Trumeter 8981-5, 8981-1, 8980-1 User manual

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Model 898X

Electronic Preset Counter

with two presets

hsilgne

Model 899X

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Contador electrónico de preselección

con dos preselecciones

Elektronischer Vorwahlzähler

mit zwei Vorwahlen

Compteur à présélection électronique

avec deux présélections

Contatore elettronico a preselezione

con due preselezioni

022792-01 Issue 1.0 03/17

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Table of Contents

1 Preface 2

Safety instructions and Warnings

2.1 Use according to the intended purpose 4

2.2 Mounting in a control panel 4

2.3 Electrical Installation 5

2.4 Cleaning and maintenance 5

3 Description 5 4

Display/Operating elements 6

Inputs 6

5.1 INP A, INP B 6

5.2 RESET 6

5.3 GATE 6

5.4 LOC.INP 6

5.5 MPI 1 / MPI 2 6

6 Outputs 6

6.1 Output 1 / Output 2 6

6.2 Active Outputs 6

7 Programming 6

7.1 Entering the programming 6

7.2 Selecting the main menus 7

7.3 Entering a sub-menu 7

7.4 Selecting the parameters 7

7.5 Changing parameter values 7

7.6 Setting count values 7

7.7 Ending the programming 7

7.8 Programming menu 7

7.8.1 Select language 7

7.8.2 Setting the Basic Function 8

7.8.3 Pulse Counter 8

7.8.4 Tacho/Frequency meter 10

7.8.5 Timer 11

8 Operation 15

8.1 Switching the display during operation 15

8.2 Setting the presets 15

8.2.1 Setting via front keys 15

8.2.2 Teach Function 16

8.2.3 Teach-In with tracking presets 16

8.3 Set Function 16

8.4 Default Parameters 16

8.4.1 Entry into the default setting 16

8.4.2 Selecting the parameter sets 16

8.4.3 Accepting the setting 16

8.4.4 Parameter Set Table 17

9 Error Message 17 10

Connections 17

10.1 Signal and Control Inputs 17

10.2 Supply Voltage and Outputs 17

11 Technical Data 17

11.1 General Data 17

11.2 Pulse Counter 17

11.3 Tacho/Frequency Meter 18

(German is the original version)

4 4

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11.4 Timer 18

11.5 Signal and Control Inputs 18

11.6 Outputs 18

11.7 Supply Voltage 18

11.8 Sensor Supply Voltage 18

11.9 Climatic Conditions 18

11.10 EMC 18

11.11 Device Safety 18

11.12 Mechanical Data 18

11.13 Connections 19

12 Scope of Delivery 19 13 Ordering Codes 19 14 Frequencies (typical) 19

14.1 Pulse Counter 19

14.2 Frequency Meter 19

15 Input modes: Pulse counting 20 16 Input modes: Timing 22 17 Input modes: Frequency meter 23 18 Output operations 24 19 Help Texts 26 20 Dimensional Drawings 28

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entirely and carefully before installation

warnings and advice, both for your own

with this instruction manual, then the

Please bear in mind safety aspects and

device is integrated is the responsibility

work.

protected with approved external fuses.

that the terminals are out of the reach

1 Preface

Please read this instruction manual

and start-up. Please observe all

safety and for general plant safety. If the device is not used in accordance

intended protection can be impaired.

2 Safety instructions and

Warnings

Please use the device only if its technical condition is perfect. It should be used only for its intended purpose.

potential dangers and adhere to the operating instructions at all times. Defective or damaged devices should be disconnected from the mains immediately and taken out of operation. The device shall not be opened. Use the repair service of the manufacturer. Only connect the device to the electricity networks provided to that purpose. The safety of the system in which the

of the installer. Disconnect all electricity networks prior to any installation or maintenance

Use exclusively cables approved in your country and designed for your temperature and power ranges. Installation and service work shall be carried out exclusively by qualified personnel. The device must compulsorily be

The value of these fuses can be found in the technical information.

This symbol is used on the device to remind of the existence of dangers, which are referred to in this manual.

2.1 Use according to the intended purpose

The preset counter detects and measures pulses, times and frequencies up to max. 60 kHz and offers a wide variety of different operating modes. At the same time, the preset counter processes programmed presets. Use for any purpose over and beyond this will be deemed as not in accordance with its intended purpose and thus not complying with the requirements.

The application area for this device lies in industrial processes and controls, in the fields of manufacturing lines for the metal, wood, plastics, paper, glass, textile and other like industries. Overvoltages at the terminals of the device must be kept within the limits of over-voltage Category II. The device must only be operated when mounted in a panel in the correct way and in accordance with the section “Technical Data”.

The device is not suitable for use in hazardous areas and for areas excluded in EN 61010 Part 1. If the device is used to monitor machines or processes in which, in the event of a failure of the device or an error made by the operator, there might be the risk of damaging the machine or causing an accident to the operators, it is your responsibility to take the appropriate safety measures.

The device has been designed for indoor operation. It may nevertheless be used outdoors, provided the technical data is adhered to. In this case, take care to provide suitable UV protection.

2.2 Mounting in a control panel

Mount the device away from heat sources and avoid direct contact with corrosive liquids, hot steam or similar.

CAUTION

Provide a free space of 10mm all around the device for its ventilation.

The device should be mounted so

of the operator and cannot be touched by him. When mounting the device, consider the fact that only the front side is classified as accessible

Mounting instructions

1. Remove the mounting clip from the device.

2. Insert the device from the front into the panel

3. Slide the fixing clip from the rear onto the

Note: In case of proper installation, IP65 can be

reached on the front side.

for the operator.

cut-out, ensuring the front-panel gasket is correctly seated.

housing, until the spring clamps are under tension and the upper and lower latching lugs have snapped into place.

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2.3 Electrical Installation

via a switch or circuit breaker installed

Installation or maintenance work must

voltages entering or exiting the device

• During installation, make sure that the supply

• The cables and their insulation must be designed

• Before starting the device, check the cables for

The device must be disconnected from any power supply prior to any installation or maintenance work. Make sure that no more voltages

DANGER

LIABLE TO CAUSE AN ELECTROCUTION

are present.

AC-powered devices must only be connected to the low-voltage network

close to the device and marked as their disconnecting device.

only be carried out by qualified personnel and in compliance with the applicable national and international standards.

