expansion bays, power and data are distributed via the power distribution interface (PDI). The PDI is a wiring board with eight card slots, each of which can accommodate a 4-inch (102 mm) x 5-inch (127 mm) slave card. If motherboards are used, they must be mounted over the PDI using metal standoffs.
Standards cards, e.g. IDNet, plugged onto the PDI access only the 24V Card supply.
If an XSPS is plugged onto the PDI, then the 24V Signal Bus is also powered. This is required for the 4100MXP which uses card power to power its electronics, but signal power to supply the 40V loop.
4100 POWER DISTRIBUTION INTERFACE
ASSY 566-084
Figure 2-5. The Power Distribution Interface (PDI)
2-8
Page 37

Step 1. Mounting Cabinets (4100U)

Overview

The important aspects of mounting the cabinet are:
Access for the operator; Height of displays and controls; Free space for door opening; Cable entry for field wiring.
Refer to AS1670 for the height requirement and minimum access requirements.
In general, 18U – 28U cabinets will need to be wall mounted. Mounting holes and cabinet dimensions are shown in drawing 1919-22b.
Door opening left/right should be specified with the order. The cabinets are symmetrical, top to bottom, so door opening can be swapped by removing the equipment, rotating the cabinet 180°, then re-fitting the equipment.

Step 2. Mounting Card Bays to Cabinets (4100U)

Overview

FACPs are ordered from the factory with bays and cards fitted as per the panel order spreadsheet.
Additional mounting bays may be ordered as KT0447 which includes the 19” rac mounting brackets and earth loom.
Attach each mounting bracket to the two studs in each front corner to achieve the format shown below. Fit M6 cage nuts to the appropriate 19”rack holes, then attach the bay using M6 countersunk screws.
Mounting Bracket
Bay Front
Figure 2-6. Bracket Mounting
Refer to the assembly drawings in the Appendix.
2-9
Page 38

Step 3. Configuring Cards (4100U)

Overview

Master Motherboard Configuration

Master Controller Daughter Card Configuration

The CPU, SPS, and all other modules to be mounted in the FACP cabinets must be configured to operate correctly in the system via their DIP switch and jumper ports. This section describes the hardware configuration for the CPU and SPS, since they will always be used in the CPU bay.
The CPU motherboard must be jumpered as follows:
P9 determines whether the RUI SHIELD signal is connected to 24 C or Earth.
Position 1 – 2: SHIELD to 24 C (default). Set to this position unless the system uses a TrueAlert Power Supply.
Position 2 – 3: SHIELD to Earth. Set to this position only if the system uses a TrueAlert Power Supply.
Note: Some devices that connect to RUI have inherently grounded shield
terminals, in which case 24 C cannot be used. If 24 C is used, a Negative Ground Fault will occur.
P10/P11: P10 is associated with Port 1 and P11 is associated with Port 2. P10 and P11 are used to set the CPU motherboard up to be attached to either a network card or a RS­232/2120 card.
Position 1 – 2: Network card (NIC) attached to CPU motherboard (default).
Position 2 – 3: RS-232/2120 card attached to CPU motherboard.
The master controller daughter card must be jumpered as follows:
P1 is used for engineering diagnostics (COMLAB).
Position 1 – 2 : Download or no connection.
Position 2 – 3 : Diagnostic mode.
P3 configures the RAM battery as ON or OFF.
Position 1 – 2 : ON.
Position 2 – 3 : OFF.

SPS Configuration

The SPS must be configured as follows:
SW1: Using DIP switch SW1, set the SPS device address. Use the address table in Appendix A.
P2: If the SPS IDNet outputs are being used, you may change P2 to configure the IDNet shield connection.
Position 1 – 2 (bottom) : Connects the shield to 0 V (default).
Position 2 – 3 (top) : Connects the shield to earth ground.
P3 configures relay 3 on the 4100-6033 Alarm Relay Card.
Position 1 – 2 (top) : Removes fault monitoring on relay 3 (default).
Position 2 – 3 (bottom) : Makes relay 3 activate when there is a fault.
P1: Earth connect jumper.
Position 1 – 2 (rhs): Enables Earth fault monitoring. Set to this position unless the system uses a TrueAlert Power Supply under common 0 V.
Position 2 – 3 (lhs): Disables Earth fault monitoring. Set to this position only if the system uses a TrueAlert Power Supply under common 0 V.
Continued on next page
2-10
Page 39
Step 3. Configuring Cards (4100U), Continued

PDI Configuration

P4/P5: The PDI can be configured to draw its power from different sources via P4 and P5.
To draw power from an XPS on the PDI, set jumpers on P4 and P5 to position 2 – 3.
To draw power from P1 (from the previous PDI or SPS), set jumpers on P4 and P5 to position 1 – 2 (default).
To remove power from the PDI, remove the jumper from P4.

Configuring Other Cards

Refer to the appropriate installation instructions to configure other cards that are located in CPU and expansion bays. The 4100U ones are included in this manual. Refer to Appendix D for a list of publications.

Step 4. Interconnecting Modules and Bays

Overview

Each card has to be interconnected with every other card in its bay. At the same time, bays in the FACP also have to be connected together. Read this section to ensure that cards and bays are interconnected. Refer also to drawings 1976-136 and 1976-137.

Guidelines

Review the following guidelines before interconnecting modules and bays.
The SPS provides 24 V power to the CPU motherboard.
The CPU motherboard provides 8 V (3 A capacity) for use by Legacy 4100 slave
cards. 24 V card power is routed through the motherboard for slave card use.
4100 internal comms and power are harnessed to other bays. Do not connect the 8 V at P7 to an 8 V converter on a Goldwing or remote interface card.
24 V Card power from the SPS is rated at 2 A.
The 4-wire coms and power harness carries only the 24 V Card supply to a PDI, and
not the 24V Signal supply.
Some of the wire harnesses supplied with cards are not required. It is recommended to store these spare harnesses in case of future requirements.
Continued on next page
2-11
Page 40
Step 4. Interconnecting Modules and Bays, Continued

Card Interconnections in the CPU Bay

Card Interconnections Within Expansion Bays

Basic Bay-To-Bay Interconnections

Use the following directions to connect the CPU to the SPS and other motherboards.
1. Connect P3 on the SPS to P1 on the CPU motherboard using the 8 wire harness with eight-position Molex minifit connector (provided).
2. Make sure the 10 way, right angle header, connector P3 on the CPU is secured to J1 on the next motherboard to the left. Repeat this for the third (leftmost) motherboard, and on if applicable.
The power distribution interface (PDI) mounted to the back of each expansion cabinet carries 24V Card power and data to each 4”x 5” card.
Refer to “Step 7: Installing Modules into Expansion Bays (4100U)” for instructions on mounting 4”x 5” cards to the PDI. Also bear in mind the following variations:
In a remote expansion cabinet, a transponder interface card (TIC) requires additional interconnections. This occurs in MINIPLEX systems. Refer to Chapter 3.
Regular motherboards require non-PDI interconnections to each other and to the CPU. Refer to “Step 5: Installing Modules into Expansion Bays (4100U).”
The 4 wire harness 734-008 is used to carry 24V Card power and coms from bay to bay. Connector P1 on the PDI receives power from the previous PDI or from P6 on the SPS (or alternatively from P7, P8 on the CPU Motherboard). P2 on the PDI is used to carry power and coms to a 64/64 Controller. P3 is used to carry power and coms to the next PDI.
Jumpers P4 and P5 on the PDI are set to positions 2-3 (right) to provide card power to the bay only if an XPS is fitted to the PDI. Jumpers P4 and P5 are set to positions 1-2 (left) to provide card power to the bay from P1 on the PDI.
Note: Interconnections can become more involved if 4100 motherboards are
used. Refer to “Step 5: Installing Modules into Expansion Bays (4100U)” if this is the case.
Continued on next page
2-12
Page 41
Step 4. Interconnecting Modules and Bays, Continued
Basic Bay-To-Bay Interconnections
(continued)
HARNESS
734-008

Connecting to Motherboards

Figure 2-7, below, shows the interconnections between three bays in a host panel.
P1
P2
P3 P4 P5 P6 P7
P1
P2
P3 P4 P5 P6 P7
4100 POWER DISTRIBUTION INTERFACE
ASSY 566-084
4100 POWER DISTRIBUTION INTERFACE
ASSY 566-084
From Previous PDI
P3
Figure 2-7. Bay-to-Bay Interconnections
Panels with motherboards on the left side of the expansion bays require some non-PDI connections. If you need to connect a harness to a motherboard, refer to Figure 2-8 and follow these steps. Make sure to route the power and communication wiring on the left side of the bay.
1. Connect one end of the 733-525 Harness to a motherboard in an adjacent bay.
If the adjacent bay is a CPU bay with no additional motherboards, connect the harness to the P8 and P7 connectors of the CPU motherboard.
Insert the harness connector with the blue wire into the P8 connector. Note that
the P8 connector has eight pins. Insert the harness connector on either the top four pins or the bottom four pins, not in the middle.
Insert the harness connector with the white wire into the P7 connector. Note that
the P7 connector has eight pins. Insert the harness connector on either the top four pins or the bottom four pins, not in the middle.
If the adjacent bay is an expansion bay or a CPU bay with additional motherboards, connect the harness to the P2 and P3 connectors of the motherboard installed in the leftmost slot. Connect the harness as follows:
Insert the harness connector with the blue wire into the P2 connector. Note that
the P2 connector has eight pins. Insert the harness connector on either the top four pins or the bottom four pins, not in the middle.
Insert the harness connector with the white wire into the P3 connector. Note that
the P3 connector has eight pins. Insert the harness connector on either the top four pins or the bottom four pins, not in the middle.
Continued on next page
2-13
Page 42
Step 4. Interconnecting Modules and Bays, Continued
Connecting to Motherboards (continued)
2. Connect the other end of the harness to the leftmost motherboard in the next bay, as described below. Make sure to route the wiring on the left side of the bay.
Insert the harness connector with the blue wire into the P2 connector. Note
that the P2 connector has eight pins. Insert the harness connector on either the top four pins or the bottom four pins, not in the middle.
Insert the harness connector with the white wire into the P3 connector. Note
that the P3 connector has eight pins. Insert the harness connector on either the top four pins or the bottom four pins, not in the middle.
733-525 Harness
Connector with
Blue Wire Goes
to P2
Connector with
White Wire Goes
to P3
Figure 2-8. Power and Communication Wiring for Motherboards
2-14
Page 43

