IMPORTANT: Read safety rules and instructions carefully before operating equipment.
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-
covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting
applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the State of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have
similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest engine authorized
service dealer or contact the service department, P.O. Box 361131 Cleveland, Ohio 44136-0019.
Parts List............................................................................................................24
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new lawn tractor. It will help you assemble, prepare and
maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. The information on the
model plate is very important if you need help from our Customer Support Department or an
authorized dealer.
•You can locate the model number by looking beneath the seat. A sample model plate is explained
below. For future reference, please copy model number and serial number of the equipment in the
space below.
(Model Number)
www.troybilt.com
(Serial Number)
TROY-BILT LLC
P. O. BOX
CLEVELAND, OH 44136
330-558-7220
866-840-6483
361131
Copy the model number here:
Copy the serial number here:
ENGINE INFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, powerrating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s
Manual packed separately with your unit for more information.
CALLING CUSTOMER SUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1-866-840-6483 or 1-330-558-7220 to reach a Customer Support representative. Please
have your unit’s model number and serial number ready when you call. See previous section to
locate this information. You will be asked to enter the serial number in order to process your call.
For more details about your unit, visit our website at www.troybilt.com
2
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol—heed its warning.
WARNING: The Battery and Engine Exhaust contains chemicals known to the State of California
to cause cancer, birth defects or other reproductive harm. The battery and posts contain lead;
wash hands after handling
WARNING: This machine was built to be operated according to the rules for safe operation in this
manual. As with any type of power equipment, carelessness or error on the part of the operator can result in
serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to
observe the following safety instructions could result in serious injury or death.
.
General Operation
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe
place for future and regular reference and for
ordering replacement parts.
2. Be familiar with all controls and their proper
operation. Know how to stop the machine and
disengage them quickly.
3. Never allow children under 14 years old to operate
this machine. Children 14 years old and over
should read and understand the operation
instructions and safety rules in this manual and
should be trained and supervised by a parent.
4. Never allow adults to operate this machine without
proper instruction.
5. To help avoid blade contact or a thrown object
injury, keep bystanders, helpers, children and pets
at least 75 feet from the machine while it is in
operation. Stop machine if anyone enters the area.
6. Thoroughly inspect the area where the equipment
is to be used. Remove all stones, sticks, wire,
bones, toys, and other foreign objects which could
be picked up and thrown by the blade(s). Thrown
objects can cause serious personal injury.
7. Plan your mowing pattern to avoid discharge of
material toward roads, sidewalks, bystanders and
the like. Also, avoid discharging material against a
wall or obstruction which may cause discharged
material to ricochet back toward the operator.
8. Always wear safety glasses or safety goggles
during operation and while performing an
adjustment or repair to protect your eyes. Thrown
objects which ricochet can cause serious injury to
the eyes.
9. Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Loose fitting clothes and
jewelry can be caught in movable parts. Never
operate this machine in bare feet or sandals.
10. Be aware of the mower and attachment discharge
direction and do not point it at anyone. Do not
operate the mower without the discharge cover or
entire grass catcher in its proper place.
11. Do not put hands or feet near rotating parts or
under the cutting deck. Contact with the blade(s)
can amputate hands and feet.
12. A missing or damaged discharge cover can cause
blade contact or thrown object injuries.
13. Stop the blade(s) when crossing gravel drives,
walks, or roads and while not cutting grass.
14. Watch for traffic when operating near or crossing
roadways. This machine is not intended for use on
any public roadway.
15. Do not operate the machine while under the
influence of alcohol or drugs.
16. Mow only in daylight or good artificial light.
17. Never carry passengers.
18. Disengage blade(s) before shifting into reverse.
Back up slowly. Always look down and behind
before and while backing to avoid a back-over
accident.
19. Slow down before turning. Operate the machine
smoothly. Avoid erratic operation and excessive
speed.
20. Disengage blade(s), set parking brake, stop engine
and wait until the blade(s) come to a complete stop
before removing grass catcher, emptying grass,
unclogging chute, removing any grass or debris, or
making any adjustments.
21. Never leave a running machine unattended. Always
turn off blade(s), place transmission in neutral, set
parking brake, stop engine and remove key before
dismounting.
22. Use extra care when loading or unloading the
machine into a trailer or truck. This unit should not
be driven up or down ramp(s), because the unit
could tip over, causing serious personal injury. The
unit must be pushed manually on ramp(s) to load or
unload properly.
3
23. Muffler and engine become hot and can cause a
burn. Do not touch.
24. Check overhead clearances carefully before driving
under low tree branches, wires, door openings etc.,
where the operator may be struck or pulled from the
unit, which could result in serious injury.
25. Disengage all attachment clutches, depress the
brake pedal completely and shift into neutral before
attempting to start engine.
26. Your machine is designed to cut normal residential
grass of a height no more than 10”. Do not attempt
to mow through unusually tall, dry grass (e.g.,
pasture) or piles of dry leaves. Dry grass or leaves
may contact the engine exhaust and/or build up on
the mower deck presenting a potential fire hazard.
27. Use only accessories and attachments approved
for this machine by the machine manufacturer.
Read, understand and follow all instructions
provided with the accessory or attachment.
28. Data indicates that operators, age 60 years and
above, are involved in a large percentage of tractorrelated injuries. These operators should evaluate
their ability to operate the tractor safely enough to
protect themselves and others from serious injury.
29. If situations occur which are not covered in this
manual, use care and good judgment. Contact your
dealer for assistance.
Slope Operation
Slopes are a major factor related to loss of control and
tip-over accidents which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy, do not mow it.
For your safety, use the slope gauge included as part of
this manual to measure slopes before operating this
unit on a sloped or hilly area. If the slope is greater than
15 degrees as shown on the slope gauge, do not
operate this unit on that area.
Do:
1. Mow up and down slopes, not across. Exercise
extreme caution when changing direction on
slopes.
2. Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
3. Use slow speed. Choose a low enough speed
setting so that you will not have to stop or shift while
on the slope. Tires may lose traction on slopes
even though the brakes are functioning properly.
Always keep machine in gear when going down
slopes to take advantage of engine braking action.
4. Follow the manufacturer’s recommendations for
wheel weights or counterweights to improve
stability of the machine. Use extra care with grass
catchers or other attachments. These can change
stability of the machine.
5. Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Rapid engagement or braking could cause the front
of the machine to lift and rapidly flip over backwards
which could cause serious injury.
6. Avoid starting or stopping on a slope. If tires lose
traction, disengage the blade(s) and proceed
slowly straight down the slope.
Do Not:
1. Do not turn on slopes unless necessary; then, turn
slowly and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff, ditch, or if
an edge caves in.
3. Do not try to stabilize the machine by putting your
foot on the ground.
4. Do not use a grass catcher on steep slopes.
5. Do not mow on wet grass. Reduced traction could
cause sliding.
6. Do not shift to neutral and coast downhill. Overspeeding may cause the operator to lose control of
the machine resulting in serious injury or death.
7. Do not tow heavy pull behind attachments (e.g.
loaded dump cart, lawn roller, etc.) on slopes
greater than 5 degrees. When going down hill, the
extra weight tends to push the tractor and may
cause you to loose control. (e.g. tractor may speed
up, braking and steering ability are reduced,
attachment may jack-knife and cause tractor to
overturn).
Children
1. Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
They do not understand the dangers. Never
assume that children will remain where you last
saw them.
a. Keep children out of the mowing area and in
watchful care of a responsible adult other
than the operator.
b. Be alert and turn machine off if a child enters
the area.
c. Before and while backing, look behind and
down for small children.
d. Never carry children, even with the blade(s)
shut off. They may fall off and be seriously
injured or interfere with safe machine
operation.
e. Use extreme care when approaching blind
corners, doorways, shrubs, trees or other
objects that may block your vision of a child
who may run into the machine.
f.Disengage the cutting blade(s) before
shifting in reverse. The “No-Cut-In Reverse”
4
feature emphasises not to cut in reverse and
to avoid back-over accidents; do not defeat it.
g. Keep children away from hot or running
engines. They can suffer burns from a hot
muffler.
h. Remove key when machine is unattended to
prevent unauthorized operation.
9. Never allow children under 14 years old to operate
the machine. Children 14 years old and over should
read and understand the operation instructions and
safety rules in this manual and should be trained
and supervised by a parent.
To win g
1. Tow only with a machine that has a hitch designed
for towing. Do not attach towed equipment except
at the hitch point.
2. Follow the manufacturers recommendation for
weight limits for towed equipment and towing on
slopes.
3. Never allow children or others in or on towed
equipment.
4. On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast downhill.
Service
Safe Handling Of Gasoline
1. To avoid personal injury or property damage use
extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Never fill containers inside a vehicle or on a
truck or trailer bed with a plastic liner. Always
place containers on the ground away from
your vehicle before filling.
c. When practical, remove gas-powered
equipment from the truck or trailer and refuel
it on the ground. If this is not possible, then
refuel such equipment on a trailer with a
portable container, rather than from a
gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times
until fueling is complete. Do not use a nozzle
lock-open device.
e. Extinguish all cigarettes, cigars, pipes and
other sources of ignition.
f.Never fuel machine indoors.
g. Never remove gas cap or add fuel while the
engine is hot or running. Allow engine to cool
at least two minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more
than ½ inch below bottom of filler neck to
allow space for fuel expansion.
i.Replace gasoline cap and tighten securely.
j.If gasoline is spilled, wipe it off the engine
and equipment. Move unit to another area.
Wait 5 minutes before starting the engine.
k. To reduce fire hazards, keep machine free of
grass, leaves, or other debris build-up. Clean
up oil or fuel spillage and remove any fuel
soaked debris.
l.Never store the machine or fuel container
inside where there is an open flame, spark or
pilot light as on a water heater, space heater,
furnace, clothes dryer or other gas
appliances.
m. Allow a machine to cool at least 5 minutes
before storing.
General Service
1. Never run an engine indoors or in a poorly
ventilated area. Engine exhaust contains carbon
monoxide, an odorless, and deadly gas.
2. Before cleaning, repairing, or inspecting, make
certain the blade(s) and all moving parts have
stopped. Disconnect the spark plug wire and
ground against the engine to prevent unintended
starting.
3. Periodically check to make sure the blades come to
complete stop within approximately (5) five
seconds after operating the blade disengagement
control. If the blades do not stop within the this time
frame, your unit should be serviced professionally
by an authorized dealer.
4. Check brake operation frequently as it is subjected
to wear during normal operation. Adjust and service
as required.
5. Check the blade(s) and engine mounting bolts at
frequent intervals for proper tightness. Also,
visually inspect blade(s) for damage (e.g.,
excessive wear, bent, cracked).
Replace the blade(s) with the original equipment
manufacturer’s (O.E.M.) blade(s) only, listed in this
manual. “Use of parts which do not meet the
original equipment specifications may lead to
improper performance and compromise safety!”
6. Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
7. Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
8. Never tamper with the safety interlock system or
other safety devices. Check their proper operation
regularly.
9. After striking a foreign object, stop the engine,
disconnect the spark plug wire(s) and ground
against the engine. Thoroughly inspect the
machine for any damage. Repair the damage
before starting and operating.
5
10. Never attempt to make adjustments or repairs to
the machine while the engine is running.
11. Grass catcher components and the discharge
cover are subject to wear and damage which could
expose moving parts or allow objects to be thrown.
For safety protection, frequently check components
and replace immediately with original equipment
manufacturer’s (O.E.M.) parts only, listed in this
manual. “Use of parts which do not meet the
original equipment specifications may lead to
improper performance and compromise safety!”
12. Do not change the engine governor settings or
over-speed the engine. The governor controls the
TO REDUCE THE RISK OF INJURY, DO NOT
OPERATE UNLESS DISCHARGE COVER OR
GRASS CATCHER IS IN ITS PROPER PLACE.
IF DAMAGED, REPLACE IMMEDIATELY.
AVOID SERIOUS INJURY OR DEATH
KEEP HAND S AND FEET AWAY FROM ROTATING PARTS.
REMOVE OBJECTS THAT CAN BE THROWN BY THE
BLADE IN ANY DIRECTION. WEAR SAFETY GLASSES.
DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
NEVER CARRY CHILDREN EVEN WITH BLADES OFF.