Take care to separate all extra-low

from hazardous electrical conductors by means of a double or reinforced insulation (SELV circuits).

The device must be protected externally for its proper operation. Information about the prescribed fuses can be found in the technical

DANGER

information.

The relay outputs are not protected internally in the device. Without suitable protection of the relay outputs, undesired heat development or even fire may occur. The relay outputs must be protected externally by the manufacturer of the plant. It must also be made sure that, even in case of a malfunction, the values stated in the technical data are under no circumstances exceeded.

voltage and the wiring of the output contacts are both fed from the same mains phase, in order not to exceed the maximum permitted voltage of 250V.

for the planned temperature and voltage ranges. Regarding the type of the cables, adhere to the applicable standards of the country and of the plant. The cross sections allowed for the screw terminals can be found in the technical data.

proper wiring and tightening. The screws of

unused screw terminals must be screwed to the stop, so that they cannot loosen and get lost.

• The device has been designed for overvoltage category II. If higher transient voltages cannot be excluded, additional protection measures must be taken in order to limit the overvoltage to the values of CAT II.

Advice on noise immunity

All connections are protected against external sources of interference. The installation location should be chosen so that inductive or capacitive interference does not affect the device or its connecting lines! Interference (e.g. from switchmode power supplies, motors, clocked controllers or contactors) can be reduced by means of appropriate cable routing and wiring.

Measures to be taken:

Use only shielded cable and control lines. Connect shield at both ends. The conductor cross-section of the cables should be a minimum of 0.14 mm². The shield connection to the equipotential bonding should be as short as possible and with a contact area as large as possible (low-impedance). Only connect the shields to the control panel, if the latter is also earthed. Install the device as far away as possible from noise-containing cables. Avoid routing signal or control cables parallel to power lines.

2.4 Cleaning and maintenance

The front side of the unit should only be cleaned using a soft damp (water!) cloth. Cleaning of the embedded rear side is not planned and is the responsibility of the service personnel or of the installer.

In normal operation, this device is maintenancefree. Should the device nevertheless not operate properly, it must be sent back to the manufacturer or to the supplier. Opening and repairing the device by the user is not allowed and can adversely affect the original protection level.

3 Description

6-digit 14-segment LED display, 14 mm Help Text display Preset counter with two relay outputs Preset entry via the front keys or via the Teach-In function Step or tracking preset Pulse counter, Frequency meter, Timer or Hour meter Preset-, Batch- or Total counter Set function for pulse counter and timer

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Multiplication and division factor Averaging and Start Delay for frequency meter Input modes: Pulse counter: cnt.dir, up.dn, up.up, quad, quad2, quad4, A/B, (A-B)/Ax100% Frequency meter: A, A – B, A + B, quad, A/B, (A-B)/Ax100% Timer: FrErun, Auto, InpA.InpB, InpB.InpB Output operations: Add, Sub, AddAr, SubAr, AddBat, SubBat, AddTot, SubTot, Trail, TrailAr 4-stage RESET mode 3-stage keypad locking (Lock) MPI input for Display Latch, Teach-In or Set function Supply voltage 100 … 240 V AC ±10% or 10 ... 30 VDC

4 Display/Operating elements

6-digit LED display

Status display LED1 / LED2

RESET key / ENTER key

3 4 Key LEFT 5 Key UP 6 Key DOWN 7 Key RIGHT

5 Inputs

5.1 INP A, INP B

Signal inputs: function acc. to operating mode. Max. frequency 60 kHz, can be damped in the programming menu to 30 Hz. Pulse counter: Count inputs Frequency meter: Frequency inputs Timer: Start input or Start/Stop inputs

5.2 RESET

Dynamic reset input: resets the pulse counter or timer to zero (‘Add’ output operations) or to preset value 2 (‘Sub’ output operations). The reset input can be inhibited in the programming menu. Pulse counter: RESET input Frequency meter: no function Timer: RESET input

5.3 GATE

Static gate input: function dependent on operating mode. Pulse counter: no counting while active Frequency meter: no counting while active Timer: no time measurement while active

5.4 LOC.INP

Static keypad lock input for preset or programming. Lock-out level can be set in the programming menu.

5.5 MPI 1 / MPI 2

User Input. Programmable as Display Latch, Set or Teach-In input.

6 Outputs

6.1 Output 1 / Output 2

Relays with potential-free changeover contacts.

6.2 Active Outputs

LED1 and LED2 indicate an active output. For safety switching the relays can be inverted, i.e. the relays will be de-energized when the presets are reached. To do this, the parameters Pr.OUT1 and Pr. OUT2 must be set to signal) and to

or (for timed signal).

7 Programming

7.1 Entering the programming

Simultaneously press the UP key and the DOWN key for 3 sec.

The security prompt appears alternately in the display

Programming can be exited again using the ENTER key.

Press the UP key or DOWN key to continue with the programming.

(for permanent

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PROG.

The security prompt YES appears in the display

Enter the main menu by pressing the ENTER key

The first menu item in the main menu appears in the display

When ending the programming via NO the counter contents are not reset.

7.2 Selecting the main menus

The main menus are selected using the UP and DOWN keys

Indicated by LED1

7.3 Entering a sub-menu

Press the ENTER key. The first parameter is displayed with the current setting flashing.

Indicated by LED1 and LED2

7.4 Selecting the parameters

The parameters are selected using either the RIGHT key or the LEFT key.

7.5 Changing parameter values

Press the ENTER key.

Change the parameter value using the UP or DOWN keys.

Press the ENTER key. The new setting is again displayed flashing.

7.6 Setting count values

Press the ENTER key.

Select the decade using the RIGHT key or the LEFT key.

 the corresponding

decade flashes

Change the count value using the UP key or the DOWN key.

Press the ENTER key. The new setting is again displayed flashing.

7.7 Ending the programming

Select the menu item

Pressing the ENTER key acknowledges this prompt and allows the programming to be repeated. The previouslyprogrammed values are preserved. These can now be checked or changed once again.

Pressing the UP key or the DOWN key selects the termination of the programming.

The security prompt YES appears in the display

Pressing the ENTER key acknowledges this prompt and terminates the programming; the modified settings are saved in the EEPROM.