Step 5. Installing Modules into Expansion Bays (4100U)

Overview

Placement Guidelines

This section contains guidelines and instructions on installing 4”x 5” cards and traditional motherboards into 4100U card bays.
IMPORTANT: This section applies to aftermarket modules for expansion bays
only. If you do not need to install any aftermarket modules at all, and if you have followed Steps 1 through 6, you have completed the panel installation and can apply AC power.
Refer to the following guidelines before mounting 4” x 5” cards and/or motherboards to an expansion bay.
Each expansion bay assembly includes a chassis, two end supports, one LED/switch frame, and a power distribution interface (PDI) board.
An expansion bay holds up to eight 4” x 5” modules. A double-size module, such as the expansion power supply (XPS), takes up two blocks of space as shown below. The Australian SPS takes up four blocks of space (note, the double sized XPS is not currently available for Australia).
Cards should be added from right to left if an XSPS is fitted.
Block A Block C
I/O Wiring I/O Wiring I/O Wiring
Block E Slots 7 + 8
I/O Wiring
4" (102 mm) x 5" (127 mm)
Module
Power Distribution Interface (PDI)
4" (102 mm) x 5" (127 mm)
Module
I/O Wiring I/O Wiring I/O Wiring
Block B Block D
4" (102 mm) x 5" (127 mm)
Module
4" (102 mm) x 5" (127 mm)
Module
4" (102 mm) x 5" (127 mm)
Module
4" (102 mm) x 5" (127 mm)
Module
Block F
Expansion Power
Supply
(XPS)
(Note. Australian SPS is 4 slots wide. XPS is not available in Australia.)
Figure 2-9. Expansion Bay 4”x 5” Card Placement
Continued on next page
2-15
Page 44
Step 5. Installing Modules into Expansion Bays (4100U), Continued
Placement Guidelines (continued)
Motherboards can be installed on top of the PDI in expansion bays. The data and power that would normally be bussed via the PDI is instead routed across the boards via ribbon cable from one board to the next.
Up to eight 2” (51 mm) x 11 ½” (292 mm) motherboards can be installed in an expansion bay if no 4”x 5”modules are installed in the bay, and if the pins on the left connector (usually P1) on the leftmost motherboard are removed. Motherboards are mounted on top of the PDI in expansion bays. The data and power that would normally be bussed via the PDI is instead routed across the boards via ribbon cable from one board to the next.
Motherboards should be added from left to right.
Relay motherboards must be the rightmost motherboards.
In the first bay of an FACP, the CPU motherboard is the right most motherboard, and
other motherboards are fitted to its left side.
The CPU motherboard generates the 8V supply required for 4100A motherboards. It also has the 4100A style Molex connectors to which a harness can be fitted as per Fig 2-8.
Slot 2 Slot 3 Slot 4 Slot 5 Slot 6 Slot 7 Slot 8Slot 1
This Slot
Must
Remain
Empty
4100 Option Bd
4100 Option Bd
4100 Option Bd
4100 Option Bd
4100 Option Bd
4100 Option Bd
4100 Option Bd
Power Distribution Interface
This slot cannot contain a motherboard unless the pins on P1 (or leftmost pin connector) are removed.
Figure 2-10. Expansion Bay Motherboard Placement
Up to eight 2” (51mm) x 11 ½” (292 mm) motherboards can be
mounted in an expansion bay. Seven motherboards fit into Slots
2 through 8; the eighth can be added in Slot 1 if its leftpost pins
are removed.
Continued on next page
2-16
Page 45
Step 5. Installing Modules into Expansion Bays (4100U), Continued
Placement Guidelines (continued)
As shown in the figure below, motherboards can be installed alongside 4”x 5” cards, if necessary.
Position
Slot 1 Slot 2 Slot 3 Slot 4
PDI
No Boards
Allowed
in
This Slot
4100 Option
4100 Option
4100 Option
This slot cannot contain a motherboard unless the pins on P1 (or leftmost pin connector) are removed.
Block E Slots 7 + 8
5
I/O Wiring
4" (102 mm) x 5" (127 mm)
Module
4" (102 mm) x 5" (127 mm)
Module
I/O Wiring
Position
Block F
6
Position
7 & 8
I/O Wiring
Expansion Power
Supply
(XPS)
(Note. Australian SPS is 4 slots wide. XPS is not available in Australia.)
Figure 2-11. Mixed Module Placement
Continued on next page
2-17
Page 46
Step 5. Installing Modules into Expansion Bays (4100U), Continued

Installing 4” X 5” Cards

4”x 5” CARD
#6 SCREWS
The power distribution interface (PDI) is mounted to the back of each expansion cabinet. The PDI contains slots for up to eight 4”x 5” slave cards. Since the PDI carries power and data across the entire bay, it solves most interconnection issues, especially between 4”x 5” cards.
Use the following instructions and the figure below to mount 4”x 5” slave cards to an expansion cabinet.
1. Screw two standoffs and washers to the appropriate holes in the back of the cabinet. These holes must line up with the screw holes in the 4”x 5” card. See Figure 3-24.
2. Plug the 4”x 5” card into the appropriate blind mating connector. Seat the card firmly onto the PDI when installing to ensure complete insertion of the power connector into the PDI.
3. Secure the top of the card to the standoffs with two #6 torx screws and washers.
WASHERS
STANDOFFS
SCREW RETAINERS
PDI CONNECTOR
(reverse side)
PDI
Figure 2-12. Slave Card/PDI Connection
Continued on next page
2-18
Page 47
Step 5. Installing Modules into Expansion Bays (4100U), Continued
Installing Motherboards
Use the following procedure when installing motherboards in an expansion bay. Start with the second slot from the left and fill to the right. The mounting items are available as KT0468.
1. Orient the motherboard with the connector labeled J1 on the right and the header labeled P1 on the left.
2. Attach four metal threaded standoffs and lockwashers into the screw holes on the chassis.
3. Attach two grey plastic standoffs to the motherboard socket mounting screws.
4. Secure the motherboard to the standoffs using four #6 torx screws as shown below.
WARNING: Note that a 4100 Motherboard with daughter card cannot be fitted directly behind a 64/64 LED/Switch Controller. The same applies to the modules made on the bay mounting bracket (FA2255), e.g. ME0426 T-Gen.
METAL
STANDOFFS
SCREW HOLES
PLASTIC STANDOFFS
#6 SCREWS
SCREW HOLES
LOCKWASHERS
Figure 2-13. Installing the Motherboard in a 4100U Expansion Bay
2-19
Page 48

Step 6. Installing LED/Switch Modules into Expansion Bays (4100U)

Overview

The LED/switch user interface consists of a variety of modules, mounted to the front of an expansion bay, which are configured via the 4100 Programmer. Each display module contains between 8 and 24 switches and LEDs, each one separately configurable.
User interface functionality is driven by the 64/64 LED/Switch Controller Card, which mounts behind two of the display modules (typically in positions 3 and 4). The varieties of modules are as follows:
4100-1288 LED/Switch Controller Card with mounting plate.
4100-1289 LED/Switch Controller Card (no mounting plate; mounts on extra
space of 4100-1288).
4100-1280 8-Switch/8-LED Display Card. With red LEDs.
4100-1281 8-Switch/8-LED Display Card. With yellow LEDs.
4100-1282 8-Switch/16-LED Display Card. With one red and one yellow LED
per switch.
4100-1283 8-Switch/16-LED Display Card. With two yellow LEDs per switch.
4100-1284 8-Switch/16-LED Display Card. With one red and one green LED
per switch.
4100-1285 16-Switch/16-LED Display Card. With red LEDs.
4100-1286 Hands Off Auto (HOA) Switch Display Card. Provides 24 switches
and 24 LEDs. The HOA uses an overlay to group every 3 switches together, denoting on, off, and automatic control of smoke control components. For every group of 3 switches, there are 3 LEDs (green-red-green).
4100-1287 24-Switch/24-LED Display Card. With red LEDs.
4100-1279 2” Blank display cover module to cover empty front panel space
4100-1294 Slide-In Label Kit - one per 4100U cabinet
4100-1276 8-Pluggable LEDs with 8 red LEDs
4100-1277 16-Pluggable LEDs with alternating red and yellow LEDs
4100-1278. 16-Switch/16-LED with alternating red and yellow LEDs, one per
switch
4100-1295 Hands Off Auto (HOA) switch display card. Provides 24 switches and 24 red LEDs.
4100-1296 8-Switch/16 LED Display Card. With one green and one yellow LED per switch.
4100-9843 Pluggable LED Kit, 8 Yellow LEDs
4100-9844 Pluggable LED Kit, 8 Green LEDs
4100-9845 Pluggable LED Kit, 8 Red LEDs
ME0456 Fan Control Module
Continued on next page
2-20
Page 49
Step 6. Installing LED/Switch Modules into Expansion Bays (4100U),
Continued

