Truma AquaGo basic, AquaGo comfort plus, DLE60B, AquaGo comfort, DLE60CP Operating Instructions Manual

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Truma AquaGo® LP Gas Instant Water Heater
Model: Truma AquaGo® basic (DLE60B) *
Truma AquaGo® comfort (DLE60C) * * Patent Pending Truma AquaGo® comfort plus (DLE60CP) *
US Operating instructions Page 2
If the information in these instructions is not followed exactly, a fire or explosion may result, causing property damage, personal injury, or death.
– Do not store or use gasoline or other flam-
mable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
• Evacuate all persons from the vehicle.
• Shut off the gas supply at the gas container or source.
• Do not touch any electrical switch, or use any phone or radio in the vehicle.
• Do not start the vehicle’s engine or electric generator.
• Contact the nearest gas supplier or certified service technician for repairs.
• If you cannot reach a gas supplier or certi­fied service technician, contact the nearest fire department.
• Do not turn on the gas supply until gas leaks have been repaired.
4010007
Truma Corp. 825 East Jackson Blvd. Elkhart, IN 46516 USA Toll Free 1-855-558-7862 Fax 1-574-538-2426 [email protected] www.truma.net
Installation instructions Page 25
To be kept in the vehicle. This document is part of the water heater.
Conforms to ANSI Std. Z21.10.3 Certified to CSA Std. 4.3
Installation and service must be performed by a certified service technician, service agency, or the gas supplier.
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3
Truma AquaGo® instant water heater (appliance)
Overview / Designation of parts
2
19
18
1
1617
15
Fig. 1 (Unit Casing/Frame partially omitted)
Top
24
4a4 26 5
6
7
9
10
11
LED 3
12
13
2511a
14
6
22
22
20
LED 1
Power
8
Power
LED 2
27
21
2
3
1
Fig. 2 (rear view of appliance)
Legend
1 Cold water connection 1/2 in. NPT 2 Hot water connection 1/2 in. NPT 3 Circulation line connection 1/2in. NPT
(AquaGo® comfort plus model only)
4 Pressure relief valve
4a Test lever
5 Flue fan 6 Unit casing 7 Control unit 8 POWER switch
9 Latch 10 Flue duct 11 Easy Drain Lever
11a Water inlet filter
12 Gas pipe grommet (side) 13 Gas valve 14 Cover plate
2
23
15 Temperature stabilizer 16 Water flow sensor 17 Burner 18 Circulation pump (AquaGo® comfort
and AquaGo® comfort plus models) 19 Heat exchanger 20 Access door (assembly) 21 Turn lock 22 Webbing 23 Venting grid (air inlet, exhaust) 24 Grommet for 12 V cable
(power supply) 25 Type plate 26 Exhaust pressure switch
LED 1 Power ON LED – green LED 2 Error code LED – red LED 3 Status LED 3 – yellow
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Table of Contents
Overview / Designation of parts ......................................... 2
Intended use .......................................................................... 3
Prohibited use ........................................................................ 3
Consumer Safety Information
Safety symbols and signal words ...................................... 4
Safety behavior and practices ............................................. 4
Safety features ...................................................................... 6
Operating Instructions
How the appliance works .................................................... 7
Pressure relief valve .............................................................. 8
Access door ............................................................................ 8
Opening the access door ......................................................... 8
Removing the access door ....................................................... 9
Closing the access door ........................................................... 9
Starting the appliance .......................................................... 9
Inspections before each use .................................................... 9
Operating procedures ............................................................. 10
Switching ON the appliance ................................................... 11
Operating modes (control panel) ............................................ 11
Switching OFF the appliance ................................................. 12
Winter operation ................................................................. 12
Only AquaGo® comfort / AquaGo® comfort plus .................... 13
Winterizing ........................................................................... 13
Winterizing the appliance ....................................................... 13
Winterizing the RV with a winterizing fluid ............................ 14
AquaGo® technical data ...................................................... 14
Maintenance ........................................................................ 15
Draining the water and cleaning the water inlet filter ............ 15
Decalcification ..................................................................... 16
Decalcification frequency ....................................................... 16
Decalcification (models without control panel) .................... 17
Decalcification (models with control panel) .......................... 17
Interrupting decalcification ..................................................... 20
Accessories .......................................................................... 21
Troubleshooting .................................................................. 22
“AquaGo” MANUFACTURER LIMITED WARRANTY ..... 24
Preparing the water connection ............................................. 29
Preparing the 12 V DC electrical connection ......................... 30
Mounting the control panel .................................................... 30
Connection diagrams ............................................................. 31
Installing the appliance ...................................................... 32
Connecting the gas line (gas side connection) ...................... 33
Connecting the gas line (gas rear connection) ....................... 34
Functional check ................................................................. 36
APPENDIX A – Error Codes ................................................ 37
APPENDIX B – Functional Diagram .................................. 38
APPENDIX C – Spare Parts (all models) ........................... 39
APPENDIX D – Electrical Connection Diagram ............... 40
APPENDIX E – Notes for painting the access door and
cover plate ............................................................................ 41
Intended use
The Truma AquaGo® instant water heater (appli­ance) may be used only to heat water in recre­ational vehicles (RVs) that are used for recre­ation, travel, or camping.
RVs are recreational vehicles designed as tem­porary living quarters for recreation, camping, or travel use. Such vehicles have their own power or are towed by another vehicle.
Prohibited use
Any use other than the intended use (see above) is prohibited. Examples of prohibited use:
• Use in a marine environment.
• Use as part of a space heating system.
• Use in mobile homes.
• Use in food trucks or roadside food vending vehicles.
• Use in construction trailers.
• Use as a pool heater.
Installation Instructions
Safety behavior and practices ........................................... 25
Selecting a suitable location ............................................. 26
Preparing for installation ................................................... 27
Preparing the installation site ................................................. 27
Preparing the gas connection ................................................ 28
– Gas side connection ............................................................ 28
– Gas rear connection ............................................................ 29
California Proposition 65 lists chemical sub­stances known to the state to cause cancer, birth defects, death, serious illness, or other reproductive harm. This product may contain such substances or such substances may be formed from combustion of fuel (gas) or be components of the product itself.
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Consumer Safety Information
• Keep the air inlet and exhaust outlet free of obstructions in order to ensure clean com­bustion.
Safety symbols and signal words
This is the safety alert symbol. This symbol alerts you to potential hazards that can kill or hurt you and others.
indicates a hazardous situation which, if not avoided, will result in death or seri­ous injury.
indicates a hazardous situation which, if not avoided, could result in death or serious injury.
indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
is used to address practices not re-
lated to physical injury.
• Do not place articles on or against the ap­pliance. Do not lean any objects against the water heater’s access door or place any foreign objects within 2 feet (61 cm) of the access door.
• Do not use or store flammable materials near the appliance.
• Do not spray aerosols in the vicinity of the appliance while it is in operation.
• Do not modify the appliance.
Responsibilities of the operator
• Avoid possible serious health issues caused by electromagnetic radiation. All persons with a pacemaker are prohibited from open­ing the access door and maintaining the appliance during operation.
Other important information or tips
Safety behavior and practices
Ensuring a safe operating environment
• Suffocation through exhaust gases. To ensure dissipation of exhaust gases, operate the appliance outdoors only.
– Never use in enclosed spaces or tents or
breathe in the exhaust gases.
– If installing an awning, make sure that
the exhaust system terminates to the outdoors.
– If you park the RV in an enclosed space,
such as a garage or repair shop: · You must block the fuel supply. · You must switch the appliance off at
the control panel.
• The operator is responsible for the water filled into the appliance and its quality.
• The use of upright gas cylinders from which gas is taken in the gas phase is manda­tory for the operation of gas regulators, gas equipment and gas systems. Gas cylinders from which gas is taken in the liquid phase (e. g. for forklifts) must not be used, since they would result in damage to the gas sys­tem.
• For your own safety it is absolutely neces­sary to have the complete gas installation regularly checked by an expert (at least every 2 years). The vehicle owner is always respon­sible for arranging the gas inspection.
• Use the appliance only with a functioning LP gas and carbon monoxide detector installed in the RV. For installation, operation and func­tion test follow the manufacturer’s guidelines.
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Safe operation
• Use with LP gas (propane) only. Butane or any mixtures containing more than 10% bu­tane must not be used.
– LP tanks must be filled by a qualified gas
supplier only.
• The nominal gas system pressure must be
10.5 in. wc.
• Hot water can be dangerous, especially for infants, children, the elderly, or infirm. It can cause severe burns. Therefore:
– Never actuate the pressure reliefvalve
(Fig. 1 – 4 ) as long as the appliance is still hot.
– Never actuate the Easy Drain Lever
(Fig. 1 – 11) as long as the appliance is under water pressure and/or still hot.
– Always check the water temperature
before entering a shower or bath.
• How long before hot water causes skin dam­age?
Temperature
°F (°C)
155 (68) 1 second 148 (64) 2 seconds 140 (60) 5 seconds 133 (56) 15 seconds 127 (52) 1 minute 124 (51) 3 minutes 120 (48) 5 minutes 100 (37) safe bathing temperature
Source: Moritz, A.R. / Herriques, F.C.: Studies of thermal injuries: the relative importance of time and surface temperature in causation of cutaneous burns A. J. Pathol 1947; 23: 695 – 720
Time before skin becomes scalded
• The water pressure on the inlet side must be limited to 65 psi (4.5 bar), otherwise internal components of the appliance will be dam­aged. On (city) water connections with a pressure higher than 65 psi (4.5 bar) a pres­sure regulator is strongly recommended.
• Shut OFF gas and the LP tank when moving the RV. This disables all gas appliances and pilot lights. Gas appliances must never be operated while the vehicle is in motion.
• Shut OFF the appliance when refueling or pumping gas, in multi-storey car parks, in garages or on ferries.
• To avoid damage, make sure no spray water enters the appliance when cleaning the RV, e.g., do not spray directly into the openings/ venting grid.