The text SAVE is shown in the display for 2 sec.

When ending the programme via END.PRG. YES the counter contents are reset.

No count pulses, frequencies or times are detected or measured whilst programming is taking place.

7.8 Programming menu

Factory settings are highlighted in grey

7.8.1 Select language

Submenu: Select language

Help Text

Help Text ON

Help Text OFF

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Select language for Help Text

English German (Deutsch)

When ‘Help Text ON’ is selected, a running text in English or German automatically appears after 3 sec. in the display. This provides an explanation of the menu item. Once a running text has started, it can be cancelled by pressing any key.

7.8.2 Setting the Basic Function

Submenu: Basic function

Basic Function

Pulse counter (7.8.3) Timer/Hour meter (7.8.5) Tacho/Frequency meter (7.8.4)

Changing the basic function causes all parameters to be reset to factory settings.

7.8.3 Pulse Counter

7.8.3.1 Submenu for the Signal and Control inputs

Submenu for programming the signal and control inputs

Input polarity

PNP: switching to Plus for all inputs in common

NPN: switching to 0 V for all inputs in common

Filter for signal inputs INP A and INP B

Maximum count frequency Damped to approx. 30 Hz

(for control with mechanical contacts)

Count Input mode

(See also under 15.)

Count/Direction control

INP A: count input INP B: count direction input

Differential counting [A – B]

INP A: count input add INP B: count input sub

Totalising [A + B]

INP A: count input add INP B: count input add

Quadrature input INP A: count input 0° INP B: count input 90°

Quadrature with pulse doubling (x2)

INP A: count input 0° INP B: count input 90° Each pulse edge of INP A will be counted

Quadrature x4

INP A: count input 0° INP B: count input 90° Each pulse edge of INP A and INP B will be counted.

Ratio measurement [A / B]

INP A: count input A INP B: count input B

Percentage differential counting [(A – B) / A in %]

INP A: count input A INP B: count input B

User input 1 User input 2

When the MPI input is activated the display is “frozen” and remains “frozen” until the MPI input is deactivated. Internally the preset counter continues counting.

When the MPI input is activated the current count value for the preset that has just been selected will be adopted as the new preset value. (See also 8.2.2)

When the MPI input is activated the preset counter will be set to the value specified in the parameter SETPT. (See also 8.3)

Lock input

When the Lock input is activated, the programming is inhibited.

When the Lock input is activated, the setting of the preset values is inhibited.

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When the Lock input is activated, the setting of the preset values and the programming are both inhibited.

7.8.3.2 Submenu for Output operations

Submenu for determining the operation of the outputs

Output operation (See also under 18.)

Count mode ADDING

Outputs active when count status > preset value Reset to zero

Count mode SUBTRACTING

Output 1 active when count status < preset value 1 Output 2 active when count status < 0 Reset to preset 2

Count mode ADDING with automatic reset

Output 1 active when count status > preset value 1 Output 2 (timed signal) active when count status = preset value 2 Automatic reset to zero when count status = preset value 2 Reset to zero

Count mode SUBTRACTING with automatic reset

Output 1 active when count status < preset value 1 Output 2 (timed signal) active when count status = 0 Automatic reset to preset 2 when count status = 0 Reset to preset 2

Count mode ADDING with automatic reset and Batch counter

Output 2 (timed signal) active when main counter = preset value 2 Automatic reset to zero when main counter = preset 2 Batch counter counts the number of automatic repetitions of preset 2 Output 1 active when Batch counter > preset 1 Manual reset sets both counters to zero.

Electrical reset sets only the main counter to zero.

Count mode SUBTRACTING with automatic reset and Batch counter

Output 2 (timed signal) active when main counter = zero Automatic reset to preset 2 when main counter = zero Batch counter counts the number of automatic repetitions of preset 2 Output 1 active when Batch counter > preset 1 Manual reset sets main counter to preset value 2 batch counter to zero Electrical reset only sets the main counter to preset value 2

Count mode ADDING with automatic reset and Total counter

Output 2 (timed signal) active when main counter = preset value 2 Automatic reset to zero when main counter = preset value 2 Total counter counts all the count pulses from the main counter Output 1 active when total counter > preset value 1 Manual Reset sets both counters to zero Electrical reset sets only the main counter to zero

Count mode SUBTRACTING with automatic reset and Total counter

Output 2 (timed signal) active when main counter = zero Automatic reset to preset value 2 when main counter = zero Total counter counts (sub from preset value 1) all count pulses from main counter Output 1 active when Total counter < zero Manual reset sets both counters to the preset values Electrical reset sets only main counter to preset value 2

Tracking Preset mode

When preset 2 is changed then preset 1 automatically tracks it. Reset to zero Preset 1 relative to Preset 2

Tracking Preset mode with automatic reset

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Ele

ctrical Reset

if the

7.8.3.3 Submenu for configuration

7.8.3.4 Submenu for reset mode

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When preset 2 is changed then preset 1 automatically tracks it. Reset to zero. Automatic reset to zero when main counter = preset value 2. Preset 1 relative to Preset 2

Submenu for matching the input pulses to the display.

Multiplication factor can be programmed from

00.0001 to 99.9999 The setting

00.0000 will not be accepted.

Division factor

can be programmed from

01.0000 to 99.9999 A setting < 01.0000 will not be accepted.

Decimal point setting (only optical function) 0 no decimal place

0.0 1 decimal place

0.00 2 decimal places

0.000 3 decimal places

0.0000 4 decimal places

0.00000 5 decimal places

Set value

Set value can be programmed from -999999 to 999999 A previously programmed decimal point will be displayed

Submenu for setting the reset mode

Reset mode

Manual reset (reset key) and electrical reset (reset input)

No reset possible (reset key and reset input inhibited)

Only electrical reset possible (reset input)

Only manual reset possible (reset key)

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Always resets only the main counter.

Manual Reset: Resets the main counter (ACTUAL) and auxiliary counters (BATCH or TOTAL), value of the main counter or the value of an auxiliary counters is shown on the display.

