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Table of Contents
SECTION 1: INTRODUCTION .................................................................................. 1-1
1.01 How to Use this Manual ................................................................1-1
1.02 Receipt of Equipment ....................................................................1-1
1.03 Description ....................................................................................1-1
SECTION 2: SAFETY PRECAUTIONS .....................................................................
2-2
2.01 Mesures de sécurité ......................................................................2-5
2.02 Precauciones de seguridad ...........................................................2-8
SECTION 3: MIG GUN SPECIFICATIONS............................................................... 3-11
3.01 MIG Gun Part Number Identification ...........................................3-11
SECTION 4: MIG GUN INSTALLATION .................................................................. 4-12
4.01 Standard Setup ...........................................................................4-12
4.02 Standard PullMaster with Other Feeders .....................................4-14
4.03 Calibration ...................................................................................4-15
SECTION 5: SMART GUN FEATURES ...................................................................5-16
5.01 Settings and Controls ..................................................................5-16
SECTION 6: MANUAL GMAW WELDING ..............................................................6-17
6.01 Types of Weld Transfer Modes ....................................................6-17
6.02 Holding and Manipulating the Torch ...........................................6-18
SECTION 7: CONTACT TIP ................................................................................... 7-20
7.01 Contact Tip Identification and Parts List......................................7-20
7.02 Contact Tip Replacement ............................................................7-20
SECTION 8: WIRE CONDUIT ................................................................................. 8-21
8.01 Conduit Identification and Parts List ...........................................8-21
8.02 Conduit Removal .........................................................................8-21
8.03 Conduit Installation .....................................................................8-22
8.04 Jump Liner Installation ...............................................................8-24
8.05 Liner Guide Assembly Replacement ............................................8-25
SECTION 9: CONDUCTOR TUBES ......................................................................... 9-26
SECTION 10: NOZZLES ........................................................................................ 9-26
SECTION 11: REPLACING PCB ASSEMBLY (SMART GUN) ................................ 11-27
SECTION 12: TROUBLESHOOTING .....................................................................12-29
SECTION 13: REPLACEMENT PARTS ................................................................. 13-30
SECTION 14: STATEMENT OF WARRANTY ........................................................ 14-32
14.01 Warranty Schedule ....................................................................14-33