Troy-Bilt T-106 User Manual

Owner’s Manual
SET-UP
OPERATION
MAINTENANCE
IMPORTANT Read Safety Rules and
Model: T-106
Walk Behind Mower
PRINTED IN CANADA OG-4003
CALLING CUSTOMER SUPPORT
LOCATE YOUR MODEL NUMBER AND SERIAL NUMBER which appears on your unit
and record the information in the space provided below.
IMPORTANT: You must have these numbers, along with the date and proof of purchase to receive warranty or service.
If you are having difficulty assembling this product or if you have any questions regard
ing the controls, operation or maintenance of this unit, please call an authorized dealer. Please have your model number and serial number ready when you call.
NOTE: Although both numbers are important, you will be asked to enter only your serial number before your call can be processed.
This is where your model number will be, record it here:
This is where your serial number will be, record Serial Number here:
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TABLE OF CONTENTS
CALLING CUSTOMER SUPPORT.............................................2
IMPORTANT SAFE OPERATION PRACTICES ....................................3
SLOPE GAUGE ..........................................................6
UNPACKING ............................................................7
CONTENTS OF HARDWARE PACK ...........................................7
OPERATION ............................................................9
ADJUSTMENT ..........................................................10
LUBRICATION .........................................................11
MAINTENANCE .........................................................11
OFF SEASON STORAGE INSTRUCTIONS .....................................12
REPLACEMENT PARTS ...................................................14
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This unit has been inspected against the manufacturers quality check list. In case of a discrep ancy, please call us. We will make every effort to ship the part(s) by courier within one working day of your call.
IMPORTANT SAFE OPERATION PRACTICES
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WARNING: This symbol points out important safety instructions which, if not fol lowed, could endanger the personal safety and/or property of yourself and others. Read and follow all instructions in this manual before attempting to operate this machine. Failure to comply with these instructions may result in personal injury. When you see this symbol— heed its warning.
DANGER: This machine was built to be operated according to the rules for safe op eration in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
Wear sturdy, rough-soled work shoes and
GENERAL OPERATION
Read, understand, and follow all instruc
• tions on the machine and in the manual(s) before attempting to assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering re placement parts.
Be familiar with all controls and their proper
• operation. Know how to stop the machine and disengage them quickly.
• Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and su­pervised by a parent.
• Never allow adults to operate this machine without proper instruction.
To help avoid blade contact or a thrown ob ject injury, keep bystanders, helpers, children and pets at least 75 feet from the machine while it is in operation. Stop ma chine if anyone enters the area.
Thoroughly inspect the area where the equipment is to be used. Remove all stones, sticks, wire, bones, toys and other foreign objects which could be tripped over or picked up and thrown by the blade. Thrown objects can cause serious personal injury.
Plan your mowing pattern to avoid dis charge of material toward roads, sidewalks, bystanders and the like. Also, avoid dis charging material against a wall or obstruction which may cause discharged material to ricochet back toward the opera tor.
Always wear safety glasses or safety gog gles during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
• close-fitting slacks and shirts. Shirts and
­pants that cover the arms and legs and
steel-toed shoes are recommended. Never operate this machine in bare feet, sandals, slippery or light weight (e.g. canvas) shoes.
­Many injuries occur as a result of the
• mower being pulled over the foot during a fall caused by slipping or tripping. Do not hold on to the mower if you are falling; re­lease the handle immediately.
•Never pull the mower back toward you while you are walking. If you must back the mower away from a wall or obstruction first look down and behind to avoid tripping and then follow these steps:
a) Step back from the mower to fully ex-
tend your arms.
b) Be sure you are well balanced with
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sure footing
c) Pull the mower back slowly, no more
than half way toward you.
d) Repeat these steps as needed.
Do not operate the mower while under the influence of alcohol or drugs.
Do not put hands or feet near rotating parts or under the cutting deck. Contact with the blade can amputate hands and feet.
A missing or damaged discharge cover can cause blade contact or thrown object inju ries.
Do not engage the self-propelled mecha nism on units so equipped while starting engine.
Never attempt to make a wheel or cutting height adjustment while the engine is run ning.
The blade control handle is a safety device. Never attempt to bypass its operation. Doing so makes the safety device inopera
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tive and may result in personal injury through contact with the rotating blade. The blade control handle must operate easily in both directions and automatically return to the disengaged position when released.
Never operate the mower in wet grass. Al
• ways be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your footing, release the blade control handle immediately and the blade will stop rotating within three sec onds.
Mow only in daylight or in good artificial
• light. Walk, never run.
Stop the blade when crossing gravel drives,
• walks or roads.
If the equipment should start to vibrate ab
• normally, stop the engine and check immediately for the cause. Vibration is gen erally a warning of trouble.
Shut the engine off and wait until the blade
• comes to a complete stop before removing the grass catcher or unclogging the chute. The cutting blade continues to rotate for a few seconds after the engine is shut off. Never place any part of the body in the blade area until you are sure the blade has stopped rotating.
• Never operate mower without proper trail shield, discharge cover, grass catcher, blade control handle or other safety protec­tive devices in place and working. Never operate mower with damaged safety de­vices. Failure to do so, can result in personal injury.