USE EXTRA CAUTION ON SLOPES. DO NOT MOW SLOPES
X
GREATER THAN 10° MOW UP AND DOWN, NOT ACROSS.
S30536
READ OPERATOR'S MANUAL. KEEP SAFETY DEVICES IN PLACE AND WORKING.
Label shape may vary by tractor model. Label contents do not vary.
AVOID SUDDEN TURNS, USE LOW GEAR.
M
maximum safe operating speed of the engine.
13. Maintain or replace safety and instruction labels, as
necessary.
14. Observe proper disposal laws and regulations for
gas, oil, etc. to protect the environment.
Your Responsibility
Restrict the use of this power machine to persons who
read, understand and follow the warnings and
instructions in this manual and on the machine.
WARNING
TO AVOID SERIOUS INJURY OR DEATH
• GO UP AND DOWN SLOPES, NOT ACROSS.
• AVOID SUDDEN TURNS.
• DO NOT OPERAT E THE UNIT WHERE IT
COULD SLIP OR TIP.
• IF MACHINE STOPS GOING UPHILL, STOP
BLADE(S) AND BACK DOWNHILL SLO WLY.
• DO NOT MOW WHEN CHILDREN OR OTHERS
ARE AROUND.
• NEVER CARRY CHILDREN EVEN WITH.
BLADES OFF.
• LOOK DOWN & BEHIND BEFORE AND WHILE
BACKING.
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND
SWITCHES, ETC.) IN PLACE AND WORKING.
• REMOVE OBJECTS THAT COULD BE
THROWN BY THE BLADE(S).
• KNOW LOCATION AND FUNCTION OF ALL
CONTROLS.
• BE SURE BLADE(S) AND ENGINE ARE STOPPED
BEFORE PLACING HANDS OR FEET NEA R BLADE(S).
• BEFORE LEAVING OPERATOR'S POSITION,
DISENGAGE BLADE(S), PLACE THE SHIFT LEVER
IN NEUTRAL, ENGAGE PARKING BRAKE,
SHUT OFF AND REMOVE KEY.
°
0
1
X
A
READ OPERATOR'S MANUAL
6
SECTION 2: SLOPE GAUGE
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower
could overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain
your footing and you could slip, resulting in serious injury.
Operate RIDING mowers up and down slopes, never across the face of slopes.
15°
WARNING
F
O
L
D
O
N
D
O
T
T
E
D
L
I
N
E
N
,
R
E
P
R
E
S
E
N
T
I
A CORNER OF A BUILDING
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
A POWER POLE
G
A
1
5
°
S
L
O
P
E
OR A FENCE POST
7
SECTION 3: SETTING UP YOUR TRACTOR
NOTE: Any reference in this manual to the RIGHT or
LEFT side of the tractor is observed from operator’s
position.
Attaching the Battery Cables
NOTE: The positive battery terminal is marked Pos. (+).
The negative battery terminal is marked Neg. (–).
•The positive cable (heavy red wire) is secured to
the positive battery terminal (+) with a carriage
screw and hex nut at the factory. Make certain that
the rubber boot covers the terminal to help protect it
from corrosion.
•Remove the shoulder bolt and wing nut from the
negative cable.
•Remove the black plastic cover, if present, from the
negative battery terminal and attach the negative
cable (heavy black wire) to the negative battery
terminal (–) with the bolt and the wing nut.
•Make certain the hold-down strap is in position over
the battery, securing it in place. See Figure 1.
Rubber
Boot
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Never
fuel machine indoors or while the engine is hot
or running. Extinguish cigarettes, cigars, pipes,
and other sources of ignition.
•Your tractor is shipped with motor oil in the engine.
However, you must check the oil level before
operating. Be careful not to overfill.
Removing Shipping Brace
WARNING: Make sure the riding mower’s
engine is off, remove the ignition key, and set
the parking brake before removing the shipping
brace
.
IMPORTANT:
purposes only, must be removed and discarded before
operating your lawn tractor.
•Locate the shipping brace and accompanying
warning tag on the right side of the tractor, between
the discharge chute and the cutting deck. See
Figure 2.
The shipping brace, used for packaging
Wing
Nut
Shoulder Bolt
Figure 1
NOTE: If the battery is put into service after the date
shown on top of battery, charge the battery as
instructed on page 21 of this manual prior to operating
the tractor.
Gas and Oil Fill-Up
•The gasoline tank is located under the hood and
has a capacity of either two or three gallons
according to the respective model. Do not overfill.
•Service the engine with gasoline and oil as
instructed in the separate engine operator/owner
manual packed with your tractor. Read instructions
carefully.
Shipping Brace
Warning
Tag
Mulch Plug
•While holding the discharge chute with your left
hand, remove the shipping brace with your right
hand by grasping it between your thumb and index
finger and rotating it clockwise.Do not discard the
mulch plug, if already installed inside the chute
opening.
(If equipped)
Figure 2
WARNING: The mowing deck is capable of
throwing objects. Failure to operate the tractor
without the discharge cover in the proper
operating position could result in serious
personal injury and/or property damage.
8
SECTION 4: KNOW YOUR LAWN TRACTOR
Compare the illustration below with the controls on your tractor; get familiar with these features before you start to
operate the tractor. This manual covers two models. So follow the descriptions and instructions pertaining to your
tractor model only.
F
G
H
A
IB*
C
D
E
+
/
1
0
1
P
NOTE:Steering Wheel not shown for clarity.
Figure 3
ASystems Indicator Monitor/Hour MeterHCruise Control Button
BPTO (Power Take-off) LeverIIgnition Switch
CChoke ControlJBrake Pedal
DShift LeverKDrive Pedal
ECup HolderLDeck Lift Lever
FThrottle Control LeverMSeat Adjustment Lever
GParking Brake Button
J
K
L
M
9
Throttle Control Lever
The throttle control lever is
located on the right side of
the tractor’s dash panel.
This lever controls the
speed of the engine. When
set in a given position, the
throttle will maintain a
uniform engine speed. On
model D609G, push this
lever all the way forward for
choke control also.
IMPORTANT:
operating the tractor with the cutting deck engaged,
make sure that the throttle lever is always in the FAST
(rabbit) position.