Safe handling of malfunctions
• Switch OFF the gas supply and the appliance:
– if anything seems to be out of the ordinary. – if you smell gas.
• Fire / explosion if you attempt to use an appliance that has been dam­aged by flooding or if the vehicle has been involved in an accident. A damaged appli­ance must be repaired by an expert or be replaced.
• Only carry out repairs yourself if the solution is described in the troubleshooting guide of this manual.
• A damaged appliance may have to be re­placed with a new one.
Safe maintenance and repair
• Repairs may only be carried out by an expert.
• Children must not carry out maintenance, repair or cleaning work.
• Before accessing terminals, please secure all supply circuits (i.e. 12 V) and ensure that the gas supply is securely turned off.
While driving
• To avoid damage, make sure the access door (Fig. 1 – 20) to the appliance is closed before moving the RV, as follows:
– Turn lock is engaged. – Access door is flush with the cover plate.
• Any work involving connection or intercon­necting wiring must be carried out by a licensed electrician.
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• Only use Truma AquaGo® decalcification tab­lets to decalcify the appliance to avoid dam­age and the voiding of your warranty. Never use vinegar. Call your local AquaGo® dealer or service provider or see www.truma.net for more information.
– The use of non-Truma-approved sub-
stances for decalcification can cause chemical reactions and produce haz­ardous substances that could enter the drinking water.
Safety features
The appliance is equipped with the following safety devices:
Flame monitoring
If the flame goes out, the gas supply to the burner is switched off (after 3 failed restarts).
Low-voltage (over-voltage) shutdown
If the voltage drops below 10 VDC (or rises above 16.4 VDC), the appliance shuts off.
• Any alteration to the appliance or its controls can cause unforeseen serious hazards and will void the warranty.
• After a long period of winterization: Flush all hot/cold water hoses and the appliance thor­oughly with drinking water before using it.
• Keep the appliance free of foreign objects, e.g., leaves, animals, spiderwebs, and keep the area around free of snow and ice. The appliance will not function properly if the intake air or exhaust terminal is obstructed.
Overcurrent protection
If there is a short circuit in the appliance (>10A), a fuse on the control unit is activated and the appliance is switched off.
Monitoring of the flue fan
If there is a failure of the flue fan, the gas supply to the burner is switched off.
Monitoring of hot water temperature
A water over temperature switch avoids exces­sively high water temperatures in case of a fault.
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Operating Instructions
Read and follow the “Consumer Safety In­formation” before operating the appliance.
Scalding injuries caused by hot water!
Water temperatures over 127ºF (52ºC) can cause severe burns or scalding and in extreme cases even death.
• Before using the hot water faucet or using the shower, allow the hot water to run until the water temperature no longer increases.
• Test the temperature of the water before placing a child in the bath or shower.
• Do not leave a child or an infirm person in the bath unsupervised.
How the appliance works
The appliance was developed exclusively for use in recreational vehicles (RVs).
• After some time the maximum temperature at the faucet or in the shower is reached. The length of time will depend on the model (AquaGo® basic, AquaGo® comfort and AquaGo® comfort plus) and variations in the water plumbing (length of pipes, insulation, circulation line, etc.). Like in a home shower, a comfortable water temperature at the shower head is reached by mixing in cold water.
• When the volume flow is less than approxi­mately 0.4 gallons/min (1.5 liter/min) and the faucet is closed, the burner is automatically switched off.
The AquaGo® comfort and AquaGo® comfortplus models are equipped with a cir-
culation pump. The circulation pump as well as the burner are switched on automatically by the control unit in order to keep the water tempera­ture above 102°F (39°C) in “COMFORT” mode and 41°F (5°C) in “ECO” mode.
The appliance is connected between the ve­hicle’s fresh water supply and its hot water plumbing system.
It is powered by propane and a 12 V power supply. The ventilation grid on the access door allows combustion air to flow into the appliance and exhaust gas to flow out.
When the appliance is switched on, the water will be warmed on demand:
• A volume-flow sensor in the appliance de­tects when the hot water faucet has been opened and the volume flow is greater than approximately 0.4gallons/min (1.5 liter/min). The burner then starts automatically.
• The burner control continously adjusts the heater output based on volume flow and inlet water temperature, so that the tempera­ture at the hot water outlet is approximately 120°F (49°C). A temperature stabilizer is also installed in the appliance to minimize fluctuations of the outlet temperature.
Risk of damage in frosty conditions.
Refer to “Winter operation” on page12.
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Pressure relief valve
4a
open
Scalding injury from hot water and/or tampering with the pressure relief valve!
• Never actuate the pressure relief valve as long as the Truma AquaGo® instant water heater is still hot.
• Do not place a plug or reducing coupling on the outlet part of the valve.
• The pressure relief valve is a safety component and must not be removed for any reason other than replacement.
• The pressure relief valve is not service­able; if defective, it must be replaced. It must be replaced by a certified ser­vice technician.
• Tampering with the pressure relief valve will void the warranty.
The appliance is equipped with a pressure relief valve (Fig. 3) that complies with the standard for Relief Valves for Hot Water Supply Systems, ANSI Z21.22
Access door
Opening the access door
1. Turn the turn lock counterclockwise into the vertical position.
Fig. 4
• The access door can be opened in two different positions:
– Position is the maximum opening
width for switching the appliance on or off.
– Position is the starting position for
removing the access door.
Fig. 3
4 Pressure relief valve 4a Test lever
4
Damage to the hinge!
• Do not try to remove the access door in Position . Position is the maximum opening width of the access door.
• Only remove the access door in Position .
2. Open the access door to Position .
Fig. 5
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Removing the access door
close
1. Open the access door to Position .
2. Move the access door upwards to remove it.
I
II
Fig. 6
Closing the access door
Damage to the access door and the RV if the access door is not closed properly!
• Make sure that the access door is flush with the cover plate when closed.
1. If removed, insert the access door into the cover plate.
2. Make sure that the webbing is not pinched between the access door and the cover plate.
3. Press the access door against the cover plate.
4. Turn the turn lock clockwise into the hori-
zontal position.
Starting the appliance
Danger of over-temperature and toxic ex­haust gases!
• Use with LP gas (propane) only. Butane or any mixtures containing more than 10% butane must not be used.
• Keep the air inlet and exhaust gas outlet free of obstructions. Do not lean any ob­jects against the water heater’s access door or place any foreign objects within 2feet (61cm) of the access door.
Danger of combustion, personal injury and damage to RV!
• Keep the area around the appliance free from combustible materials, gasoline, and other flammable vapors or liquids.
• Switch the gas supply and the appliance off:
– if anything seems to be out of the ordinary. – if you smell gas. – if you move the RV. – before entering a gas station. – before entering a tunnel.
Inspections before each use
Check the appliance for the following points before each use. In case of damage, contact an authorized Truma service provider and do not operate the appliance.
1. Check for visible damage, e.g., on the cover plate or access door.
2. Provide adequate quantities of propane gas and fresh water.
3. Switch ON and check 12 V power supply of your RV.
4. Check that the access door of the appliance is closed.
5. Keep the appliance free of foreign objects, e.g., leaves, animals, spiderwebs, and keep the area around free of snow and ice. The appliance will not function properly if the intake air or exhaust terminal is obstructed.
Fig. 7
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Operating procedures
Risk of damage in frosty conditions.
In frosty conditions there is a risk that water in pipes, faucets and appliances could freeze. This can cause considerable damage.
• Before you fill water into appliances and parts that transport water, you must heat the installation area sufficiently so that the water cannot freeze.
Proceed as follows to fill the appliance with water:
Scalding injuries caused by hot water!
Water temperatures over 127ºF (52ºC) can cause severe burns or scalding and in extreme cases even death.
• Before using hot water faucet or using the shower, allow the hot water to run until the water temperature no longer increases.
• Test the temperature of the water before placing a child in the bath or shower.
• Do not leave a child or an infirm person in the bath unsupervised.
1. Close open bypass lines (if present).
2. Turn on fresh water supply or switch on wa­ter pump.
3. Fill the plumbing system.
• Open all water-release points, e.g., cold and hot water faucets, showers, toilets.
It is important that you bleed the water system before starting the appliance.
• Once water flows, the plumbing system is vented. Close the water-release points.
4. Start the appliance as follows:
• Make sure that the LP gas supply is turned on.
• Switch on the 12 V power supply (RV).
• Open the access door (refer to “Opening the access door” on page8).
• Switch on the appliance at the POWER switch. Refer to “Switching ON the appli­ance” on page11.
• There may be a variation between the temperature delivered from the ap­pliance and the temperature at the faucet due to water conditions or the length of pipe from the appliance.
• The presence of a flow restrictor in the hot water line may Iimit the water flow.
How to use hot water:
• To obtain the desired water temperature at the faucet or in the shower, mix cold and hot water.
• Particularly when showering, wait until the water temperature has stabilized before en­tering or allowing other people or animals to enter the shower.
5. AquaGo® comfort / AquaGo® comfort plus:
• Select the desired operating mode (refer to “Operating modes (control panel)” on page11.
• Close the access door (refer to “Opening the access door” on page8).
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Switching ON the appliance
LED 1
LED 2
Rotary switch
Eco
Clean
Operating modes (control panel)
1. Open the access door (refer to “Opening the access door” on page8).
2. To switch on the appliance, switch the POWER switch (Fig. 8 – 8) to one of the two “ON” positions.
Both ON positions on the POWER switch have the same function. Choose
your preferred position.
• When the green power ON LED 1 (Fig. 8 –
LED 1) is lit, the appliance is switched on.
• If the red error code LED 2 (Fig. 8 – LED 2)
is lit / flashes, there is a fault or warning. Refer to “APPENDIX A – Error Codes” on page37).
Power
8
Power
Fig. 8
AquaGo® basic
• The operating mode is set automatically to
“BASIC”.
• The appliance is now ready for use.
• Water temperature at the outlet is approxi-
mately 120°F (49°C).
AquaGo® comfort / AquaGo® comfort plus
A control panel to select the operating mode (included with the delivery from serial number DLE60X(X)27100000).