7.8.3.5 Preset 1

see below 7.9.5.5

7.8.3.6 Preset 2

see below 7.9.5.6

7.8.4 Tacho/Frequency meter

7.8.4.1 Submenu for the Signal and

Control inputs

Submenu for programming the signal and control inputs

Input polarity

PNP: switching to Plus for all inputs in common

NPN: switching to 0 V for all inputs in common

Filter for signal inputs INP A and INP B

maximum count frequency Damped to approx. 30 Hz

(for control with mechanical contacts)

Input mode Frequency measurement (see also under 17.)

Simple frequency measurement

INP A: Frequency input INP B: no function

Differential measurement [A – B]

INP A: Frequency input A INP B: Frequency input B

Total measurement [A + B]

INP A: Frequency input A INP B: Frequency input B

Frequency measurement with direction detection [Quad]

INP A: Frequency input 0° INP B: Frequency input 90°

Ratio measurement [A / B]

INP A: Frequency input A INP B: Frequency input B

Percentage differential measurement [(A-B) / A in %]

INP A: Frequency input A INP B: Frequency input B

User input 1

User input 2

When the MPI input is activated the display is “frozen” and remains “frozen” until the MPI input is deactivated. Internally the frequency meter continues running (Display store).

When the MPI input is activated the current frequency for the preset that has just been selected will be adopted as the new preset value. (See also 8.2.2)

Lock input

When the Lock input is activated the programming is inhibited

When the Lock input is activated the setting of the preset values is inhibited.

When the Lock input is activated the setting of the preset values and the programming are both inhibited

7.8.4.2 Submenu for configuration

Submenu for matching the input pulses to the display.

Multiplication factor can be programmed from

00.0001 to 99.9999 .The setting

00.0000 will not be accepted

Division factor

can be programmed from

01.0000 to 99.9999 A setting < 01.0000 will not be accepted.

Display mode

Calculation and display of the frequency / speed in 1/sec

Calculation and display of the frequency / speed in 1/min

Decimal point setting (determines the resolution) 0 no decimal place

0.0 1 decimal place

0.00 2 decimal places

0.000 3 decimal places

Moving average

Moving average calculated AVG 2 over 2 measurements AVG 5 over 5 measurements AVG 10 over 10 measurements AVG 20 over 20 measurements

Start delay

Programmable from 00.0 up to

99.9 sec. At the start of a measurement the measurement results within this time-period are ignored.

Waiting time

Programmable from 00.1 up to

99.9 sec. This value specifies how much time should elapse, after the last valid edge, before zero is to be displayed.

7.8.4.3 Preset 1

See below 7.9.5.5

7.8.4.4 Preset 2

See below 7.9.5.6

7.8.5 Timer

7.8.5.1 Submenu for the Signal and

Control inputs

Submenu for programming the signal and control inputs

Input polarity

PNP: switching to Plus for all inputs in common

NPN: switching to 0 V for all inputs in common

Filter for signal inputs INP A and INP B

for electronic control of the signal inputs

for mechanical control of the signal inputs (for control with mechanical contacts)

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Input mode Time measurement

(see also under 16.) Start: Edge to INP A

Stop: Edge to INP B Start: 1. Edge to INP B

Stop: 2. Edge to INP B Timing can only be controlled via

the Gate input. INP A and INP B have no function.

The timer is reset by means of a RESET (to zero when adding, to preset 2 when subtracting) and then starts timing again. Timing is stopped with adding operations when preset 2 is reached. Timing is stopped with subtracting operations when zero is reached. A RESET during the timing process also causes this to stop. . INP A and INP B: no function.

With AUTO: no output operations with automatic repeat.

User input 1

User input 2

When the MPI input is activated the display is “frozen” and remains “frozen” until the MPI input is deactivated. Internally the preset timer continues counting.

When the MPI input is activated the current count value for the preset that has just been selected will be adopted as the new preset value. (See also under 8.2.2)

When the MPI input is activated the preset counter will be set to the value specified in the parameter SETPT. (See also under 8.3)

Lock input

When the Lock input is activated the programming is inhibited

When the Lock input is activated the setting of the preset values is inhibited.

When the Lock input is activated the setting of the preset values and the programming is both inhibited.

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7.8.5.2 Submenu for output operations

Submenu for determining the operation of the outputs

Output operation (See also under 18.)

Count mode ADDING

Outputs active when count status > preset value Reset to zero

Count mode SUBTRACTING

Output 1 active when count status < preset value 1 Output 2 active when count status < 0 Reset to preset 2

Count mode ADDING with automatic reset

Output 1 active when count status > preset value 1 Output 2 (timed signal) active when count status = preset value 2 Automatic reset to zero when count status = preset value 2 Reset to zero

Count mode SUBTRACTING with automatic reset

Output 1 active when count status < preset value 1 Output 2 (timed signal) active when count status = 0 Automatic reset to preset 2 when count status = 0 Reset to preset 2

Count mode ADDING with automatic reset and Batch counter

Count mode SUBTRACTING with automatic reset and Batch counter

Output 2 (timed signal) active when main counter = zero Automatic reset to preset 2 when

Ele

ctrical Reset

auxiliary counters (BATCH or TOTAL), if the

main counter = zero Batch counter counts the number of automatic repetitions of preset 2 Output 1 active when batch counter > Preset 1

Manual reset sets main counter to preset value 2 and batch counter to zero Electronic reset only sets the main counter to preset value 2

Count mode ADDING with automatic reset and Total counter

Count mode SUBTRACTING with automatic reset and Total counter

Tracking Preset mode

When preset 2 is changed then preset 1 automatically tracks it. Reset to zero Preset 1 relative to Preset 2

Tracking Preset mode with automatic reset

When preset 2 is changed then preset 1 automatically tracks it. Reset to zero. Automatic reset to zero when

main counter = preset value 2. Preset 1 relative to Preset 2

7.8.5.3 Submenu for configuration

Submenu for matching the input pulses to the display.

Unit of time

Seconds

Decimal point setting determines the resolution

Minutes

Decimal point setting determines the resolution

Hours Decimal point setting determines the resolution

Hrs. Min. Sec.

Decimal point setting

(determines the resolution) 0 no decimal place

0.0 1 decimal place

0.00 2 decimal places

0.000 3 decimal places

Set value

Set value can be programmed from 000000 to 999999 A previously programmed decimal point will be displayed

7.8.5.4 Submenu for reset mode

Submenu for setting the reset mode

Reset mode

Manual reset (reset key) and electrical reset (reset input)

No reset possible (reset key and reset input inhibited)

Only manual reset possible (reset key)

Always resets only the main counter.

