1
------------------------------------------------------------------------------------------------------------------------
IMPORTANT NOTES ON YOUR FUEL PRESSURE REGULATOR
Turbosmart accepts no responsibility whatsoever for incorrect installation of this product which is potentially hazardous and can
cause serious engine damage or personal injury. Ensure there are no leaks in your fuel system after installation and you have
checked fuel suitability.
Use fuel line that is the correct size and chemical rating for your application when fitting your FPR
Ensure that all fuel lines are secured with suitable clamps or the correct fittings are used
RECOMMENDATIONS
Turbosmart recommends that your FPR is fitted and adjusted by an appropriately qualified technician
Turbosmart recommends that the Air Fuel ratio is checked once the fuel pressure is set
------------------------------------------------------------------------------------------------------------------------
HOW TO INSTALL YOUR FPR
TOOLS REQUIRED
Hose cutters, spanners, pliers, 4mm and 5mm Allen keys
!
FUEL RAIL ADAPTORS:
Fuel rail adaptors are designed for connection of your FPR to your fuel system when your standard regulator is mounted on the fuel rail.
With the standard regulator removed, install a fuel rail adaptor in place of the stock regulator and use EFI fuel hose to connect to your
remotely mounted FPR.
FG-FRA-001
Fuel rail adaptor that suits engines: Mazda 13BREW (FD3S RX7 Series 6), Nissan SR20DET (S13, S14, S15 SILVIA), Nissan
RB26DETT (BNR32, BNR33, BNR34 GTR), Nissan RB25DET (HCR32, ECR33, ER34 SKYLINE), Subaru EJ20 (GC8 - WRX before
Bug Eye)
FG-FRA-002
Fuel rail adaptor that suits engines: Subaru EJ20 (GDA - WRX Bug Eye onwards), Toyota 2JZGTE (JZ80 SUPRA, JZS147 ARISTO),
Toyota 4EFTE (EP STARLET), Toyota 4AGZE, Toyota 4AGE
FG-FRA-003
Fuel rail adaptor that suits engines: Mazda 13B (RX7 Series 4), Toyota 3SGTE (MR2, CELICA GT4), Toyota 1UZ-FE (Lexus/Soarer
V8), Toyota 1JZGTE (SUPRA, CRESTA, CHASER, MARK II)
FG-FRA-004
Fuel rail adaptor that suits engines: Honda B16A (EG6 CIVIC SIR, EK4 CIVIC, CRX DEL SOL), Honda B16B (EK9 CIVIC TYPE R)
FG-FRA-005
Fuel rail adaptor that suits engines: Mitsubishi 4G63 (Evo 4, 5, 6, 7, 8)
FG-FRA-006
Fuel rail adaptor that suits engines: Ford XR6 turbo, Audi/VW 1.8L turbo
FPR!ASSEMBLY!VIEW:!
!
!
!
!
Product Name: FPR
Product Description: Fuel pressure regulator
Product Number: TS-0401-1001, TS-0401-1003
TS-0401-1005, TS-0401-1007
Vacuum/boost input
nipple
Lock nut to secure
adjustment screw
Adjustment screw
allows the base
pressure to be set
between 30 – 75 PSI
Inlets for fuel fittings
or blanks
Mounting holes for
bracket
1/8 NPT Gauge port
2
FITTING!INSTRUCTIONS:!
1. Determine your current Base fuel
pressure.
Turbosmart recommends determining your current base fuel
pressure with your existing regulator. This should be done
prior to installation of the FPR to give a reference base
pressure to initially tune the base pressure to. This base
pressure measurement should be made with a suitable fuel
pressure gauge at idle with the vacuum hose removed.
Ensure the vacuum hose has been removed and is blocked
when taking the reading and the reference nipple is left
open to atmosphere.
2. Prepare to remove your existing regulator
Your fuel system is under pressure. To relieve the pressure
disconnect your fuel pump power or remove the fuel pump
fuse. Crank the engine until it stops. Your fuel system should
now have no stored pressure.
WARNING! Exercise extreme caution when
loosening fuel fittings. Turbosmart recommends
wearing safety glasses to protect against fuel
spray and having an appropriate fire
extinguisher on hand.
3. Remove your existing regulator
With your engine cool and ignition off you can now carefully
remove the fuel lines to and from you existing regulator.