O
LED 3
Fig. 9
With the rotary switch (Fig. 9) you can choose between the following operating modes:
Sign Operating mode / Description
ECO The appliance is now running in energy­saving mode.
• Water temperature at outlet is ap­proximately 120°F (49°C).
• Prevention of freezing by using propane gas. The temperature in the appliance is automatically kept above 41°F (5°C) .
• During operation, the yellow status LED 3 is lit.
COMFORT The appliance is now running in a mode that provides rapid availability of hot water.
AquaGo® comfort / AquaGo® comfort plus
• The appliance is now ready for using the control panel inside your vehicle. Refer to “Operating modes (control panel)” on page11.
• Water temperature at the outlet is approximately 120°F (49°C).
• Stand-by heat. The temperature in the appliance is automatically kept above 102°F (39°C).
• During operation, the yellow status LED 3 is lit.
Off Stand-by. The appliance is not running
in any operating mode.
• The yellow status LED 3 is off.
To switch off the POWER and gas supply (refer to “Switching OFF
the appliance” on page12).
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Sign Operating mode / Description
ANTIFREEZE Prevention of freezing using 12 VDC electricity:
Switching OFF the appliance
1. AquaGo® comfort / AquaGo® comfort plus
– Set the control panel to “Off”.
Operating mode with installed
electric antifreeze kit (available as an accessory) and appliance switched on. The temperature in the appliance is automatically held above 41°F (5°C).
• During operation, the yellow status
LED 3 is lit.
Clean DECALCIFICATION
Only AquaGo® comfort / AquaGo® comfort plus. See Section “Decalcifi­cation” on page16.
For safety reasons, after 30 sec-
onds the decalcification process cannot be stopped until the system has been rinsed in accordance with the instructions. See “Interrupting decalcification” on page20.
2. Open the access door (reter to “Opening the access door” on page8).
3. Switch off the appliance at the POWER switch (Fig. 8).
– The green Power-ON LED 1 (Fig. 8) extin-
guishes.
4. Close the access door (refer to “Closing the access door” on page9).
5. If the appliance is not needed, turn off the gas supply to the appliance.
If you intend to place the RV into stor-
age or turn off the appliance during freezing temperatures, refer to “Winterizing” on page13.
Winter operation
Description of the yellow status LED 3
(see Fig. 9 – LED 3)
Signal Meaning
LED 3 lit Appliance is switched ON LED 3 is off Appliance is switched OFF.
Refer to “Switching OFF the
appliance” on page12. Every 7 s, LED3 is inter­rupted for 1 s LED 3 flashes slowly 1 s on, 1 s off LED 3 flashes quickly
LED 3 flashes 2x briefly af­ter a break.
The appliance must be decal-
cified
Decalcification mode has
been activated
Before you use the water
system you must rinse it (refer
to step f) “Rinsing the water
system” on page 19).
There is a fault in the appliance.
The exact fault diagnosis must
be determined via error LED 2.
Refer to “APPENDIX A – Error
Codes” on page37. Risk of
freezing if the temperature in
the appliance is below 37.4 °F
(3 °C).
Risk of damage in frosty conditions.
In frosty conditions there is a risk that water in pipes, faucets and appliances could freeze. This can cause considerable damage.
• Never operate the AquaGo® basic in
frosty conditions, this model must be winterized (refer to “Winterizing” on page 13).
• Winter operation will not protect the RV’s entire water system. Water lines, faucets, water tanks and the external water valves and the vehicle must be heated separately.
• The RV must be designed for winter use/ freezing conditions.
• The water pipes in the RV must be ice-free to operate the AquaGo® comfort / AquaGo® comfort plus in winter. Otherwise, there is no water flow and the appliance does not start.
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Only AquaGo® comfort / AquaGo® comfort plus
Winterizing
When the vehicle is standing, to -4°F (-20°C)
• The appliance has a built-in thermostat that will start the burner and the circulation pump whenever the temperature in the appliance falls below 41°F (+5°C). The burner will auto­matically shut off when it senses a temperature above 111°F (44°C). You must leave the mode switch in the “ECO” or “COMFORT” position.
• For the appliance to operate prop­erly, you must ensure a constant supply of power (12 V), propane gas, sufficient water in the system, and you must leave the appli­ance powered “ON”. The water system must be bled so that the circulation pump works.
• If the vehicle is standing and ambi­ent temperatures are below -4°F (-20°C), the appliance must not be operated and must be winterized. To winterize the appliance (refer to “Winterizing” on page13).
Severe damage to the water system com­ponents and the appliance!
Any damage caused by freezing or an unsuit­able winterizing fluid will not be covered by warranty.
• Follow the recommendations below if the appliance will be stored under freezing con­ditions or for an extended period of time.
• Winterize the appliance at the start of the winter season or before travelling to a location where freezing conditions are likely.
If your RV is equipped with a bypass around the appliance, separate the appliance from the water system with the bypass.
Winterizing the appliance
To winterize the appliance, drain all water from the appliance (“Draining the water and cleaning the water inlet filter” on page 15).
While driving (or if there is no gas supply), to -4°F (-20°C)
• Gas must not be used for heating while the vehicle is in motion. Ask your dealer / vehicle manufacturer about options for heating your RV while driving.
• An electric antifreeze kit is available as an accessory (ask your dealer). With this kit, the appliance can be kept frost-free while you are driving or if there is no gas supply (to ambient temperatures of -4°F (-20°C)). The electric antifreeze kit includes detailed instructions.
– While the vehicle is in motion and
at ambient temperatures below -4°F (-20°C) the appliance must not be operated and must be winterized. To winterize the appli­ance (refer to “Winterizing” on page13).
Once the water has been drained, the appliance is protected against freezing conditions.
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Page 14
Winterizing the RV with a
AquaGo® technical data
winterizing fluid
• Winterizing the RV with a winterizing fluid is only possible with an installed bypass kit (not in scope of delivery)
• Refer to the connection diagram “Winter operation” on page12 for all letters referred to in the following description.
Winterizing AquaGo® basic / AquaGo® comfort
1. Close valves A and B.
2. Open valve C.
3. Drain the appliance (“Draining the water and cleaning the water inlet filter” on page15).
4. Flush the RV’s water system with a suitable winterizing fluid according to the supplier’s or RV manufacturer’s guidelines.
Winterizing AquaGo® comfort plus
1. Close valves A, B and E.
2. Make sure that valve D remains in the closed position.
3. Open valve C.
4. Drain the appliance (“Draining the water and cleaning the water inlet filter” on page15).
5. Flush the RV’s water system with a suitable winterizing fluid according to the supplier’s or RV manufacturer’s guidelines.
6. Close all faucets (if open).
7. Open valve D.
8. Wait until winterizing fluid has drained. Collect escaping fluid in a suitable vessel.
9. Close valve D.
14
BTU/h (Nominal input rate) Fuel LP gas (propane
Fuel inlet pressure 10.5 – 14 in. wc
Fuel manifold pressure 1.3 – 10 in wc
Nominal voltage 12 V DC (<1Vpp)
Power input
AquaGo® basic < 1.5 A AquaGo® comfort < 2.5 A AquaGo® comfort plus < 2.5 A Water operating pressure 65 psi (4.5 bar)
Standard water outlet temperature Water volume 0.35 gallons
Ambient temperature
AquaGo® basic +32°F…+104°F
AquaGo® comfort AquaGo® comfort plus
Dimensions (without flange and frame)
Width Height Depth
in. 12.5 12.5 15.5
mm 318 318 394
Dimensions of frame
Size XS
in. 15.1 15.5 0.8
mm 384 394 20.2
Standard
in. 17.7 17.7 0.8
mm 450 450 20.2
Adapter
in. 20.1 20.1 0.8
mm 510 510 20.2
Installation cutout and depth
Width Height Depth*
in. 12.8 12.8 17.7
mm 324 324 450
Weight unit without access door Weight access door stan­dard and access door XS Weight access door adapter kit
* Depending on application ** Recommended
20,000 – 60,000
only)
(26.2 – 34.9 mbar)
(3.2 – 24.9 mbar)
max. 120°F (49°C)
(1.3liter)
(+5°C…+40°C)
-4°F…+104°F (-20°C…+40°C)
>19.7**
>500**
(approx.)
34.2 lbs (15.5 kg) (approx.)
2.9 lbs (1.3 kg) (approx.)
5.5 lbs (2.5 kg)
Page 15
Maintenance
Repairs must be performed by a certified ser­vice technician. Truma recommends that the appliance be serviced annually by a certified service technician. Verify proper operation after servicing.
High temperatures or repair attempts while the gas supply is turned on may result in scalding injuries!
• Turn OFF the electrical power supply and the LP gas supply before starting mainte­nance and repair work.
• Allow the appliance to cool down.
• Never actuate the pressure relief valve as long as the appliance is still hot.
6. Leave the hot water faucet open in order to depressurize and vent the water system.
Injuries caused by the Easy Drain Lever!
When the Easy Drain Lever is folded out, it protrudes beyond the side wall of the vehicle.
• When walking past or stooping down, make sure that you and others have suf­ficient distance.
7. Open the latch with your thumb while pulling the Easy Drain Lever down as far as it will go.
8. Remove the water inlet filter (or heating cartridge) as shown in Fig. 10 and rinse it with clean water.
Injuries caused by the Easy Drain Lever!
• Never actuate the Easy Drain Lever as long as the appliance is under water pressure and/or is still hot.
Sharp edges can cause cuts and injury!
• Always wear protective gloves to avoid injuries from sharp edges during mainte­nance work.
Draining the water and cleaning the water inlet filter
To keep the appliance fully functional, clean the water inlet filter at least once a year.
1. AquaGo® comfort / AquaGo® comfort plus
Set the control panel to “Off”.
2. Remove the access door (refer to “Removing the access door” on page9).
3. Switch OFF the appliance at the POWER switch.
4. Open a hot water faucet and wait for cold water.
5. Turn OFF the water supply or switch OFF the water pump.
9. Inspect the O-rings on the water inlet filter (or heating cartridge) for cracks. Change the filter assembly (spare part, refer to “AP­PENDIX C – Spare Parts (all models)” on page39) if there are cracks.
