Troybilt E295, E285, 31AE295-063, 31AE285-063 Owner’s Manual

Operator's Manual
Single Stage
Snow Thrower
Models E285 (521) & E295 (721)
IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark attester for the muffler isavailable through your nearest engine authorized
service dealer or contact the service department, P.O. 8ox 361131 Cleveland, Ohio 44136-0019.
TROY-BILT LLC. P.O. BOX 361131 CLEVELAND, OHIO 44136-0019
PRINTED IN U.S.A. FORM NO. 769-00309
(8/2002)
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices .................................................................................. 3
Assembling Your Snow Thrower ....................................................................................... 5
Know Your Snow Thrower ................................................................................................. 6
Operating Your Snow Thrower .......................................................................................... 7
Making Adjustments .......................................................................................................... 9
Maintaining Your Snow Thrower ....................................................................................... 10
Off-Season Storage .......................................................................................................... 10
Troubleshooting ................................................................................................................ 11
Parts List .......................................................................................................................... 12
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new snow thrower. It will help you to assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new snow thrower, please locate the model plate on the equipment and copy the information from it in the space provided below. The information on the model plate is very important if you need help from our Customer Support Department or an
authorized dealer.
You can locate the model number by standing behind the unit in the operating position and looking down at
the dash panel. A sample model plate is explained below. For future reference, please copy the model
number and the serial number of the equipment in the space below.
Lii!! iii !!i
Copy the model number here:
Copy the serial number here:
www.troybilt.com CLEVELAND,OH44136
866-840-6483
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's Manual packed separately with your unit for more information.
PleasedoNOTreturntheunit totheretailer from whichit waspurchased,withoutfirstcontactingCustomerSupport.
If you have difficulty assembling this product or have any questions regarding the controls, operation or maintenance of this unit, please call 1-866-840-6483 or 1-330-558-7220 to reach a Customer Support representative. Please have your unit's model number and serial number ready when you call. See previous section to locate this information. You will be asked to enter the serial number in order to process your call.
330-558-7220
ENGINEINFORMATION
CALLINGCUSTOMERSUPPORT
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
_ WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions inthis manual before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol--heed its warning.
_ WARNING: Engine Exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to State of California to cause cancer and birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation in this manual. As with any type of power equipment, carelessness or error on the part of the operator can result in serious injury. This machine is capable
of amputating hands and feet and throwing objects. Failure to observe the following safety instructions could result in serious injury or death.
6.
Training
1. Read, understand, and follow all instructions on the machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place for future and regular reference and for ordering replacement parts.
2. Be familiar with all controls and their proper operation. Know how to stop the machine and disengage them quickly.
3. Never allow children under 14 years old to operate this machine. Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent.
4. Never allow adults to operate this machine without proper instruction.
5. Thrown objects can cause serious personal injury. Plan your snow throwing pattern to avoid discharge of material toward roads, bystanders and the like.
6. Keep bystanders, helpers, pets and children at least 75 feet from the machine while it is in operation. Stop machine if anyone enters the area.
7. Exercise caution to avoid slipping or falling, especially when operating in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to be used. Remove all door mats, newspapers, sleds, boards, wires and other objects which could be tripped over or thrown by the auger/impeller.
2. Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes. Thrown objects which ricochet can cause serious injury to the eyes.
3. Do not operate without wearing adequate winter outer garments. Do not wear jewelry, long scarves or other loose clothing which could become entangled in moving parts. Wear footwear which will improve footing on slippery surfaces.
4. Use a grounded three wire extension cord and receptacle for all units with electric start engines.
5. Adjust collector housing height to clear gravel or crushed rock surfaces.
Disengage all clutch levers before starting the engine.
7.
Never attempt to make any adjustments while engine is running, except where specifically recommended in the operator's manual.
8.
Let engine and machine adjust to outdoor temperature before starting to clear snow.
9.
To avoid personal injury or property damage use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive. Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite. Wash your skin and change clothes immediately.
a. Use only an approved gasolinecontainer.
b. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
c. Never fuel machine indoors. d. Never remove gas cap or add fuel while the
engine is hot or running.
e. Allow engine to cool at least two minutes before
refueling.
f. Never over fill fuel tank. Fill tank to no more than
Y2inch below bottom of filler neck to provide space for fuel expansion.
g. Replace gasoline capand tighten securely.
h. If gasoline is spilled, wipe it off the engine and
equipment. Move machine to another area. Wait 5 minutes before starting the engine.
i. Never store the machine or fuel container inside
where there is an open flame, spark or pilot light (e.g. furnace, water heater, space heater, clothes dryer etc.).
j. Allow machine to cool at least 5 minutes before
storing.
Operation
1. Do not put hands or feet near rotating parts, in the auger/ impeller housing or discharge chute. Contact with rotating parts can amputate hands and feet.
2. The auger/impeller clutch lever is a safety device. Never bypass its operation. Doing so, makes the machine unsafe and may cause personal injury.
3. The clutch levers must operate easily in both directions and automatically return to the disengaged position when
released.
