TurboChef NGO/SOTA Service Manual

TURBOCHEF T E C H N O LOGIES, I NC .
NGO Rev E Service Manual Changes
May 2010
Upper jetplate part number now i1-3204
Added i1-9179 support rails to appendix
Added NGC-1194 switch offset shim (x2)
SOTA letters: i1-9052 = S, i1-9053 = O,
i1-9054 = T, i1-9055 = A, i1-9056 = Caret
Left ctl: i1-9057 (SOTA) / i1-9453 (SBK)
Right ctl: i1-9058 (SOTA) / i1-9452 (SBK)
Door cover: i1-9109 (SOTA) / i1-9444 (SBK)
Shell: i1-9240 (SOTA) / i1-9445 (SBK)
Medallion: i1-9491 (SOTA) / i1-9489 (SBK)
LED light ring: i1-9198
Front panel: i1-9246 (SOTA) / i1-9458 (SBK)
Keypad: i1-9451-1 (SOTA) / i1-9451-2 (SBK)
i1-3201 = NGO SBK Door Kit
Added LED light ring to “controls” section
Specified “gray” smart card
Updated stirrer motor detail
Changed motor controller part number from
100446 to CON-7039
Added international component part numbers
Added i1-3210 shunt plate kit
Added note about how to apply a new keypad
Added note to not apply push nut to trim
prong, to prevent interference with display
Added section: Troubleshooting: Menu settings
are not present
Moved “Write fail” troubleshooting to page 42
Updated schematic
Specified NGC-3033 for primary switch
replacement and modified drawing
Added notes for replacing primary switch
Specified stirrer shaft kit i1-3209
Added verbiage to cleaning instructions about
not forcing the rack out by pulling upward
Various appendix drawing updates
Add to safety instrutions: DO NOT cook with
metal lids or aluminum foil
Add to safety instrutions: DO NOT cook
without food in the cook cavity
Specified i1-3202 waveguide kit
Specified i1-3207 switch paddle kit
Removed blower component (hub, wheel, heat
slinger) part numbers, changed to REF
Appendix housekeeping
Updated door detail and part numbers
Removed blower assembly detail
Specified stirrer blade kit i1-3208
Changed coupling part number from 104134
to 104306
© 2009-2010 TurboChef Technologies, Inc.
TM
S
er
vic
e Manual
FOR
THE TURBOCHEF NGO/SOTA
TM
RAP
ID COOK OVEN
©2009-2010 TurboChef Technologies, Inc.
or further information, call
F
800.90
TURBO
or
+1 214.379.6000
The information contained in this manual is important for the proper installation, use, maintenance,
epair of this oven. Follow these procedures and instructions to help ensure satisfactory baking
and r
esults and years of trouble-free service.
r
Errors – descriptive, typographic, or pictorial – are subject to correction. Specifications are subject to change without notice.
lease carefully read this manual and retain it for future reference.
P
able of Contents
T
afety Instructions
S
eneral S
G Reducing Fire Risk i
ounding Instructions ii
r
G Power Cord Replacement ii
recautions to be Observed Before and During Servicing to Avoid
P
P
RF Interference Considerations ii
afety Information i
ossible Exposure to Excessive Microwave Energy ii
Specifica
Theor
imensions 1
D
tifications 2
Cer
en Construction 2
Ov Electrical Specifications 2
nstallation 2
I
Unpacking Instructions 2 Installation Warnings - Read Before Lifting Oven 2 Lifting and Placing the Oven 3 Installation Near Open Heat Source 3
en Connect S
Ov
Oven Connect 4 ChefComm P ChefComm Limited
oltage S
V
entilation 4
V
tions and I
y of Operation 1
uite 4
r
election 4
nstallation
o 4
4
Daily Maintenance 5-6
Oven Controls and Cooking
Oven Controls 7 Cooking
tep 1: Turn the Oven On 8
S Step 2: Select Cook Temperature 8 Step 3: Warming Up 8 Step 4: Soaking 9
tep 5: Ready to Cook 9
S
tep 6: Adjusting the Time 9
S
tep 7: Cooking
S Step 8: Check/Remove Food from Oven 10 Step 9: Additional Cooking Options 10 Step 10: Cooling Down 10
8
9
nfo, Test, and Edit Mode
I
erview of the Info Mode 11
Ov
iewing Cook Counter/Time Logs 11
V
iewing the Fault Log 11
V
wing the S
ie
V
etting the Language 11
S
esetting the Ov
R Set Options Screen 12
etwor
N Auto On and Off: Setting the Time 12
ode - Testing Oven Parts 13
est M