Danger of crushing/pinching of fingers when the Easy Drain Lever is closed!
• Never put fingers between Easy Drain Lever and water inlet filter or latch.
If, during installation, it is difficult to
install the filter cartridge, use a small amount of soap on the O-rings. Never use grease because the O-rings are not resistant to grease.
10. Install the water inlet filter as shown in Fig. 10. Observe the correct installation position and close the Easy Drain Lever until it is locked by the latch.
You can hear a “clicking” sound as the EasyDrain Lever engages.
11. Insert and close the access door (refer to “Closing the access door” on page9).
15
Page 16
Latch
Decalcification
I
II
Easy Drain Lever
Water inlet filter *
Water inlet filter *
Top
O-rings
Risk of damage in frosty conditions.
In frosty conditions there is a risk that water in pipes, faucets and appliances could freeze. This can cause considerable damage.
• Do not decalcify the appliance in frosty conditions.
Decalcification frequency
Lime scale occurs especially as a result of precipitation from “hard” water. The appliance must be decalcified regularly depending on wa­ter hardness and hot water consumption.
Recommended decalcification frequency per year
Very hard >180
Hard 121 – 180
3
Moderately hard 61 – 120
Soft
Water hardness
mg/l CaCO
0 – 60
Use* few normal fre-
1 2 4
1 1 3
1 1 2
1 1 1
quent
Latch
* or heating cartridge
Fig. 10
16
* Hot water consumption (approximately) low 635 gallon/year 2400 l/year normal 1585 gallon/year 6000 l/year high 6350 gallon/year 24000 l/year
Page 17
Decalcification (models without control panel)
Models AquaGo® basic without control panel:
You can have these models decalcified by a Truma service partner. Please contact the following address:
Truma Corp. 825 East Jackson Blvd. Elkhart, IN 46516 USA Toll Free 1-855-558-7862 Fax 1-574-538-2426 [email protected] www.truma.net
Refer to “Decalcification frequency” on page16 for the decalcification frequency.
Decalcification (models with control panel)
AquaGo® comfort / AquaGo® comfort plus
with control panel (included with delivery).
The use of non original Truma AquaGo® decalcification tablets (e.g. vinegar) for de­calcification can cause chemical reactions and produce hazardous substances that could enter the drinking water supply.
• Do not mix Truma AquaGo® decalcifica­tion tablets with other substances to avoid chemical reactions and production of haz­ardous substances.
• Only use Truma AquaGo® decalcification tablets to decalcify the appliance to avoid:
– chemical reactions and production of
hazardous substances, – damage to your appliance, – and the voiding of your warranty. – Call your local AquaGo dealer or ser-
vice provider or see www.truma.com
for more information to obtain
Truma AquaGo® decalcification tablets.
Irritation of skin and eyes in case of contact with decalcification agent
Wear protective gloves, eye protection and face protection to avoid contact.
An integrated water consumption meter rec­ognizes (after hot water consumption of ap­prox. 1585 gallons / 6000 l) that decalcification is necessary. The assumed water hardness is “hard” and cannot be changed. The yellow status LED3 (Fig. 9) indicates that decalcifica­tion is necessary (goes off briefly about every 7 seconds).
• Never use the water supply in the RV during decalcification
• In case of skin contact with the decalcifica­tion agent, immediately rinse the affected area with plenty of water.
• In case of eye contact, hold eyelid open and rinse with running water for 10 – 15min. Remove contact lenses, if present and easy to do. Continue rinsing. Consult an eye specialist.
• If you swallow the decalcification agent, immediately rinse your mouth and drink plenty of water in small sips. Do not vomit. Consult a doctor.
17
Page 18
During decalcification, you must also ob­serve the following
• Damage to the appliance if decalcification is interrupted.
– You must complete the decalcification
process and then rinse thoroughly with clean water.
– Allow about 3 hours for decalcification.
The appliance works on its own for most of this time.
• Sensitive surfaces (e. g. marble) may be damaged through contact with the decalcifi­cation agent.
– Immediately remove splashes of decalcifi-
cation agent on these surfaces.
a) Preparing for decalcification
b) Draining the water system
Tasks outside the RV
• Remove the access door (refer to “Remov­ing the access door” on page9).
• Switch OFF the appliance at the POWER switch.
• Drain the water system and remove the water inlet filter. Do do this, refer to “Drain­ing the water and cleaning the water inlet filter” on page15, Steps 4 to 8.
You must use the water inlet filter for decalcification (included with the delivery Fig. 1 – 11a). If you are using an electric anti­freeze kit, it must be removed and be un­plugged from the power supply before decal­cification (see Fig. 11).
For safety reasons, once the decalcifica-
tion process has started it must not be stopped until the system has been rinsed (see process f). All operating modes of the appliance are blocked until decalcification has been com­pleted.
Tasks within the RV
• Set the control panel to “Off”.
• Turn OFF the water supply or switch OFF the water pump.
• Open a hot water faucet to relieve pressure in the system.
• On all water faucets attach the warning sign “Caution decalcification in progress” in a clearly visible position. Warning signs are enclosed with the decalcification tablets.
Fig. 11
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c) Introducing the decalcification agent
6 x
e) Starting decalcification
Tasks outside the RV
• Irritation of skin and eyes in case of contact with decalcification agent. Wear protective gloves, eye protec­tion and face protection to avoid contact.
• Fill the water inlet filter with 6 Truma AquaGo® decalcification tablets (content of one blister pack).
Fig.12
• Re-insert the water inlet filter. See Step 9 in “Draining the water and cleaning the water inlet filter” on page15.
• Switch ON the appliance at the POWER switch.
Tasks within the RV
• Set the control panel to “Clean”. – If decalcification does not start, switch the
appliance on at the POWER switch.
f) Rinsing the water system
• You will need about 8 gallons of water to rinse the water system.
• Dispose of (used) decalcification solu­tion in accordance with local laws and regulations.
Tasks within the RV
• Open all water-release points, e.g., hot wa­ter faucets, showers, toilets.
• Run the water until the status LED 3 (Fig.9) on the control panel goes out.
• Set the control panel to “Off”.
d) Filling the water system
Tasks within the RV
• Turn on fresh water supply or switch on water pump
The decalcification tablets dissolve in
water quickly (approx. 10 minutes). So that the decalcification agent is not rinsed out, when filling, run the water only as long as necessary. The Truma decalcification tab­lets color the water slightly red.
• Fill the water system. – Open all water-release points, e.g., hot
water faucets, showers, toilets.
– Once water flows uniformly, the water
system is vented.
– Close the water-release points.
• Close all water-release points.
• Turn OFF the water supply or switch OFF the water pump.
• Open a hot water faucet to relieve pressure in the system.
To make sure that the appliance and the
water pipes contain no decalcification agent, empty the water system again and refill it.
You must bleed the water system thor­oughly otherwise the circulation pump can-
not circulate the decalcification solution.
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Page 20
Tasks outside the RV
• Switch the appliance OFF at the POWER switch (red error code LED 2 (Fig 8) flashes before it switches off).
Interrupting decalcification
Decalcification is indicated through slow flashing (1s on, 1s off) of the status LED 3
(Fig. 9) on the control panel.
• Drain the water System (refer to “Drain­ing the water and cleaning the water inlet filter” on page15, steps 4. to 8.).
• Install the water inlet filter* referring to step9.
* or antifreeze cartridge if electric antifreeze
kit is installed.
• Switch ON the appliance at the POWER switch.
• Insert and close the access door (refer to “Closing the access door” on page9).
You have to switch the appliance off and on to unblock decalcification and enable
further operation.
• Decalcification can be interrupted by switch­ing the control panel to “Off”.
– Decalcification is interrupted after about 2 s. – The status LED 3 (Fig. 9) on the control
panel flashes quickly.
• Irritation of skin and eyes in case of contact with decalcification agent. Wear protective gloves, eye protection and face protection to avoid contact.
• First you must take out the water inlet filter and remove any Truma AquaGo® decalcification tablets that it may contain.
– To take out the water inlet filter, see
“Draining the water and cleaning the wa­ter inlet filter” on page15.
– Dispose of Truma AquaGo® decalcification
tablets in accordance with local laws and regulations.
g) Filling the water system
Tasks within the RV
• Turn on fresh water supply or switch on water pump.
• Fill the water system.
– Open all water-release points, e.g., hot
water faucets, showers, toilets .
– Once water flows uniformly, the water
system is vented.
– Close the water-release points.
• Before you use the water system and the appliance, check the color of the water at all faucets:
– Slightly red –> rinse again. – Clear –> decalcification is finished.
• Remove the warning signs “Caution decal­cification in progress”.
• Before you use the water system again, you must rinse it (see step f) “Rinsing the water system” on page19) and fill it with water (see step g) “Filling the water system” on page20).
20
Page 21
Accessories
Electric antifreeze kit *
Truma offers an electric antifreeze kit (part no. 77400-01) that keeps the appliance frost-free to -4 °F (-20 °C) while you are driving or if there is no gas supply. To operate the kit, you need a 12VDC (120W) power supply from the ve­hicle’s on-board system. Ask your dealer.
* For AquaGo® comfort / AquaGo® comfort plus.
Truma AquaGo® decalcification tablets
Truma offers decalcification tablets (part no. 77300-01) to decalcify AquaGo® comfort / AquaGo® comfort plus.
Truma rear installation gas connection kit
Truma offers a rear installation gas connection kit (part no. 77000-37500) if installation from the back of the appliance is required.
Truma AquaGo® Comfort upgrade kit
Truma offers a kit (part. no. 77000-00005) to up­grade from AquaGo® basic to AquaGo® comfort.
21
Page 22
Troubleshooting
Problem Potential cause Resolution
No hot water at the faucet
Gas supply is turned off or inter­rupted.
