TurboChef NGO Service Manual

TM
Service Manual
   /TM   
©2009-2014 TurboChef Technologies, Inc.
For further information, call
800.90TURBO or
+1 214.379.6000
The information contained in this manual is important for the proper installation, use, maintenance, and repair of this oven. Follow these procedures and instructions to help ensure satisfactory baking results and years of trouble-free service.
Errors – descriptive, typographic, or pictorial – are subject to correction. Specifications are subject to change without notice.
Please carefully read this manual and retain it for future reference.
Table of Contents
Safety Instructions
General Safety Information i Reducing Fire Risk i Grounding Instructions ii Power Cord Replacement ii Precautions to be Observed Before and During Servicing to Avoid
Possible Exposure to Excessive Microwave Energy ii RF Interference Considerations ii
Specifications and Installation
Theory of Operation 1 Dimensions 1 Certifications 2 Oven Construction 2 Electrical Specifications 2 Installation 2 Unpacking Instructions 2 Installation Warnings - Read Before Lifting Oven 2 Lifting and Placing the Oven 3 Installation Near Open Heat Source 3 Oven Connect Suite 4 Oven Connect 4 ChefComm Pro 4 ChefComm Limited 4 Voltage Selection 4 Ventilation 4
Daily Maintenance 5-6
Oven Controls and Cooking
Oven Controls 7 Cooking 8 Step 1: Turn the Oven On 8 Step 2: Select Cook Temperature 8 Step 3: Warming Up 8 Step 4: Soaking 9 Step 5: Ready to Cook 9 Step 6: Adjusting the Time 9 Step 7: Cooking 9 Step 8: Check/Remove Food from Oven 10 Step 9: Additional Cooking Options 10 Step 10: Cooling Down 10
Info, Test, and Edit Mode
Overview of the Info Mode 11 Viewing Cook Counter/Time Logs 11 Viewing the Fault Log 11 Viewing the Service Numbers 11 Setting the Language 11 F2 Bypass 12 Resetting the Oven 12 Set Options Screens 12 Network Setup 12 Auto On and Off: Setting the Time 13 Light Ring 13 Catalytic Recondition 13 Test Mode - Testing Oven Parts 14 Status Indicators 14 Turning Diagnostic Mode On/Off 14 Manufacturing Mode 15 Serial Number Edit 15 Changing Temperature Measurement Setting 15 Microwave Leakage Test (How to Use Oven for Testing) 15 Erase/Default Oven Settings 15 Updating the Oven Menu 16 Making a Copy of the Oven Menu 16 Updating the Oven Firmware 17 Menu Structure 17 Overview of the Edit Mode 17 Changing Set Temperatures 17 Edit Recipe Settings 18 Changing Group/Item/Quantity Name 18 Changing Cook Settings 18
Oven Systems
Convection System 19 Blower Motor (Bottom) 19 Blower Motor (Top) 19 Blower Motor Speed Controller (BMSC) 19 Heater Elements 19 Jetplate (Bottom) 19 Jetplate (Top) 19 Stirrer Motor and Assembly 19 Troubleshooting 19 Oven Door 20 Removing/Reinstalling the Oven Door 20 Adjusting the Oven Door 20 Interlock Switches 21 Adjusting the Primary, Secondary, and Monitor Switches 21 Measuring RF Leakage for Microwave Safety 22 Troubleshooting 22
Microwave System 23 Capacitors 23 Testing a Capacitor 23 Filament Transformers 23 Wiring the Filament Transformers 23 High-Voltage Transformers 24 Wiring the High-Voltage Transformers 24 Testing a Filament or High-Voltage Transformer 24 High-Voltage Diodes 24 Testing a High-Voltage Diode 25 Magnetrons 26 Testing a Magnetron for an Open/Shorted Filament 26 Stirrer Motor and Assembly 26 Waveguides 26 Troubleshooting 26 Control System 27 Control Board 27 Cooling Fans 27 Display 27 Electrical Compartment Cooling Fan Thermostat 27 Electrical Compartment Thermocouple 27 EMI Filter 27 Ethernet Extension Cable 28 Fuses 28 High-Limit Thermostat 28 Keypad 28 LED Light Ring (Sota only) 28 Magnetron Thermostats 28 Power Supply 28 Relay - K1 Filament 28 Relay - K2 Magnetron Cooling Fans 28 Relay - K3 Stirrer Motor 28 Relay - K6 Voltage 28 Relay - K7 Monitor 29 Relay - K8 Anode 29 RTD 29 Smart Card Reader 29 Solid State Relay - K4/K5 Heater 29 Speaker 29 Voltage Sensor 29 Wire Harness 29 Troubleshooting 29 Filtering System 30 Catalytic Converter 30 Air Filter 30 Vent Catalyst 30 Troubleshooting 30
