Turbosound TBV118L, TBV123, TBV118L-AN, TBV123-FB Rigging Manual
TBV BERLIN SERIES
TBV118L
18" Front Loaded Subwoofer for Touring, Portable and Installation Applications
TBV123
Arrayable 2 Way 12" Constant Curvature Loudspeaker with
Dendritic Waveguide for Touring, Portable and Installation Applications
TBV118L-AN
18" Powered Subwoofer with KLARK TEKNIK DSP Technology and ULTRANET Networking
TBV123-AN
Arrayable 2 Way 12" Constant Curvature Loudspeaker with
Dendritic Waveguide, KLARK TEKNIK DSP Technology and ULTRANET Networking
TBV123-FB
Fly Bar for TBV BERLIN Series speakers for Flown or Ground Stacked Arrays
WARNING!
This rigging manual contains important safety information, and it must be kept in a safe place for future reference. It must be supplied with the equipment
during the original sale, rental, or re-sale, and all operators and users of the equipment must be made aware that this manual is available. Please visit our website
turbosound.com regularly and check for any updates to this manual.
2 TBV123 / TBV123-AN and TBV118L / TBV118L-AN Rigging Manual
Table of Contents
Important Safety Instructions ..............................................................................................................3
Legal Disclaimer .....................................................................................................................................3
Limited warranty ....................................................................................................................................3
Chapter 1: Safety Information ..............................................................................................................4
Chapter 2: Introduction .........................................................................................................................6
Chapter 3: Assembling a TBV123 Array on a TBV123-FB Flybar .......................................................19
Chapter 4: Assembling a TBV118L Array on a TBV123-FB Flybar .....................................................22
Chapter 5: Assembling a Mixed Array on a TBV123-FB Flybar .........................................................25
Chapter 6: Assembling a TBV118L Ground Stack ..............................................................................28
Chapter 7: Assembling a TBV118L Subwoofer and TBV123 Ground Stack .....................................31
Chapter 8: Assembling a TBV123 Array Ground Stack ..................................................................... 34
Chapter 9: Pole Mounting a TBV123 Cabinet on a TBV118L Subwoofer .........................................37
Chapter 10: Assembling an Inverted TBV123 Array ..........................................................................39
Chapter 11: Using Eyebolts ..................................................................................................................45
Chapter 12: Safety Inspection .............................................................................................................47
Chapter 13: TBV Enclosure Quantities and Combinations for
TBV123-FB Flybar Suspension at 10:1, 7:1, 5:1 Design Factors ................................... 48
Manufacturer’s Declaration ................................................................................................................49
Rigging Manual 3
Terminals marked with this symbol carry
electrical current of su cient magnitude
to constitute risk of electric shock.
Use only high-quality professional speaker cables with
¼" TS or twist-locking plugs pre-installed. Allother
installation or modi cation should be performed only
by quali edpersonnel.
This symbol, wherever it appears,
alertsyou to the presence of uninsulated
dangerous voltage inside the
enclosure-voltage that may be su cient to constitute a
risk ofshock.
This symbol, wherever it appears,
alertsyou to important operating and
maintenance instructions in the
accompanying literature. Please read the manual.
Caution
To reduce the risk of electric shock, donot
remove the top cover (or the rear section).
No user serviceable parts inside. Refer servicing to
quali ed personnel.
Caution
To reduce the risk of re or electric shock,
do not expose this appliance to rain and
moisture. The apparatus shall not be exposed to dripping
or splashing liquids and no objects lled with liquids,
suchas vases, shall be placed on the apparatus.
Caution
These service instructions are for use
by quali ed service personnel only.
Toreduce the risk of electric shock do not perform any
servicing other than that contained in the operation
instructions. Repairs have to be performed by quali ed
servicepersonnel.
1. Read these instructions.
2. Keep these instructions.
3. Heed all warnings.
4. Follow all instructions.
5. Do not use this apparatus near water.
6. Clean only with dry cloth.
7. Do not block any ventilation openings. Install in
accordance with the manufacturer’s instructions.
8. Do not install near any heat sources such as
radiators, heat registers, stoves, or other apparatus
(including ampli ers) that produce heat.