When
Choke*
Fast
Slow
*some models only
Choke Control
On model D609G, moving
the throttle lever all the way
forward activates the
engine’s choke control. On
model U609H, the choke
control can be found on the
left side of the dash panel
and is activated by pulling
the knob outward.
Activating the choke control
closes the choke plate on the carburetor and aids in
starting the engine. Refer to Starting The Engine on
page 12 of this manual for detailed instructions.
Choke*
Brake Pedal
The brake pedal is located
on the right front side of the
tractor above the drive
pedal and along the running
board. This pedal can be
used for sudden stops or
setting the parking brake.
NOTE: Brake pedal must be fully depressed to activate
the safety interlock switch when starting the tractor
.
Ignition Switch
To start the engine, insert
the key into the ignition
switch and turn clockwise
to the START position.
Once the engine starts,
turn the key to ON position.
Refer to Starting The
Engine on page 12 of this
manual for more details.
The ignition switch is also
used to operate the tractor’s headlights. Refer to
Operating The Headlights on page 14 for details.
Off
On/Lights
On
Start
WARNING: Never leave a running machine
unattended. Always disengage PTO, move
shift lever into neutral position, set parking
brake, stop engine and remove key to prevent
unintended starting.
Drive Pedal
The drive pedal is located
below the brake pedal on
the right front side of the
tractor along the running
board. Depress the drive
pedal with your right foot
(when the tractor shift lever
is in either FORWARD or
REVERSE) to move the
tractor. Ground speed is
also controlled with the
drive pedal. Further down the pedal is depressed,
faster the tractor will travel. The pedal will return to its
original position when it is not depressed.
IMPORTANT:
leaving the tractor unattended.
Systems Indicator Monitor / Hour Meter
Your tractor is equipped
with four indicator lights
and an hour meter located
on the left side of the dash
panel. These indicators
are shown here.
The hour meter operates
whenever the engine is
running and records the
actual hours of tractor
operation.
It is normal for the oil light
and the battery light to
illuminate while the engine
is cranking, but if either
illuminates while the
engine is running, follow
the steps given below. If the brake light or PTO light
illuminates while starting the tractor, proceed as
follows.
Brake Light Engage the parking brake.
PTO Light Move the PTO lever into the OFF
Oil LightStop the tractor immediately and
Battery LightIndicates that the battery needs to be
Always set the parking brake when
Battery Light
+
Hour Meter
PTO Light
(disengaged) position.
check the crankcase oil level as
instructed in the engine manual. Add
oil as required.
charged or that the engine’s charging
system is not generating sufficient
Oil Light
1/10
P
Brake Light
10
amperage. Refer to Battery charging
procedure on page 21 or have the
engine’s charging system checked by
an authorized dealer.
Cup Holder
The tractor’s cup holder is located on the fender to the
left of the seat and rear of the parking brake lever.
PTO (Power Take-off) Lever
The PTO lever is located
on the left side of the
dashboard next to the
steering wheel. Move the
PTO lever forward to
engage power to the cutting deck or other (separately
available) attachments; move the PTO lever backward
(toward the rear of the tractor) to disengage power to
the attachments.
Electric PTO Knob (If equipped)
To engage the power to the
cutting deck or other (separately
available) attachments, pull
outward on the PTO knob. Push
the PTO knob inward to
disengage the power to the
cutting deck.
Parking Brake Button
To set the parking brake,
fully depress the brake
pedal and push the parking
brake button in. Hold the
button in while taking your
foot off the brake pedal.
Both the parking button
and the brake pedal will
then stay depressed. To
release the parking brake,
depress the brake pedal
slightly. The parking brake
button will then return to its
original position.
NOTE: The parking brake must be set if the operator
leaves the seat with the engine running or the engine
will automatically shut off.
IMPORTANT:
leaving the tractor unattended.
Always set the parking brake when
P
Deck Lift Lever
Located on your tractor’s right fender, the deck lift lever
is used to change the height of the cutting deck. To use,
move the lever to the left, then place in the notch best
suited for your application.
NOTE: The PTO lever/knob must be in the OFF
position when (i) starting the engine, (ii) travelling in
reverse or (iii) if the operator leaves the seat.
Shift Lever
The shift lever is located on
the left side of the fender
and has three positions,
FORWARD, NEUTRAL
and REVERSE. The brake
pedal must be depressed
and the tractor must not be
in motion when moving the
shift lever.
IMPORTANT:
the shift lever. Doing so
may result in serious damage to the transmission.
Never force
F
N
Shift
Knob
R
Seat Adjustment Lever
To adjust the seat forward or backward, slide the seat
adjustment lever to the left and reposition the seat to
the desired position. Once a comfortable position is
found, release the seat adjustment lever to lock the
seat in place. Refer to Seat Adjustment on page 16 for
more detailed instructions.
Cruise Control Button
The cruise control button is
located on the dash panel
of the tractor to the left of
the ignition switch. Push
the cruise control button
while the tractor is traveling
forward at a desired speed.
Holding the button in,
release pressure from the
drive pedal. This will
engage cruise control and
allow the tractor to maintain
that speed without applying
pressure to the drive pedal. Depress the brake pedal or
the drive pedal to deactivate cruise control. Refer to
OPERATING YOUR LAWN TRACTOR section on
page 12 for detailed instructions.
NOTE: Cruise control cannot be engaged at the
tractor’s fastest ground speed. If the operator should
attempt to do so, the tractor will automatically
decelerate to the fastest optimal mowing ground speed.
11
SECTION 5: OPERATING YOUR LAWN TRACTOR
•Insert the tractor key into the ignition switch.
WARNING: Read, understand, and follow all
instructions and warnings on the machine and
in this manual before operating.
Safety Interlock Switches
This tractor is equipped with a safety interlock system
for the protection of the operator. The safety interlock
system prevents the engine from cranking or starting
unless the parking brake is engaged and the PTO lever
is in the disengaged (OFF) position.
The safety interlock system will automatically shut off
the engine if:
1. the operator leaves the seat before engaging the
parking brake;
2. the operator leaves the tractor’s seat with the PTO
lever in the engaged (ON) position, regardless of
whether the parking brake is engaged;
3. the PTO lever is moved to the engaged (ON)
position with drive pedal placed for reverse travel.