T Status Indicators 13
urning Diagnostic Mode On/Off 13
T
anufacturing Mode 14
M
M M Burn In 14
erial Number Edit 14
S Self Test 14 Volt On 15 Changing Temperature Measurement Setting 15
Erase/Default Oven Settings 15 Updating the Oven Menu 16 Making a Copy of the Oven Menu 16 Updating the Oven Firmware 16
erview of the Edit Mode 17
Ov
enu Structure 17
M Changing S
dit Recipe Settings 18
E
Changing Group/Item/Quantity Name 18
Changing Cook S
ervice Numbers 11
en
etup 12
k S
icrowave Leakage Test (How to Use Oven for Testing) 14 icrowave Power Test 14
et Temperatures 17
ettings 18
11
Oven Systems
ection System 19
Conv
lower Motor (Bottom) 19
B
wer Motor (Top) 19
lo
B
Blower Motor Speed Controller (BMSC) 19
Heater Elements 19
Jetplate (Bottom) 19
etplate (
J
tirr
S
Troubleshooting 19 Oven Door 20
emoving/Reinstalling the Oven Door 20
R
djusting the Oven Door 20
A
Interlock Switches 21
Adjusting the Primary, Secondary, and Monitor Switches 21
Measuring RF Leakage for Microwave Safety 22
roubleshooting 22
T
Top) 19
er Motor and Assembly 19
Microwave System 23
Capacitors 23
Testing a Capacitor 23
Filament Transformers 23
W
iring the F
ilament Transformers 23 High-Voltage Transformers 24 W
iring the High-Voltage Transformers 24 Testing a Filament or High-Voltage Transformer 24 H
igh-Voltage Diodes 24 Testing a High-Voltage Diode 25 Magnetrons 26 Testing a Magnetron for an Open/Shorted Filament 26 Stirrer Motor and Assembly 26 W
aveguides 26 Troubleshooting 26
Contr
ol System 27
Contr
ol Board 27
Cooling F
ans 27
D
isplay 27 Electrical Compartment Cooling Fan Thermostat 27 E
lectrical Compartment Thermocouple 27 EMI Filter 27 Ethernet Extension Cable 28 Fuses 28 High-Limit Thermostat 28 Keypad 28 LED Light Ring (Sota only) 28 Magnetron Thermostats 28 P
ower Supply 28 Relay - K1 Filament 28 R
elay - K2 Magnetron Cooling Fans 28
R
elay - K3 Stirrer Motor 28 Relay - K6 Voltage 28 Relay - K7 Monitor 29 Relay - K8 Anode 29 RTD 29 S
mart Card Reader 29
S
olid S
tate Relay - K4/K5 Heater 29
S
peaker
29 Voltage Sensor 29 Wire Harness 29 T
roubleshooting 29
F
iltering S
ystem 30 Catalytic Converter 30 Air Filter 30 V
ent Catalyst 30
T
roubleshooting 30
Troubleshooting
Overview of Troubleshooting 31 Fault Code Descriptions 31
ault Code
F Fault Code Troubleshooting - F2 Cook Temperature Low 34
ault Code
F Fault Code Troubleshooting - F4 Door Monitor Defective 36
ault Code
F Fault Code Troubleshooting - F6 Electrical Compartment Temperature High 37
ault Code Troubleshooting - F7 RTD Open 37
F Fault Code Troubleshooting - F8 Heat Low 38 Fault Code Troubleshooting - F9 Cook Cavity Temperature High 38 Non-Fault Code Troubleshooting - No Keypad Input 39 Non-Fault Code Troubleshooting - “Cook Door Open” Message when Door is Closed 39 Non-Fault Code Troubleshooting - No Display (Screen is Blank) 40 Non-Fault Code Troubleshooting - Food Not Cooking Properly 41
on-Fault Code Troubleshooting - “Read Fail” Message when Loading a Menu 42
N Non-Fault Code Troubleshooting - “Write Fail” Message when Loading a Menu 42
on-Fault Code Troubleshooting - Menu Settings are Not Present 43
N
on-Fault Code Troubleshooting - “Defective Media” Message When Oven is
N Plugged in or Restarted 44
Troubleshooting - F1 Blower Running Status Bad 33
Troubleshooting - F3 Magnetron Current Low 35
Troubleshooting - F5 Magnetron Over Temperature 36
Oven Schematic 45
Appendix - Replacing Oven Components
Replacing Oven Components A-1 Replacing Items - No Cover Removal Required A-2 Replacing Items - Removing Outer Shell Required A-4
eplacing I
R
tems - Removing Outer Shell and Back Cover Required A-11
i
IMPORTANT SAFETY INSTRUCTIONS
W
ARNING: When operating this oven, strictly adhere to the following safety precautions to reduce the risk of burns,
electric shock, fir
e, injur
y
, damage to oven or property near oven, or possible exposure to excessive microwave energy.