The LED/Switch User Interface

Below is an illustration of a LED/switch bay from the user’s perspective.
Figure 2-14. LED/Switch Modules

LED/Switch Controller Card

The LED/switch controller card is a 4100 slave that mounts behind two LED/switch modules. The LED/switch controller handles up to 64 switches and 64 LEDs on the modules and communicates their status to the 4100 CPU. When a button is pressed on a module, the controller acknowledges the signal and reacts according to how that switch was configured via the 4100 Programmer.
REMOTE ANNUNCIATOR
JUMPER (P1)
GND1
LED/SWITCH DISPLAY
CONNECTOR
(P4; reverse side)
COMM LOSS LED (LED1)
ADDRESS DIP
SWITCH (SW1)
LED1 COMM LOSS
SW1
P1
1 2 3 4 5 6 7 8
POWER/COMMS
CONNECTORS
Figure 2-15. LED/Switch Controller
(P2) (P3)
P2
12
P3
12
Continued on next page
2-21
Page 50
Step 6. Installing LED/Switch Modules into Expansion Bays (4100U),
Continued
LED/Switch Controller Card,
(continued)

LED/Switch Modules

Configuring the LED/Switch Controller Card

Activating the Communication Loss Feature

If more than 64 LEDs or 64 switches are used, a second controller may be installed.
LED 1. This LED illuminates if communication loss between the controller and the CPU occurs. It is independent of jumper P1 (which configures different communication loss features).
All types of modules are mounted to the front of a bay, and are connected to each other via a ribbon cable. Each module operates by the same rules: when a button is pressed, the controller card sends the CPU the information, and the event programmed for that button occurs.
The 64/64 LED/switch controller requires physical configuration, but the LED/Switch modules do not. Configuration consists of setting jumper P1 and setting the device address. Device Address is covered in Appendix A.
If the LED/switch controller is used in a remote annunciator, it can make the LED/Switch modules annunciate a communication loss condition. If communication loss occurs when this setting is activated, LED 1 of the first connected display card illuminates, and the piezo on the LED/switch controller sounds. The indication is silenced via the corresponding switch (switch 1 on the first display card).
Use jumper port P1 to activate or deactivate the communication loss feature.
Position 1 - 2 deactivates the feature (default).
Position 2 - 3 activates the communication loss feature.
Continued on next page
2-22
Page 51
Step 6. Installing LED/Switch Modules into Expansion Bays (4100U),
Continued

Mounting LED/Switch Modules to the Expansion Bay

LOCKWASHERS
Refer to the figure below to mount the display cards to the front of the expansion box.
ADDITIONAL
LED/SWITCH
#6 UNC NUTS
CONTROLLER
GROUND
CONNECTION
GROUND CONNECTION
Figure 2-16. LED/Switch Card Mounting
Continued on next page
Controller assemblies
can only be installed
into these two slots
2-23
Page 52
Step 6. Installing LED/Switch Modules into Expansion Bays (4100U),
Continued

Mounting the Controller Card Assembly

Refer to the figures and instructions below to mount the controller card assembly to the back of one of the LED/switch cards.
4. Use four 322-123 Nuts and four 268-009 Washers to secure the 637-141 Bracket to the inside front of the expansion box. Note that there are only two locations where the bracket can be mounted, as shown in Figure 2-16.
5. Attach the header connector on the back side of the controller (P4) to the connector on the back side of one of the LED/switch modules.
6. Secure the controller card to the board using four #6 screws, as shown in Figure
5.

Changing Display Card LEDs

Figure 2-17. Controller Card Mounting
WARNING: The 64/64 Controller Card cannot be mounted directly in front of a 4100 Motherboard or a Bay mounting bracket such as one that mounts a T-Gen.
The 4100-1276 LED display card contains eight red LEDs and the 4100-1277 card contains 16 alternating red/yellow LEDs. The LED colors may be configured differently, as described in this section.
Only the following LEDs are to be used to change color configurations. LEDs are available in sets of eight, as follows:
4100-9843 (yellow)
4100-9844 (green)
4100-9845 (red)
Continued on next page
2-24
Page 53
Step 6. Installing LED/Switch Modules into Expansion Bays (4100U),
Continued
Changing Display Card LEDs,
(continued)

Interconnecting Cards

Figure 2-18. Assembling / Disassembling the LED Display Card
User interface wiring consists of connecting the LED/switch controller card to the expansion bay’s power distribution interface (PDI), and connecting display cards to each other. This section describes both procedures.
Continued on next page
2-25
Page 54
Step 6. Installing LED/Switch Modules into Expansion Bays (4100U),
Continued

Wiring Instructions

The following directions are complete instructions on interconnecting display cards and connecting the controller card to a power source.
1. Use Harness 734-008 to connect P2 on the controller card to one of the 4-pin connectors on the PDI.
2. If there are multiple controller cards, use Harness 734-036 to connect P3 on the controller card to P2 on another controller card.
3. Interconnect all LED/switch display cards with the ribbon cables (provided). Connector P1 is the input; connector P2 is the output.
TO PDI CONNECTOR OR ANOTHER CONTROLLER CARD
26 - CONDUCTOR
OUT IN
LED/ SWITCH
MODULE 2
RIBBON CABLE
OUT IN
LED/ SWITCH
MODULE 1
LED / SWITCH CONTROLLER
HARNESS 734- 036
TO ANOTHER
CONTROLLER CARD
(reverse side)
HARNESS 734 008
P4
IN
LED/ SWITCH
MODULE 3
Figure 2-19. LED/Switch Controller Wiring
2-26
Page 55

The Terminal Block Utility Module (4100U)

Overview

Mounting to the Electronics Bay

The 4100-0632 Terminal Block Utility Module is an all-purpose terminal block that mounts to an expansion bay, above or below the power distribution interface (PDI). Each module utilizes one block of mounting space.
The terminal block utility module has two 16-position terminal blocks that accept up to a maximum of 12 AWG (3.309 mm
2
) wire.
Follow the directions below to mount the terminal block utility module to the electronics bay.
1. Align the terminal block utility module to any two compatible screw holes on the electronics bay. Position the higher terminal block towards the middle of the bay. There are eight possible locations: four above and four below the PDI. Refer to the figure, below.
2. Secure the terminal block utility module to the electronics bay with two #6 screws and lockwashers.
3. The shorting strip may be removed or modified, depending on the application.
SCREW HOLES FOR MODULE BRACKET
SCREW HOLES FOR
MODULE BRACKET
TERMINAL BLOCK UTILITY MODULE
#6 SCREW AND LOCKWASHER
Figure 2-20. Terminal Block Utility Module Mounting
2-27
Page 56
2-28
Page 57
Chapter 3

Installing 4100 MINIPLEX Components (Non-4100U)

Introduction

In this Chapter

4100 host panel and remote locations. This chapter describes the transponder installation procedure for all MINIPLEX systems in non-4100U systems.
Refer to the page number listed in this table for information on a specific topic.
Topic See Page #
Introduction to MINIPLEX Systems (Non-4100U)
MINIPLEX System Components (Non-4100U)
MINIPLEX System Guidelines (Non-4100U)
Installing Modules into Cabinets (Non-4100U)
MINIPLEX Wiring (Non-4100U)
3-30
3-32
3-34
3-35
3-39
3-29
Page 58

Introduction to MINIPLEX Systems (Non-4100U)

Overview

The 4100 MINIPLEX Fire Alarm System uses transponder cabinets containing remote interface cards (RICs) to extend power and communication across large areas. MINIPLEX transponders allow the system to provide applications for up to 1000 monitor and/or control points and 2000 annunciator points (see note). Using 4100-style serial communications, up to 31 distributed MINIPLEX transponder locations are possible for initiating device circuit cards, MAPNET II/
TrueAlarm addressable communications interfaces, notification appliance circuit cards,
LED/switch controls, auxiliary relay control cards, power supplies, and audio amplifiers.
By selecting the required combinations of modules and mounting MINIPLEX transponders at the appropriate building locations, wire quantities are significantly reduced for all monitor and control functions. Since power for the local modules is provided from the local power supply, the wiring from the control panel need only be separate twisted, shielded pairs for data, voice, and telephone.
Notes:
One point consists of one LED or one switch on an LED/switch module, one LED driver output on a graphic driver, or one switch input on a graphic switch input module.
Up to 32 modules can be controlled by one MINIPLEX transponder.
Continued on next page
3-30
Page 59
Introduction to MINIPLEX Systems (Non-4100U), Continued
Overview (Continued)
Seventh floor
Sixth floor
Fifth floor
Fourth floor
MINIPLEX transponder with solid door
Legend:
Speaker NAC
TrueAlarm sensors and MAPNET II addressable circuits
Audio riser wiring, twisted pair
RUI communications wiring, twisted, shielded pair
MINIPLEX transponder with LED/switch modules on door panel
Third floor
Second floor
First floor
ACKNOWLEDGE
FACP
Figure 3-1. MINIPLEX System Design
3-31
Page 60

MINIPLEX System Components (Non-4100U)

Overview

The RUI Card

The 4100 MINIPLEX system is comprised of a host panel containing everything required in a standalone cabinet (see Chapter 2), plus:
An RUI module in the master controller bay
One or more remote MINIPLEX transponder cabinets
A RIC II card in each transponder cabinet
This section describes each component in turn.
The RUI module consists of a motherboard and daughter card, which are used in the master controller bay of a MINIPLEX system to extend the length of communications wire to reach remote bays.