Troubleshooting
Overview of Troubleshooting 31 Fault Code Descriptions 31 Fault Code Troubleshooting - F1 Blower Running Status Bad 33 Fault Code Troubleshooting - F2 Cook Temperature Low 34 Fault Code Troubleshooting - F3 Magnetron Current Low 35 Fault Code Troubleshooting - F4 Door Monitor Defective 36 Fault Code Troubleshooting - F5 Magnetron Over Temperature 36 Fault Code Troubleshooting - F6 Electrical Compartment Temperature High 37 Fault Code Troubleshooting - F7 RTD Open 37 Fault Code Troubleshooting - F8 Heat Low 38 Fault Code Troubleshooting - F9 Cook Cavity Temperature High 38 Non-Fault Code Troubleshooting - No Keypad Input 39 Non-Fault Code Troubleshooting - “Cook Door Open” Message when Door is Closed 39 Non-Fault Code Troubleshooting - No Display (Screen is Blank) 40 Non-Fault Code Troubleshooting - Food Not Cooking Properly 41 Non-Fault Code Troubleshooting - “Read Fail” Message when Loading a Menu 42 Non-Fault Code Troubleshooting - “Write Fail” Message when Loading a Menu 42 Non-Fault Code Troubleshooting - Menu Settings are Not Present 43 Non-Fault Code Troubleshooting - “Defective Media” Message When Oven is
Plugged in or Restarted 44
Oven Schematic 45
Appendix - Replacing Oven Components
Replacing Oven Components A-1 Replacing Items - No Cover Removal Required A-2 Replacing Items - Removing Outer Shell Required A-4 Replacing Items - Removing Outer Shell and Back Cover Required A-11 Replacing Items - Removing Outer Shell and Back Cover Required, Single Magnetron Sota A-12
IMPORTANT SAFETY INSTRUCTIONS
WARNING: When operating this oven, strictly adhere to the following safety precautions to reduce the risk of burns, electric shock, fire, injury, damage to oven or property near oven, or possible exposure to excessive microwave energy.
General Safety Information
D
Read all instructions before using this appliance.
D
Read and follow the specific “Precautions to be Observed Before and During Servicing to Avoid Possible
Exposure to Excessive Microwave Energy” found on page ii.
D
This appliance must be grounded. Connect only to a properly grounded outlet. See “Grounding
Instructions” on page ii.
D
Install or locate this appliance only in accordance with the provided installation instructions.
D
This appliance should be serviced by qualified service personnel only. Contact the nearest authorized
service facility for examination, repair, or adjustment.
D
Keep the cord away from heated surfaces.
D
Liquids, such as water, coffee, or tea are able to be overheated beyond the boiling point without appearing to be boiling. Visible bubbling or boiling when the container is removed from the microwave oven is not always present.                       .
D
: The contents of feeding bottles and baby food jars must be stirred or shaken and the temperature checked before consumption, in order to avoid burns (IEC 60335-2-90)
D
Use this appliance only for its intended uses as described in this manual.
D
Only use utensils that are suitable for use in microwave ovens (IEC 60335-2-90)
X
  use corrosive chemicals or vapors in this appliance; it is not designed for industrial/laboratory use.