G
eneral Safety Information
a
Read all instructions before using this appliance.
a
R
ead and follow the specific "Precautions to be Observed Before and During Servicing to Avoid Possible
Exposure to Excessive Microwave Energy" found on page ii.
a
This appliance must be grounded. Connect only to a properly grounded outlet. See "Grounding Instructions" on page ii.
a
Install or locate this appliance only in accordance with the provided installation instructions.
a
This appliance should be ser
viced by qualified service personnel only. Contact the nearest authorized
service facility for examination, repair, or adjustment.
a
K
eep the cord away from heated surfaces.
a
Liquids, such as water
, coffee, or tea are able to be overheated beyond the boiling point without
appearing to be boiling.
Visible bubbling or boiling when the container is removed from the microwave
o
ven is not always present. THIS COULD RESULT IN VERY HOT LIQUID SUDDENLY BOILING OVER WHEN THE
CONTAINER IS DISTURBED OR A UTENSIL IS INSERTED INTO THE LIQUID.
a
W
ARNING: The contents of feeding bottles and baby food jars must be stirred or shaken and the
temperature checked before consumption, in order to avoid burns (IEC 60335-2-90)
a
Use this appliance only for its intended uses as described in this manual.
a
Only use utensils that are suitable for use in microwave ovens (IEC 60335-2-90)
X
DO NOT use corrosive chemicals or vapors in this appliance; it is not designed for industrial/laboratory use.
X
WARNING: DO NOT heat liquids or other foods in sealed containers (e.g., jars, whole eggs, etc.) since
they are liable to explode.
X
DO NOT cook with metal lids or aluminum foil
X
DO
NOT cook without food in the cook cavity.
X
DO NOT allow children to use this appliance.
X
DO
NOT operate this appliance if it has a damaged cord or plug, is not working properly, or has been
damaged or dropped. See “Power Cord Replacement” found on page ii.
X
DO
NOT cover or block any openings on this appliance.
X
DO
NOT store this appliance outdoors.
X
DO
NOT use this product near water (e.g., near a kitchen sink, in a wet basement, near a swimming pool).
X
DO
NO
T immerse the cord or plug in water.
X
DO NOT let the cord hang over the edge of a table or counter.
X
DO NOT use a water jet for cleaning. See pages 5-6 in this manual for proper cleaning procedures.
X
This appliance is not to be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and kno
wledge, unless they hav
e been given supervision or instruction.
Reducing Fire Risk
a
R
emove wire twist-ties from paper or plastic bags used to facilitate cooking in the oven.
a
If materials inside the oven ignite, keep the oven door closed, turn the oven off, and disconnect the power cord or shut off power at the fuse or circuit breaker panel.
a
If smoke is observed, switch off or unplug the oven. Keep the door closed to stifle any flames.
X
DO
NOT use the cook cavity for storage purposes.
X
DO
NOT overcook food. Carefully attend to the oven if paper, plastic, or other combustible materials are
placed inside the o
v
en to facilitate cooking.
X
DO NOT leave paper products, cooking utensils, or food in the cavity when the oven is not in use.