Gas tank is empty. Refill/replace the gas tank. The appliance is switched off. Switch on the appliance according to
Fresh water supply is turned off. Open the fresh water supply. Power supply to the appliance is
switched off. Defect in the appliance. LED 2 blinks red (refer to “APPENDIX A –
Boiling noises Too much lime scale in the Truma
AquaGo® instant water heater.
Hot water tem­perature too low.
Gas flow to the appliance is too low (gas inlet pressure < 10.5 in. wc).
Check and/or turn on gas supply.
instructions (refer to “Operating proce­dures” on page10).
Switch on power supply to the appliance.
Error Codes” on page37) and contact a certified service technician if necessary.
The appliance must be decalcified (refer to “Decalcification” on page16).
Consult vehicle documentation to determine if gas supply is capable of providing the necessary vol­ume of gas for the appliance.
Volume flow of hot water is too high and/or the temperature of cold water reaching the appliance is too low.
Too much lime scale in the appli­ance.
Contact a service technician to ver­ify a suitable gas installation.
Turn down hot water at the faucet or in the shower in order to reduce volume flow.
Potentially retrofit a volume flow throttle into the water system. This must be per­formed only by a certified service techni­cian.
The appliance must be decalcified (refer to “Decalcification” on page16).
22
Page 23
Problem Potential cause Resolution
Water escaping at pressure relief valve.
Water pressure in water system too high.
Water cannot expand in the water system.
Lime or dirt under the pressure relief valve seat.
Adjust the water pump pressure to a maximum of 65 psi (4.5 bar).
If the water system is connected to a cen­tral water supply higher than 65 psi (4.5bar) (rural or urban connection), a pressure reducer must be used.
Install a pressure reducer (e.g. Truma pressure reducer) at the fresh water supply.
Contact the vehicle manufacturer about retrofitting a pressure compensation ele­ment.
Allow the appliance to cool and then slowly raise the test lever (Fig. 3 – 4a) to flush the water system and attempt to force dirt or foreign matter out of the pressure relief valve seat.
Water escaping
Lime or dirt under the O-ring seats. Clean the O-rings and their correspond­at the water inlet filter
AquaGo® comfort / AquaGo® comfort plus
The yellow status
Power switch is OFF. Switch ON the appliance at the POWER LED 3 is off al­though an oper­ating mode was
Power supply to the appliance is
switched off. selected.
Power supply was interrupted. Reset by switching OFF at the con-
Replace pressure relief valve. This must be performed only by a certified service technician.
ing sealing surfaces with clean water.
switch. Switch on the power supply to the appli-
ance.
trol panel, waiting 2 seconds and then switching on again.
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Page 24
TRUMA Gerätetechnik GmbH & Co. KG (“TRUMA”)
“AquaGo” MANUFACTURER LIMITED WARRANTY
(September 2014)
This limited warranty pertains solely to the “AquaGo” (the “Product”) manufactured by TRUMA and sold through its affiliates and deal­ers in North America.
TRUMA warrants subject to the below stated conditions that the Product will be free from defects in material and workmanship, and will perform in accordance with the technical speci­fications set forth in the description of the Prod­uct for a period of twelve (12) months for newly manufactured parts from the original date of purchase. The original purchaser is advised to register the Product within two (2) months of purchase with www.truma.net in order to receive an extended warranty of an additional twelve (12) months. This limited warranty shall only apply if the Product was properly installed according to the installation instructions provid­ed and in compliance with applicable codes.
During the warranty period, TRUMA will repair or replace, at its own discretion and costs, the defective Product or parts or components of such Product reported to TRUMA and which TRUMA determines was defective due to a war­ranty defect. Costs of diagnosis for a warranty defect are borne by TRUMA. Other costs of di­agnosis are not included in this warranty. At the discretion of TRUMA, the replacement of the Product or parts or components thereof (i) may be newly manufactured, (ii) may be assembled from new or serviceable used parts that are equivalent to new parts in performance, or (iii) may have been previously installed.
This limited warranty does not cover any de­fects attributable in whole or in part to (i) non-TRUMA products and services and / or alterations of out-of-specification supplies, (ii) accidents, misuse, negligence or failure of the customer to follow instructions for the proper use, care and cleaning of the Product, (iii) dam­ages caused in gas pressure regulation systems due to foreign substances in the gas (i.e. oil, plasticizers), (iv) external factors (e.g., fire, flood, severe weather), (v) failure of proper transport packaging, or (vi) failure by the purchaser to comply with TRUMA’s installation and user manual regarding the Product.
All warranty claims must be reported to TRUMA’s authorized warranty service center in the United States: Truma Corp Service Center,
825 East Jackson Blvd., Elkhart, IN 46516, toll free: (855) 558-7862, fax. (574) 538-2426,
[email protected], www.truma.net
The purchaser shall provide the following information regarding the potential warranty claim (i) serial number of the defective device, (ii) proof of purchase, (iii) purchaser’s contact information.
EXCEPT AS EXPRESSLY STATED AND SET FORTH HEREIN, THERE ARE NO WARRAN­TIES OR REPRESENTATIONS, EXPRESS OR IMPLIED, CONCERNING THE PRODUCT AND NO SUCH WARRANTIES OR REPRE­SENTATIONS SHALL BE IMPLIED UNDER ANY APPLICABLE LAW, IN EQUITY OR OTHERWISE, INCLUDING WITHOUT LIMI­TATION, A WARRANTY OF MERCHANT­ABILITY, A WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE, OR ANY OTHER WARRANTY WHICH MAY BE IMPLIED UN­DER COMMON LAW OR UNDER THE UNI­FORM COMMERCIAL CODE OF ANY STATE OR OTHER JURISDICTION OF THE UNITED STATES OF AMERICA.
The customer shall not attempt to repair the Product or resolve the problem without the prior consent of TRUMA. Any attempt by the customer to repair the Product or resolve the problem without the prior con­sent of TRUMA will void this warranty.
24
Unless further limited herein, the entire liability of TRUMA and the customer’s exclusive remedy for damages from any cause related to or arising out of a warranty defect, regardless of the form of action, whether in contract or in tort, will not exceed the amount of the purchase
Page 25
price for each purchase order for the Product which is the subject matter or directly related to the causes of action asserted.
Unless prohibited under applicable state law, in no event will TRUMA, its agents, subcon­tractors, affiliates, suppliers and employees be liable for (a) any incidental, indirect, special or consequential damages, including, but not lim­ited to, loss of use, revenue, profits or savings, substitute rental or for any other reason, even if TRUMA knew or should have known of the pos­sibility of such losses or damages, (b) claims, demands or actions against the customer by any person, except as provided by applicable law.
Installation Instructions
Read, observe, and follow these safety instructions to avoid injuries during instal­lation or operation.
Safety behavior and practices
• Installation and service must be performed by an authorized Truma recommended in­staller, service agency, or OEM. Improper in­stallation, alteration, service, or maintenance can cause property damage, personal injury, or loss of life.
– Do not attempt installation as a Do-it-
Yourself project.
• Install in recreational vehicles (RVs) only.
– Install the appliance on an exterior wall,
with the access door opening to the outside.
– Install the appliance in the shown orien-
tation.
• Switch off the vehicle’s on-board power sup­ply during installation and when connecting the appliance.
• Close the vehicle’s gas supply during instal­lation and when connecting the appliance.
• Always wear protective gloves to avoid inju­ries from sharp edges during installation and maintenance work.
• Handle the appliance only by lifting or grab­bing the metal casing or cover plate. Never lift or grab the appliance by any of its deli­cate interior components.
• Make sure that all combustion air is supplied from outside the RV. DO NOT draw air for combustion from occupied spaces.
25
Page 26
• Make sure that all exhaust gases are direct­ed outside of the RV.
– Protect building materials from exhaust
gases.
– Never direct the exhaust gases to any out-
door enclosed spaces, such as a porch.
Selecting a suitable location
The appliance is designed to be installed on a floor or a fixed platform with access to water. Electrical connections are established at the back. Gas access is from the side or from the rear.
• Any alteration to the appliance or its controls can cause unforeseen serious hazards and will void the warranty.
• DO NOT alter the appliance for a positive grounding battery system.
• DO NOT shorten the power cable or remove the sticker that indicates polarity.
• DO NOT perform a hi-pot test on the appli­ance unless the electronic ignition system (circuit board) has been disconnected. A hi-pot test applies a very high voltage be­tween two conductors.
• DO NOT use a battery charger to supply power to the appliance, even when testing.
• If the vehicle requires welding, DO NOT con­nect the 12 V DC power to the appliance. Electrical welding will cause serious damage to the appliance controller.
United States and CANADA
This appliance must be installed in accordance with local codes or, in the absence of local codes, the Standard for Recreational Vehicles, ANSI A119.2/NFPA 501C or CAN/CSA-Z240 RV.
The appliance is designed exclusively for instal­lation on an outside wall of a RV.
Installation of the water heater on the back of a trailer is not advised because of high
pollution caused, e.g., by dirty and wet roads.
Risk of poisonous exhaust gases due to improper installation!
• Make sure that the appliance is installed as described below.
• DO NOT install the appliance in any location where the vent may be covered or obstruct­ed when any door on the RV is opened or due to the design of the RV or due to special features of the RV such as slide-out, pop-up, etc.
• DO NOT install on a swing door.
• DO NOT install the appliance under any window, slide-out or opening into the RV in order to prevent exhaust gases from entering the RV.
• DO NOT install the appliance in such a way that the cover plate is less than
– 1 foot (30 cm) from each side and top of
any window, slide-out or opening into the RV,
– 6 feet (1.8 m) from any mechanical air
supply inlet or
– 3 feet (91 cm) from any gas tank connec-
tion or ventilation.
26
• Maintain a minimum clearance from com­bustible materials on sides, top, floor and rear (0in.).
• Provide room for access to rear of appliance for servicing.
Page 27
Preparing for installation
a
Sharp edges can cause cuts and injury!
• Always wear protective gloves to avoid in­juries from sharp edges during installation work and while handling the appliance.
Preparing the installation site
1. Make sure that the appliance is in contact with the vehicle floor or a platform with adequate weight-bearing capacity when installed.