Manual Reset: Resets the main counter (ACTUAL) and

value of the main counter or the value of an auxiliary counters is shown on the display.

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7.8.5.5 Submenu for Preset 1

Submenu Preset 1

Preset 1 ON/OFF

Preset 1 ON

Preset 1 OFF and no function

Output signal

ADD mode output operations: permanent signal at Output 1, becomes active when count > Preset 1 SUB mode output operations: permanent signal at Output 1, becomes active when count < Preset 1

ADD mode output operations: permanent signal at Output 1, becomes passive when count > Preset 1 SUB mode output operations: permanent signal at Output 1, becomes passive when count < Preset 1

ADD mode output operations: timed signal at Output 1, becomes active when count > Preset 1. (Activation only in positive direction) SUB mode output operations: timed output at Output 1, becomes active when count < Preset 1 (Activation only in negative direction)

ADD mode output operations: timed signal at Output 1, becomes passive when count > Preset 1. (Deactivation only in positive direction) SUB mode output operations: timed output at Output 1, becomes passive when count < Preset 1. (Deactivation only in negative direction)

ADD mode output operations: timed signal at Output1, becomes active with positive direction and when count > Preset 1 and subsequently active with negative direction and when count < Preset 1 SUB mode output operations: timed signal at Output 1, becomes active with negative direction and when count < Preset 1 and subsequently active

with positive direction and when count > Preset 1

ADD mode output operations: timed signal at Output1, becomes passive with positive direction and when count > Preset 1 and subsequently passive with negative direction and when count < Preset 1 SUB mode output operations: timed output at Output 1, becomes passive with negative direction and when count < Preset 1 and subsequently passive with positive direction and when count > Preset 1

Duration of timed signal of Output 1

programmable from 00.01 to

99.99 sec. Timed signal is post-triggered

7.8.5.6 Submenu for Preset 2

Output signal

ADD mode output operations: permanent signal at Output 2, becomes active when count > Preset 2 SUB mode output operations: permanent signal at Output 2, becomes active when count < zero

ADD mode output operations: permanent signal at Output 2, becomes passive when count > Preset 2 SUB mode output operations: permanent signal at Output 2, becomes passive when count < zero

ADD mode output operations: timed signal at Output 2, becomes active when count > Preset 2 (Activation only in positive direction). SUB mode output operations: timed signal at Output 2, becomes active when count < zero (Activation only in negative direction)

ADD mode output operations: timed signal at Output 2, becomes passive when count > Preset 2 (Deactivation only in positive direction) SUB mode output operations: timed signal at Output 2,

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becomes passive when count < zero (Deactivation only in negative direction).

ADD mode output operations: timed signal at Output 2, becomes active with positive direction and when count > Preset 2 and subsequently with negative direction and when count < Preset 2 SUB mode output operations: timed signal at Output 2, becomes active with negative direction and when count < zero and subsequently with positive direction and when count > zero

ADD mode output operations: timed signal at Output 2, becomes passive with positive direction and when count > Preset 2 and subsequently with negative direction and when count < Preset 2 SUB mode output operations: timed signal at Output 2, becomes passive with negative direction and when count < zero and subsequently with positive direction and when count > zero

Duration of timed signal of Output 2

programmable from 00.01 to

99.99 sec. Timed signal is post-triggered

Active: Relays are activated when the preset value is reached. Passive: Relays becomes de-energized when the preset value is reached.

Timed outputs that have started are not aborted by a RESET.

8 Operation

8.1 Switching the display during

operation

Pressing the DOWN key or the UP key once causes the name of the currently selected display

t = 2 sec

function to be displayed for 2 sec. If within this time the DOWN key or the UP key is pressed a second time, then the display switches to the next or previous display function. This is confirmed by displaying the new name for a period of 2 sec. After 2 sec the count value that corresponds to the selected display function is displayed.

Main counter

Batch counter

Total counter

Preset 1

Preset 2

8.2 Setting the presets

8.2.1 Setting via front keys

Using the UP key or the DOWN key, select the preset to be changed, either PRES1 or PRES2 (see 8.1).

Select the decade using the RIGHT key or the LEFT key.

 the corresponding

decade flashes

Set the count value using the UP key or the DOWN key.

The new setting is accepted either by pressing the ENTER key or after a period of 2 sec.

Preset setting is inhibited if the lock function for the presets is active (Parameter LOC.INP set to PRESET or PRG.PRE and keypad lock input LOCK active).

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8.2.2 Teach Function

acknowledgment of the parameter sets, all

1. In the programming menu, programme MPI input 1 or MPI input 2 (MP.INP.1 / MP.INP.2) to TEACH

2. In operating mode, select the preset to be changed: PRES1 or PRES2

3. In operating mode, briefly activate MPI input 1 or MPI input 2 (NPN or PNP input logic)



the current count value will be adopted as the new preset value

See also 9. Error messages

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8.4 Default Parameters

Note: Three default parameter sets have been permanently stored; these can be adapted as required. With each

parameters will be reset to the values listed in the table.

8.4.1 Entry into the default setting

8.4.2 Selecting the parameter sets

8.4.3 Accepting the setting

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Simultaneously press the UP key and the DOWN key for 3 sec.

The security prompt appears in the display

Programming can be exited again using the ENTER key.

Press the UP key or the DOWN key to continue with the programming.

The security prompt YES appears in the display

Enter the default menu by pressing the ENTER key

The parameter set last programmed appears in the display

The parameter sets are selected using the UP key and the DOWN key.

Default parameter set 1

Default parameter set 2

Default parameter set 3

Pressing the ENTER key accepts the current setting and returns to the operating mode.

The text SAVE is shown in the display for 2 sec.