•Place PTO lever in the disengaged (OFF) position.
•Engage the tractor’s parking brake.
•Pull the choke control outward (model U609H)or
move the throttle control lever into the CHOKE
position (model D609G).
•Turn the ignition key clockwise to the START
position. After the engine starts, release the key. It
will return to the ON position.
IMPORTANT:
for longer than ten seconds at a time. Doing so may
cause damage to your engine’s electric starter.
•After the engine starts, de-activate choke control
and place throttle control in the FAST position.
NOTE: Do not leave the choke control on while
operating the tractor. Doing so will result in a "rich" fuel
mixture and cause the engine to run poorly.
Do not hold the key in the START position
WARNING
IMPORTANT:
Tampering with or attempting to bypass
the tractor’s safety interlock switches in any way will
void your tractor’s warranty.
WARNING: This safety interlock system
was designed for your safety and protection. If
this system should ever malfunction, do not
operate the tractor; contact an authorized
Service Dealer.
Setting the Cutting Height
•Select the height position of the cutting deck by
placing the deck lift lever in any of the six different
cutting height notches on the right fender.
•Adjust the deck wheels so that they are between ¼inch and ½-inch above the ground when the tractor
is on a smooth, flat surface such as a driveway.
WARNING: Keep hands and feet away from
the discharge opening of the cutting deck.
NOTE: The deck wheels are an anti-scalp feature of the
deck and are not designed to support the weight of the
cutting deck.
Refer to Leveling the Deck on page 15 for more details
regarding various deck adjustments.
Starting the Engine
NOTE: Refer to page 8 of this manual for Gasoline and
Oil Fill-Up instructions.
AVOID SERIOUS INJURY OR DEATH
• GO UP AND DOWN SLOPES, NOT ACROSS.
• AVOID SUDDEN TURNS.
• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.
• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK
DOWNHILL SLOWLY.
• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
• NEVER CARRY CHILDREN, EVEN WITH BLADES OFF.
• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
• KEEP SA FETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN
PLACE AND WORKING.
• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).
• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
• BE SURE BLADE(S ) AND ENGINE ARE STOPPE D BEFORE PLAC-
ING HANDS OR FEET NEA R BLADE(S).
• BEFORE LEAVING OPERATOR’S POSITION , DISENGAGE
BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE
BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.
READ OPERATOR’S MANUAL
Stopping the Engine
•If the blades are engaged, place the PTO lever in
the disengaged (OFF) position.
•Turn the ignition key counterclockwise to the OFF
position.
•Remove the key from the ignition switch to prevent
unintended starting.
WARNING: If you strike a foreign object,
stop the engine, disconnect the spark plug
wire(s) and ground against the engine.
Thoroughly inspect the machine for any
damage. Repair the damage before restarting
and operating
12
Driving the Tractor
IMPORTANT:
sudden stops.
•Depress the brake pedal to release the parking
brake and let the pedal up. Move the throttle lever
into the FAST (rabbit) position.
IMPORTANT:
FORWARD to REVERSE or vice versa when the
tractor is in motion. Always use the brake pedal to bring
the tractor to a complete stop before shifting.
•To move forward, place the shift lever in the
FORWARD position, then slowly depress the drive
pedal until the desired speed is achieved.
•To move in reverse, place the shift lever in the
REVERSE position, check that the area behind is
clear and then slowly depress the drive pedal.
Avoid sudden starts, high speed and
WARNING: Do not leave the seat of the
tractor without first placing the PTO lever in the
disengaged (OFF) position, depressing the
brake pedal and engaging the parking brake. If
leaving the tractor unattended, also turn the
ignition key off and remove the key.
Do not move the shift lever from
Engaging the Parking Brake
To engage parking brake:
•Fully depress brake pedal and hold it there while
gently pushing the parking brake button inward.
•Hold parking brake button in while removing your
foot from the brake pedal.
•Once engaged, the parking brake button and the
brake pedal will lock in the “down” position.
To disengage parking brake:
•Slightly depress the brake pedal.
NOTE: The parking brake must be engaged if the
operator leaves the seat with the engine running or the
engine will automatically shut off.
•Avoid turns when driving on a slope. If a turn must
be made, turn down the slope. Turning up a slope
greatly increases the chance of a roll-over.
•Avoid stopping when driving up a slope. If it is
necessary to stop while driving up a slope, start up
smoothly and carefully to reduce the possibility of
flipping the tractor over backward.
Setting the Cruise Control
NOTE: The cruise control feature should only be
utilized while traveling in the forward direction.
To engage cruise control:
•Place the shift lever in the FORWARD position,
then slowly depress the drive pedal until the desired
speed is achieved.
•Lightly depress the cruise control button.
•Holding the cruise control button in, lift your foot
from the drive pedal (you should feel the cruise
latch engage).
•Once engaged, the cruise control button and the
drive pedal will lock in the “down” position, and the
tractor will maintain the same forward speed.
NOTE: Cruise control cannot be engaged at the
tractor’s fastest ground speed. If the operator should
attempt to do so, the tractor will automatically
decelerate to the fastest optimal mowing ground speed.
To disengage cruise control: (Follow one of two
methods described below.)
1. Depress the brake pedal to disengage the cruise
control and stop the tractor.
2. Lightly depress the drive pedal.
To change direction to reverse when operating with
cruise control:
•Depress brake pedal to disengage cruise control
and bring the tractor to a complete stop.
•Place shift lever in the REVERSE position and
depress the drive pedal.
Driving on Slopes
Refer to the SLOPE GAUGE on page 7 to help
determine slopes where you may operate tractor safely.
WARNING: Do not mow on inclines with a
slope in excess of 15 degrees (a rise of
approximately 2-1/2 feet every 10 feet). The
tractor could overturn and cause serious injury.
•Mow up and down slopes, never across.
•Exercise extreme caution when changing direction
on slopes.
•Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
Using the Deck Lift Lever
•To raise the cutting deck, move the deck lift lever to
the left, then place it in the notch best suited for
your application. Refer to Setting The Cutting
Height earlier in this section.
Engaging the PTO
Engaging the PTO transfers power to the cutting deck
or other (separately available) attachments. To engage
the PTO, proceed as follows:
•Move the throttle control lever to the FAST (rabbit)
position.