X
:   heat liquids or other foods in sealed containers (e.g., jars, whole eggs, etc.) since they are liable to explode.
X
  cook with metal lids or aluminum foil
X
  cook without food in the cook cavity.
X
  allow children to use this appliance.
X
  operate this appliance if it has a damaged cord or plug, is not working properly, or has been damaged or dropped. See “Power Cord Replacement” found on page ii.
X
  cover or block any openings on this appliance.
X
  store this appliance outdoors.
X
  use this product near water (e.g., near a kitchen sink, in a wet basement, near a swimming pool).
X
  immerse the cord or plug in water.
X
  let the cord hang over the edge of a table or counter.
X
  use a water jet for cleaning. See pages 5-6 in this manual for proper cleaning procedures.
X
This appliance is not to be used by children or persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction.
Reducing Fire Risk
D
Remove wire twist-ties from paper or plastic bags used to facilitate cooking in the oven.
D
If materials inside the oven ignite, keep the oven door closed, turn the oven off, and disconnect the power cord or shut off power at the fuse or circuit breaker panel.
D
If smoke is observed, switch off or unplug the oven. Keep the door closed to stifle any flames.
X
  use the cook cavity for storage purposes.
X
  overcook food. Carefully attend to the oven if paper, plastic, or other combustible materials are placed inside the oven to facilitate cooking.
X
  leave paper products, cooking utensils, or food in the cavity when the oven is not in use.
i
SAFETY INSTRUCTIONS
  
ii SAFETY INSTRUCTIONS
Grounding Instructions
This appliance must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This oven is equipped with a cord that has a grounding wire with a grounding plug, which must be plugged into an outlet that is properly installed and grounded. Consult a qualified electrician or serviceman if uncertain about the ability to follow grounding instructions or if doubt exists as to whether the appliance is properly grounded.
X
  use an extension cord. If the power cord is too short, have a qualified electrician or serviceman install an outlet near the appliance.
WARNING: Improper grounding can result in risk of electric shock.
Power Cord Replacement
If the power cord is damaged, it must be replaced by the manufacturer, its service agent, or a similarly qualified person.
Precautions to be Observed Before and During Servicing to Avoid Possible Exposure to Excessive Microwave Energy
(a)   operate or allow the oven to be operated with the door open. (b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other
microwave source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal and sealing surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave
generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave
generation and transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be
performed on each oven prior to release to the owner.
Refer to page 22 for leakage test procedures.
RF Interference Considerations
The NGO oven generates radio frequency signals. This device has been tested and was determined to be in compliance with applicable portions of FCC part 18 requirements and to the protection requirements of Council Directive 89/336/EEC on the approximation of the laws of the Member States relating to electro­magnetic compatibility at the time of manufacture. However, some equipment with sensitivity to signals below these limits may experience interference.
If your equipment experiences interference:
D
Increase the physical separation between this oven and the sensitive equipment.
D
If the sensitive device can be grounded, do so following accepted grounding practices.
D
If battery-powered microphones are being affected, ensure that the batteries are fully charged.
D
Keep sensitive equipment on separate electrical circuits if possible.
D
Route intercom wires, microphone wires, speaker cables, etc. away from the oven.
16.0”
(406 mm)
10.7”
(272 mm)
25.9”
(658 mm)
2.5”
(64 mm)
1
25.0”
(635 mm)
11.8”
(300 mm)
27.3”
(693 mm)
18.5”
(470 mm)
Figure 1: NGO Oven Dimensions
21.0”
(533 mm)
4.0”
(102 mm)
(64 mm)
4.2”
(107 mm)
2.5”
39.1”
(993 mm)
Approximate location of cord and plug
Theory of Operation
Utilizing TurboChef’s patented technology to rapidly cook food without compromising quality, the NGO oven provides superior cooking performance while requiring minimal space and energy consumption. The control system precisely coordinates independent top and bottom impinged airflow with top-launched microwave to deliver product-specific results, and integral catalytic converters allow for UL®-certified ventless operation (see page 4 for details).