8.4.4 Parameter Set Table

P.SET1 P.SET2 P.SET3 HLP.TXT. ON ON ON SL.LANG. EN EN EN FUNCT COUNT COUNT COUNT INP.POL. PNP PNP PNP FILTER ON OFF OFF COUNT CNT.DIR UP.DN QUAD MP.INP.1 LATCH LATCH SET MP.INP.2 TEACH SET TEACH LOC.INP. PROG PROG PROG MODE ADD SUB TRAIL FACTOR 01.0000 01.0000 01.0000 DIVISO. 01.0000 01.0000 01.0000 DP 0 0 0.00 SETPT. 000000 000000 0000.00 RES.MOD. MAN.EL MAN.EL MAN.EL PRES.1 ON ON ON PR.OUT1 T.OUT1 00.10 PR.OUT2 T.OUT2 00.10 00.10

9 Error Message

Err 1 Set value ≤ 0 not allowed Err 2 Set value ≥ Preset 2 not allowed Err 3 negative Teach-In value for Preset 1 not

permitted

Err 4 Zero or negative Teach-In value for

Preset 2 not permitted

Err 45 EEPROM error

10 Connections

10.1 Signal and Control Inputs

N° Designation Function

1 INP A Signal input A 2 INP B Signal input B 3 RESET Reset input 4 LOCK Keypad lock 5 GATE Gate input 6 MPI 1 User input 1 7 MPI 2 User input 2 8 AC: 24 VDC/80 mA

DC: U

connected

through

9 GND (0 VDC) Common connection

Sensor supply voltage

Signal and Control inputs

10.2 Supply Voltage and Outputs

N° Designation Function

10 Relay contact C.2 11 Relay contact N.O.2 12 Relay contact N.C.2 13 Relay contact C.1 14 Relay contact N.O.1 15 Relay contact N.C.1 16 AC: 100…240 V AC ±10% N~

DC: 10..30 VDC

17 AC: 100…240 V AC ±10% L~

DC: GND (0 VDC)

Output 2

Output 1

Supply voltage

11 Technical Data

11.1 General Data

Display 6-digit, 14-segment LED Digit height 14 mm Overload/ Blinking, 1 sec., counter loses Underload no pulses up to 1 decade Data retention > 10 years, EEPROM Operation 5 keys

11.2 Pulse Counter

Count frequency max. 55 kHz (see under 14. Frequencies - typical) Response time of the outputs: Add;Sub;Trail < 13 ms With automatic repeat < 13 ms A/B; (A-B)/A < 34 ms

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11.3 Tacho/Frequency Meter

Frequency range 0.01 Hz to 65 kHz (see under 14. Frequencies typ. Measuring principle ≤ 76.3 Hz Time interval (Period measurement) > 76.3 Hz Gate time Gate time approx. 13.1 ms Measuring error < 0.1% per channel Response time of the outputs: 1-channel operation < 100 ms @ 40 kHz < 350 ms @ 65 kHz 2-channel operation < 150 ms @ 40 kHz < 600 ms @ 65 kHz

11.4 Timer

Seconds 0.001 sec ... 999 999 sec Minutes 0.001 min ... 999 999 min Hours 0.001 hrs … 999 999 hrs Hrs.Min.Sec 00hrs.00min.01sec ... 99hrs.59min.59sec Min. time measurable 500µs Measuring error < 100 ppm Output response time: < 13 ms

11.5 Signal and Control Inputs

SELV circuits, reinforced / double insulation Polarity: programmable NPN/PNP for all inputs in common Input resistance 5 kΩ Pulse shape any Switching level with AC supply: HTL level Low: 0 ... 4 VDC High: 12 ... 30 VDC 4…30 V DC level Low: 0 ... 2VDC High: 3.5 … 30 VDC Switching level with DC supply: HTL level Low: 0 ... 0,2 x U High: 0.6 x U 4…30 V DC level Low: 0 ... 2 VDC High: 3.5 ... 30 VDC Minimum pulse length of the Reset input: 1 ms Minimum pulse length of the Control inputs:10 ms

11.6 Outputs

Output 1 / Output 2

Relays with changeover contacts Prescribed fuse: 3A Switching voltage max. 250 V AC/ 150 V DC Switching current max. 3 A AC/ DC min. 30 mA DC Switching capacity max. 750 VA/ 90 W

The maximum values shall in no case be exceeded!

Mechanical service life (switching cycles) 20x10 N° of switching cycles at 3 A/ 250 V AC 5x10 N° of switching cycles at 3 A/ 30 V DC 5x10

... 30 VDC

11.7 Supply Voltage

AC supply: 100 ... 240 V AC / max. 11 VA 50/60 Hz, Tolerance ± 10%

ext. fuse protection: T 0.1 A

DC supply: 10 ... 30 V DC/ max. 5.5 W

ext. fuse protection T 0.25 A

reverse polarity protection, SELV, CLASS II (Limited Power Source)

11.8 Sensor Supply Voltage

(Voltage output for external sensors) SELV circuits, reinforced / double insulation for AC supply: 24 V DC ±15%, 80 mA for DC supply: max. 80 mA, ext. voltage

supply is connected through

11.9 Climatic Conditions

Operating temperature: -20°C … +65°C Storage temperature: -25°C … +75°C Relative humidity: R.H. 93% at +40°C, Non-condensing Altitude: up to 2000 m

11.10 EMC

Noise immunity: EN 61000-6-2

Noise emission: EN 55011 Class B

with shielded signal and control cables

11.11 Device Safety

Design to: EN 61010 Part 1 Protection Class: Protection Class 2 (front side)

Only the front side is classified as accessible

for the operator. Application area: Pollution level 2 over-voltage Category II Insulation: Front: double insulation, Rear side: basic insulation, Signal inputs and und sensor power supply: SELV

11.12 Mechanical Data

Housing: Panel-mount housing to DIN 43 700, RAL 7021 Dimensions: 96 x 48 x 102 mm Panel cut-out: 92 Installation depth: ca. 92 mm incl. terminals Weight: ca. 180 g Protection: IP65 (front, device only) Housing material: Polycarbonate UL94 V-2 Vibration resistance: 10 - 55 Hz / 1 mm / XYZ EN 60068-2-6 30 min. in each direction Shock resistance: EN 60068-2-27 100G / 2 ms / XYZ

3 times in each direction

EN 60068-2-29 10G / 6 ms / XYZ

2000 times in each direction

+0,8

+0,6

x 45

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11.13 Connections

Supply voltage and outputs: Plug-in screw terminal, 8-pin, RM 5.00 Core cross - section, max. 2.5 mm²