SAFETY INSTRUCTIONS
SA
VE THESE INSTRUCTIONS
ii SAFE
T
Y INSTRUC
TIONS
Grounding Instructions
This appliance must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock b has a grounding wire with a grounding plug, which must be plugged into an outlet that is properly installed and gr follow grounding instructions or if doubt exists as to whether the appliance is properly grounded.
X
DO NOT use an extension cord. If the power cord is too short, have a qualified electrician or
viceman install an outlet near the appliance.
ser
W
ower Cord Replacement
P
f the power cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly
I qualified person.
ecautions to be Observed Before and During Servicing to Avoid Possible
r
P Exposur
y providing an escape wire for the electric current. This oven is equipped with a cord that
ounded. Consult a qualified electrician or serviceman if uncertain about the ability to
ARNING: Improper grounding can result in risk of electric shock.
e to Excessive Microwave Energy
DO NOT operate or allow the oven to be operated with the door open.
(a) (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal and sealing sur and latches, (5) evidence of dropping or abuse.
Before turning on microwave power for any service test or inspection within the microwave
(c)
generating compar
oper alignment, integrity, and connections.
pr Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
(d)
generation and transmission systems shall be r in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
Refer to page 22 for leakage test procedures.
nterference Considerations
RF I
The NGO oven generates radio frequency signals. This device has been tested and was determined to be in compliance with applicable por of Council D
omagnetic compatibility at the time of manufactur
tr nals below these limits may experience interference.
irective 89/336/EEC on the approximation of the laws of the Member States relating to elec-
faces (arcing, wear, and other damage), (4) damage to or loosening of hinges
tments, check the magnetron, wave guide or transmission line, and cavity for
epaired, replaced, or adjusted by procedures described
tions of FCC part 18 requirements and to the protection requirements
e. However, some equipment with sensitivity to sig-
f your equipment experiences interference:
I
a
ncrease the physical separation between this oven and the sensitive equipment.
I
a
If the sensitive device can be grounded, do so following accepted grounding practices.
a
If battery-powered microphones are being affected, ensure that the batteries are fully charged.
a
Keep sensitive equipment on separate electrical circuits if possible.
a
Route intercom wires, microphone wires, speaker cables, etc. away from the oven.
Specifications and Installation
SPECIFICATIONS AND INSTALLATION
1
Theory of Operation
U
tilizing
TurboChef ’s patented technology to rapidly cook food without compromising quality, the NGO oven provides superior cooking per
formance while requiring minimal space and
energy consumption.
The control system precisely coordinates independent top and bottom impinged airflow with top-launched microwave to deliver product-specific results, and integral catalytic conv
erters allow for UL®-certified ventless
operation (see page 4 for details).
This manual includes instructions for installing, cleaning, operating, and servicing the NGO oven. If you have questions that are not addressed in this manual, contact C
ustomer Support at
800.90TURBO (+1 214.379.6000) or y
our
Authorized Distributor.
Dimensions
O
v
en Dimensions
Height: 25.0” (635 mm) Width: 16.0” (406 mm) D
epth (footprint): 18.5” (470 mm)
D
epth (door closed): 29.8” (757 mm) Depth (door open): 39.1” (993 mm) Weight: 170 lb. (77 kg)
C
ook Cavity Dimensions
H
eight: 7.2” (183 mm) W
idth: 12.5” (318 mm) Depth: 10.5” (267 mm) Volume: 0.54 ft3(15.4 liters)
Clearances
Top: 5” (127 mm) Sides: 2” (51 mm)
16.0”
(406 mm)
21.0”
(533 mm)
4.0”
(102 mm)
11.8”
(300 mm)
25.0”
(635 mm)
27.3”
(693 mm)
Approximate location of cord and plug
2.5”
(64 mm)
18.5”
(470 mm)
4.2”
(107 mm)
10.7”
(272 mm)
25.9”
(658 mm)
2.5”
(64 mm)
39.1”
(993 mm)
Figure 1: NGO Oven Dimensions
2 SPECIFIC
TIONS AND INST
A
ALLA
TION
tifications
er
C
cULus, UL EPH, TÜV, CE, FDA
Oven Construction
Exterior
- Two-tone stainless steel front, top, and sides
- Ergonomic door handle
- 4” (102 mm) adjustable legs
- Cool-to-the-touch door with microwave seal
Interior
- 304 stainless steel interior
- Fully-insulated cook chamber emovable rack
R
-
- Top and bottom jetplates
Electrical Specifications
urboChef recommends a Type D circuit breaker
T for all installations outside the United States.