You should take care with these lines to ensure no debris
enters your fuel system.
Disconnect the vacuum line and remove the existing
regulator.
IMPORTANT NOTE:
If your standard fuel pressure regulator is mounted directly
to your fuel rail then you may need to use an adaptor and
some EFI fuel hose to connect the fuel rail to the FPR inlet
port. Turbosmart supplies a range of adaptors to suit most
popular makes and models (see accessory table for details).
4. Mount the FPR
Mount the FPR using the mounting bracket supplied. Ensure it is
firmly mounted and if necessary use the bracket as a template for
marking out new mounting holes. Use the spring washers
supplied when bolting the FPR to the bracket.
5. Connect Fuel Lines
Connect the fuel inlet and return lines in the orientation
shown. If only one inlet is used block the second inlet with
an blank.
6. Start engine and check for fuel leaks
Replace the Fuel pump fuse or reconnect the fuel
pump power. Start your engine and check for fuel
leaks around the fittings.
CAUTION! If any leaks are evident turn the
engine of immediately and tighten fittings
and re-check until no leaks are present
before proceeding.
WARNING! No Smoking or Naked flames in
the vicinity of this installation.
M6X10 bolts
with spring
washers
Bolt to
firewall
IMPORTANT!
Mount regulator
and fuel lines in
a location away
from heat
sources.
Fuel Inlet
From fuel rail
Return to tank
Gauge port
Optional inlet port
on Dash 6 FPR
3
7. Adjusting the base pressure
Before adjusting your base fuel pressure you must loosen
the lock nut.
8. Adjusting the base pressure
Turning the screw clockwise will increase your base
pressure and anti-clockwise will decrease base pressure.
Ensure that when setting the base pressure the vacuum
hose is disconnected and blocked and that the reference
nipple is open to atmosphere.
WARNING! An incorrect setting of
fuel pressure may cause your engine
to run lean with the potential for
detonation. Turbosmart recommends
fitting by a qualified technician and
that Air-Fuel ratios are checked.
9. Lock Base Pressure
With your fuel pressure correctly set correctly tighten the
lock nut and re-check the base pressure. Ensure the o-ring
and washer are installed under the lock nut and there are
no air leaks around the adjusting screw.
10. Connect Vacuum Hose
With your fuel pressure correctly set connect the
Vacuum/Boost hose to the vacuum nipple and secure with a
spring clamp. Double check there are no leaks around the
vacuum hose or fuel fittings and your installation is
complete.
NOTE – PLEASE READ ATTACHED TERMS AND CONDITIONS.
Subject to the attached terms and conditions:
Warranty
Turbosmart warrants its products to be free from faults or defects for the life of the product. *
* Subject to Turbosmart trading terms and conditions
Warning!
Incorrect use of this product may result in damage to your vehicle. Failure to observe any notes or recommendations may result in incorrect use of this product. This product is
intended for use in off-road racing only. Turbosmart will accept no responsibility for the incorrect installation or use of this product.
Disclaimer!
Turbosmart will not be held responsible for any damage caused to property or person, directly or indirectly related to the use of any Turbosmart products.
DO NOT U SE ANY TUR BOSMART PR ODUCT UNTIL YOU HAVE C AREFULLY RE AD
AND UND ERSTOOD TH E FOLLOWING AGREEMEN T.
Please ca ll if you have an y questions or do not understa nd this agreem ent. Refer to o ur brochure, w ebsite or catalo gue for terms a nd conditions a nd further infor mation regardin g your product. Turbosmart ap preciates your business and p ride ourselves on
our custom er service. We are always ha ppy to offer you advice and wil l provide you w ith help in any way we can. T he purpose of t his agreement is to avoid any p roblems or har d feelings.
We some times make mis takes, as do ou r dealers, distri butors and sup pliers. Even cu stomers can so metimes order the wrong parts . Do not use, m odify, install, tr ial assemble, nick, drop, scr atch or adjust a ny part until you first check for any damage.
Damage m ust be reporte d immediately. NO EXCEPTIO NS. If there ar e any compone nts missing ple ase contact you r authorised re seller immediat ely upon receip t of your shipm ent. Missing components m ust be reported within five (5) b usiness days o f
receipt. P arts returned fo r any reason M UST BE IN RE SALABLE CON DITION. It is YO UR responsib ility, “THE CUS TOMER” to car efully package any returns to a void shipping d amage. Insura nce is highly recommended. Credit cannot be issued for
damaged goods.