This manual includes instructions for installing, cleaning, operating, and servicing the NGO oven. If you have questions that are not addressed in this manual, contact Customer Support at
800.90TURBO (+1 214.379.6000) or your Authorized Distributor.
Dimensions
Oven Dimensions
Height: 25.0” (635 mm) Width: 16.0” (406 mm) Depth (footprint): 18.5” (470 mm) Depth (door closed): 29.8” (757 mm) Depth (door open): 39.1” (993 mm) Weight, Sota: 170 lb. (77 kg) Weight, Single Magnetron Sota: 135 lb. (61.2 kg)
Cook Cavity Dimensions
Height: 7.2” (183 mm) Width: 12.5” (318 mm) Depth: 10.5” (267 mm) Volume: 0.54 ft
Clearances
Top: 5” (127 mm) Sides: 2” (51 mm)
3
(15.4 liters)
SPECIFICATIONS AND INSTALLATION
2 SPECIFICATIONS AND INSTALLATION
Certifications
cULus, UL EPH, TÜV, CE, FDA
Oven Construction
Exterior
- Two-tone stainless steel front, top, and sides
- Ergonomic door handle
- 4” (102 mm) adjustable legs
- Cool-to-the-touch door with microwave seal
Interior
- 304 stainless steel interior
- Fully-insulated cook chamber
- Removable rack
- Top and bottom jetplates
Electrical Specifications
TurboChef recommends a Type D circuit breaker for all installations outside the United States.
Single Phase (6200 watts)
US/Canada: Europe/Asia (UK): 230 VAC, 50 Hz, 27 A Brazil (BK): 220 VAC, 60 Hz, 28 A Latin America (LA): 220 VAC, 60 Hz, 28 A Japan (JK): 200 VAC, 50 or 60 Hz, 30 A
208/240 VAC*, 60 Hz, 30 A
* US/Canada models include a voltage sensor that detects 208 or 240 VAC, but does not com­pensate for lack-of or over-voltage installations.
Installation
Install or locate this appliance only in accordance with the instructions below.
Unpacking Instructions
1. Remove the oven from its packaging.
2. Before discarding, check the packaging thoroughly for accessories and literature.
NOTE: Packaging may also be retained in case the oven may at some point be shipped somewhere else or returned to the manufacturer.
3. Check the cook cavity thoroughly for accessories and literature.
4. Discard any packaging in the cook cavity.
Installation Warnings - Read Before Lifting Oven
WARNING: The Sota oven weighs approximately 170 lb. (77 kg). The Single Magnetron Sota oven weighs approximately 135 lb. (61.2 kg). Never lift with fewer than two people.
WARNING: Never lift the oven from the front and rear or by the door handle. Doing so will cause the door to misalign, resulting in a non-warranty service call.
Multiphase (6200 watts)
Europe/Asia Wye (EW): Europe/Asia Delta (ED): 230 VAC, 50 Hz, 20 A Japan Delta (JD): 200 VAC, 50 or 60 Hz, 20 A Korea/Middle East Wye (KW): 400 VAC, 60 Hz, 16 A Korea/Middle East Delta (SD): 230 VAC, 60 Hz, 20 A Australia (AU): 400 VAC, 50 Hz, 16 A
Single Magnetron
US/Canada 1 Ph: 208/240 VAC*, 60 Hz, 20 A, 4.2/4.8 kW Europe (UK) 1 Ph: 230 VAC, 50 Hz, 13 A, 3 kW Europe (UK) 1 Ph: 230 VAC, 50 Hz, 16 A, 3.6 kW
400 VAC, 50 Hz, 16 A
WARNING: The oven must be properly placed on a food station at all times. TurboChef will not recognize a fallen oven as a warrantable claim and is not liable for any injuries that may result.