Transponder Cabinets

Figure 3-2. The Remote Unit Interface Card
The RUI card mounts onto a 562-799 or 562-856 Motherboard.
Communication wiring from the RUI module in the host panel extends to the RIC II card in a remote transponder cabinet.
Continued on next page
3-32
Page 61
MINIPLEX System Components (Non-4100U), Continued
8

The Remote Interface Card (RIC)

PIEZO/MICROPHONE
TERMINAL BLOCK (TB2)
REMOTE MICROPHONE
CONNECTOR (P1)
Remote interface cards (RICs) in the transponder cabinets allow for data, power, and audio interconnections between the 4100 host panel and remote locations. They support RUI connections in Style 4 and Style 7 wiring configurations.
TBL PIEZO
CTRL LED CTRL
PTT+ PTT-
SHLD GRN
MIC
WHT
LED1
TB2
COMMS TROUBLE LED (LED 1): Lights if there is a line short on either primary or secondary lines, or if both comms inputs are absent.
TERMINAL BLOCK (TB1)
POWER/COMM
HEADER CONNECTOR (J1)
Figure 3-3. The RIC II Card
+COMM PRIM
+COMM PRIM
SEC
-COMM
-COMM
+24 V
+COMM
+24 V
+COMM 24C 24C
1
3-33
Page 62

MINIPLEX System Guidelines (Non-4100U)

Overview

Guidelines

The rules on this page apply exclusively to MINIPLEX systems. Review each guideline before installing a MINIPLEX 4100 system.
The Style 4 RUI card supports MINIPLEX transponders and 4602/4603 serial annunciators on the same signaling line circuit.
Up to 4 RUI cards in the 4100 Control Panel can be used for distributing transponder wiring in different directions or for supporting different wiring requirements (such as using a Style 7 RUI for serial annunciators).
Up to 31 MINIPLEX transponders can be controlled from the 4100 Control Panel, and can be distributed as required among the RUI cards.
“T” tapping is not allowed unless less than 40 detectors/addressable devices are connected to the MINIPLEX.
Wiring from RUI cards is a minimum of 18 AWG (0.75sqmm) twisted, shielded pair.
The maximum wiring distance from the 4100 RUI card to a MINIPLEX transponder
is 2500 feet (762 m). For Style 4 wiring, this can be extended to 10,000 feet (3 km) maximum if “T” tapping is used.
3-34
Page 63

Installing Modules into Cabinets (Non-4100U)

A

Overview

Guidelines

Installing the RUI Motherboard

This section contains guidelines and instructions for mounting the RUI and RIC II modules into 4100 cabinets.
The RUI motherboard mounts into the CPU bay or, if necessary, an expansion bay.
The RIC II mounts into expansion bays only.
Review the following guidelines before installing a motherboard into a cabinet.
If a power supply is installed in the bay, it must be installed on the far right of the bay and any relay modules must be installed in the slots immediately to its left.
Relay cards must be installed in the rightmost possible slots. This is necessary to allow for the proper routing of non-power limited wiring, which could be connected to a relay module.
Mount the RUI motherboard (562-799 or 562-856) in a master controller bay as described below.
1. Orient the motherboard with the connector labeled J1 on the right and the header labeled P1 on the left.
2. Match the connector on the previously installed motherboard with the pins on the motherboard you are installing. Slide the motherboard to the left until the pins are completely inserted in the connector of the previously installed motherboard. If you are installing the leftmost board, the pins will remain unconnected.
P1
3. Secure the motherboard to the chassis with four torx screws.
CPU or 575-274
Motherboard
n RUI motherboard can be installed in any of the remaining slots, or in an expansion bay. Relay motherboards must be mounted to the far right of the bay.
Power
Supply
J1
Figure 3-4. Installing the RUI Motherboard in the CPU Bay
Note: RUI motherboards may also be installed in expansion bays. Refer to
“Step 5: Installing Motherboards into Expansion Bays (Non-4100U)” in Chapter 2 for instructions.
Continued on next page
3-35
Page 64
Installing Modules into Cabinets (Non-4100U), Continued

Installing the RIC II Motherboard

The RIC II motherboard is installed into a remote transponder cabinet. Review the following guidelines before mounting RIC II motherboard.
If a power supply is installed in the bay, it must be installed on the far right of the bay and any relay modules must be installed in the slots immediately to its left.
Relay cards must be installed in the rightmost possible slots. This is necessary to allow for the proper routing of non-power limited wiring (typically 120 VAC wiring), which could be connected to a relay module.
Use the following directions and Figure 3-5 to install a RIC II motherboard into a transponder cabinet.
1. The RIC II motherboard must be installed in the leftmost slot. Orient the motherboard with the connector labeled J1 on the right.
2. Secure the motherboard to the chassis with four torx screws.
The RIC II motherboard must be installed in the leftmost slot.
J1
RIC II
Figure 3-5. Installing the RIC II Motherboard into a 4100 Expansion Bay
3. If you are installing the RIC II in a transponder cabinet with additional bays, you must connect a 733-525 Power and Communication Harness. Continue to the next topic for instructions.
Continued on next page
3-36
Page 65
Installing Modules into Cabinets (Non-4100U), Continued

Connecting the 733-525 Harness

If you need to connect a 733-525 Harness to a motherboard, refer to Figure 3-6 and follow these steps. Make sure to route the power and communication wiring on the left side of the bay.
1. Connect one end of the harness to a motherboard in an adjacent bay.
If the adjacent bay is a master controller bay, connect the harness to the P2 and P3 connectors of the master controller motherboard and continue to step 2.
If the adjacent bay is an expansion bay, connect the harness to the P2 and P3 connectors of the motherboard installed in the leftmost slot. Connect the harness as follows:
a. Insert the harness connector with the blue wire into the P2 connector. Note that
the P2 connector has eight pins. Insert the harness connector on either the top four pins or the bottom four pins, not in the middle.
b. Insert the harness connector with the white wire into the P3 connector. Note that
the P3 connector has eight pins. Insert the harness connector on either the top four pins or the bottom four pins, not in the middle.
2. Connect the other end of the harness to the leftmost motherboard in the next bay, as
described below. Make sure to route the wiring on the left side of the bay.
a. Insert the harness connector with the blue wire into the P2 connector. Note that
the P2 connector has eight pins. Insert the harness connector on either the top four pins or the bottom four pins, not in the middle.
b. Insert the harness connector with the white wire into the P3 connector. Note that
the P3 connector has eight pins. Insert the harness connector on either the top four pins or the bottom four pins, not in the middle.
Continued on next page
3-37
Page 66
Installing Modules into Cabinets (Non-4100U), Continued
RIC II
(565-233)
TO 24 VDC
RIC II (565-233)
Connector with Blue Wire Goes to P2
Connector with White Wire Goes to P3
733-525 Harness
(OPTIONAL)
UNIVERSAL
POWER
SUPPLY
733-672 Harness
Figure 3-6. Power and Communication Wiring for the Transponder Cabinet
(4100)
3-38
Page 67

MINIPLEX Wiring (Non-4100U)

Overview

Wiring Configurations

The RIC must be connected to the host panel via RUI cabling. This section explains how to wire the two together, and how to set up a system with multiple transponders connected to the same host panel.
RUI cabling can be accomplished either through Class A or Class B wiring.
Class A wiring allows transponder cabinets to communicate with the FACP even in the event of an open circuit somewhere in the loop. Class A wiring requires that two wires are routed from the CPU motherboard to each RIC, and then back again to the CPU motherboard.
Class B wiring allows “T” tapping, and therefore requires less wiring distance per installation than Class A. Additionally, Class B wiring does not require end-of-line resistors, because each RIC communicates directly to the CPU.
Make sure these prerequisites are accounted for before wiring:
AS1670 allows the loss of a maximum of 40 detectors/addressable devices to be caused by a single fault.
All transponder cabinets are installed within 2500 feet (762 m) of the FACP.
Conductors test free of all grounds.
2
All wires are between 12 (3.309 mm
) and 18 AWG (0.8321 mm2), or as the
local code dictates.

Class A Wiring

Class B Wiring

To connect the RUI card to RICs using Class A wiring, read the following instructions and refer to Figure 3-7, on the next page.
1. Route wire between 0.75 mm
2
and 4 mm2 from the + (TB1-8) and - (TB1-6) terminals on the Comms “A” block of the 562-856/565-217 RUI card to the TB1-8 (+) and TB1-6 (-) terminals on the 565-233 RIC.
2. Route wire from the first RIC to the next one. Repeat for each transponder cabinet within 2500 feet (762 m).
3. Route wire from TB1-7 (+) and TB1-5 (-) on the last RIC to + (TB1-4) and ­(TB1-2) on the Comms “B” block of the 562-856/565-217 RUI card.
To connect the RUI card to RIC II cards using Class B wiring, read the following instructions and refer to Figure 3-7, on the next page.
1. Route wire between 0.75 mm
2
and 4 mm2 from the + (TB1-8) and - (TB1-6) terminals on the Comms “A” block of the 562-856/565-217 RUI card to the TB1-8 (+) and TB1-6 (-) terminals on the 565-233 RIC.
2. Route wire from the first RIC to the next one. Repeat for each transponder cabinet within 2500 feet (762 m).
Continued on next page
3-39
Page 68
MINIPLEX Wiring (Non-4100U), Continued