Single Phase (6200 watts)
US/Canada: Europe/Asia (UK): 230 VAC, 50 Hz, 27 A
razil (BK):
B Latin America (L Japan (JK): 200 VAC, 50 or 60 Hz, 30 A
Multiphase (6200 watts)
Europe/Asia Wye (EW): Europe/Asia Delta (ED): 230 VAC, 50 Hz, 20 A
apan D
J
ea/Middle East Wye (KW):
or
K
16 A
Korea/Middle East Delta (SD): 230 VAC, 60 Hz,
20 A
ustralia (AU):
A
US/Canada models include a voltage sensor
*
that detects 208 or 240 VAC, but does not com­pensate for lack-of or o
208/240 VAC*, 60 Hz, 30 A
220 VAC, 60 Hz, 28 A
A):
220 VAC, 60 Hz, 28 A
400 VAC, 50 Hz, 16 A
elta (JD):
200 VAC, 50 or 60 Hz, 20 A
400 VAC, 50 Hz, 16 A
ver-voltage installations.
400 VAC, 60 Hz,
nstalla
I
Install or locate this appliance only in accordance with the instructions below.
Unpacking Instructions
1.
2. Before discarding, check the packaging
NOTE: Packaging may also be retained in case the oven may at some point be shipped somewhere else or r
3.
4. Discard any packaging in the cook cavity.
nstallation Warnings - Read Before Lifting Oven
I
tion
Remove the oven from its packaging.
thoroughly for accessories and literature.
eturned to the manufactur
Check the cook cavity thoroughly for accessories and literature.
WARNING: The oven weighs approximately 170 lb. (77 kg). Never lift with fewer than two people.
ARNING: N
W
ont and rear or by the door handle. Doing so
fr will cause the door to misalign, r non-warranty ser
WARNING: The oven must be properly placed on a food station at all times. TurboChef will not recognize a fallen oven as a warrantable claim and is not liable for any injuries that may r
ARNING: This oven is not intended for
W built-in installation (i.e., installing the oven in any structure that surrounds the oven by five or more sides). Be sure to provide a minimum of 2” (51 mm) clearance for all sides and 5” (127 mm) clearance for the top
ARNING:
W stacked without appropriate hardware. Contact TurboChef for details.
ever lift the oven from the
vice call.
esult.
This oven is not intended to be
er.
esulting in a
.
SPECIFICATIONS AND INSTALLATION
3
Lifting and Placing the Oven
1. Prepare a surface at least 26” (660 mm) deep and capable of suppor
ting 175 lb. (79 kg).
NOTE: Do not remove the oven legs, as clearance is required for the bottom cooling fan.
2.
P
osition one or more persons at the left and
right sides of the oven.
3.
P
lace hands under the oven and lift.
4. Place the oven on the prepared surface, ensuring no edges are hanging off the sides.
5.
Ensure the oven rack is properly installed (attached to the bottom jetplate).
6. Plug in the oven.
NOTE: The oven is primarily serviced through its top. DO NOT install shelving directly over the unit. The operator will be responsible for service charges incurred as a result of added time required to access the top of the o
v
en.
Installation Near Open Heat Source
When placing a TurboChef oven near an open heat sour
ce (Figure 2), strictly adhere to the following:
- If the oven is being placed near a grill or stove, a divider must exist betw
een the o
ven and the open heat source, with a minimum of 6” (152 mm) betw
een the oven and the divider.
-
If the oven is being placed near a fryer, a divider must exist between the oven and fryer, with a minimum of 12” (305 mm) between the oven and the divider.
-
The height of the divider must be gr
eater than
or equal to the height of the o
ven (25.0” or
635 mm).
-
Verify the oven location has a minimum 5” (127 mm) clearance on top and a minimum 2” (51 mm) clearance on each side.