WARNING: This oven is not intended for built-in installation (i.e., installing the oven in any structure that surrounds the oven by five or more sides). Be sure to provide a minimum of 2” (51 mm) clearance for all sides and 5” (127 mm) clearance for the top.
WARNING: This oven is not intended to be stacked without appropriate hardware. Contact TurboChef for details.
3
Lifting and Placing the Oven
1. Prepare a surface at least 26” (660 mm) deep and capable of supporting 175 lb. (79 kg).
NOTE: Do not remove the oven legs, as clearance is required for the bottom cooling fan.
2. Position one or more persons at the left and right sides of the oven.
3. Place hands under the oven and lift.
4. Place the oven on the prepared surface, ensuring no edges are hanging off the sides.
5. Ensure the oven rack is properly installed (attached to the bottom jetplate).
6. Plug in the oven.
NOTE: The oven is primarily serviced through its top. DO NOT install shelving directly over the unit. The operator will be responsible for service charges incurred as a result of added time required to access the top of the oven.
Installation Near Open Heat Source
When placing a TurboChef oven near an open heat source (Figure 2), strictly adhere to the fol­lowing:
- If the oven is being placed near a grill or stove, a divider must exist between the oven and the open heat source, with a minimum of 6” (152 mm) between the oven and the divider.
- If the oven is being placed near a fryer, a divider must exist between the oven and fryer, with a minimum of 12” (305 mm) between the oven and the divider.
- The height of the divider must be greater than or equal to the height of the oven (25.0” or 635 mm).
- Verify the oven location has a minimum 5” (127 mm) clearance on top and a minimum 2” (51 mm) clearance on each side.
Partition
25.0” (635 mm) Above Counter Top
Grill
Figure 2: Installation Near Open Heat Source
6” (152 mm) Minimum
TurboChef NGO Oven
12” (305 mm) Minimum
Counter Top / Table
Partition
25.0” (635 mm) Above Counter Top
Deep Fryer
SPECIFICATIONS AND INSTALLATION
4 SPECIFICATIONS AND INSTALLATION
208 VAC
SELECT VOLTAGE:
240 VAC
Oven Connect Suite
Oven Connect
Oven ConnectTM allows you to update menu settings for multiple ovens at once, from one central location. Oven Connect can also download oven diagnostics and counters. For more informa­tion on how to network ovens, see page 12. For information on obtaining Oven Connect, contact TurboChef Customer Support at 800.90TURBO or +1 214.379.6000.
If servicing a control board, follow the instructions on page 27 to ensure proper connectivity.
ChefComm Pro
Part Number: CON-7006
ChefComm Pro® empowers any user of a TurboChef oven to easily create menu settings on a computer and transfer them to an oven via smart card. For more information, call TurboChef Customer Support at 800.90TURBO or +1 214.379.6000.
ChefComm Limited
Part Number: CON-7016
ChefComm Limited version of ChefComm Pro that helps ensure carefully-crafted settings are easy to distribute globally, while providing the peace of mind that they will not be altered.
TM
is a “read-and-transfer only”
Voltage Selection
For North America oven models, the oven will detect 208 or 240 incoming voltage.
The initial voltage selection is typically completed before the oven is used by the customer. However, if incoming voltage for the store is different than the preset voltage, the operator will be required to select either 208 or 240 after pressing the On/Off key to turn on the oven. The correct voltage will be enlarged on the screen, identifying which option to select (see Figure 3 below).
Figure 3: Selecting Voltage
Ventilation
The TurboChef TurboChef Soˇta (model NGO) oven has been approved by Underwriter’s Laboratory for ventless operation (UL KNLZ list­ing) for all food items except for foods classified as “fatty raw proteins.” Such foods include bone-in, skin-on chicken, raw ham¬burger meat, raw bacon, raw sausage, steaks, etc. If cooking these types of foods, consult local HVAC codes and authorities to ensure compliance with ventilation requirements.
To ensure continued compliance with all health, building, and fire codes, you are required to main­tain clean and sanitary conditions around your oven at all times.