9. Do not defeat the safety purpose of the polarized
or grounding-type plug. A polarized plug has two blades
with one wider than the other. A grounding-type plug
has two blades and a third grounding prong. The wide
blade or the third prong are provided for your safety. Ifthe
provided plug does not t into your outlet, consult an
electrician for replacement of the obsolete outlet.
10. Protect the power cord from being walked on or
pinched particularly at plugs, convenience receptacles,
and the point where they exit from the apparatus.
11. Use only attachments/accessories speci ed by
themanufacturer.
12. Use only with the
cart, stand, tripod, bracket,
or table speci ed by the
manufacturer, orsold with
the apparatus. When a cart
is used, use caution when
moving the cart/apparatus
combination to avoid
injury from tip-over.
13. Unplug this apparatus during lightning storms or
when unused for long periods of time.
14. Refer all servicing to quali ed service personnel.
Servicing is required when the apparatus has been
damaged in any way, such as power supply cord or plug
is damaged, liquid has been spilled or objects have fallen
into the apparatus, the apparatus has been exposed
to rain or moisture, does not operate normally, or has
beendropped.
15. The apparatus shall be connected to a MAINS socket
outlet with a protective earthing connection.
16. Where the MAINS plug or an appliance coupler is
used as the disconnect device, the disconnect device shall
remain readily operable.
17. Correct disposal of this
product: This symbol indicates that
this product must not be disposed
of with household waste,
according to the WEEE Directive
(2012/19/EU) and your national
law. This product should be taken
to a collection center licensed for the recycling of waste
electrical and electronic equipment (EEE). The
mishandling of this type of waste could have a possible
negative impact on the environment and human health
due to potentially hazardous substances that are generally
associated with EEE. At the same time, your cooperation
in the correct disposal of this product will contribute to
the e cient use of natural resources. For more
information about where you can take your waste
equipment for recycling, please contact your local city
o ce, or your household waste collection service.
18. Do not install in a con ned space, such as a book
case or similar unit.
19. Do not place naked ame sources, such as lighted
candles, on the apparatus.
20. Please keep the environmental aspects of battery
disposal in mind. Batteries must be disposed-of at a
battery collection point.
21. Use this apparatus in tropical and/or
moderate climates.
MUSIC Group accepts no liability for any loss which
may be su ered by any person who relies either
wholly or in part upon any description, photograph,
or statement contained herein. Technical speci cations,
appearances and other information are subject to
change without notice. All trademarks are the property
of their respective owners. MIDAS, KLARK TEKNIK,
LAB GRUPPEN, LAKE, TANNOY, TURBOSOUND,
TC ELECTRONIC, TC HELICON, BEHRINGER, BUGERA
and DDA are trademarks or registered trademarks
of MUSIC Group IP Ltd. © MUSIC Group IP Ltd.
2017 All rights reserved.
For the applicable warranty terms and conditions
and additional information regarding MUSIC Group’s
Limited Warranty, please see complete details online at
music-group.com/warranty.
Important Safety
Instructions
LEGAL DISCLAIMER
LIMITED WARRANTY
4 TBV123 / TBV123-AN and TBV118L / TBV118L-AN Rigging Manual
Chapter 1: Safety Information
1.1 Intended Use
The rigging components (TBV123-FB ybar, rigging pins, mounting links) shall only be used in conjunction with TURBOSOUND TBV123, TBV123-AN loudspeakers and
TBV118L and TBV118L-AN subwoofers as described in this manual.
NOTE: Throughout this manual, and unless otherwise noted, the term "TBV123" refers to the TBV123 passive loudspeaker or the TBV123-AN powered loudspeaker.
These speakers share identical cabinet dimensions and rigging points. The term "TBV118L" refers to the TB118L passive subwoofer, or the TBV118L-AN powered
subwoofer. These subwoofers share identical cabinet dimensions and rigging points.
1.2 Intended Use of this Manual
The instructions in this manual describe how to assemble various congurations of TBV123 loudspeaker cabinets, TBV118L subwoofers, and the TBV123-FB ybar,
in readiness for suspending or ground stacking.