2. To install on a carpeted area, install a metal or wood panel under the appliance that extends at least 3 in. (7.6 cm) beyond the width and depth of the appliance.
• The required depth “c” depends on how the water hoses, electrical con­nection cable, and gas line are instal­led. The depth “c” must be determined for the particular situation before installation.
• The corners of the rough opening must be at right angles. The exterior wall opening must be the same di­mensions with no rounded corners.
• An access door adapter kit is available for replacing existing water heaters, with a large cut-out in the outer wall of the RV. The adapter plate must be in­stalled before the appliance is installed. The access door adapter kit includes detailed installation instructions.
5. Make sure you have suitable screws ready:
3. If escaping water may damage components or the vehicle, install a collection pan below the appliance. Direct the flow of water from the pan to outside the vehicle.
4. Make sure that the front edge of the open­ing is surrounded by a solid frame to firmly anchor the appliance. If needed, build an ap­propriate frame (Fig. 13) with the following dimensions: Width a = 12.75 in. (324 mm) Height b = 12.75 in. (324 mm) Depth c = >17.7 in. (450 mm)
c
Top
b
• Without access door adapter kit
In order to securely fasten the appliance and the cover plate, the screws must be suitable for the chosen frame material and have a diameter of 0.138 in. (#6) to 0.164 in. (#8).
– Never use countersunk screws
to secure the cover plate, as it will be damaged (tear). Use pan head screws.
– For the length of the screws follow the
screw manufacturer’s guidelines.
• With access door adapter kit
You must use the 22 screws 0.164 (#8) x
0.51 in. (4.2 x 13 mm) that are included with the access door adapter kit.
– 14 x for fixing: appliance with adapter plate. – 8 x for fixing: cover plate with adapter plate.
Fig. 13
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Page 28
Preparing the gas connection
Risk of explosion due to improper instal­lation of the gas connection!
• Make sure that the operating pressure of the gas supply corresponds to the operating pressure of the appliance
10.5 – 14 in. wc (26.2 – 34.9 mbar).
For correct installation, you must also ob­serve the following:
• The gas connection (SAE 45° Flare Male – SAE J512, 5/8 in. – 18) is located inside the appliance.
• Make sure that the gas line to the appliance is able to supply the maximum required quan­tity of gas (≥ 60,000 BTU/h), without the gas pressure on the gas connector of the appli­ance falling below 10.5 in. wc (26.2 mbar).
• Consider the space needed to lay the gas line and integrate the appliance when plan­ning the installation space.
• Guide the gas line into the installation space so that the appliance may be removed and reinstalled if service or repairs are needed.
• Allow sufficient length and flexibility in the gas line for connection or disconnection of the gas line.
• Reduce the number of separation points in the gas line to the technically required num­ber.
– Gas side connection
Risk of explosion due to improper instal­lation of the gas side connection!
• Use rigid metal 3/8 in. pipes (complies to 1/2 in. (12.7 mm) outside diameter) for the side gas connector of the appliance to the gas system of the RV.
• In exceptions, flexible gas hoses may be used for the side gas connector. The fol­lowing 4 conditions must be met:
1. Guidelines, laws or regulations allow the
use of flexible gas hoses in this applica­tion.
2. The flexible gas hoses are certified for
this type of application.
3. The flexible gas hoses can be inspected
easily over their entire length.
4. New flexible gas hoses are used for the
installation.
The gas line is guided into the appliance from the side. A hole with a gas pipe grommet (side) is provided in the unit casing for this purpose.
• Slide the appliance carefully into the installa­tion space until the installation frame makes contact.
• Make sure that the gas line connects verti­cally with the appliance’s gas connection and without tension.
• If the connection is OK, push the gas line back. It will be connected in a later step.
Top
• Avoid separation points in the gas line in spaces used by people.
• Ensure that the gas connection from the vehicle is in place before installing the appli­ance.
28
Side
Gas supply line
Gas pipe grommet (side)
Fig. 14
Page 29
– Gas rear connection
Risk of explosion when using flexible gas hoses with a gas rear connection.
• Flexible gas hoses can leak due to the high temperatures in the appliance.
• You must use rigid metal 3/8 in. pipes (complies to 1/2 in. (12.7 mm) outside dia­meter) for a gas rear connection.
Truma offers a rear installation gas connection kit (part no. 77000-37500) if installation from the back of the appliance is required.
Scope of delivery:
– A brass elbow with a 45° SAE flare style
fitting, – a plug, – a gas pipe grommet (rear) and – a cable tie are included.
Top
Preparing the water connection
All water connections on the appliance are 1/2 in.NPT male connections.
• Use only pressure pumps in the water system, not immersion pumps, as air in the water system could cause mal­functions.
• The network of lines must be planned before installation (refer to “Connec­tion diagrams” on page31).
• Keep the length of the water pipes as short as possible.
• Because of the risk of frost, install water pipes only in adequately heated areas of the RV.
• Avoid thermal bridges.
• Install water pipes in a rising direction so that air in the pipes can escape.
• For AquaGo® comfort plus Protect the circulation line against heat loss with sufficient insulation material.
Rear
Side
Gas pipe grommet (side)
Gas pipe grommet (rear)
Gas supply line Rigid (metal) 3/8 in. pipe
Fig. 15
• Open the pre-punched hole on the rear side of the appliance.
• Insert the gas pipe grommet (rear) in this hole (pay attention to the direction).
Rear
I II
Fig. 16
• Use a suitable connector with a seal for establishing the water connection to the ap­pliance.
• Use of flexible water hoses of at least 1/2 in.diameter is preferred.
• Make sure that all water hoses are installed without kinks.
• Make sure that the water connections from the vehicle are in place before installing the appliance.
29
Page 30
Preparing the 12 V DC electrical connection
All electrical connections must be made in compliance with all national, regional or lo­cal electrical codes.
Risk of a short circuit and hazardous situ­ations due to improper installation of the electrical connection!
• Use only insulated terminals for all electri­cal connections.
• The positive line must be fused with a 7.5A fuse near the battery’s positive terminal.
• The power supply cable must have a diam­eter of at least:
– 16 AWG (1.5 mm² MWG) for up to
40 ft (12 m) length (bidirectional)
– 14 AWG (2.0 mm² MWG) for up to
66 ft (20 m) length (bidirectional)
• Establish the 12 V DC electrical connections according to the connection diagram see “Electrical connection for all models” on page31.
• To ensure reliable operation:
– Provide a constant voltage supply. – Filter any AC spikes or voltage surges. – The AC voltage ripple must not exceed
1 Vpp.
Mounting the control panel
Only AquaGo® comfort / AquaGo® comfort plus
• Damage to the control panel from wetness and moisture. You must
install the control panel at a place inside the RV that is protected against moisture and wetness.
• Install the control panel (Fig. 17- 27) where it can be seen easily.
– A 9 m control panel cable (27a) is includ-
ed with the delivery.
• Drill a 2 1/8 in. (54 mm) diameter hole.
• Insert the plug (27b) on the control panel (27) until it clicks into place.
• Clamp the control panel cable (27a) in the cable duct of the control panel.
• Damage to the control panel cable at temperatures above +60 °C. Do not install the control panel cable on or fix it to hot components.
• Slide the control panel cable to the back and lay it to the appliance.
• Fix the control panel with 4 screws (27d).
• Make sure that the electrical connections from the vehicle are in place before installing the appliance.
30
• Install the cover frame (27e).
Ø 2 1/8 in. (54 mm)
27a
27c
27b
27
27d
Fig. 17
27
27b
27e
Page 31
Connection diagrams
• The drawings are not intended to describe a complete system. It is up to the certified service technician to determine the neces­sary components for and configuration of the particular system being installed (for example an additional surge protector).
• The drawings do not imply compliance with state or local code requirements or regulations. It is the certified service technician’s responsibility to make sure that the installation is in full compliance with all state or local code requirements or regulations.
Model AquaGo® basic / AquaGo® comfort
Top
Hot Water Outlet
A*
Faucet 1 Faucet 2 Shower
Instant Water Heater
Gas side connection
Cold Water Inlet
Gas rear connection
B*
Fig. 18
Model AquaGo® comfort plus
Top
Hot Water Outlet
E*
Instant Water Heater
Gas side connection
Circulation Line Inlet
Cold Water Inlet
Gas rear connection
C* D*
B*
Fig. 19
A*
C*
Drain Line
* Bypass kit for winterizing (not in scope of delivery)
Maximum pressure 65 psi (4.5 bar)
LP gas supply (propane only) Inlet pressure 10.5 - 14 in. wc (26.2 - 34.9 mbar)
Faucet 1 Faucet 2 Shower
* Bypass kit for winterizing (not in scope of delivery)
Maximum pressure 65 psi (4.5 bar)
LP gas supply (propane only)
Inlet pressure 10.5 - 14 in. wc (26.2 - 34.9 mbar)
Electrical connection for all models
Maximum length of the power supply cable (including cables for the optional switch):
• for 16 AWG or 1.5 mm² MWG: max. 40 ft (12 m) (bidirectional)
• for 14 AWG or 2.0 mm² MWG: max. 66 ft (20 m) (bidirectional)
Optional:
Instant Water Heater
Fig. 20
Switch ON - OFF (Rating: ≥ 7.5 A)
+
-
12 V DC Ripple < 1 V
Control Panel * / Diagnosis
+
7.5 A
pp
12 V DC Power Supply
-
* only AquaGo® Comfort and AquaGo® Comfort Plus
31
Page 32
Installing the appliance
Before installation, read “Preparing for in­stallation” on page27 and the following.
Sharp edges can cause cuts and injury!
• Always wear protective gloves to avoid in­juries from sharp edges during installation work and while handling the appliance.
• Slide the appliance carefully into the installa­tion space until the installation frame makes contact.
• Make sure that the unit casing corners are 90 degrees square so that the cover plate/ac­cess door fits properly.
90 degrees
14 x
Fig. 22
• Damage to the appliance and/ or the RV! Do not use adhesive sealing ma-
terial (e.g. silicone) for the watertight seal. Otherwise damage may occur when the ap­pliance is moved during servicing.