•Grasp the PTO lever and pivot it all the way forward
to the engaged (ON) position.
13
•Keep the throttle lever in the FAST (rabbit) position
for the most efficient use of the cutting deck or other
(separately available) attachments.
NOTE: The operator must remain on the tractor seat at
all times of operation. If the operator leaves the seat
without moving the PTO lever into the disengaged
(OFF) position, the tractor’s engine will automatically
shut off, regardless of whether the parking brake is
engaged or not
IMPORTANT:
the PTO lever is moved into the engaged (ON) position
with the drive pedal in position for reverse travel. Refer
to Safety Interlock Switches on page 12.
The engine will automatically shut off if
Mowing
WARNING: To help avoid blade contact or a
thrown object injury, keep by-standers,
helpers, children and pets at least 75 feet from
the tractor while it is in operation. Stop the
tractor if anyone enters the area.
This tractor is equipped with one of two high quality
cutting decks. The following information will be helpful
when using the cutting deck with your tractor.
WARNING: Plan your mowing pattern to
avoid discharge of materials toward roads,
sidewalks, by-standers and the like. Also, avoid
discharging material against a wall or
obstruction which may cause discharged
material to ricochet back toward the operator.
grass clippings repeatedly beneath the cutting deck.
The ultra-fine clippings are then forced back into the
lawn where they act as a natural fertilizer. Observe the
following points for best results in mulching:
•Never attempt to mulch if the lawn is damp. Wet
grass tends to stick to the underside of the cutting
deck preventing proper mulching of the clippings.
•Do not attempt to mulch more than 1/3 the total
height of the grass or approximately 1-1/2 inches.
Doing so will cause the clippings to clump up
beneath the deck and not be mulched effectively.
•Maintain a slow ground speed to allow the grass
clippings more time to effectively be mulched.
•Always position the throttle control lever in the
FAST (rabbit) position and allow it to remain there
while mowing. Failing to keep the engine at full
throttle places strain on the tractor’s engine and
does not allow the blades to properly mulch grass.
NOTE: It is not necessary to remove the discharge
chute to operate the mower with the mulch kit installed.
•To operate the cutting deck without mulching,
simply remove the mulch plug by unthreading the
plastic wing nut which fastens it to the cutting deck.
This will allow the clippings to discharge through
the side-discharge opening. See Figure 4 .
Carriage Screw
•Do not mow at high ground speed, especially if a
mulch kit or grass collector is installed.
•For best results it is recommended that the first two
laps be cut with the discharge thrown towards the
center. Then reverse the direction to throw rest of
the discharge to the outside . This will give a better
appearance to the lawn.
•Do not cut the grass too short. Short grass invites
weed growth and yellows quickly in dry weather.
•Mowing should always be done with the engine at
full throttle.
•Under heavier conditions it may be necessary to go
back over the cut area to get a clean cut.
•Do not attempt to mow heavy brush and weeds and
extremely tall grass. Your tractor is designed to
mow lawns, not clear brush.
•Keep the blades sharp and replace the blades
when worn. Refer to Cutting Blades on page 21 for
blade sharpening instructions.
Mulching
Lawn tractor models xxxxxxx come equipped with a
mulch kit which incorporates special blades, already
standard on your tractor, in a process of recirculating
Bell
Washer
Plastic Wing Nut
Figure 4
Mulch Plug
Operating the Headlights
To turn on the headlights:
•Start the engine .Turn the key one notch counterclockwise into the On/Lights position of the ignition
switch. Refer to figure on page 10.
To turn off the headlights:
•Turn the key either into the ON position (to leave
the engine running) or the OFF position (to shut the
engine off). Refer to figure on page 10.
NOTE: Never move the key into the Start position while
the engine is running. Doing so may cause damage to
the tractor ‘s electric starter.
14
SECTION 6: MAKING ADJUSTMENTS
WARNING: Disconnect the spark plug
wire(s) and ground against the engine before
performing any adjustments, repairs or
maintenance.
WARNING: Do not make any adjustments
while the engine is running, except where
specified in this or the engine manual.
Leveling the Deck
NOTE: Check the tractor’s tire pressure before
performing any deck leveling adjustments. Refer to
Tires on page 21 for information on tire pressure.
Front To Rear
The front of the cutting deck is supported by a stabilizer
bar that can be adjusted to level the deck from front to
rear. The front of the deck should be between 1/4-inch
and 3/8-inch lower than the rear of the deck. Adjust if
necessary as follows:
•With the tractor parked on a firm, level surface,
place the deck lift lever in the top notch (highest
position) and rotate the blade nearest the discharge
chute so that it is parallel with the tractor.
•Measure the distance from front of the blade tip to
the ground and rear of the blade tip to the ground.
•The first measurement taken should be between
1/4" and 3/8" less than the second measurement.
Determine the approximate distance necessary for
proper adjustment and proceed, if necessary, to the
next step.
Lock
A
Nuts
•Loosen the two jam nuts on the rear side of the
deck stabilizer bracket. See Figure 5A.
•Locate the two lock nuts on the opposite side of the
stabilizer bracket. See Figure 5A. Tighten the lock
nuts to raise the front of the deck; loosen the lock
nuts to lower the front of the deck.
•Retighten the two jam nuts loosened earlier when
proper adjustment is achieved.
Side to Side
If the cutting deck appears to be mowing unevenly, a
side to side adjustment can be performed. Adjust if
necessary as follows:
•With the tractor parked on a firm, level surface,
place the deck lift lever in the top notch (highest
position) and rotate both blades so that they are
perpendicular with the tractor.
•Measure the distance from the outside of the left
blade tip to the ground and the distance from the
outside of the right blade tip to the ground. Both
measurements taken should be equal. If they’re
not, proceed to the next step.
•Loosen, but do not remove, the hex cap screw on
the left deck hanger bracket. See Figure 5B.
•Balance the deck by using a wrench to turn the
adjustment gear (found immediately behind the hex
cap screw just loosened) clockwise/up or
counterclockwise/down.
•The deck is properly balanced when both blade tip
measurements taken earlier are equal.
•Retighten the hex cap screw on the left deck
hanger bracket when proper adjustment is
achieved.