Wiring Illustration

The illustration below applies to Class A and Class B wiring.
4100 MINIPLEX MASTER
562-856 W/565-217
RUI
COMMS "A"
T B 1
CLASS B
COMMS "B"
CLASS A
T B
81
1
II II
RIC 11 565-233
MINIPLEX
TRANSPONDER
See Note 1
+24 V 24 C
T B
81
1
RIC 11 565-233
MINIPLEX
TRANSPONDER
Figure 3-7. MINIPLEX Wiring
Notes:
1. Power wiring is not shown. Connect the RIC II card to the UPS or expansion power supply in the transponder cabinet.
2. If a UPS is not provided in the transponder cabinet, then 24 V must be provided from the host panel.
3. Maintain correct polarity on terminal connections. Do not loop wires under terminals.
4. All wiring is supervised and power limited.
3-40
Page 69
Chapter 4

Installing 4100U MINIPLEX Components

Introduction

In this Chapter

MINIPLEX transponder interface cards (TICs) allow for data and power interconnections between the 4100 host panel and remote locations. This chapter describes the transponder installation procedure for 4100U MINIPLEX systems.
Refer to the page number listed in this table for information on a specific topic.
Topic See Page #
Introduction to MINIPLEX Transponders
MINIPLEX System Guidelines
Configuring Cards
TIC/Riser Mounting (4100U)
TIC/Motherboard Interconnections (4100U)
4-2
4-7
4-8
4-9
4-10
4-11
RUI Wiring (4100U)
4-1
Page 70

Introduction to MINIPLEX Transponders (4100U)

Overview

Transponder Cabinets

Transponder Interface Cards (TICs)

The 4100U MINIPLEX system is comprised of a host panel containing everything required in a standalone cabinet (see Chapter 1), plus:
One or more remote MINIPLEX transponder cabinets
A transponder interface card (TIC) in each transponder cabinet
This section describes each component in turn.
RUI Communication wiring from the RUI module in the host panel extends to a transponder interface card (TIC) in a remote transponder cabinet. The transponder cabinet has at least one TIC module in it, and can have one, two, or three bays.
The following TICs, audio risers, and audio riser controller modules are available for 4100U and/or 4100U MINIPLEX ® systems:
Basic Transponder Interface Card (TIC) Module
Local Mode TIC Module (not currently available in Australia)
Transponder Interface Cards (TICs) receive data from 4100U host panels allowing remote locations to perform fire alarm functions. TIC modules are optionally available with local mode operation that provides basic (degraded mode) system functions in the event of a communication loss with the master panel. TICs receive communications from the 4100U host panel using Remote Interface (RUI) communications with either Style 4 or Style 7 wiring.

Basic TICs

The basic TIC is an addressable device that contains an RUI input, and a port for connecting to other transponder modules.
The basic TICs use the same board, with some variations:
The basic TIC is an addressable device that contains RUI outputs, an audio riser output, a user interface output, and a port for connecting to motherboards.
Continued on next page
4-2
Page 71
Introduction to MINIPLEX Transponders (4100U), Continued
The Local Mode TIC
(Not currently available in Australia).
The local mode TIC contains an RUI input, port for connecting to other transponder modules, and terminal block for connecting to an optional Local Mode Controller. Local Mode Controllers are mounted remotely from the transponder. Installation instructions are supplied with the controller.
Local mode operation allows a TIC to provide life safety operations in the event of a communication loss with the master controller. More specifically, this provision means that fire alarm inputs and outputs within the transponder cabinet can still work in a limited capacity to allow continued functioning of local initiating devices and notification appliances connected to the TIC. Local mode is considered a “degraded” mode of operation because full fire alarm system functionality is not guaranteed.
Because the TIC is a slave module that occupies an RUI address, it can indicate a trouble condition to the master controller in the event of a hardware failure. When local mode is initiated, all slave devices locally connected to the TIC are notified by the TIC that local mode is taking effect. From that point until communication is restored to the master controller, the TIC ”group-polls” all connected local slaves, and the slaves respond only in the event of an alarm input activation. Other status changes, including troubles, are not reported.
Continued on next page
4-3
Page 72
Introduction to MINIPLEX Transponders (4100U), Continued

TIC Illustrations

Below is an illustration of the various TIC and audio riser circuit boards.
4100-0620 BASIC TIC
4100-0625
LOCAL MODE TIC
2
LED1 CH2
4100-0621 ANALOG
AUDIO RISER
CH1/DAR
CH2
SEC-
SEC+
SHLD
PRI-
PRI+
SEC-
SEC+
LED2 CH1/DAR
16
15
SW2
SW1
DIGITAL RISER
PDI RECEIVE
ENABLE
LED2
LSB
1 2
MSB
3 4
PRIMARY RECEIVE
SECONDARY RECEIVE
1
P2
4100-0622 DIGITAL
AUDIO RISER
TB1
SHLD
PRI-
PRI+
TB3
1
1
SEC 1
SEC 2 DAR
TB1
PRI 1
4
SHLD
CHANNEL OUT
123
LED3 LED4
ON-ENABLE NAA
DAR GROUND FAULT
SEARCH ACTIVE
R4
2 1
25V
70V
LINE
TB2
NAA IN
LED1
NAA VOLUME
NAA OUT
Figure 4-1. Transponder Interface Cards
Note, the audio risers are not approved for use in Australia.
Continued on next page
4-4
Page 73
Introduction to MINIPLEX Transponders (4100U), Continued

Local Mode Specifications

Local mode is supported by the following:
4100-3101/3104/3105 IDNet Card
4100-5101/5102/5103 Expansion Power Supply NACs (including TrueAlert
Non-Addressable SmartSync appliances)
4100-5111/5112/5113 System Power Supply NACs (including TrueAlert Non­Addressable SmartSync appliances)
4100-5125/5126/5127 Remote Power Supply NACs (including TrueAlert Non­Addressable SmartSync appliances)
4100-5120/5121/5122 TrueAlert Power Supply NACs
4100-1214 to -1225, 4100-1228 to –1239, 4100-1314 to -1325, 4100-1328 to –
1339, 100 W Amplifier NACs
4100-1212/1213/1226/1227/1312/1313/1326/1327 Flex 50 Amplifier NACs
4009-9401 TrueAlert Addressable Controller
4100-1270 Phone Controller and 4100-1272/1273 Phone NAC cards
4009-9201/ 9301 IDNet NAC Extender
4100-5116 Expansion Signal Card
Local mode is NOT supported by, but can co-exist with, the following:
4100 Legacy cards
4100-3101 to -3103 Auxiliary Relay Cards
4100-6048 VESDA
Interface Kit
4100-6043/6044 RS-232/2120 Interfaces
4100-1280 to -1287 LED/Switch Annunciators
4100-1290 24-Point Graphic I/O Module
4602-9101 SCU/ 4602-9102 RCU
4603-9101 LCD Annunciator
4100-1210/1211/1311 Audio Controller Board
4100-6014 Network Interface Card
4100-6052 DACT
Bear in mind the following limitations for when local mode is in effect:
If an alarm is already activated when local mode is initiated, the alarm remains activated in local mode.
Software zones are not supported. Basic TrueAlert channels are supported.
Alarm verification is not supported. All alarms are reported immediately.
SMPL is not supported.
TrueAlarm sensors have fixed thresholds.
Continued on next page
4-5
Page 74
Introduction to MINIPLEX Transponders (4100U), Continued

LEDs

Card Specifications

The TICs have the following LEDs:
LED1. Illuminates to indicate communication loss with the CPU.
LED2. Illuminates when an RUI ground fault search is active.
LED3. Illuminates when Local Mode is active.
LED4. Illuminates to indicate an RUI Style 7 primary trouble.
LED5. Illuminates to indicate an RUI Style 7 secondary trouble.
Refer to Figure 5-1 to see which LEDs are included on which TIC. Most TICs do not contain all LEDs.
Table 5-1 lists the specifications for all TICs.
Table 5-1. TIC Specifications
Electrical Specifications
Input Voltage 18-33 VDC
Output Voltage 8 V @ 1 A; 100 mV p-p ripple
Input Current
Environmental Specifications
87 mA for all TICs. 112 mA for a local mode TIC connected to a local mode annunciator.
Operating
Temperature
Humidity
32° to 120° F (0° to 49° C)
10% to 93% relative humidity at 90° F (32° C)
4-6
Page 75

MINIPLEX System Guidelines (4100U)

Overview

Guidelines

The rules on this page apply exclusively to MINIPLEX systems. Review each guideline before installing a MINIPLEX 4100U system.
All wiring is 18 AWG (0.8231 mm
2
) (minimum) and 12 AWG (3.309 mm2)
(maximum).
All wiring is supervised and power-limited.
All wiring that leaves the building requires overvoltage protection. Install
module inside an UL-Listed electrical box wherever wire enters or exits the building. A maximum of four 2081-9044 Modules may be connected to one channel. The 2081-9044 is rated for 200 mA (maximum).
AS1670 allows the loss of a maximum of 40 detectors/addressable devices to be caused by a single fault.
For Style 4 operation:
- The maximum distance to any device is 2,500 feet (762 m).
- “T” taps are allowed.
- The total maximum distance (including all “T” taps) is 10,000 feet (3,048 m).
- Maximum allowed line-to-line capacitance (“+” to “-” terminals) is 0.58 uF. For applications with shielded wire, be sure that the total capacitance from line to line plus the shield to either line is no more than 0.58 uF.
For Style 6 or Style 7 operation, the maximum loop distance is 2,500 feet (762 m). “T” taps are not allowed.
RUI comms are wired to remote cabinets from the CPU motherboard to one of the following transponder interface cards: 4100-0620 (566-093) or 4100-0625 (566-094).
Annunciators and transponder interface cards support Style 7 operation when the system is wired Class A.
The master control panel must be a 4100U Fire Alarm Control Panel.
The Style 4 RUI card supports MINIPLEX transponders and 4602/4603 serial
annunciators on the same signaling line circuit.
Up to 4 RUI cards in the 4100U Control Panel can be used for distributing transponder wiring in different directions or for supporting different wiring requirements (such as using a Style 7 RUI for serial annunciators).
Up to 31 transponders can be controlled from the 4100U Control Panel, and can be distributed as required among the RUI cards.
4-7
Page 76