NOTE: In no event shall the manufacturer assume any liability for damages or injuries resulting from installations which are not in compliance with the instructions and codes previously listed. Failure to comply with these instructions could result in the issuance of a temporary cease and desist order from the local health department until the environment concerns are addressed.
5
Daily Maintenance
Follow the steps below when cleaning your NGO oven. Use only TurboChef ®-approved cleaning chemicals. The use of any other cleaning products may damage critical oven components, resulting in a non-warranty service call.
Step 1: Prepare the Oven
WARNING: The oven operates at approximately 525°F (274°C) and may cause injury if not allowed to cool properly.
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Step 1
Step 2 (Fig A)
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Step 2: Remove the Wire Rack and Lower Jetplate
WARNING: Be sure the oven interior is cool before removing these items.
CAUTION: Do not force the rack out by pulling upward. Forcefully dislodging the rack could cause the top ceramic jetplate to break.
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Supplies and Equipment
TurboChef ® Oven Cleaner (Product Number:
103180), TurboChef ® Oven Guard (Product Number: 103181, optional for easier maintenance), Kay Click­San® sanitizer, nylon scrub pad, cleaning towel, dispos­able gloves, protective eyewear, dust mask (optional)
Step 2 (Fig B)
Step 4
Step 5
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CAUTION: DO NOT remove the top ceramic jetplate; breakage will result in a non-warranty service call.
Step 3: Clean the Wire Rack and Lower Jetplate
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Step 4: Clean the Air Filter
CAUTION: TurboChef does not recognize blocked air vents as a warrantable claim. The filter must be cleaned regularly or replaced if damaged. During oven operation, the filter must remain in place at all times.
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CAUTION: DO NOT operate the oven without the air filter in place.
Step 5: Wipe the Oven Interior
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DAILY MAINTENANCE
Continued on page 6.
6 DAILY MAINTENANCE
Step 6: Clean the Oven Interior
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CAUTION: DO NOT spray Oven Cleaner into the holes on the back oven wall. Doing so can damage critical oven components, resulting in a non- warranty service call.
Step 6 (Fig A)
Upper jetplate
Step 6 (Fig B)
Step 7
Step 8
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CAUTION: DO NOT attempt to scrub the upper jetplate (Fig B). If food is stuck to the oven ceiling, gently remove it without applying pressure to the ceramic plate. Breakage will result in a non-warranty service call.
CAUTION: DO NOT remove the top ceramic jetplate (A); breakage will result in a non-warranty service call.
Step 7: Clean and Dry the Oven Door
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Step 8: Rinse or Wipe the Oven Interior
CAUTION: DO NOT use a hose or water jet for cleaning. Doing so can damage critical oven components, resulting in a non-warranty service call.
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Step 9: Apply TurboChef® Oven Guard - Optional for Easier Maintenance
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Step 9
Step 10
Step 11
CAUTION: DO NOT spray Oven Guard into the cavity, especially around the holes on the back oven wall. Doing so can damage critical oven components, resulting in a non-warranty service call.
Step 10: Reinstall Components
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large openings, or has started to dislodge from the frame.
Step 11: Clean the Oven Exterior
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CAUTION: DO NOT spray chemicals into any openings, such as the louvers on the side panels or the rear vent catalyst housing. Doing so can damage critical oven components, resulting in a non-warranty service call.
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7
8
1
Figure 4: Oven Controls
7
2 5 6
Oven Controls
1. On/Off Key
Press to turn the oven on (begin warmup) or off (cool down), or to exit Info Mode (page 11).
2. Info Key
When the oven is off or cooling down, press to access the Info Mode (page 11).
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3
4
When the oven is ready to cook (i.e., warmed up and waiting for a cook command), or in the Info Mode (page 11), press the Back/Stop key to return to the previous screen.
6. Enter Key
Press the Enter key when saving changes to food item settings (Figure 26, page 18), or whenever instructed by the oven screen.
3. Up and Down Keys
When the oven is ready to cook (i.e., warmed up and waiting for a cook command), press the Up or Down key to view additional food groups or items.