These instruc tions shall only be used with the TURBOSOUND TBV123, TBV123-AN, TBV118L, TBV118L-AN, and TBV123-FB components.
The instructions do not show details of external lifting equipment, and do not contain details of safe lifting procedures or installation.
Possession of these instructions and procedures does not imply authorisation for their use.
1.3 General Safety
The operation of your product as part of a suspended system, if installed incorrectly and improperly, can potentially expose persons to
serious health risks and even death.
In addition, please ensure that electrical, mechanical and acoustic considerations are discussed with qualied and certied (by local, state or national authorities)
personnel prior to any installation.
Installation and setup should only be carried out by qualied and authorised personnel observing the valid local, state and other safety regulations applicable in your
country. If any parts or components are missing please contac t your dealer before attempting to set up the system.
It is the responsibility of the person installing the assembly to ensure that the suspension/xing points are suitable for the intended use.
We also recommend you schedule TURBOSOUND line array training with our sales par tners and applications team.
Equipment used to connect to the TURBOSOUND rigging system must be properly rated and must conform to the local, state and other safety regulations. Do not use
TURBOSOUND rigging with other types or brands of loudspeakers. This practice may compromise safety standards and MUSIC Group will not be responsible for damage
or injury so caused. Do not modify the rigging accessories, or use them in a way other than that described in this rigging manual. Rigging components supplied as part
of a complete assembly are non-interchangeable and must not be exchanged with the component parts of any other assembly.
Welding, or any other means of permanently xing rigging components to each other or to cabinet xing points is not allowed. Rigging components or assemblies
must only be xed to TURBOSOUND loudspeaker cabinets using the cabinet xing points.
MUSIC Group assumes no liability for any damage or personal injury resulting from improper use, installation or operation of the product. Regular checks must be
conducted by qualied personnel to ensure that the system remains in a secure and stable condition. Make sure that, where the product is suspended, the area
underneath the produc t is free of human trac. Do not suspend the product in areas which can be entered or used by members of the public.
1.4 Loudspeaker Cabling
Attach and suppor t the speaker cables from your ampliers to the loudspeaker cabinets, so that no signicant additional weight or lateral force is applied to the array
by the input wiring.
Input cables or link cables should never be used to angle the array or used as rigging in any way.
1.5 Load Capacity and System Safety
The TBV123-FB ybar is designed to suspend a maximum of 4 TBV123 loudspeaker cabinets, or 2 TBV118L subwoofers, or a mixed array of 1 TBV118L subwoofer with
2 TBV123 loudspeaker cabinets. The speakers may be own with any vertical splay angle conguration and from any of the pick points. This corresponds to a Working
Load Limit (WLL) of 100 kg with a design factor of 10:1.
TBV installation procedures and recommendations described in Chapters 3-5 are based on 10:1 design factor. TBV enclosure counts and combinations are also given for
5:1 and 7:1 design factors in Chapter 13. Check local regulations in order to comply with regional design factor requirements. Always refer to EASE FOCUS II modeling
software error and warning indications prior to installation.
Rigging Manual 5
1.6 Safety Inspections
Carefully inspec t rigging system components and cabinets for defects or signs of damage before proceeding to assemble the array to be own. If any parts are
damaged or suspect, or if there is any doubt as to the proper functioning and safety of the items DO NOT USE THEM and withdraw them from use immediately.
Refer to Chapter 12 for information about care maintenance and disposal.
1.7 Secondary Safeties
All loudspeakers own in theatres, studios or other places of work and enter tainment, in addition to the principle load bearing means of suspension, shall be provided
with an independent, properly rated, and securely attached secondary safety. Only steel wire ropes or steel chains of an approved construction and load rating shall be
used as secondary safeties. Plastic-covered steel wire ropes are not permitted for use as secondary safeties.
The secondary safety suspension must be independent of the primary suspension points and capable of carr ying the total system weight. The additional safety device
must be mounted in a way that the array is caught by the safety device without any drop and swing in the event that the primary suspension fails.