Grill
Partition
25.0” (635 mm) Above Counter Top
TurboChef NGO Oven
6” (152 mm) Minimum
12” (305 mm) Minimum
Deep Fryer
Counter Top / Table
Partition
25.0” (635 mm) Above Counter Top
F
igur
e 2: Installation Near Open Heat Source
4 SPECIFIC
208 VAC
SELECT VOLTAGE:
240 VAC
TIONS AND INST
A
ALLA
TION
en Connect Suite
v
O
ven Connect
O
TM
en Connect
Ov
allo
ws r
diagnostics checking fr
urboChef o
for multiple
T
emote pr
om one centralized location
vens connected to a
ogramming and
network via ethernet (CAT5) cable. The simple inter
face ensur
es maximum contr
ol over menu
settings, as well as diagnostic reporting straight
om field o
fr
f servicing a control board, follow the instructions
I on page 27 to ensur
ChefC
vens.
e proper connectivity.
omm Pro
Part Number: CON-7006
ChefComm Pro® empowers any user of a
urboChef o
T
ven to easily create menu settings on a
computer and transfer them to an oven via smart
or more information, call TurboChef
d. F
car
ustomer Support at 800.90TURBO or
C +1 214.379.6000.
omm Limited
ChefC
Part Number: CON-7016
ChefComm LimitedTMis a “read-and-transfer only”
ersion of ChefComm P
v
efully-crafted settings ar
car
ro that helps ensure
e easy to distribute globally, while providing the peace of mind that they will not be altered.
oltage S
V
election
For North America oven models, the oven will detect 208 or 240 incoming voltage.
The initial voltage selection is typically completed before the oven is used by the customer. However, if incoming voltage for the store is different than the preset voltage, the operator will be required to select either 208 or 240 after pr
essing the O
n/Off key to turn on the oven. The correct voltage will be enlarged on the screen, identifying which option to select (see Figure 3 below).
e 3: Selecting Voltage
igur
F
Ventilation
The TurboChef model NGO oven has been approved by Underwriter’s Laboratory for ventless operation (UL 710B, KNLZ listing) for all food items except for foods classified as “fatty raw proteins.” Such foods include bone-in, skin-on chicken, raw hamburger meat, raw bacon, raw sausage, steaks, etc. I consult local HV compliance with ventilation requirements.
f cooking these types of foods,
C codes and authorities to ensure
A
TE: In no event shall the manufacturer assume
NO any liability for damages or injuries r installations which ar
e not in compliance with the
esulting from
instructions and codes previously listed.
Daily Maintenance
DAILY MAINTENANCE
5
S
t
ep 1: Prepare the Oven
WARNING: The oven operates at approximately 525°F (274°C) and may cause injury if not allowed to cool properly.
• Turn off the oven by pressing the On/Off key.
• S
lightly open the o
ven door.
• Cooling takes appr
oximately 30 minutes. DO NOT clean the oven until the
o
v
en displays OVEN OFF: READY TO CLEAN.
S
t
ep 2: Remove the Wire Rack and Lower Jetplate
WARNING: Be sure the oven interior is cool before removing these items.
CAUTION: Do not force the rack out by pulling upward. Forcefully dislodging the rack could cause the top ceramic jetplate to br
eak.
• The wire rack and lower jetplate are connected and can be removed together.
• Push the wire rack towards the rear cavity wall (Fig A) and then lift up (Fig B).
• M
aneuver the bottom jetplate out from under the tabs on the rear cavity wall.
CA
UTION: DO NOT remove the top ceramic jetplate; breakage will result in
a non-warranty service call.
S
tep 3: Clean the Wire Rack and Lower Jetplate
• Detach the wire rack from the jetplate and wash, rinse, sanitize, and dry each part.
Step 4: Clean the Air Filter
CAUTION: TurboChef does not recognize blocked air vents as a warrantable claim.
The filter must be cleaned regularly or replaced if damaged. During oven
operation, the filter must r
emain in place at all times.
• Remove the air filter from the back of the oven.
• Rinse the air filter with hot water
.
• Allow the air filter to dry completely.
CAUTION: DO NOT operate the oven without the air filter in place.
Step 5: Wipe the Oven Interior
• Use a food vacuum or damp towel to remove large particles from the oven cavity.