Configuring Cards (4100U)

Overview

CPU Motherboard DIP Switch

TIC Configuration

Configuring Other Cards

The TIC and all other cards to be mounted in the transponder cabinet and attached expansion bays must be configured to operate correctly in the system via their DIP switch and jumper ports. The CPU motherboard may have to be configured as well.
P9 on the CPU motherboard determines whether the RUI SHIELD signal is connected to 24 C or Earth.
Position 1 – 2: SHIELD to 24 C (default).
Position 2 – 3: SHIELD to Earth.
Note: Some devices that connect to RUI have inherently grounded shield
terminals, in which case 24 C cannot be used. If 24 C is used, a Negative Ground Fault will occur.
The TIC must be assigned a device address via DIP switch SW1. Refer to Appendix A for the address switch table.
Refer to the appropriate publication to configure other cards that are located in the transponder cabinet and attached expansion bays.
4-8
Page 77

TIC/Riser Mounting (4100U)

Overview

Mounting Instructions

All TICs are mounted like any 4-inch (102 mm) X 5-inch (127 mm) card. This section describes the TIC/audio riser card mounting procedure, which is identical to that of other 4-inch (102 mm) X 5-inch (127 mm) cards.
Use the following instructions and Figure 4-2, below, to mount 4”x 5” slave cards to an expansion cabinet.
IMPORTANT:
The TIC must be mounted in the upper left position of the bay.
The audio riser card must be mounted directly below the TIC.
1. Screw two standoffs and washers to the appropriate holes in the back of the cabinet. These holes must line up with the screwholes in the 4-inch (102 mm) X 5-inch (127 mm) card. See Figure 5-2.
2. Plug the 4-inch (102 mm) X 5-inch (127 mm) card into the top left PDI connector (P8).
3. Secure the top of the card to the standoffs with two #6 torx screws and washers.
WASHERS
SCREW RETAINERS
STANDOFFS
TIC CARD
#6 SCREWS
PDI CONNECTOR
(reverse side)
PDI
Figure 4-2. TIC Mounting
Continued on next page
4-9
Page 78

TIC/Motherboard Interconnections (4100U)

Use Figure 4-3 to connect the TIC to a motherboard in another bay.
734-078
HARNESS
HARNESS 733-525
White Wire go to P3
SW1
4100
LED1
COMM LOSS
LED2
RUI G.F.
SEARCH
P1
P1
HARNESS 734-008
Connectors with
RUI
TI
TMPR SW 24C INPUT
TB2
SEC
PRI
SHLD
TB3
LED4
LED5
C
P3
AUDIO RISER CARD
4100 POWER DISTRIBUTION INTERFACE
4100 POWER DISTRIBUTION INTERFACE
ASSY 566-084
Connectors with Blue Wire go to P2
ASSY 566-084
PDI 2
PDI Jumpers
P4 and P5 on the PDI must be configured to provide power to the TIC.
--- If there is a Power Supply in Bay 1,
Set Jumpers P4 and P5 in Bay 1 to Positions 2 and 3.
--- If there is no Power Supply in Bay 1 with the TIC, you must obtain power from Bay 2 or Bay 3.
Option 1
Set Jumpers P4 and P5 in Bay 1 to Positions 1 and 2.
Connect one end of Harness 734-008 to Power/Comm
Option 2
Set Jumpers P4 and P5 in Bay 1 to Positions 1 and 2.
Set Jumpers P4 and P5 to Positions 2 and 3 in bay with
Connect one end of Harness 734-008 to P2 or P3 in bay
P6
POWER/
SPS
COMM
OR
RPS
PDI 1
plug on the SPS or RPS (P6) (or P2 on XPS) located in Bay 2 or Bay 3. Connect the other end of the harness to P1 in Bay 1.
power supply that will provide power to the TIC in Bay 1.
that will provide power to the TIC in Bay 1. Connect the other end of the harness to P1 in Bay 1.
Figure 4-3. Transponder Cabinet Interconnections
4-10
Page 79

RUI Wiring (4100U)

Overview

Wiring Configurations

Figure 4-4. The
Ferrite Bead
DASHED LINES ARE FOR
CLASS A OPERATION
The TIC must be connected to the host panel via RUI cabling. This section explains how to wire the two together, and how to set up a system with multiple transponders connected to the same host panel.
RUI cabling can be accomplished either through Class A or Class B wiring.
Class A wiring allows transponder cabinets to communicate with the FACP even in the event of an open circuit somewhere in the loop. Class A wiring requires that two wires are routed from the CPU motherboard to each TIC, and then back again to the CPU motherboard.
Class B wiring allows “T” tapping, and therefore requires less wiring distance per installation than Class A. Additionally, Class B wiring does not require end-of-line resistors, because each TIC communicates directly to the CPU.
Note: Use supplied ferrite beads with TICs. Loop wires once through the
supplied ferrite bead(s) as shown in Figure 4-4.
The illustration below shows both types of wiring.
B+ B- SHLDA+ A-
RUI
123
2
)
2
).
Wire size must be between 18 AWG (0.8231 mm and 12 AWG (3.309 mm
CPU MOTHERBOARD 566-227
Maximum wiring distance: 2,500 feet (762 m).
Maximum “T” tapping length: 10,000 feet (3,048 m).
Maintain correct polarity on terminal connections.
Do not loop wires under terminals.
SHLD
PRI
SEC
RUI
LED3
LED4 LED5
P9
P1
ADDRESS
LED1
LED2
MSB
LSB
P1
TRANSPONDER INTERFACE ASSY 566-094
P2 P3
Figure 4-5. TIC Wiring to the Host Panel
PRI SEC
LED3
MSB
TRANSPONDER INTERFACE ASSY 566-094
ADDRESS
LSB
LED1
LED2
P1
P2
Continued on next page
SHLD
RUI
LED4 LED5
4-11
Page 80
4-12
Page 81
Chapter 5

Networking

Introduction

In this Chapter

A standalone or MINIPLEX 4100 system becomes a network node when a 4100 Network Interface Card (NIC) or other compatible network card is installed and connected to another network node. How network cards connect to each other depends on the type of media network cards being used.
Refer to the page number listed in this table for information on a specific topic.
Topic See Page #
Getting Started
Introduction to the 4100 Network Interface Card (NIC)
Step 1. Configuring Network Cards
Step 2. Mounting Media Cards to the NIC
Step 3. Mounting Network Cards
5-2
5-3
5-7
5-9
5-10
5-11
Step 4. Wiring Network Cards
5-1
Page 82

Getting Started

Overview

This chapter describes how to turn a standalone or MINIPLEX FACP into a network node. This process consists of the following:
Step 1. Configuring cards for operation (using DIP switches and jumper ports)
Step 2. Mounting media cards to the network interface card (NIC)
Step 3. Mounting network cards
Step 4. Wiring network cards
Each step is described in this chapter. Before beginning the installation, review the next few pages for a detailed description of network cards and the media cards that mount onto them.
5-2
Page 83

Introduction to the 4100 Network Interface Card (NIC)

Overview

The Network Interface Card (NIC) is a slave card that uses the standard 4100 serial bus to communicate with the master. The NIC connects FACPs in a network, allowing for communication between each panel via fiber, modem, or twisted shielded pair wire.
The NIC is designed to be connected in a point-to-point arrangement, so that one wire fault does not cause the entire system to fail. The point-to-point arrangement provides the most secure and fault-tolerant wiring possible.
Two types of media boards can be used with the NIC card.
The Fiber-Optic Media Card can be used for electrically noisy environments or for connecting externally to other buildings.
The Wired Media Card is used in all other types of applications.
Up to two media boards can be plugged into each NIC. The same NIC can use a combination of two types of media boards (for example, a NIC may have a wired media card connected to port 1 and a fiber-optic media card connected to port 2).
Continued on next page
5-3
Page 84
Introduction to the 4100 Network Interface Card (NIC), Continued
A
(P2)

Network Module Illustrations

DATA TRANSMIT/
RECEIVE LEDs
(LED2 THROUGH
LED5)
MEDIA CARD
40-PIN
CONNECTORS
(P5, P6)
DATA RATE JUMPER
PORT (P3)
DAT
PROTOCOL
JUMPER PORT
(P3)
ADDRESS DIP
SWITCH (SW2)
MOTHERBOARD CONNECTOR (P4)

NIC Card LED Indications

YELLOW LED
(LED1)
RESET SWITCH
(SW1)
The 4100-6014 NIC has the following LEDs:
Figure 5-1. 4100-6014 Network Interface Card
DIAL-UP SERVICE MODEM CONNECTOR
LED1 (yellow). Illuminates when
The host 4100 requests it to illuminate
A transmission fails
It is off-line with the 4100 host
It needs to be configured
LED2 (red). Illuminates when a data ‘0’ is received at the right port. LED3 (green). Illuminates when a data ‘0’ is transmitted at the right port. LED4 (red). Illuminates when a data ‘0’ is received at the left port. LED5 (green). Illuminates when a data ‘0’ is transmitted at the left port.
Continued on next page
5-4
Page 85
Introduction to the 4100 Network Interface Card (NIC), Continued