1.8 Wind Loads
The loudspeakers must not be suspended or ground stacked in winds greater than:
Beaufort Scale 6 bft (39-49 km/h, 25-31 mph, 22-27 knots)
If the forecast or actual winds reach:
Beaufort Scale 8 bft (62-74 km/h, 39-46 mph, 34-40 knots)
1) Clear the area of personnel
2) Lower and secure the array
1.9 Operational Safety
The procedures require the use of two or more authorised persons.
Produce a lift plan: before any lift takes place, you must formulate a lift plan that describes the exact steps and procedures that will be carried out. The plan must be
shared with all assistants and stake-holders in the lift so that each person will understand their responsibilities.
Observe all instructions given on the respective instruction labels of the rigging components and loudspeakers.
When using chain hoists make sure nobody is directly underneath or in the vicinity of the array.
During assembly pay attention to the possible risk of crushing.
Wear suitable protective clothing.
Safety Logo Description Safety Logo Description Safety Logo Description
Protective Headwear
shall be worn
Protective Eyewear
shall be worn
Protective Gloves
shall be worn
Protective Footwear
shall be worn
Practice Safe Lifting
1.10 Safety Notices in this manual
WARNING
THIS INDICATES ADVICE THAT IF NOT FOLLOWED, MAY LEAD TO PERMANENT INJURY OR DEATH.
CAUTION
THIS INDICATES ADVICE THAT IF NOT FOLLOWED, MAY LEAD TO DAMAGE TO THE EQUIPMENT.
NOTE
This indicates extra advice that may be useful when performing the procedures.
6 TBV123 / TBV123-AN and TBV118L / TBV118L-AN Rigging Manual
Chapter 2: Introduction
2.1 Typical Congurations
TBV123 Array (See Chapter 3)
TBV118L Array (See Chapter 4)
TBV118L and TBV123 Array (See Chapter 5)
Rigging Manual 7
TBV118L Subwoofer Ground Stack (See Chapter 6)
TBV123 Array Ground Stack (See Chapter 8)
TBV118L and TBV123 Array Ground Stack (See Chapter 7
)
TBV118L and TBV123 Array Pole Mount (See Chapter 9)
8 TBV123 / TBV123-AN and TBV118L / TBV118L-AN Rigging Manual
2.2 Rigging and Acoustic Simulation Software
The EASE FOCUS II software allows you to congure the system for optimal performance and coverage
in the venue.
The software can be downloaded from http://www.afmg.eu/index.php/products.html
Further information about the TBV models is available from www.turbosound.com
The TBV123 is a constant curvature line array, and the inter-cabinet angle is xed at 15 degrees.
The quantity of cabinets can be varied, and the SPL coverage calculated for any conguration.
Once an optimum system has been designed using the EASE FOCUS II sof tware, the correct suspension hole on
the TBV123-FB ybar should be noted, where your bow shackle would be tted for single-point suspension.
For two-point suspension, pick point holes #1 and #6 can be utilized in conjunction with front and rear chain
motors to obtain the desired array site angle.
The EASE FOCUS II screenshot below is for a typical TBV123 conguration. Check the “RIGGING” Tab and note
installation parameters such as: array weight, bottom element elevation above ground level,
bottom enclosure angle.
WARNING
ERROR AND WARNING INDICATIONS ARE GIVEN IN THE OBJECT PROPERTIES WINDOW IF WORKING LOAD
LIMITS ARE EXCEEDED AT 10:1, 7:1 OR 5:1 DESIGN FACTORS. HEED THESE WARNINGS AT ALL TIMES IN
ACCORDANCE WITH LOCAL REGULATIONS.
EASE FOCUS II Typical Screenshot for a TBV123/TBV118 Mixed Array
Rigging Tab Shows the layout graphically,
and indicates the correct suspension pick
point to choose on the ybar.