Continued on page 6.
Daily M
ain
tenance
Follow the steps below when cleaning your NGO o
v
en. Use only TurboChef ®-approved cleaning chemicals. The use of any other cleaning products may damage critical o
ven components, resulting in a
non-warranty service call.
Sup
plies and E
quipment
TurboChef ® Oven Cleaner (Product Number:
103180),
T
urboChef ® Oven Guard (Product Number: 103181, optional for easier maintenance), Kay Click­S
an® sanitizer, nylon scrub pad, cleaning towel, dispos-
able gloves, protective eyewear, dust mask (optional)
Step 1
S
tep 2 (Fig A)
Step 2 (Fig B)
S
tep 4
S
t
ep 5
6 D
AIL
Y M
AINTENANCE
Step 6: Clean the Oven Interior
• S
pray TurboChef ® Oven Cleaner onto the top, bottom, and sides of oven interior.
CAUTION: DO NOT spray Oven Cleaner into the holes on the back oven wall. D
oing so can damage critical oven components, resulting in a non-
warranty service call.
• Allow Oven Cleaner to penetrate stains for five minutes.
• Clean the oven interior with a nylon scrub pad.
CAUTION: DO NOT attempt to scrub the upper jetplate (Fig B). If food is stuck to the o
v
en ceiling, gently remove it without applying pressure to the
ceramic plate. B
reakage will result in a non-warranty service call.
CA
UTION: DO NOT remove the top ceramic jetplate (A); breakage will result
in a non-warranty ser
vice call.
Step 7: Clean and Dry the Oven Door
• Clean the o
ven door with Oven Cleaner and a nylon scrub pad.
• Wipe the oven door with a damp towel, and then a dry towel.
S
tep 8: Rinse or Wipe the Oven Interior
CAUTION: DO NOT use a hose or water jet for cleaning. Doing so can damage critical o
v
en components, resulting in a non-warranty service call.
Wipe down the oven interior with a clean damp towel.
• Dry the oven interior with a clean towel.
S
tep 9: Apply TurboChef® Oven Guard - Optional for Easier Maintenance
• Spray TurboChef® Oven Guard onto a clean towel.
• Wipe the interior walls and the inside of the oven door.
CAUTION: DO NOT spray Oven Guard into the cavity, especially around the holes on the back o
ven wall. Doing so can damage critical oven components,
r
esulting in a non-warranty service call.
Step 10: Reinstall Components
• Reconnect the wire rack to the lower jetplate, and reinstall both items.
• Close the oven door.
• R
einstall the filter
, or replace it with a new one if the mesh is deteriorated, has
large openings, or has star
ted to dislodge fr
om the frame.
S
t
ep 11: Clean the Oven Exterior
• Wipe the oven exterior with a clean, damp towel.
• R
emo
ve the lower panel and remove large food particles.
Wipe the panel with a clean, damp towel.
CA
UTION: DO NO
T spray chemicals into any openings, such as the louvers on
the side panels or the r
ear v
ent catalyst housing. Doing so can damage critical
oven components, resulting in a non-warranty service call.
• The oven is ready to turn on.
Up
per
jetpla
te
Step 6 (Fig B)
Step 7
S
tep 8
S
tep 9
S
tep 10
S
tep 11
S
t
ep 6 (Fig A)
Oven Controls and Cooking
OVEN CONTROLS AND COOKING
7
Oven Controls
1. On/O
ff Key
Press to turn the oven on (begin warmup) or off (cool do
wn), or to exit Info Mode (page 11).
2. I
nfo Key
When the oven is off or cooling down, press to access the I
nfo Mode (page 11).
3. Up and Down Keys
When the oven is ready to cook (i.e., warmed up and waiting for a cook command), press the Up or D
o
wn key to view additional food groups or items.
When the oven is in the Info Mode (page 11), pr
ess to navigate between screens 1 and 2.
When editing a food item, press to navigate between editable fields (Figure 27, page 18).
4. Display
The display shows information relevant to the curr
ent oven operation and/or user options.
5. Back/S
top Key
When the oven is cooking, press the Back/Stop key to immediately terminate a cook cycle.