NIC Motherboards

The figures below are illustrations of two motherboards apart from the default CPU motherboard that can be used with the 4100 NIC.
The 565-274 Master Motherboard holds two daughter cards: the 4100 master controller card and the 4100 NIC.
The 565-275 Class B Motherboard holds the 4100 NIC by itself.
FIELD WIRING
TERMINAL
BLOCK (TB1)
UT MASTER
CONTROLLER
CONNECTOR (J2)
POWER/COMM BUS
CONNECTOR (J3)
CITY CONNECT
JUMPERS (P4)
2120 COMM/RS-232 CARD CONNECTOR (J1)
INTERNAL COMMS
CONNECTOR (P2)
POWER/COMM BUS
CONNECTOR (P1)
SYSTEM POWER
CONNECTOR (P3)
FIELD WIRING
TERMINAL
BLOCK (TB2)
Figure 5-2. UT Motherboard with City Connection (565-274)
Note: The City (Brigade) connection is not used in Australia.
FIELD WIRING TERMINAL
BLOCK (TB1)
2120 COMM/RS-232 CARD CONNECTOR (J1)
INTERNAL COMMS
CONNECTOR (P2)
POWER/COMM BUS
CONNECTOR (P1)
SYSTEM POWER
CONNECTOR (P3)
FIELD WIRING
TERMINAL
BLOCK (TB2)
Figure 5-3. UT Motherboard without City Connection (565-275)
Continued on next page
5-5
Page 86
Introduction to the 4100 Network Interface Card (NIC), Continued
K

NIC Media Cards

There are two approved modules that can be plugged into the 4100-6014 NIC:
4100-6057 Fiber-Optic Media Card (565-261)
4100-6056 Wired Media Card (565-413)
Each module is shown below.
FIBER-OPTIC DATA: TRANSMIT (U1), RECEIVE (U2)
40-PIN NETWORK
INTERFACE CARD
CONNECTOR (J1)
Figure 5-4. The 4100/4120-0143 Fiber-Optic Media Card
RESERVED (TB1)
Figure 5-5. The 4100/4120-0142 Wired Media Card
40-PIN NETWOR
INTERFACE CARD
CONNECTOR (P1)
Continued on next page
5-6
Page 87
Introduction to the 4100 Network Interface Card (NIC), Continued

Requirements and Limitations

Table 5-1. 4100 NIC & Media Cards - Electrical and Environmental
Electrical Specifications
Network
Interface Card
Fiber
Media Card
Wired
Media Card
Startup, no media cards: 8 VDC @ 110 mA Nominal, no media cards: 20 to 32 VDC @ 0 mA
Using 24 V power supply: 20 VDC @ 140 mA max. Using 5 V power supply (GCC/NPU): 5 VDC @ 130 mA max.
4.75 to 5.25 VDC @ 170 mA max.
Environmental Specifications (All Modules)
Operating
Temperature
Humidity
32° to 120° F (0° to 50° C)
10% to 93% relative humidity at 90° F (32° C)

Step 1. Configuring Network Cards

Specifications

Overview

Motherboard Jumper Settings

NIC Card Address Setting

The NIC card, along with the each media card, all have jumpers that must be set as shown below.
NIC-compatible jumper settings on CPU motherboards depend on which motherboards are used.
Motherboard 565-274:
JW1 and JW2 must be installed.
Jumper plugs P5-P8 must not be installed.
Motherboard 566-227:
P10: Port 1 settings. P11: Port 2 settings.
P10/P11 position 1 – 2: Network card (NIC) attached to CPU motherboard (default).
P10/P11 position 2 – 3: RS-232/2120 card attached to CPU motherboard.
Use SW2 to set the NIC card address. Refer to Appendix A for the address table.
Continued on next page
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Step 1. Configuring Network Cards, Continued

NIC Card Jumper Settings

Wired Media Card Jumper Settings

There are two shunt jumper ports on the NIC card that need to be set: P3 and P4.
P3: Determines the NIC data transmission rate, 57.6 kbits/second or 9600 bits/second.
Position 1 – 2 (the right two pins) or no pins jumpered: 57.6 kbits/second.
Position 2 – 3 (the left two pins): 9600 bits/second.
P4: Determines the data protocol, 8-bit or 9-bit, that the NIC card is using.
Position 1 – 2 (the right two pins) or no pins jumpered: 9-bit.
Position 2 – 3 (the left two pins): 8-bit.
All settings are labeled on the card.
P2: Tells the system which wire type is to be used.
Positions 1 – 2, 5 – 6, and 7 – 8: 18 AWG shielded, twisted pair wiring.
Remove all jumpers to specify 24 AWG twisted pair telephone cable wiring.
IMPORTANT: When using the wired media card, the Earth fault detection is
performed on the left port only. Remove R1 (1 Ohm resistor) from the media card on the right port.
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Step 2. Mounting Media Cards to the NIC

K

Overview

Media Card Mounting

The 4100-6014 Network Interface Card (NIC) uses media cards to connect to other NICs. This section describes how the media cards are mounted onto NICs.
NICs connect to each other via the three types of media cards. The types of media cards in the right and left ports are determined by the type of wiring that is being used across cards.
Connect P1 on the wired media card, or J1 on the modem or fiber media cards, to P5 (the left port) on the NIC.
To connect a second media card to the same NIC, connect it as described above, but use P6 (the right port) on the NIC. Note that any two types of media cards can be connected to the same NIC.
MEDIA CARDS
STANDOFFS FIT INTO HOLES
40-PIN
CONNECTION
(MEDIA CARD
P1 OR J1 TO
NIC P5)
40-PIN CONNECTION (MEDIA CARD P1 OR J1 TO NIC P6)
4100-6014 NETWOR
INTERFACE CARD
Figure 5-6. Media Card Mounting
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Step 3. Mounting Network Cards

The 4100 NIC daughter card, shown in Figure 6-8 below, inserts into motherboards as follows:
If the 565-274 Master Motherboard is being used, the NIC daughter card is inserted into connector J1.
If the 566-227 Master Motherboard or 565-275 Motherboard is used, the NIC daughter card is inserted into connector J2.
Figure 5-7. Installing the Daughter Card
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Step 4. Wiring Network Cards

Overview

Wiring Guidelines

The nodes in the network now have to be wired together, so that the NIC in one host panel connects to the NIC in the next panel. This section contains guidelines and instructions for NIC wiring.
Refer to the following guidelines whenever field wiring the NICs.
Network nodes must be wired right to left port, regardless of the media type selected.
Style 7 protection is achieved by wiring the nodes in a loop fashion. A single fault (except an Earth fault) will cause the network to reconfigure for degraded Style 7 (Style 4) operation. A second fault (except an Earth fault) will result in the network dividing into two separate networks.
Style 4 is achieved by wiring the nodes in a linear fashion. Style 4 networks are not fault-tolerant and a single fault (except an Earth fault) will result in the network dividing into two separate networks.
Earth fault detection is performed on the left port only. When a network Earth fault occurs, the trouble is only reported on the node whose left port is connected to the span.
2
All 18 AWG (0.8231 mm must be twisted-shielded pair. All 24 AWG (0.2047 mm
) wiring used with 4100-6056 Wired Media Cards
2
) (telephone cable) used with 4100-6056 must be twisted pair. When shielded cable is used, the shield must be terminated to chassis Earth on the left port only.
It is permissible to use mixed media in a network. For example, some spans may be “wired media” while others are optical fiber or telephone modem.
Each NIC has a jumper for selecting between network data rates of 57.6 kbps and
9.6 kbps. All cards in the network must be set for the same rate. (When modem media or physical bridging is used, the data rate must be set for 9.6 kbps).
Each NIC has a jumper for selecting between 8- and 9-bit network protocols. All cards in the network must be set for the same network protocol. (When modem media or physical bridging is used, the protocol must be set for 8-bit).
All network wiring except the shield is supervised and power limited.
When wiring leaves the building, 2081-9044 Overvoltage Protectors are required.
One overvoltage protector is installed where wiring leaves the building; another is installed where wiring enters the next building.
Continued on next page
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Step 4. Wiring Network Cards, Continued
655-158 Transient Suppressor (ordered as part of 748-599) is required for each modem-to-telephone line connection.
From Modem
Transient Suppressor Assembly (655-158) added to RJ-31x as shown. If connecting to a terminal block, cut off one end of the cable. Strip back the cable to connect the two center
8
7
1
2
wires, normally red and green, to the red and green wires in the block.

Wiring Distances

6
5
Grn
Telephone Line
3
4
Figure 5-8. The Transient Suppressor
Maximum wiring distances are shown in the Table below and in Appendix J.
Table 5-2. Wiring Distances
Media Type Size Data Rate Max Distance
24 AWG
(0.2047 mm2)
Wired
18 AWG
(0.8231 mm2)
57.6 kbps 7,000 ft (2,134 m)
9.6 kbps 12,000 ft (3,658 m)
57.6 kbps 10,000 ft (3,048 m)
9.6 kbps 17,000 ft (5,182 m)
50/125 um 57.6 or 9.6 kbps 10,000 ft (3,048 m)
Optical Fiber
62.5/125 um 57.6 or 9.6 kbps 15,000 ft (4,572 m)
RS-232
18 AWG
(0.8231 mm2)
57.6 kbps 50 ft (15 m)
9.6 kbps 300 ft (91 m)
Notes:
2
The characteristics for 0.75 mm
2
18 AWG (0.8231 mm
) fire-rated twisted, shielded pair must not exceed 58
are shown in Appendix J.
pF per foot and be less than or equal to 6.385 Ohms per 1,000 feet (305 m).
2
24 AWG (0.2047 mm
) twisted, unshielded telephone cable must not exceed 22 pF per foot and be less than or equal to 25.6 Ohms per 1,000 feet (305 m).