15°
15°
15°
15°
Rigging Manual 9
2.3 Weights
Item Quantity Weigh t (kg) Weight (lbs)
TBV123-AN 1 23.0 50.7
2 46.0 101.4
3 69.0 15 2.1
4 92.0 202.8
5 115. 0 253.5
6 138.0 304.2
Item Quantity Weigh t (kg) Weight (lbs)
TBV 123 1 22.0 48.5
2 44.0 97. 0
3 66.0 145.5
4 88.0 194.0
5 110. 0 242. 5
6 132.0 291.0
Item Quantity Weig ht (kg) Weight (lbs)
TB V118L 1 3 7.0 81.6
2 74. 0 16 3.1
3 111. 0 244.7
4 148.0 326.3
5 185.0 4 07. 9
Item Quantity Weig ht (kg) Weight (lbs)
TB V118 L-A N 1 38.5 8 4.9
2 7 7.0 169.8
3 115. 5 254.6
4 154.0 339. 5
5 192.5 424 .4
Item Quantity Weig ht (kg) Weight (lbs)
TBV 123-F B 1 5.2 11.4
2.4 TBV123-FB Flybar Working Load Limit (WLL)
Item WLL (kg) WLL ( lbs)
TBV 123-F B 100 220.5
2.5 TBV123-FB Flybar Safety Warning Label
10 TBV123 / TBV123-AN and TBV118L / TBV118L-AN Rigging Manual
2.6 TBV123-FB Flybar Dimensions
See Chapter 12 for information regarding inspection, care, and maintenance.
2.7 TBV123 Cabinet Dimensions
See Chapter 12 for information regarding inspection, care, and maintenance.
614.00 [24.2]
583.00 [23.0]
330.00 [13.0]
395.00 [15.6]
460.00 [18.1]
525.00 [20.7]
590.00 [23.2]
170.00 [6.7]
47.84 [1.9]
635.00 [25.0]
292.00 [11.5]
153.00 [6.0]
10.00 [0.4]
544.00 [21.4]
25.00 [1.0]
38.00 [1.5]
57.00 [2.2]
Ø13 [0.5"]
598 [23.5 "]
15°
208 [8.2 "]
300 [11.8 " ]
493 [19.4 "]
51.3 [2.02 "]
TBV123-AN shown
TBV123 shares all the same dimensions
Rigging Manual 11
2.8 TBV118L Subwoofer Dimensions
See Chapter 12 for information regarding inspection, care, and maintenance.
172 [6.8"]
255 [10.0"]
172 [6.8"]
485 [19.1"] Eyebolt485 [19.1"] Eyebolt
598 [23.5"]
513 [20.2"]
751 [29.6"]
TBV118L-AN shown
TBV118L shares all the
same dimensions
12 TBV123 / TBV123-AN and TBV118L / TBV118L-AN Rigging Manual
2.9 Rigging Pins
See Chapter 12 for information regarding inspection, care, and maintenance.
These pins are the fundamental mechanical fastener for the assembly of the TBV123-FB ybar, TBV123 cabinet, and the TBV118L subwoofer.
The rigging pins for the cabinets and subwoofer have an "L" shape. The pins used for assembling the TBV123-FB ybar are straight, and should only be used for the
ybar connections.
1. Spring Balls – These are locking devices that prevent the pin from
pulling out once it has been inserted.
2. Spring Release – Press this button in and the spring balls (1) will
unlock and allow the pin to be inser ted into the mounting holes and
links. Release this button and the spring balls will lock and prevent the
pin from pulling back out.
3. Lanyard – These prevent the pins from being easily lost.
WAR N ING
BEFORE EVERY USE, INSPECT ALL PINS FOR DAMAGE, AND VERIFY THE CORRECT
OPERATION OF THE SPRING LOCKING MECHANISM. DO NOT USE ANY PINS THAT
SHOW SIGNS OF DAMAGE. FAILURE TO FOLLOW INSTRUCTIONS MAY CAUSE
PERMANENT INJURY OR DEATH.
WARNING
BEFORE EVERY USE, MAKE SURE THAT ALL PINS ARE CLEAN AND FREE FROM
DIRT AND DEBRIS THAT MAY INTERFERE WITH THE CORRECT OPERATION OF THE
SPRING LOCKING MECHANISM. FAILURE TO FOLLOW INSTRUCTIONS MAY CAUSE
PERMANENT INJURY OR DEATH.