4. Neveroperatewithamissingordamageddischarge chute.Keepallsafetydevicesinplaceandworking.
5. Neverrunanengineindoorsorinapoorlyventilated area.Engineexhaustcontainscarbonmonoxide,an odorlessanddeadlygas.
6. Donotoperatemachinewhileundertheinfluenceof alcoholordrugs.
7. Mufflerandenginebecomehotandcancauseaburn.Do nottouch.
8. Exerciseextremecautionwhenoperatingonorcrossing gravelsurfaces.Stayalertforhiddenhazardsortraffic.
9. Exercisecautionwhenchangingdirectionandwhile operatingonslopes.
10.Planyoursnowthrowingpatterntoavoiddischarge towardswindows,wails,carsetc.Toavoidproperty damageorpersonalinjurycausedbyaricochet.
11.Neverdirectdischargeatchildren,bystandersandpets orallowanyoneinfrontofthemachine.
12.Donotoverloadmachinecapacitybyattemptingtoclear snowattoofastofarate.
13.Neveroperatethismachinewithoutgoodvisibilityor light.Alwaysbesureofyourfootingandkeepafirmhold onthehandles.Walk,neverrun.
14.Disengagepowertotheauger/impellerwhen transportingornotinuse.
15.Neveroperatemachineathightransportspeedson slipperysurfaces.Lookdownandbehindandusecare
wheninreverse.
16.Ifthemachineshouldstarttovibrateabnormally,stopthe engine,disconnectthesparkplugandgrounditagainst theengine.Inspectthoroughlyfordamage.Repairany damagebeforestartingandoperating.
17.Disengageallclutchleversandstopenginebeforeyou leavetheoperatingposition(behindthehandles).Wait untiltheauger/impellercomestoacompletestopbefore uncloggingthedischargechute,makingany adjustments,orinspections.
18.Neverputyourhandinthedischargeorcollector openings.Alwaysuseaclearingtooltounclogthe dischargeopening.
19.Useonlyattachmentsandaccessoriesapprovedbythe manufacturer(e.g.wheelweights,tirechains,cabsetc.).
20.Ifsituationsoccurwhicharenotcoveredinthismanual, usecareandgoodjudgment.Contactyourdealeror
telephone1-800-800-7310forassistanceandthename ofyournearestservicingdealer.
Maintenance& Storage
1. Never tamper with safety devices. Check their proper operation regularly.
2. Disengage all clutch levers and stop engine. Wait until the auger/impeller come to a complete stop. Disconnect the spark plug wire and ground against the engine to prevent unintended starting before cleaning, repairing, or inspecting.
3. Check bolts, and screws for proper tightness at frequent intervals to keep the machine in safe working condition. Also, visually inspect machine for any damage.
4. Do not change the engine governor setting or over-speed the engine. The governor controls the maximum safe operating speed of the engine.
5. Snow thrower shave plates and skid shoes are subject to wear and damage. For your safety protection, frequently
check all components and replace with original equipment manufacturer's (O.E.M.) parts only. "Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety!"
6. Check dutch controls periodically to verify they engage and disengage properly and adjust, if necessary. Refer to the adjustment section in this operator's manual for
instructions.
7. Maintain or replace safety and instruction labels, as necessary.
8. Observe proper disposal laws and regulations for gas, oil, etc. to protect the environment.
9. Prior to storing, run machine a few minutes to clear snow from machine and prevent freeze up of auger/impeller.
10. Never store the machine or fuel container inside where there is an open flame, spark or pilotlight such as a water
heater, furnace ,clothes dryer etc.
11. Always refer to the operator's manual for proper instructions on off-season storage.
YourResponsibility:
Restrict the use of this power machine to persons who read, understand and follow the warnings and
instructions in this manual and on the machine.
SECTION2: ASSEMBLINGYOURSNOWTHROWER
UnpackingFromCarton
Cut along corners of the carton and lay it down flat. Remove packing material.
Remove any loose parts included with unit (i.e., operator's manual, etc.).
Roll unit out of carton. Check carton thoroughly for any remaining loose part.
ItemsRequiredForAssembly
1. Pair of pliers
2. Engine oil
3. Fresh gasoline
NOTE: All references to left or right side of the snow
thrower is from the operating position only.
BeforeAssembly
WARNING: Disconnect the spark plug wire
and ground it against the engine to prevent unintended starting. See Figure 1.
RaisingUpperHandle
Loosen the hand knob on each side of the handle. Remove packing material, if any.
Remove the hairpin clip from the end of the lower chute crank.
Insert the upper chute crank into the lower chute crank and align the holes.
Re-insert the hairpin clip into the hole to secure the two chute cranks. See Figure 2.
_IOTE: For danty
of viewing, the control handle is removed from the p_oture. DO not
remove it for the task..
Figure 2
Hand Knob
d Knob
Spark Plug
Access
Figure 1
Raise the upper handle inthe direction shown in Figure 1 until it clicks into the operating position. Make sure not to pinch or crimp the cable.
Tighten the hand knobs.
AttachingChuteCrank
The lower chute crank is already attached to your snow thrower at the factory. For shipping purposes, the upper chute crank is packaged as loose part. Attach it to the lower chute crank following instructions:
AttachingControlCable
The control cable may already be attached to the control handle. If not attached, complete the following
steps to attach it to the snow thrower housing.
Route the control cable over the lower handle. Insert the end of the cable into the hole in the
control housing as shown in Figure 3. Push the
plastic fitting until it locks into the control housing.
Hole of Cable Control Handle
Housing
Figure 3
Lift the control handle up, and hook the "Z" end of
the control cable into the bottom hole in the control
handle, from the outside to the inside. If necessary, pull up on the end of the cable with a pair of pliers to
obtain slack in order to hook it into the control
End _1
Fitting
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