Related Documentation

Refer to the 900-242 Field Wiring Specifications or 900-143 Fiber Tutorial for additional NIC wiring information.
Continued on next page
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Step 4. Wiring Network Cards, Continued
K

Fiber-Optic Wiring

Connectors U1 (transmitter) and U2 (receiver) on the 4100-6057 Fiber-Optic Media Card are used to connect 4100-6014 NICs across parts of a network.
Note: ST connectors with long strain relief boots are to be used with the fiber
optic cable.
Figure 6-10 shows how two network nodes are connected via fiber-optic cable.
Fiber-Optic Cable
U1 U2 U1 U2 U1 U2 U1 U2
FIBER MEDIA CARD
4100-6014
NETWOR
INTERFACE CARD

Fiber Optic Connection Types

Figure 5-9. Fiber Wiring
Dual Fiber Optic Cable Connections. The standard fiber optic connection between network nodes uses two fiber optic cables, one for transmit, and the other for receive. This connection allows for optimum communications distance.
The available communications distance is determined by the properties of the specific fiber cable used. Distances can be determined using the information and examples shown below in Table 6-3.
Single Fiber Optic Cable Connections. For applications where a single fiber cable is available, or where use of a single cable is desired, using a model 4190-9010 Bi-Directional Coupler at each node combines the separate transmit and receive signals into a single path (refer to the requirements list).
This connection allows use of a single fiber cable, but it does reduce communications distance as indicated in the information and examples shown below in Table 6-4.
Continued on next page
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Step 4. Wiring Network Cards, Continued

4190-9010 Coupler Requirements

The 4190-9010 Coupler (271-012) is used with the 565-261 Fiber Optic Media Board, revision “C” or higher. Two 4190-9010 Bi-Directional Couplers are required per connection, one at each node.
The 4190-9010 is equipped with type ST connectors. To make type ST to type ST connections, an ST to ST coupler, by others, is required. ST to ST Couplers are available from:
Black Box, part # FO200 Fiber Instrument Sales, part # F1-8101 Newark Electronics, part # 95F2097 (or equivalent)
Table 5-3. Dual Fiber Optic Cable Communications Distance Examples
Fiber Type 1*
50/125
numerical
aperture = 0.2
62.5/125
numerical
aperture = 0.275
*See notes at bottom of page.
MIFL 2
4 dB/km 4 dB 10,000 ft (3.05 km)
3 dB/km 3 dB 15,000 ft (4.57 km)
4 dB/km 4 dB 13,000 ft (3.96 km)
3.75
dB/km
Power
Margin
3 dB 15,000 ft (4.57 km)
Distance 3
Budget 3
17 dB
21.4 dB
Table 5-4. Single Fiber Optic Cable Communications Distance Examples
Fiber Type 1 MIFL 2
50/125
numerical
aperture = 0.2
62.5/125
numerical
aperture = 0.275
3 dB/km
3.2 dB/km
Notes for Tables Above:
1. Cable specifications are for 50 or 62.5 micron core with 125 micron cladding, multi­mode graded index fiber. Wavelength = 850 nm.
2. MIFL = Maximum Individual Fiber Loss. Numbers shown are for example reference only, refer to specific cable for exact specification.
3. Maximum cable length is determined by distance listed or by reaching budget value, whichever is shorter. Maximum distances listed for dual fiber cable are shorter than would be calculated. Budget using 4190-9010 Bi-Directional Coupler is the same with either size cable because the coupler input cables are 62.5/125 fiber allowing launch power to be the same.
Using 4190-9010 Bi-Directional Couplers
Power
Margin
2 dB
Distance 3 Budget 3
7,650 ft
(2.33 km)
21.4 dB 9.4 dB
8,200 ft
(2.5 km)
4190-9010
Coupler Loss
ST to ST
Coupler Loss
3 dB
2 dB
Continued on next page
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Step 4. Wiring Network Cards, Continued
4190-9010 Coupler Requirements (continued)

Wiring with the Wired Media Card

The illustration below shows coupler wiring.
Figure 5-10. Coupler Wiring
Refer to the guidelines and figures in this topic to use wired media cards.
IMPORTANT: TB1 on the wired media card must not be used when it is
connected to the 4100-6014 NIC.
When the 565-413 Interface Card is used with 565-516, -407, or –409 Network Card, TB1 on the 565-413 Interface Card cannot be used. Connection to the motherboard is required as shown.
The shield should only be connected at one end of the line. The shield is connected to the left port.
When wiring leaves the building, 2081-9044 Overvoltage Protectors are required. One overvoltage protector is installed where wiring leaves the building; another is installed where wiring enters the next building.
Continued on next page
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Step 4. Wiring Network Cards, Continued
Wiring with the Wired Media Card (continued)
The Table below lists the 4100U master motherboard connections for the wired media card.
Table 5-5. 566-227 CPU Motherboard Wired Media Connections
Motherboard Port for Media Card Connected to P5
Wired Media Card Connection (Left Port)
TB1-4 0 V
TB1-5 Earth ground
TB1-6 INV (-)
TB1-7 None
TB1-8 NONINV (+)
Motherboard Port for Media Card Connected to P6
Wired Media Card Connection (Right Port)
TB3-1 NONINV (+)
TB3-2 Reserved
TB3-3 INV (-)
TB3-4 Earth ground
TB3-5 0 V
Figure 5-11, below, shows how two CPU motherboards with wired media network cards connect to each other in the 4100U.
18 AWG
XMIT RCV
1 TB3 10
8 TB1 1
XMIT RCV
Figure 5-11. Wired Media Interconnections Between 4100U Motherboards
Continued on next page
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Step 4. Wiring Network Cards, Continued

Wiring Illustrations

Wired Media, Style 7 Wiring

SEE NOTE 3
The figures below show how to wire the NIC. The illustrations use the 565-274 and 565­275 motherboards only. If you are using the 4100U motherboard, refer to Figure 5-11 along with the figures below.
SEE NOTE 3
Notes:
1. Refer to general wiring precautions in this chapter, as well as Field Wiring Specifications: document 900-082 for 4100; 900-242 for 4100U.
2. When the 565-413 Interface Card is used with 565-516, -407, or –409 Network Card, TB1 on the 565-413 Interface Card cannot be used. Connection to the motherboard is required as shown.
3. The shield should only be connected at one end of the line. The shield is connected to the left port.
4. On assembly 565-274, JW1 and JW2 must be installed. Jumper plugs must not
SEE NOTE 5
be installed on P5-P8.
5. Each “wired” media cable requires two
ferrite beads, one at each end (included in the shipping group). Refer to installation instructions 574-041 for proper bead mounting.
Figure 5-12. Wired Media, Style 7 Wiring
Continued on next page
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Step 4. Wiring Network Cards, Continued

Fiber Optic, Style 7 Wiring

SEE NOTE 5
SEE NOTE 5
SEE NOTE 5
Notes:
1. Refer to general wiring precautions in this chapter, as well as Field Wiring Specifications: document 900-082 for 4100; 900-242 for 4100U. For specific information about fiber optic wiring, refer to the 900-143 Fiber Tutorial.
2. The maximum distance between nodes when using the fiber communication path is dependent upon the fiber’s multimode graded index: 10,000 feet (3,048 m) for 50/125 fiber; 15,000 feet (4,572 m) for 62.5/125 fiber. The maximum cable O.D. is 0.118 (3 mm). Reference document 900-143 for other fiber sizes.
3. ST connectors with long strain relief boots are to be used with the fiber optic cable.
4. On assembly 565-274, JW1 and JW2 must be installed. Jumper plugs must not be installed on P5-P8.
5. Cable clamps supplied with 748-531 are used to secure the fiber cable.
Figure 5-13. Fiber Optic, Style 7 Wiring
Continued on next page
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Step 4. Wiring Network Cards , Continued

Wired Media and Fiber Optic, Style 7 Wiring

SEE NOTES 7 and 8
SEE NOTE 6
SEE NOTE 5
Notes:
1. Refer to general wiring precautions in this chapter, as well as Field Wiring Specifications: document 900-082 for 4100; 900-242 for 4100U. For specific information about fiber optic wiring, refer to the 900-143 Fiber Tutorial.
2. The maximum distance between nodes when using the fiber communication path is dependent upon the fiber’s multimode graded index: 10,000 feet (3,048 m) for 50/125 fiber; 15,000 feet (4,572 m) for 62.5/125 fiber. The maximum cable O.D. is 0.118 (3 mm). Reference document 900-143 for other fiber sizes.
3. ST connectors with long strain relief boots are to be used with the fiber optic cable.
4. On assembly 565-274, JW1 and JW2 must be installed. Jumper plugs must not be installed on P5-P8.
5. Cable clamps supplied with 748-531 are used to secure the fiber cable.
6. When the 565-413 Interface Card is used with 565-516, -407, or –409 Network Card, TB1 on the 565-413 Interface Card cannot be used. Connection to the motherboard is required as shown.
7. The shield should only be connected at one end of the line. The shield is connected to the left port.
8. Each “wired” media cable requires two ferrite beads, one at each end (included in the shipping group). Refer to installation instructions 574-041 for proper bead mounting.
9. When wiring leaves the building, 2081-9044 Overvoltage Protectors are required. One overvoltage protector is installed where wiring leaves the building; another is installed where wiring enters the next building.
SEE
NOTES 7
and 8
Figure 5-14. Wired Media and Fiber Optic, Style 7 Wiring
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