B
Deck
Stabilizer
Bracket
Deck
FRONT TO REAR
Jam
Nuts
SIDE TO SIDE
Figure 5
15
Adjustment
Gear
Hex Cap Screw
Seat Adjustment
WARNING: Before operating this machine,
make sure the seat is engaged in the seat stop,
stand behind the machine and pull back on
seat until fully engaged into stop.
•Move the seat adjustment lever to the left and slide
the seat forward or rearward. Make sure seat is
locked into position before operating the tractor.
Parking Brake Adjustment
WARNING: Never attempt to adjust the
brakes while the engine is running. Always
disengage PTO, move shift lever into neutral
position, stop engine and remove key to
prevent unintended starting.
Adjust the brake if (i) the tractor does not come to a
complete stop when the brake pedal is completely
depressed, or (ii) the tractor’s rear wheels roll even with
the parking brake applied. Locate the brake disc on the
right side of the transmission in the rear of the tractor.
Adjust as follows:
•Looking at the transmission from the right side of
the tractor, locate the compression spring and
brake disc. See Figure 6.
Steering Adjustment
If the tractor turns tighter in one direction than the other,
or if the ball joints are being replaced due to damage or
wear, the steering drag links may need to be adjusted.
Adjust the drag links so that equal lengths are threaded
into the ball joint on the left side and the ball joint on the
right side:
•Loosen the jam nut found on the drag link at the
rear of the ball joint. See Figure 7 .
•Remove the hex nut and lock washer on the top of
ball joint. See Figure 7 .
•Thread the ball joint toward the jam nut to shorten
the drag link. Thread the ball joint away from the
jam nut to lengthen the drag link.
•Replace hex nut and lock washer and retighten the
jam nut after proper adjustment is achieved.
Hex Nut and
Lock Washer
Axle
Grease Fitting
Pivot Bar
Hex Nut
Set Gap
at .011"
Brake Disc
NOTE:View shown from beneath tractor.
•Loosen, but do not remove, the hex nut found on
the right side of the brake assembly. See Figure 6.
•Using a feeler gauge, set the gap between the
brake disc and the brake puck at .011".
•Re-tighten the hex nut loosened earlier.
Compression
Spring
Transmission
Figure 6
Drag Link
Jam Nut
Ball Joint
Figure 7
NOTE: Threading the ball joints too far onto the drag
links will cause the front tires to "toe-in" too far. Proper
toe-in is between 1/16" and 5/16".
Front tire toe-in can be measured as follows:
•Place the steering wheel in position for straight
ahead travel.
•In front of the axle, measure the distance
horizontally from the inside of the left rim to the
inside of the right rim. Note the distance.
•Behind the axle, measure the distance horizontally
from the inside of the left rim to the inside of the
right rim. Note the distance.
•The measurement taken in front of the axle should
be between 1/16" and 5/16" less than the
measurement taken behind the axle.
•Adjust if necessary.
16
SECTION 7: MAINTAINING YOUR LAWN TRACTOR
WARNING: Before performing any
maintenance or repairs, disengage PTO, move
shift lever into neutral position, set parking
brake, stop engine and remove key to prevent
unintended starting.
Cleaning Engine and Deck
•Promptly wipe off any fuel or oil spilled on the
machine. Do not allow debris to accumulate around
the cooling fins of the engine or on any other part of
the machine, especially on the belts, pulleys and
other moving parts.
•Clean the underside of the deck with a wire broom,
scraper or forced air after each mowing.
NOTE: The use of a pressure washer or garden hose
to clean your tractor is not recommended. It may cause
damage to electrical components, spindles, pulleys,
bearings or the engine. The use of water will shorten life
of the tractor and reduce its serviceability.
Maintaining the Engine
Refer to the engine manual for maintenance
instructions. also follow these steps to maintain the
engine in good working order.
•Check engine oil level before each use as
instructed in the engine manual. Read and follow
instructions carefully.
Changing Engine Oil
•Unscrew oil fill cap and remove dipstick from the oil
fill tube. See Figure 8 .
•Pop open the protective cap on the end of the oil
drain valve to expose the drain port. See Figure 8 .
•Push the oil drain hose (packed with this manual)
onto the oil drain port. Route the opposite end of
the hose into an appropriate oil collection container
with a capacity great enough to collect the used oil
(approximately 48 oz. in model D609G and 64 oz.
in model U609H).
•Push the oil drain valve in slightly, then rotate
counter-clockwise and pull outward to begin
draining oil. See Figure 8 .
•Service the oil filter (if so equipped)as instructed
in the engine manual.
•Perform the above steps in the opposite order after
oil has finished draining.
•Refill the engine with new motor oil (approximately
48 oz.in model D609G and 64 oz. in model U609H).
Oil Fill
Cap
Oil Fill Tube
Oil Drain
Hose
Figure 8
Protective Cap
Oil Drain Valve
Drain Port
Air Cleaner
•Service the pre-cleaner, if so equipped, and
cartridge/air cleaner element as instructed in the
engine manual.
Spark Plug
•The spark plug should be cleaned and the gap
reset once a season. Spark plug replacement is
recommended at the start of each mowing season.
Refer to the engine manual for correct plug type
and gap specifications.
Lubrication
Engine
Lubricate the engine with motor oil as instructed in the
engine manual.
Pivot Points & Linkage
Lubricate all the pivot points on the drive system,
parking brake and lift linkage at least once a season
with light oil.
Rear Wheels
The rear wheels should be removed from the axles
once a season. Lubricate the axles and the rims well
with an all-purpose grease before re-installing them.
Front Wheels
Each of the front wheel axles is equipped with a grease
fitting (Figure 7 ). Lubricate with a grease gun after
every 25 hours of tractor operation.
IMPORTANT:
weight of motor oil to be used.
Refer to the engine manual for the proper
17
SECTION 8: SERVICE
WARNING: Before performing any
maintenance or repairs, disengage PTO, move
shift lever into neutral position, set parking
brake, stop engine and remove key to prevent
unintended starting.
Cutting Blades
•Periodically inspect the blade adapter and/or
spindle for cracks or damage, especially if you
strike a foreign object. Replace immediately if
damaged
To remove blade:
•Remove the deck from beneath the tractor, (refer to
Cutting Deck Removal on page 18). Then gently flip
the deck over to expose its underside.