Signal and control inputs: Plug-in screw terminal, 9-pin, RM 3.50 Core cross - section, max. 1.5 mm²

12 Scope of Delivery

Preset counter Mounting clip Instruction manual

13 Ordering Codes

89XX-X

Interface 1 = None 5 = RS485

Supply voltage 0 = 10 … 30 V DC 1 = 100 … 240 V AC ± 10%

Input trigger levels 8 = 4 … 30 V DC level 9 = HTL level

14 Frequencies (typical)

NOTE: Switching levels of the inputs

Switching levels with AC supply: HTL level Low: 0 …4 V DC High: 12 … 30 V DC 4 … 30 V DC level Low: 0 … 2 V DC High: 3.5 … 30 V DC Switching levels with DC supply: HTL level Low: 0 … 0.2 x U High: 0.6 x U 4 … 30 V DC level Low: 0 … 2 V DC High: 3.5 … 30 V DC

14.1 Pulse Counter

HTL level, signal shape square wave 1:1

AC supply typ. Low 2.5 V typ. High 22 V DC supply 12V typ. Low 2 V typ. High 10 V DC supply 24V typ. Low 2.5 V typ. High 22 V

… 30 V DC

Cnt.Dir 55 kHz 2.6 kHz 2.5 k Hz Up.Dn ; Up.Up 29 kHz 2.6 kHz 2.5 kHz Quad ; Quad 2 28 kHz 1.2 kHz 1.1 kHz Quad 4 18 kHz 1.1 kHz 0.8 kHz A/B ; (A-B)/A 29 kHz

4…30 V DC level, signal shape square wave 1:1

typ. Low 1.0 V typ. High 4.0 V

Cnt.Dir Up.Dn ; Up.Up Quad ; Quad 2 Quad 4 A/B ; (A-B)/A

Add

AddAr

SubAr AddBat SubBat TrailAr

AddTot SubTot

Sub Trail

Add

AddAr

SubAr AddBat SubBat TrailAr

AddTot SubTot

Sub Trail

9 kHz 2.5 kHz 2.2 kHz 9 kHz 2.5 kHz 2.2 kHz 9 kHz 1.1 kHz 1.1 kHz 9 kHz 1.1 kHz 0.9 kHz

9 kHz

14.2 Frequency Meter

HTL level, signal shape square wave 1:1

AC supply typ. Low 2.5 V typ. High 22 V DC supply 12V typ. Low 2 V typ. High 10 V DC supply 24V typ. Low 2.5 V typ. High 22 V

4…30 V DC level, signal shape square wave 1:1

typ. Low 1.0 V

HTL 5V

A A – B ; A + B A / B ; (A-B)/A Quad

typ. High 4.0 V

65 kHz 9 kHz

30 kHz 9 kHz

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15 Input modes: Pulse counting

Function Diagram

Note: No counting when GATE input is active P = Preset

CNT.DIR

PNP: Count on rising edge NPN: Count on falling edge

Inp A: Count input Inp B: Count direction Add: Display 0 --> Preset Sub: Display Preset -> 0

UP.DN

UP.UP

QUAD

QUAD2

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Inp A: Count input add Inp B: Count input sub Add: Display 0 --> Preset Sub: Display Preset -> 0

Inp A: Count input 1 add Inp B: Count input 2 add Add: Display 0 --> Preset

A 90° B Inp A: Count input Count on one edge Inp B: Reverse direction Add: Display 0 --> Preset Sub: Display Preset -> 0

A 90° B Inp A: Count input Count on rising and on falling edges Inp B: Reverse direction Add: Display 0 --> Preset Sub: Display Preset -> 0

Function Diagram

QUAD4

A / B

Note: No counting when GATE input is active

PNP: Count on rising edge NPN: Count on falling edge

A 90° B Inp A: Count input Count on rising and on falling edges Inp B: Count input Count on rising and on falling edges, Reverse direction Add: Display 0 --> Preset Sub: Display Preset -> 0

Inp A: Count input 1 Inp B: Count input 2

Formula: A / B

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A % B

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Inp A: Count input 1 Inp B: Count input 2

Formula: (A – B)/A x100

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16 Input modes: Timing

Function Diagram PNP: Count on rising edge

INA.INB

NPN: Count on falling edge

Inp A: Start Inp B: Stop

Add: Display 0 --> Preset Sub: Display Preset -> 0

INB.INB

FREE.RN

AUTO

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Inp A: no function Inp B: Start/Stop

Add: Display 0 --> Preset Sub: Display Preset -> 0

Inp A: no function Inp B: no function

Control of the timing only via the GATE input

Add: Display 0 --> Preset Sub: Display Preset -> 0

Inp A: no function Inp B: no function

Control of the timing via RESET (manual or electrical)

Add: Display 0 --> Preset Sub: Display Preset -> 0

17 Input modes: Frequency meter

Function Diagram PNP: Count on rising edge

A - B

A + B

QUAD

NPN: Count on falling edge Inp A: Frequency input

Inp B: no function

Inp A: Frequency input 1 Inp B: Frequency input 2

Formula: A - B

Inp A: Frequency input 1 Inp B: Frequency input 2

Formula: A + B

A 90° B Inp A: Frequency input 1 Inp B: Reverse direction

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A / B

A % B

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Inp A: Frequency input 1 Inp B: Frequency input 2