• The appliance must be installed with a wa­tertight seal with the outer skin of the ve­hicle. To achieve the watertight seal:
– Pull the appliance out ≈ 2 in. (5 cm). – Apply an adequate amount of watertight
sealing material to the entire flange area of the installation frame and at the cor­ners, see gray marking in Fig.21.
– Slide the appliance carefully into the
installation space until the installation frame makes contact.
• Immediately remove all excess sealing mate­rial.
• Risk of death from poison-
ing and significant damage to the RV due to exhaust gas and leaking water!
– Make sure that there is a tight seal and
that no exhaust gas or water can enter the RV.
• Check and make sure that there is a tight seal.
• Fasten the cover plate to the appliance (see Fig.23):
– Position the cover plate. – Screw the cover plate only loosely.
Start with screw 1. – Align the cover plate. – Uniformly tighten all 8 screws.
1
Fig. 21
• Screw the appliance into the vehicle’s frame with the prepared 14 screws. See 5. “Make sure you have suitable screws ready:” on page27.
32
8 x
Cover plate
Fig. 23
Page 33
Top
Gas connection
2
3
1
Fig. 24
• Damage to the appliance and
the connections!
– Make sure that no gas lines, water hoses
or electrical lines are kinked or pinched.
– When establishing the water connections,
observe the installation instructions and torques specified by the manufacturer.
• Connect the hose for cold water (1) at the bottom of the appliance.
• Connect the hose for hot water (2) at the top of the appliance.
Risk of explosion or poisoning due to improper installation!
• Permit only a certified service technician to perform installation.
• Make sure that the manual shut-off valve in the gas line of the appliance is closed.
• Make sure that the gas line is centered and tension-free when it enters the grom­met so that the gas line will not abrade the grommet.
• Make sure that the gas line has an SAE 45° Flare Female connector.
Additional rules for the appliance gas con­nector.
• Make sure that the gas line is free of dirt, chips, etc.
• Never use pipe dope on a flare fitting. The flare fitting is a dry seal.
• Model AquaGo® comfort plus only: Connect the hose for the circulation line (3).
• Check all connections for water leaks.
– Repair leaks as needed. – Repeat check for water leaks and take
any necessary steps to repair the leaks at all water connections.
• Connect the electrical lines with the proper polarity to the 12 V DC power supply. Refer to “Electrical connection for all models” on page31). Install a 7.5 A fuse (see Fig. 20).
Top
12 V DC
+ red
Connecting the gas line (gas side connection)
• Only AquaGo® comfort /
AquaGo® comfort plus (with control panel)
– Feed the control panel cable (approx.
10 in. (25 cm)) from outside through the gas pipe grommet (side).
– Attach the control panel cable to the con-
trol unit.
– Hook the control panel cable on to the clip.
• Guide the prepared gas line through the gas pipe grommet (side).
• Screw the gas line’s union nut (wrench size 3/4 in. (19 mm)) onto the appliance’s gas connection so it is finger-tight.
– black
Fig. 25
33
Page 34
Connector
SAE 45° Flare Female
Connecting the gas line (gas rear connection)
• Remove the gas pipe grommet (side).
Clip
Control panel cable
LP gas supply
Fig. 26
• Gas valve may be damaged during tightening! Use a second wrench to
counterhold at the square end (wrench size 11/16 in. (18 mm)).
• Use a torque wrench to tighten the union nut (nominal torque 15 lb-ft (20 Nm)).
• Risk of poisoning and/or explosion! Improper tightening of the cable tie could result in gas/exhaust entering the RV.
• Close the cable tie so that the gas pipe grommet (side) tightens the gas pipe pas­sage (see Fig. 27).
A cable tie is provided with the appliance. You will find it fixed to the gas valve.
Control panel cable *
Cable tie
• Slide the prepared gas pipe through the gas pipe grommet (rear) from behind so that the elbow fitting can be mounted.
Gas pipe grommet (side)
Fig. 28
• Gas line may be damaged dur­ing tightening! Use a second wrench to
counterhold at the square end (wrench size 9/16 in. (14 mm)).
• Mount the elbow union (45° SAE flare style) on the gas pipe in the direction shown (see Fig. 29).
• Use a torque wrench to tighten the union nut (nominal torque 15 lb-ft (20 Nm)) (brace against the elbow union with wrench size 9/16 in. (14 mm)).
SAE 45° Flare Male SAE J512, 5/8 in. -18
SAE 45° Flare Female SAE J512, 5/8 in. -18
* AquaGo® comfort / AquaGo® comfort plus
Fig. 27
34
Gas pipe grommet (side)
Fig. 29
Page 35
• Screw the gas line’s union nut (wrench size
Connector
Control panel cable
3/4 in. (19 mm)) onto the appliance’s gas connection so it is finger-tight.
• Gas valve may be damaged during tightening! Use a second wrench to counterhold at the square end (wrench size 11/16 in. (18 mm)).
• Use a torque wrench to tighten the union nut (nominal torque 15 lb-ft (20 Nm)).
– Fix the side gas pipe grommet to the con-
trol panel cable with a cable tie.
A cable tie is provided with the appliance. You will find it fixed to the gas valve
– Attach the control panel cable to the con-
trol panel.
– Hook the control panel cable on to the clip.
• Only AquaGo® basic (without control
panel):
– Close the side hole with the plug.
Plug
Fig. 30
• Only AquaGo® comfort / AquaGo® com­fort plus (with control panel)
– Damage to the control panel
cable at temperatures above +60 °C.
Do not install the control panel cable through the rear gas pipe connection. You must feed the control panel cable through the hole on the side.
Control unit
Clip
Gas pipe grommet (side)
Control panel cable length 25 cm
Fig. 31
– Install the side gas pipe grommet with
the control panel cable in the side hole.
Gas pipe grommet (side)
Fig. 32
– Slide the side gas pipe grommet on to the
control panel cable (bush points towards hole). The control panel cable must pro­trude by about 25 cm.
– Risk of poisoning and/
or explosion! Improper tightening of the cable tie could result in gas/exhaust en­tering the RV. Close the cable tie so that the side gas pipe grommet tightens the control panel cable passage.
35
Page 36
Checking for gas leaks
Functional check
Risk of death and personal injury through fire and/or explosion!
• DO NOT use matches, candles or other sources of ignition when checking for gas leaks.
• After the gas supply is connected, check for gas leaks at all gas connections. Use a gas leak detection liquid.
1. Turn OFF the electrical power supply
2. Damage to the appliance from test pressure higher than 60 in. wc (150mbar). Ensure that the test pres­sure is lower than 60 in. wc (150 mbar).
3. Turn on the gas.
4. Check the appliance and all gas connections for gas leaks with leak detection liquid.
– Bubbles indicate a gas leak that must be
repaired.
1. Bring the appliance into operation (refer to “Starting the appliance” on page9).
2. Check the appliance for proper functionality.
If faults occur during operation of the appliance, refer to “Troubleshooting” on
page22.
3. Provide operating and installation instruc­tions to the vehicle owner.
The appliance is now ready for normal operation and use.
5. Repair gas leaks as needed.
6. Repeat check for gas leaks at all gas connec­tions.
36
Page 37
APPENDIX A – Error Codes
If the appliance malfunctions, LED 2 (refer to “Overview / Designation of parts” on page2) will blink to indicate the malfunction. There are short and long intervals of blinking. The blinking will repeat every 3 seconds.
1. Write down the blinking intervals and check the list below.
2. Reset the appliance: – Switch off the appliance. / – Wait 5 seconds / –Switch the appliance on again.
3. If an error code is still displayed, contact an authorized Truma service center.
Error
Blink code
code
s =short = 0 l = long = 1
1 s,s,s,s,s,s,s,l Flame not detected There is a flame-detection error at the burner because the flame was not de-
2 s,s,s,s,s,s,l,s Error at over temperature
3 s,s,s,s,s,s,l,l Error at exhaust pressure
4 s,s,s,s,s,l,s,s Error at water over tem-
5 s,s,s,s,s,l,s,l Flame detected at incor-
6 s,s,s,s,s,l,l,s Error in the safety circuit
7 s,s,s,s,s,l,l,l Error of burner MCU
9 s,s,s,s,l,s,s,l Malfunction of water
10 s,s,s,s,l,s,l,s Error in the safety circuit There is a heating request but gas is not released because a valve-actuation
11 s,s,s,s,l,s,l,l Error of MCU watchdog
12 s,s,s,s,l,l,s,s Internal error 13 s,s,s,s,l,l,s,l Short circuit shut-off valve Short circuit detection in the gas valve (shut-off part) detected a current
16 s,s,s,l,s,s,s,s Malfunction of the MCU Internal error of the control unit. 20 s,s,s,l,s,l,s,s Malfunction of water inlet
21 s,s,s,l,s,l,s,l Malfunction of circulation
22 s,s,s,l,s,l,l,s Malfunction of gas valve,
23 s,s,s,l,s,l,l,l Voltage is too high The main power supply’s voltage detector measured a voltage level of >16.4 V. 24 s,s,s,l,l,s,s,s Voltage is too low The main power supply’s voltage detector measured a voltage level of <10 V. 25 s,s,s,l,l,s,s,l Flue fan current con-
26 s,s,s,l,l,s,l,s Circulation pump current
27 s,s,s,l,l,s,l,l Water circulation pump is
28 s,s,s,l,l,l,s,s Too low gas pressure. Gas supply (in vehicle) to the appliance insufficient. 29 s,s,s,l,l,l,s,l Too high heat power
30 s,s,s,l,l,l,l,s Risk of freezing. Temperature in the appliance below 27 °F (3 °C). 31 s,s,s,l,l,l,l,l Decalcification finished. – 32 s,s,l,s,s,s,s Current too low. Current in the antifreeze kit too low (e.g. cable break). 33 s,s,l,s,s,s,s,l Current too high. Current in the antifreeze kit too high (e.g. short circuit).
