Turbosmart BOV ADAPTERS User Manual

SOARER TT BLOW-OFF VALVE ADAPTOR INSTRUCTIONS

Head Office: Turbosmart Pty Limited, PO Box 264 Croydon, NSW, 2132 Australia Ph: [phone] Fax: [phone] Email: [e-mail]
USA Office: Turbosmart USA, 1185 Park Center Drive, Suite Q, Vista CA 92081 USA Ph: [phone] Fax: [phone] Email: [e-mail]

PART NUMBER
FG-ADM-SOARER

IMPORTANT NOTES ON FI T TING YOUR BOV SOARE R T WIN TUR BO ADAPTOR

Turbosmart recommends that your Blow Off Valve (BOV) and Adaptor kit is fitted by an appropriately qualified technician.

ADAPTOR KIT CON TENTS

Please check that the following items have been supplied in your Soarer Twin Turbo Adaptor Kit.

Quantity

Description

Use

1

Soarer TT adaptor pipe

Joining pipe from the intercooler to the throttle body

2

90mm hose clamps

Secures the Soarer TT adaptor to the throttle body

2

70mm hose clamps

Secures the Soarer TT adaptor to the intercooler

1

70mm ID Silicon hose coupler

To connect the Soarer TT adaptor to the throttle body

1

63mm ID Silicon hose coupler

To connect the Soarer TT adaptor to the intercooler pipe

1

Pre-assembled Silicon hose assembly

Connects the intake manifold fitting to the Turbosmart BOV

1

5mm spring clamp

Secures the 5mm Silicon hose over the Turbosmart BOV

1

6mm spring clamp

Secures the 6mm hose onto the intake manifold fitting

1

Soarer BOV Blank

Designed specifically to blank off the factory BOV flange

1

29mm blanking plug

To seal off the factory return pipe

1

40mm hose clamp

To secure the 29mm blank on the return pipe

No te: The Soarer TT pipework adaptor kit readily accepts the following Turbosmart BOVs:

Blow Off Valve Name

Part No.

Blow-off Valve - Vee Port

FG-BOV-002VP

Blow-off Valve - Supersonic

FG-BOV-003SS

Blow-off Valve - Megasonic

FG-BOV-003MS

To install a Dual Port or Plumb Back BOV, fabrication will be required to connect the plumb-back fitting to the intake.

FIT TING YOUR SOARER TWIN TURBO BOV ADAPTOR

Note: Please thoroughly read and understand both these instructions and the fitting instructions supplied with your
BOV before commencing this installation.

Step 1. Locate the factory BOV and factory intercooler
pipe.

Step 2. Disconnect the two vacuum/boost lines on the
factory BOV.

Factory BOV

Factory Intercooler Pipe

SOARER TT BLOW-OFF VALVE ADAPTOR INSTRUCTIONS

Head Office: Turbosmart Pty Limited, PO Box 264 Croydon, NSW, 2132 Australia Ph: [phone] Fax: [phone] Email: [e-mail]
USA Office: Turbosmart USA, 1185 Park Center Drive, Suite Q, Vista CA 92081 USA Ph: [phone] Fax: [phone] Email: [e-mail]

PART NUMBER
FG-ADM-SOARER

Step 3. Remove the factory vacuum/boost line by
disconnecting it from the metal tube below the factory
BOV.

Step 4. Undo the hose clamp on the factory BOV
return pipe using an 8mm socket. Then disconnect the
return pipe from the BOV.

Step 5. Undo the hose clamp on the other end of the
return hose using an 8mm socket.

Step 6. Remove the return hose.

Step 7. Remove the bolt on the underside of the

factory BOV with a 10mm socket.

Step 8. Remove the bolt securing the factory BOV to
the pipe flange with a 12mm socket.

SOARER TT BLOW-OFF VALVE ADAPTOR INSTRUCTIONS

Head Office: Turbosmart Pty Limited, PO Box 264 Croydon, NSW, 2132 Australia Ph: [phone] Fax: [phone] Email: [e-mail]
USA Office: Turbosmart USA, 1185 Park Center Drive, Suite Q, Vista CA 92081 USA Ph: [phone] Fax: [phone] Email: [e-mail]

PART NUMBER
FG-ADM-SOARER

Step 9. Remove the factory BOV.

Step 10. Take the O ring from the factory BOV and fit

it over the Soarer BOV blank supplied. Install the blank
over the pipe flange and secure it with the original
factory nut.

Step 11. Block off the factory return hose with the
29mm blanking plug supplied. Use the supplied 40mm
hose clamp to secure the plug. Then tighten, using a
7mm socket.

Step 12. Replace the factory return pipe on its
original fitting and secure it with a 40mm hose clamp
supplied. Tighten the clamp with a 7mm socket.

Step 13. Connect the pre-assembled silicon hose
assembly as shown in the diagram below:

Step 14. Install one end of the Silicon hose assembly
supplied onto the metal tube and secure with the 6mm
spring clamp supplied.

BOV

Blank

Pipe flange

1700mm