When the oven is in the Info Mode (page 11), press to navigate between screens 1 and 2.
When editing a food item, press to navigate between editable fields (Figure 26, page 18).
4. Display
The display shows information relevant to the current oven operation and/or user options.
5. Back/Stop Key
When the oven is cooking, press the Back/Stop key to immediately terminate a cook cycle.
7. Soft Keys
There are eight soft keys - four to the left and right of the display. Press a soft key to select an option adjacent to that key on the display.
NOTE: Soft keys are labeled L1-L4 and R1-R4 in this manual (where applicable) for easier identifica­tion and reference.
OVEN CONTROLS AND COOKING
8. Numeric Keypad
Use the numeric keypad to enter access passwords or modify cook settings (Figure 26, page 18). The numeric keypad also contains a Back/Stop key and an Enter key, which are functionally identical to Items 5 and 6.
8 OVEN CONTROLS AND COOKING
TURBOCHEF NGO
OVEN OFF
READY TO CLEAN
TEMP 2: 350F
TEMP 1: 500F
SELECT COOK TEMPERATURE
WARMING UP
OVEN CC = 433F
OVEN SP = 500F
Cooking
The oven is preprogrammed with recipe settings at the time of manufacture and is ready to operate out of the box. If these settings are erased, new menu settings must be either loaded via Oven Connect (page 4), smart card (page 16), or programmed manually (pages 17-18).
Note that the steps below are not always sequential. Typically, multiple items are cooked before cooling the oven (Step 10).
Step 1: Turn the Oven On
When the oven is off (Figure 5), the oven temperature has receded below 150°F (66°C), but the display and keypad
remain on.
Press the On/Off key to turn the oven on.
The oven will not cook unless settings are present.
Figure 5: Oven Off
Step 2: Select Cook Temperature
The oven stores two different cook temperature settings (see
page 17 for more information). Only items associated with the selected temperature setting can be cooked without re-specifying the temperature setting.
To select a temperature, press the adjacent soft key.
Figure 6: Select Cook Temperature
NOTE: If both temperature settings are the same, this screen will be bypassed and access to all food items will be allowed.
Step 3: Warming Up
During this step, the oven warms to the selected or pre-set
temperature.
Figure 7: Warming Up
Step 4: Soaking
ADJUST TIME
START COOK
01:28
WARMING
QTY 2
A
LUNCH
1:04
Once the oven temperature reaches the set point, the oven will continue to warm for eight minutes to ensure the cook cavity surfaces absorb enough heat so as to not affect cooking results. This process is called “soaking.”
NOTE: While the oven is soaking, the operator will be able to navigate through the menu, but will not be allowed to cook until the timer reaches 0:00.
Step 5: Ready to Cook
WARNING: Inside of oven and oven door are hot!
1. Place the food into the oven.
2. Select a food group by pressing its adjacent soft key, or press the Up or Down key for additional food groups.
3. Select an item to cook by pressing its adjacent soft key, or press the Up or Down key for additional items.
4. If applicable, select a quantity to cook by pressing its adjacent soft key.
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NOTE: Quantities (if applicable) can be renamed (see page 18).
NOTE: See Figure 24, page 17 to determine which menu structure your oven is equipped with.
Step 6: Adjusting the Time
The Adjust Time option is turned off by default. If you want the ability to modify the cook time before each cook cycle, this feature can be turned on from the Set Options screen (see page 12).
1. If the Adjust Time screen appears, change the cook time (if required) using the number keys.
2. Press the bottom-right soft key to confirm and start cooking.
Figure 8: Adjust Time
Step 7: Cooking
NOTE: To immediately terminate a cook cycle, press the Back/Stop key.
OVEN CONTROLS AND COOKING
NOTE: If the oven door is opened during a cook cycle, the cycle will pause until the door is closed and ENTER is pressed to resume.