Error Description
tected after release of gas and ignition. Important: The system indicates this error only after three attempts at intervals of approximately 30 seconds.
switches (EOS, BOS)
switch (EPS)
perature switch (WOS)
rect time
for gas valve
internal RAM
outlet temperature sensor WOT
gas release
temperature sensor WIT
line temperature sensor WCT
modulation section
sumption error
consumption error
running dry.
required.
The exhaust over temperature switch (EOS) or burner over temperature switch (BOS) is open/unplugged.
The EPS did not close when the flue fan was actuated because the fan did not push enough air through the exhaust channel. A cause could be, e.g., blocking of the exhaust channel or a faulty switch. OR The EPS is closed even though the flue fan is not running. Cause is a defective EPS or flue fan.
The WOS opened at a water temperature of over 185°F (85°C).
There is an error in flame detection of the burner because the flame was detected – before ignition or – before the release of gas or – after the gas was switched off.
There is a heating request but gas cannot be released. One of the switches WOS, EOS, BOS, EPS is open/unplugged.
Error detected in the burner MCU’s internal safety monitoring feature (safety variables are no longer correct or RAM/STACK was overwritten by mistake).
Water outlet temperature sensor WOT – has a short circuit or – is open/unplugged.
signal was not activated. There is a heating request but the MCU watchdog does not release the gas
path.
>1000 mA and shut off.
Water inlet temperature sensor WIT – has a short circuit or – is open/unplugged or – the temperature of the sensor is colder than 14°F (-10°C).
Circulation line temperature sensor WCT – has a short circuit or – is open/unplugged or – the temperature of the sensor is colder than 14°F (-10°C).
Error at gas valve, modulation level, because
- the modulator has a short circuit or
- is open/unplugged.
The current detector for the flue fan has measured a current outside the permit­ted limits.
The current detector at the circulation pump has measured a current outside the permitted limits.
The circulation pump does not generate water flow. The water system may not be filled or not sufficiently vented. The circulation pump tries (20 times) to generate a water flow every 30 s (if successful, the error is reset).
You are trying to use more hot water than the appliance can supply.
37
Page 38
Casing
Ci
Line**
Combustion
APPENDIX B – Functional Diagram
Access
Door
Error
Power ON
Control Unit
LED 1
Power
Switch
Code LED 2
Exhaust
Outlet
Flue Duct
Control
Panel * /
Air Inlet
Filter
Gas Valve
Valve
Safety
Modulator
Valve
Safety
Diagnosis
Gas
Inlet
Exhaust
Relief
Pressure
Valve
Over Temp.
Switch
Flue
Flue
Fan
Fan
Wheel
Heat
Exchanger
MOT
Exhaust
Water
Over
Temp.
Water
Outlet
Temp.
Circulation
Line Temp.
Sensor *
Pressure
Switch
Sensor
Sensor
stabilizer
Temperature
Circulation
Pump *
*
Non-Return
Valve
Flame
FIE
Water
Flow
Rectification
Water
Sensor
Water
Electrode
Burner
Burner
Drain
Lever
Anti Freeze
Element *
Inlet Temp.
Sensor
Over
Temp.
Switch
(optional)
Water Drain
+12 V
Ground
Fig. 33
38
Hot
Water
rculation
Outlet
Cold
Water
Inlet
AquaGo® comfort plus
only
only AquaGo® comfort and
*
**
AquaGo® comfort plus
Page 39
APPENDIX C – Spare Parts (all models)
1
25
26
27
23
22
28
24
30
19
29
28
20
3
2
4
5
6
38
7
8
9
10
35 (36, 37)
17
15
16
Fig. 34
Item
Ref.
10 77000-91300 Electrodes
11 NYA Flame rectification 12 NYA Access Door 13 NYA Venting Grid 14 NYA Slide latch
15 77000-90400 Burner Assembly
16 NYA Lever 17 NYA Spacer Set
18 77000-90800 Filter Assembly
19 NYA Temperature stabilizer Assembly 20 NYA Relief Valve
Part no. Component
1 NYA Flue Duct Assembly 2 NYA Flue Duct gasket 3 NYA Air Overheat Switch
4 77000-90100 Exhaust Pressure Switch 5 77000-90200 Flue Fan Assembly
6 NYA Heat Exchanger 7 NYA Lower housing Assembly 8 NYA Grommet
9 77000-00113 Control Unit Assembly
18
Item
Ref.
21 – – 22 NYA Upper housing Assembly 23 NYA Water temperature sensor
24 77000-90500 Flow Sensor Assembly
25 NYA Water connector 26 NYA Piping "Basic“ 27 NYA Piping "Comfort“ 28 NYA Piping "Comfort Plus“
29 77000-90600 Circulation Pump 30 77020-03500 Non-Return Valve Assembly
31 NYA Water overtemperature switch 32 NYA Cable harness 1 (not shown) 33 NYA Cable harness 2 (not shown) 34 NYA Small parts (not shown)
35 77001-01 Access Door Standard 36 77101-01 Access Door Adapter (not shown) 37 77201-01 Access Door XS (not shown) 38 77000-00089 Control panel 39 77000-00114 Sticker set (not shown)
Part no. Component
39
Page 40
APPENDIX D – Electrical Connection Diagram
18 AWG or 1 mm2 MWG (** 16 AWG or 1.5 mm2 MWG)
Exhaust
(black)
(red)
(blue)
(orange)
Control
Panel * /
Diagnosis
Exhaust
(grey)
(white)
Pressure
Switch - EPS
Water
Over Temperature
Switch - WOS
(violet)
(10 A) Internal Fuse
Burner
Over Temp.
(green)
(brown)
(yellow)
Error Code LED
Switch - BOS
Over Temp.
Switch - EOS
Circulation
MOT
Flue
Pump*
Fan
(red **)
(black **)
* only AquaGo™ Comfort and
12 VDC
AquaGo™ Comfort Plus
Ground
(orange)
-t°-t°
(green)
( white)
Power Switch
Power ON LED
(black)
(black)
(orange)
( blue)
( red)
Safety Valve Modulator
Gas Valve
(black)
(brown)
(blue)
(yellow)
(red)
(grey)
-t°
Circulation Line
Temperature
Sensor - WCT *
Flame Rectification
Flame Ignition
Electrode - FIE
Electrode - FRE
Water Outlet
Temperature
Fig. 35
40
Sensor - WOT
Water Inlet
Temperature
Sensor - WIT
Water Flow
Sensor - WFS
Anti Freeze
Element *
(optional)
If any of the original wire as supplied with the water heater
must be replaced, it must be replaced with wire 18 AWG (** 16 AWG) - 105 °C - UL1015, or its equivalent
Page 41
APPENDIX E – Notes for painting the access door and cover plate
• Using a Torx T-15 remove the 4 screws
Important Information
Observe all safety notes/instructions for
painting the access door and cover plate.
The following parts (see Fig. 37) may be painted:
securing the venting grid to the access door.
• After removing the screws, depress the four (4) clips on the side of the venting grid and remove it as shown in Fig. 36.
• The white cover plate
• The white outer surfaces of the access door
Material of the parts:
• The parts are made from a polycarbonate material.
• Check whether the paint to be used is suit­able for polycarbonate.
• For optimum adhesion of the paint it may be necessary to apply a primer to the surfaces that will be painted.
• Use of unsuitable paints may damage the parts. Follow the recommenda­tions of the paint manufacturer.
The following parts (see Fig. 36) must not be painted:
3. Remove the turn lock: To remove the turn lock, depress the four (4) clips and remove it as shown in Fig. 36.
4. Mask the venting grid opening from the back
side (side with waffle pattern).
5. Close the access door and fix it in the closed
position for painting.
• This can be done with help of tape that joins the flue fan and the edge of the turn lock opening (see Fig. 37 for this detail).
• Remove any tape that hangs over the edge by more than 0.12 in. (3 mm).
• Finally mask the turn lock opening with tape (hatched area). Take care not to ex­ceed 0.12 in. (3 mm) from the edge (this is the area that will be covered by the turn lock).
• The black venting grid
• The turn lock
• The webbings
Work before painting
In order to simplify painting and reduce the work for masking, the turn lock and the
venting grid can be removed/disassembled.
Please follow the steps below to remove the venting grid and the turn lock:
1. Open the access door.
2. Remove the venting grid:
6. Paint the access door and the cover plate.
Work after painting
7. Remove all masking.
8. Assemble the venting grid and the turn lock in the reverse order. Make sure that they are installed in the right direction.
9. Ensure turn lock operates correctly (if un­sure: see “Closing the access door“ on page9).
41
Page 42
Painting a detached access door
If necessary for masking or painting, the ac­cess door can be detached temporarily.
• Remove the four (4) screws that fix the web­bings.
• Fix the webbings again after painting.
Danger of personal injury or damage to the recreational vehicle.
Unsecured webbings cause the access door to become loose and it may fall off when you are driving the RV.
• After painting, the webbings must be fixed firmly to the access door with the original screws.
42
Page 43
Cover plate
Screws (4 x)
Clips
from the back side
Detail A Detail A
Webbing
Screws (4 x)
Venting grid
Access door
Clips
Fig. 36
Flue fan
Turn lock opening
u
o
r
a
l
al
Tape
Remove
.
n
i
2
1
.
0
d
n
)
m
m
3
(
A
Turn lock
Masked area
Fig. 37
Cover plate
Outer surface of Access door
Masking of the venting grid opening
43
Page 44
In case you encounter any problems,
please contact the Truma Service Center at 855-558-7862 or one of our authorized service partners. For details see www.truma.net.
Please have the model number and serial number (on water heater’s type plate) handy when you call.
©
77000-00135 · 00 · 03/2016 ·
Manufacturing
Truma Gerätetechnik GmbH & Co. KG Wernher-von-Braun-Straße 12 D - 85640 Putzbrunn Germany www.truma.com
Sales
Truma Corp 825 East Jackson Blvd. Elkhart, IN 46516 USA Toll Free 1-855-558-7862 Fax 1-574-538-2426 [email protected] www.truma.net
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