Muffler and engine become hot and can cause a burn. Do not touch.
Only use parts and accessories made for this machine by the manufacturer. Failure to do so, can result in personal injury.
If situations occur which are not covered in this manual, use care and good judgment. Contact your customer support department.
SLOPE OPERATION
Slopes are a major factor related to slip and fall accidents which can result in severe in jury. Operation on slopes requires extra caution. If you feel uneasy on a slope, do not mow it. For your safety, use the slope gauge included as part of this manual to measure slopes before operating this unit on a sloped or hilly area. If the slope is greater than 15 degrees, do not mow it.
DO:
Mow across the face of slopes; never up
• and down. Exercise extreme caution when changing direction on slopes. Watch for holes, ruts, bumps, rocks, or other hidden
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objects which can cause you to slip or trip. Tall grass can hide obstacles. Always be sure of your footing. A slip and fall can cause serious personal injury. If you feel you are losing your balance, release the
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blade control handle immediately, and the blade will stop rotating within 3 seconds.
DO NOT:
Do not mow near drop-offs, ditches or em
• bankments, you could lose your footing or balance.
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Do not mow slopes greater than 15 degrees
• as shown on the slope gauge.
­Do not mow on wet grass. Unstable footing
• could cause slipping.
CHILDREN
Tragic accidents can occur if the operator is
• not alert to the presence of children. Children are often attracted to the mower and the mowing activity. They do not understand the dangers. Never assume that children will re­main where you last saw them.
a) Keep children out of the mowing area
and under the watchful care of a re­sponsible adult other than the operator.
b) Be alert and turn mower off if a child
enters the area.
c) Before and while moving backwards,
look behind and down for small chil dren.
d) Use extreme care when approaching
blind corners, doorways, shrubs, trees, or other objects that may obscure your vision of a child who may run into the mower.
e) Keep children away from hot or running
engines. They can suffer burns from a hot muffler.
Never allow children under 14 years old to operate a power mower. Children 14 years
­old and over should read and understand
the operation instructions and safety rules in this manual and should be trained and su pervised by a parent.
SERVICE SAFE HANDLING OF GASOLINE:
To avoid personal injury or property dam age use extreme care in handling gasoline. Gasoline is extremely flammable and the va pors are explosive. Serious personal injury can occur when gasoline is spilled on your
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self or your clothes which can ignite. Wash your skin and change clothes immediately.
a) Use only an approved gasoline con
tainer.
b) Never fill containers inside a vehicle or
on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
c) When practical, remove gas-powered
equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
d) Keep the nozzle in contact with the rim
of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
e) Extinguish all cigarettes, cigars, pipes
and other sources of ignition. f) Never fuel machine indoors. g) Never remove gas cap or add fuel
while the engine is hot or running. Al-
low engine to cool at least two minutes
before refueling. h) Never over fill fuel tank. Fill tank to no
more than ½ inch below bottom of filler
neck to provide space for fuel expan-
sion. I) Replace gasoline cap and tighten se-
curely. j) If gasoline is spilled, wipe it off the en
gine and equipment. Move unit to
another area. Wait 5 minutes before
starting the engine. k) Never store the machine or fuel con
tainer inside where there is an open
flame, spark or pilot light as on a water
heater, space heater, furnace, clothes
dryer or other gas appliances. l) To reduce fire hazard, keep machine
free of grass, leaves, or other debris
build-up. Clean up oil or fuel spillage
and remove any fuel soaked debris. m) Allow machine to cool at least 5 min
utes before storing.
GENERAL SERVICE:
Never run an engine indoors or in a poorly
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ventilated area. Engine exhaust contains car bon monoxide, an odorless and deadly gas.
Before cleaning, repairing, or inspecting,
• make certain the blade and all moving parts have stopped. Disconnect the spark plug wire and ground against the engine to pre vent unintended starting.
Check the blade and engine mounting bolts
• at frequent intervals for proper tightness. Also, visually inspect blade for damage (e.g., bent, cracked, worn) Replace blade with the original equipment manufacturer’s (O.E.M.) blade only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to im proper performance and compromise safety!”
Mower blades are sharp and can cut. Wrap
• the blade(s) or wear gloves, and use extra caution when servicing them.
Keep all nuts, bolts, and screws tight to be
• sure the equipment is in safe working con dition.
•Never tamper with safety devices. Check their proper operation regularly.
• After striking a foreign object, stop the en­gine, disconnect the spark plug wire and ground against the engine. Thoroughly in­spect the mower for any damage. Repair the damage before starting and operating the mower.
•Grass catcher components, discharge
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cover, and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thrown. For safety protection, frequently check compo nents and replace immediately with original
­equipment manufacturer’s (O.E.M.) parts
only, listed in this manual. “Use of parts which do not meet the original equipment specifications may lead to improper perfor mance and compromise safety!”
Do not change the engine governor setting or overspeed the engine. The governor con trols the maximum safe operating speed of the engine.
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Maintain or replace safety and instruction la bels, as necessary.
Observe proper disposal laws and regula tions. Improper disposal of fluids and materials can harm the environment.
SI-102
1.17.02
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