Figure 9: Cooking
10 OVEN CONTROLS AND COOKING
PLEASE CHECK FOOD
WARMING DONE
COOK MORE
ADDITIONAL COOKING OPTIONS
BROWN MORE
COOK AND BROWN MORE
SAVE ADJUSTED TIME EXIT
Step 8: Check/Remove Food from Oven
WARNING: Dish and inside of oven/oven door are hot!
Open the oven door and check/remove food.
Figure 10: Cooking Done
Step 9: Additional Cooking Options
The Additional Cooking Options screen (Figure 11) is
turned off by default. If you want the ability to cook a
product beyond the original cook time, you can enable this feature from the Set Options screen (see page 12).
Figure 11: Additional Cooking Options
If the Additional Cooking Options screen appears and the food product requires more cooking:
- Select “cook more” if the inside of the food item is undercooked
- Select “brown more” if the outside of the food item requires more browning or crisping.
- Select “cook and brown more” if both the inside and outside of the food item are not done.
- Select “save adjusted time” to save any change to the cook time made during Step . Note that this option is not available if “Adjust Time” is disabled (page 12).
- Select “exit” to return to the food group selection screen.
Step 10: Cooling Down
When finished cooking for the day, press the On/Off key to turn the oven off and begin cooling down. During this step, the oven blows cool air into the cook cavity to return it to approximately 150°F (66°C), at which point the oven is safe to clean.
11
SP = 500F
SOFTWARE VERSION
MENU VERSION
SERIAL NUMBER
EC TEMP 80F
COUNTS SCROLL
SERVICE NUMBERS
FAULT LOGS
VAC = 208
Info 1
TEST MODE
SET DATE/T IME 01 /01/00 13:23:05
SET LANGUAGE
SET OPTIONS
LOAD MENU
SOUND -OFF-
Info 2
F2-BYPASS -OFF-
EC TEMP 91F
Overview of the Info Mode
To access the Info Mode, press the Info key when the oven is either off or cooling down. To toggle between screens 1 and 2, press the Up or Down key.
The Info Mode serves four main purposes:
1. To display oven information.
2. To provide access to Test Mode and additional diagnostic tools for service technicians.
3. To turn oven options and features on/off.
4. To update oven settings.
From screen 1 of the Info Mode (Figure 12):
- View the last temperature set point selected to cook (helps in diagnosing potential issues)
- View the oven serial number
- View the menu part number and revision
- View the software version
- Scroll through counters (cook counter, total cook time, magnetron time, and total oven on time)
- View the operating voltage (North America models only)
- Access the fault log
- Access service phone numbers
From screen 2 of the Info Mode (Figure 13):
- Access Test Mode
- Access the Set Options screen (page 12)
- Set the language (not available on all models)
- Set the date/time
- Access the Load Menu screen
- Increase/decrease the tone volume (sound)
- Set the F2 bypass (see page 12)
- View the temperature of the electrical compartment (EC Temp)
Viewing Cook Counter/Time Logs
From Screen 1 of the Info Mode (Figure 12), press the R1 soft key (Counts Scroll):
- Once to display the cook counter.
- Twice to display total cook time.
- Three times to display total magnetron time.
- Four times to display total “oven on” time.
Viewing the Fault Log
From Screen 1 of the Info Mode (Figure 12), press the R3 soft key to view the fault log. To view time stamps of each fault occurrence, press the soft key adjacent to the fault code.
Viewing the Service Numbers
From Screen 1 of the Info Mode (Figure 12), press the R4 soft key to view technical support numbers.
Setting the Language
NOTE: Not available on some oven models.
From screen 2 of the Info Mode (Figure 13), press the L3 soft key to scroll through available languages. Each time L3 is pressed, a different language is selected in the following order: English (default), Spanish, French, German, Portuguese, Italian, Russian, Greek, Polish.
INFO, TEST, AND EDIT MODE
L1
L2
L3
L4
Figure 12: Info Mode Screen 1 Figure 13: Info Mode Screen 2
R1
R2
R3
R4
L1
L2
L3
L4
R1
R2
R3
R4
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