2
1
1
1
1
2
3
3
Rigging Manual 13
2.9.1 Rigging Pin Installation
Pin Installation
The following example shows how to use the rigging pins to join two TBV123
cabinets together. Exact details are given in later chapters of this manual.
1. Suppor t the weight of the cabinets to be joined.
2. Align the top mounting link (1) of the lower TBV123 cabinet with the
corresponding mounting holes in the upper TBV123 cabinet.
Align the link with the mounting holes so the pin can pass through
and join them together.
3. Press the button (2) at the end of the pin, and insert the pin in as far as
it will go. The spring balls (3) will retract while the button is being held,
allowing the pin to pass through the holes.
4. Release the button (2) when the pin is fully inserted.
5. Check the pin is correctly inserted as far as it will go, and that both spring
balls (3) are visible. Check that the components being connected have been
correctly captured together by the pin.
6. With the weight of the components still supported, and without pressing
the button (2), try to pull on the pin sharply, to check it is secured in position
by the spring ball locking mechanism.
7. Rotate the arm of the pin until it is captured by the spring clip (4).
This makes the pin extra secure, and will also prevent the pins from
vibrating and rattling when the speaker is in use.
8. Repeat the pin installation for the other side of the cabinets.
Pin Removal
1. Suppor t the weight of the components to be disconnected.
2. Rotate the arm of the pin until it is released by the spring clip (4).
3. Press the button (2) and pull out the pin joining the components together.
4. Do this for both sides of the cabinet.
5. Carefully separate the cabinets.
1
2
3
3
4
3
3
14 TBV123 / TBV123-AN and TBV118L / TBV118L-AN Rigging Manual
2.9.2 Typical Locations where Rigging Pins are used
GAP !
Pins correctly inserted, all the way in
Pins correctly inserted, all the way in,
and arm clipped in place
WARNING
VERIFY THAT EACH PIN IS CORRECTLY INSERTED, AND THAT EACH PIN CANNOT BE PULLED OUT WITHOUT
PRESSING THE RELEASE BUTTON FIRST. FAILURE TO FOLLOW INSTRUCTIONS MAY CAUSE PERMANENT
INJURY OR DEATH.
Pins incorrectly inserted (Not inserted fully, spring
balls are not visible, and arm not clipped in place)
Rigging Manual 15
2.10 Vertical Orientation
Vertical Orientation Only!
The mechanical design of the TBV123 cabinet, TBV118L subwoofer, and the
TBV123-FB ybar uses mounting links and rigging pins to assemble the various
components. The mechanical strength comes from the cabinet's metal side
pieces and the pins, and not through the wooden cabinets. The cabinets are
supported vertically below each other, and vertically below the ybar.
WARNING
THE ASSEMBLY MUST BE ORIENTED SO THAT THE SIDES OF THE CABINETS AND
SUBWOOFER ARE ALWAYS KEPT IN THE VERTICAL PLANE. FAILURE TO DO THIS
MAY CAUSE STRAIN AND FAILURE OF THE MECHANICAL STRUCTURE, LEADING TO
POSSIBLE PERMANENT INJURY OR DEATH.
WARNING
THE TBV123 CABINETS, TBV118L SUBWOOFERS, AND TBV123-FB FLYBAR
SHALL NOT BE CLIMBED UPON. THIS MAY CAUSE STRAIN AND FAILURE OF THE
MECHANICAL STRUCTURE, LEADING TO POSSIBLE PERMANENT INJURY OR DEATH.
WARNING
THIS ILLUSTRATION SHOWS AN INCORRECT INSTALLATION, WHERE THE SIDES OF
THE CABINETS ARE NOT IN THE VERTICAL PLANE. THIS MAY CAUSE STRAIN AND
FAILURE OF THE MECHANICAL STRUCTURE, LEADING TO POSSIBLE PERMANENT
INJURY OR DEATH
WARNING
DO NOT EXCEED A MAXIMUM 2-LEG BRIDLE HITCH ANGLE OF 60 DEGREES.
FAILURE TO FOLLOW INSTRUCTIONS MAY CAUSE PERMANENT INJURY OR DEATH.
MAXIMUM
ANGLE 60
INCORRECT INSTALLATION
CORRECT INSTALLATION
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