Turbosma rt Pty Ltd warra nties the qualit y of the product s it designs and manufactures to be free of de fects in materia l and workmans hip. This limite d warranty is e xtended only to the original purchaser and may not be tran sferred or assig ned. This limit ed
warranty a pplies to any p roduct, which a fter careful insp ection by Turbo smart Pty Ltd, after receipt of t he product from our authorised reseller, is fou nd to have a de fect in either m aterial or wor kmanship. Any modifications to the product w ill void any and all
warranties and will not be exchanged. B efore installatio n, check new c ar warranty. Tu rbosmart Pty L td is not respon sible for voiding any original m anufactures wa rranty.
All warran ty claims must be returned to t he authorised r eseller, you mu st return the pro duct and sales receipt, at your own expense, accompanied b y a letter statin g the reason for the claim. Pro of of purchase must be provide d with any war ranty claim and
will be ver ified with the au thorised reselle r from which th e product was purchased.
If all the a bove procedure s are followed, and the produc t is found to be defective in eith er workmanshi p or material, T urbosmart Pty L td shall either r epair or replace the product , at its sole disc retion, and sole cost. This limi ted warranty do es not cover or
apply to a ny personal inju ry, labour char ges or any othe r incidental cos ts or damages c aused by the d efective produc t. The individu al purchaser ac knowledges an d agrees tha t the disclaimer of any liability f or personal inju ry is a material term for this
agreemen t and the individ ual purchaser agrees to indem nify Turbosma rt Pty Ltd and to hold Turbosm art Pty Ltd harm less for any cla im related to th e item of the eq uipment purch ased. Under no circumstanc es will Turbosm art Pty Ltd be liable for any
damages or expenses by reason of use or sale of any s uch equipment.
THIS LIM ITED WARRAN TY IS THE ON LY EXPRESS W ARRANTY, W HICH APPLIE S TO TURBOS MART PTY LTD PRODUCT A S EXPRESSLY GIVEN IN LIE U OF ANY OTH ER WARRAN TY EXPRESSE D OR IMPLIED , INCLUDING THAT OF
MERCHA NTABILITY. AN Y IMPLIED W ARRANTY INC LUDING THAT OF MERCHAN TABILITY AND /OR FITNESS FOR A PARTIC CULAR PURP OSE IS HEREB Y LIMITED BY THE SAME T ERMS AND TIM E LIMITATION S SET FORTH IN THIS LIM ITED
EXPRESS WARRANTY AND OTHERW ISE EXCLUDE D.
EXCEPT FOR THOSE O BLIGATIONS A SSUMED HER EIN, TURBOS MART PTY LTD ASSUMES N O OTHER OBL IGATIONS IN C ONNECTION WITH THE SAL E OF ITS PRO DUCTS.
IN THE E VENT THAT TH E INDIVIUDAL PURCHASER DOES NOT AG REE WITH TH IS AGREEME NT THE BUYE R MAY PROMP TLY RETURN THIS PRODUC T, IN A NEW A ND UN-USED CONDITION, WITH A DATED PROOF OF P URCHASE, TO
THE PLAC E OF PURCH ASE WITHIN S IXTY (60) DAY S FROM THE D ATE OF PURC HASE FOR A FULL REFUND .
THE INST ALLATION OF THIS PRODUC T INDICATES THAT THE IND IVIDUAL PUR CHASER HAS READ AND UN DERSTOOD T HIS AGREEME NT AND ACC EPTS ITS TER MS AND COND ITIONS.
Happy mo toring!
The Turbo smart Team
Turbosma rt Pty Limited P .O.Box 264 Cro ydon, NSW, 21 32 Australia AB N: 69 081 069 794
Tel: +(612 ) 9798 2866 Fax: +(612) 979 8 2826 Emai l: instructions@ turbosmart.com .au
www.turbo smart.com.au www.turbosmar tusa.com www.t urbosmart.co.n z
Loosen lock nut
before adjusting
base pressure
Turn adjustment
screw clockwise
to increase fuel
pressure
Loading...