Formula: A / B

Inp A: Frequency input 1 Inp B: Frequency input 2

Formula: (A – B)/A x100

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18 Output operations

Mode Diagram Mode Diagram

Only in mode and

ADD

SUB

Additionally in mode and

ADD.AR

ADD.BAT

ADD.TOT

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SUB.AR

SUB.BAT

SUB.TOT

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Mode Diagram

TRAIL

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TR.AR

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19 Help Texts

PROG. NO NO PROGRAMMING

PROG. YES ST ART PROGRAMMING LANGU. MAIN MENU SELECT LANGUAGE HLP.TXT. YES HELPTEXT ON SL.LANG. DE DEUTSCH SL.LANG. EN EN GLISH FUNCT. MAIN MENU BASIC FUNCTION FUNCT. COUNT BASIC FUNCTION COUNTER FUNCT. TIMER BASIC FU NCTION TIMER FUNCT. TACHO BASIC FUNCTION TACHOMETER/FREQUENCY METER INPUT MAIN M ENU INPUTS INP.POL. PNP INPUT POLARITY PN P INP.POL. NPN INPUT POLARITY NPN FILTER OFF INPUT 30HZ FILTER OFF FILTER ON INPUT 30HZ FILT ER ON CNT.INP. CNT.DIR INPUT MODE COUNT DIRECTION CNT.INP. UP.DN INPUT MODE UP-DOWN CNT.INP. UP.UP INPUT MODE UP-UP CNT.INP. QUAD INPUT MODE QUADRATURE CNT.INP. QUAD2 INPUT MODE QUADRATURE x 2 CNT.INP. QUAD4 INPUT MODE QUADRATURE x 4 CNT.INP. A/B INPUT MODE A/B CNT.INP. A%B INPUT MODE ( A-B)/A IN % START INA.INB START INPUT A / STOP INPUT B START INB.INB START INPUT B / STOP INPUT B START FRE.RUN TIMER IN FREE RUN MODE START AUTO TIMER IN AUTO ST OP MODE TAC.INP. A ONLY INPUT A TAC.INP. A-B INPUT MODE A-B TAC.INP. A+B INPUT MODE A+B TAC.INP. QUAD INPUT MODE QUADRATURE TAC.INP. A/B INPUT MODE A/B TAC.INP. A%B INPUT MODE (A- B)/A IN % MP.INP._ LATCH FUNCTION MP-INPUT _ LATCH MP.INP._ TEACH FUNCTION MP-INPUT_ TEACH MP.INP._ SET FUNCT ION MP-INPUT_ SET LOC.INP. PROG. LOCK PROGRAMMING LOC.INP. PRES ET LOCK EDITIN G OF PRESETS LOC.INP. PRG.PRE. LOCK PROGRAMMING A ND EDITING OF PRESETS MODE MAIN MENU OPERATION MODE MODE ADD MODE ADDING MODE ADD.AR MODE ADDING WITH AUTOMATIC RESET MODE ADD.BAT MODE ADDING WITH AUTOMATIC RESET + BATCH COUNTER MODE ADD.TOT MODE ADDING WITH AUTOMATIC RESET + TOTAL COUNT ER MODE TRAIL MODE ADDING OUTPUT 1 TRACKING PRESET OF OUTPUT 2 MODE TR.AR MODE ADDING OUTPUT 1 TRACKING PRESET OF OUTPUT 2 WITH AUTOMATIC

MODE SUB MODE SUBTRACTING

RESET

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MODE SUB.AR MODE SUBTRACTING WITH AUTOMATIC RESET MODE SUB.BAT MODE SUBTRACTING W ITH AUTOMATIC RESET + BATCH COUNTER MODE SUB.TOT MODE SUBTRACTING WITH AUTOMATC RESET + TOTAL COUNTER CONFIG. MAIN MENU CONFIGURATION FACTOR MULTIPLICATION FACTOR DIVISO. DIVISION FACTOR T.MODE SEC TIME RANGE SECONDS T.MODE MIN TIME RANGE MINUTES T.MODE HOUR TIME RANGE HOUR S T.MODE HH.MM.SS TIME RANGE HH.MM.SS T.MODE SEC-1 TACHO RANGE SEC-1 T.MODE MIN-1 TACHO RANGE MIN-1 DP DECI MAL POINT SETPT. SET VALUE AVG OFF NO AVERAGE AVG AVG 2 AVERAGE OF 2 ME ASUREMENTS AVG AVG 5 AVERAGE OF 5 ME ASUREMENTS AVG AVG10 AVERAGE OF 10 MEASUREMENTS AVG AVG20 AVERAGE OF 20 MEASUREMENTS START START D ELAY TIME [SEC] WAIT 0 W AIT TIME UNTIL DISPLAY ZERO [SEC] RES.MOD MAIN MENU RESET MODE RES.MOD. NO.RES. NO RESET FUNCTION RES.MOD. MAN.RES. RESET VIA FRONT BUTTON RES.MOD. EL.RES. RESET VIA RE SET INPUT RES.MOD. MAN.EL. RESET VIA FRONT BUTTON OR RESET INPUT PRES. 1 MAIN MENU PR ESET 1 PRES. 1 ON PRESET 1 ON PRES. 1 OFF PRESET 1 OF F PR.OUT1 ____------ PERMANENT SIGNAL FORM AT OUTPUT 1 PR.OUT1 ------____ PERMANENT SIGNAL FORM AT OUTPUT 1 PR.OUT1 __---__ TIMED SIGNAL FORM IN MAIN DIRECTION AT OUTPUT 1 PR.OUT1 ---__--- TIMED SIGNAL FORM IN MAIN DIRECTIO N AT OUTPUT 1 PR.OUT1 __--__--__ TIMED SIGNAL FORM IN BOTH DIRECTION AT OUT PUT 1 PR.OUT1 --_----_-- TIMED SIGNAL FORM IN BOTH DIRECTION AT OUTPUT 1 T.OUT 1 ACTIVE TIME FOR OUTPUT 1 PRES. 2 MAIN MENU PR ESET 2 PR.OUT2 ____------ PERMANENT SIGNAL FORM AT OUTPUT 2 PR.OUT2 ------____ PERMANENT SIGNAL FORM AT OUTPUT 2 PR.OUT2 __---__ TIMED SIGNAL FORM IN MAIN DIRECTION AT OUTPUT 2 PR.OUT2 ---__--- TIMED SIGNAL FORM IN MAIN DIRECTIO N AT OUTPUT 2 PR.OUT2 __--__--__ TIMED SIGNAL FORM IN BOTH DIRECTION AT OUT PUT 2 PR.OUT2 --_----_-- TIMED SIGNAL FORM IN BOTH DIRECTION AT OUTPUT 2 T.OUT 2 ACTIVE TIME FOR OUTPUT 2 END.PRG. NO REPEAT PROGRAM MING END.PRG. YES EXIT PROGRAMMING AN D STORE DATAS

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20 Dimensional Drawings

Dimensions in mm [inch]

Rear view:

Panel cut-out:

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Trumeter 8981-5, 8981-1, 8980-1 User manual

Specifications and Main Features

Frequently Asked Questions

User Manual