When the o
ven is ready to cook (i.e., warmed up and waiting for a cook command), or in the Info M
ode (page 11), press the Back/Stop key to return
to the previous screen.
6. Enter Key
P
ress the Enter key when saving changes to food item settings (Figure 27, page 18), or whenever instr
ucted by the oven screen.
7. Soft Keys
There are eight soft keys - four to the left and right of the display. Press a soft key to select an option adjacent to that key on the display.
NO
TE: Soft keys are labeled L1-L4 and R1-R4 in
this manual (wher
e applicable) for easier identifi-
cation and reference.
8. Numeric Keypad
Use the numeric keypad to enter access passwords or modify cook settings (F
igur
e 27, page 18). The
numeric keypad also contains a B
ack/S
top key and an Enter key, which are functionally identical to Items 5 and 6.
8
F
igure 4: Oven Controls
7
7
1
3
2 5 6
4
8 OVEN C
TURBOCHEF NGO
OVEN OFF
REA DY TO C LE AN
F
igure 5: Oven Off
C
ook
ing
The oven is preprogrammed with recipe settings at the time of manufacture and is ready to operate out of the box. If these settings are erased, new menu settings must be either loaded via Oven Connect (page 4), smart car
d (page 16), or pr
ogrammed manually (pages 17-18).
The oven will not cook unless settings are present.
N
ote that the steps belo
w are not always sequential. Typically, multiple items are cooked before cooling the
oven (Step 10).
F
igure 6: Select Cook Temperature
F
igur
e 7: Warming Up
TEM P 2: 3 50 F
TEM P 1: 5 00 F
SEL EC T CO OK TE MP ER ATU RE
WARMING UP
OVE N CC = 4 33 F OVE N SP = 5 00 F
OLS AND C
ONTR
OOKING
Step 1: Turn the Oven On
ep 2: Select Cook Temperature
t
S
When the oven is off (Figure 5), the oven temperature has
eceded below 150°F (66°C), but the display and keypad
r
emain on.
r
Press the On/Off key to turn the oven on.
en stores two different cook temperature settings (see
v
The o page 17 for mor the selected temperatur
e-specifying the temperature setting.
r
e information). Only items associated with
e setting can be cooked without
f both temperature settings are the same, this screen will be bypassed and access to all food items will
TE: I
NO
ed.
w
be allo
Step 3: Warming Up
o select a temperature, press the adjacent soft key.
T
uring this step
D
, the oven warms to the selected or pre-set
temperature.
OVEN CONTROLS AND COOKING
9
S
tep 6: Adjusting the Time
The Adjust Time option is turned off by default. If you want the ability to modify the cook time before each cook cy
cle, this feature can be turned on from the Set Options screen (see page 12).
1. If the Adjust Time screen appears, change the cook time (if required) using the number keys.
2.
Press the bottom-right soft key to confirm and start cooking.
Step 5: Ready to Cook
W
ARNING: Inside of oven and oven door are hot!
1.
Place the food into the oven.
2.
Select a food group by pressing its adjacent soft key, or press the Up or Down key for additional food groups.
3.
Select an item to cook by pressing its adjacent soft key, or press the Up or Down key for additional items.
4.
If applicable, select a quantity to cook by pressing its adjacent soft key.
NO
TE: Quantities (if applicable) can be renamed (see page 18).
NO
TE: See Figure 25, page 17 to determine which menu structure your oven is equipped with.
Step 4: Soaking
O
nce the o
ven temperature reaches the set point, the oven will continue to warm for eight minutes to ensure
the cook cavity surfaces absorb enough heat so as to not affect cooking results. This process is called “soaking.”
NOTE: While the oven is soaking, the operator will be able to navigate through the menu, but will not be allo
wed to cook until the timer reaches 0:00.
F
igur
e 8: Adjust Time
Step 7: Cooking
N
OTE: To immediately terminate a cook cycle, press the
B
ack/Stop key.
NO
TE
: If the oven door is opened during a cook cycle, the cycle will pause until the door is closed and ENTER is pressed to resume.
F
igur
e 9: Cooking
ADJ US T TI ME
STA RT CO OK
01: 28
WA RM IN G
QTY 2
A
LUN CH
1: 04
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