•Place a block of wood between the center deck
housing baffle and the cutting blade to act as a
stabilizer. See Figure 9 .
.
WARNING: Protect your hands by using
heavy gloves or a rag to grasp the blade.
if any metal separation is present, replace the
blades with new ones. See Figure 10 .
•Grind each blade edge equally to maintain proper
blade balance.
•Test the blade by balancing it on a round shaft
screwdriver. Grind metal from the heavy side until it
balances evenly.
IMPORTANT:
excessive vibration and may cause damage to the
tractor and/or personal injury.
To replace blade:
•When replacing the blade, be sure to install the
blade with the side marked ‘‘Bottom’’ (or with a part
number stamped in it) facing the ground when the
mower is in the operating position.
• Use a torque wrench to tighten the blade spindle
hex flange nut to between 70 foot-pounds and 90 foot-pounds.
A poorly balanced blade will cause
Blade Separation
Hex Flange Nut
Wood Block
Spindle Assembly
Figure 9
•Use a 15/16" wrench to remove the hex flange nut
that secures blade to the spindle assembly. See
Figure 9 .
To sharpen blades:
•Remove equal amounts of metal from both ends of
the blades along the cutting edges, parallel to the
trailing edge, at a 25° to 30° angle. See Figure 10 .
•If the cutting edge of the blade has already been
sharpened to within 5/8" of the wind wing radius, or
Wor n Blade Edg e
Wind Wing
5
/
8
"
m
i
n
i
m
u
Sharpen edge evenly
Figure 10
m
Removing Cutting Deck
•Place the PTO lever in the disengaged (OFF)
position and engage the parking brake.
•Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
•Remove the PTO belt from around the cutting
deck’s center pulley. Refer to .
•Looking at the cutting deck from the left side of the
tractor, locate the deck support pin on the rear left
side of the deck.
•Pull the deck support pin outward to release the
deck from the deck lift arm. See Figure 11.
•Rotate the pin slightly toward the rear of the tractor
and release the pin into the hole provided. Repeat
on the right side.
18
Support Pin
Figure 11
•Move the deck lift lever into the top notch on the
right fender to raise the deck lift arms up and out of
the way.
•Gently slide the cutting deck toward the front of the
tractor allowing the hooks on the deck to release
themselves from the deck stabilizer rod.
•Gently slide the cutting deck (from the right side)
out from underneath the tractor.
substitute (non-OEM) V-belt can be dangerous by not
disengaging completely. For a proper working machine,
use factory approved belts only.
All belts on your tractor are subject to wear and should
be replaced if any signs of cracking, shredding or
rotting are present.
To change or replace the deck belts on your tractor,
proceed as follows:
•Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
•Remove the belt guards by removing the selftapping screws that fasten them to the deck.
•Grasp the PTO idler bracket and pivot it toward the
discharge chute to relieve tension on the PTO belt.
•Remove the PTO belt from the engine pulley and
from around the PTO idler pulleys.
•Grasp deck idler pulley and pivot it toward the left
side of the deck to relieve tension on the deck belt.
•Remove the belt from around all pulleys, including
the deck idler pulley.
•Route the new belts as shown in .
•Remount the belt guards removed earlier.
Changing Transmission Drive Belt
Changing Deck Belts
WARNING: Be sure to shut engine off,
remove ignition key, disconnect spark plug
wire(s) and ground against engine before
starting this job.
IMPORTANT:
specially designed to engage and disengage safely. A
The V-belts, found on your tractor, are
Engine Pulley
Left Hand Pulley
WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark
plug wire(s) and ground against the engine to
prevent unintended starting before removing
the belt(s)
All belts on your tractor are subject to wear and should
be replaced if any signs of cracking, shredding or
rotting are present.
PTO Idler Bracket
(mounted on tractor)
Deck belt (Bottom)
PTO belt (Top)
Right Hand Pulley
(beneath belt guard)
Deck Idler Pulley
NOTE:
Left hand belt cover not shown for clarity.
Center Pulley
Figure 12
Self-Tapping Screws
19
IMPORTANT:
The V-belts found on your tractor are
specially designed to engage and disengage safely. A
substitute (non-OEM) V-belt can be dangerous by not
disengaging completely. For a proper working machine,
use factory approved belts.
To change or replace the drive belt on your tractor,
proceed as follows:
NOTE: It is recommended that both drive belts be
replaced at the same time.
•Remove the cutting deck as instructed earlier.
•After disconnecting the battery cables, remove the
battery and battery tray from beneath the seat.
IMPORTANT:
When removing the battery, disconnect
the NEGATIVE (black) wire from it’s terminal first,
followed by the POSITIVE (red) wire. Re-install in
reverse order.
Upper Drive Belt
•Locate the transmission idler pulley on the upper
drive belt by looking through the battery tray
opening. See Figure 13.
•Grasp the bracket and pivot the transmission idler
pulley toward the rear of the tractor to release
tension on the upper drive belt.
•Remove belt from around the transmission idler
pulley.
Variable Speed
Pulley
Battery Tray
Opening
Shift Lever
•Remove the upper drive belt from around the
transmission pulley and the variable-speed pulley.
NOTE: Slowly rotate the pulley counter-clockwise to roll
the belt off it.
•Remove the upper drive belt by pulling it up through
the battery tray opening.
•Re-route the new upper drive belt as shown in
Figure 13.
Lower Drive Belt
NOTE: Proper removal of the lower drive belt requires
the removal of several tractor components. Read
through the following procedure prior to attempting it to
determine if you feel you could successfully complete it.
If you don’t, see an authorized Service Dealer to have
the belt changed.
IMPORTANT:
Note the routing of the lower drive belt
around both the pulleys and the belt keepers BEFORE
performing the following steps.
•Locate the variable-speed pulley through the
battery tray opening. See Figure 13.
•Remove the variable-speed pulley by loosening the
hex bolt that secures it to the transmission. Use a
second wrench to hold the hex nut on the bottom
side of the pulley.
Drive Belt (Lower)
Rear Idler Pulley
Drive Belt (Upper)
Transmission
NOTE:View shown from above tractor.
Idler Bracket
Transmission Idler Pulley
Transmission Pulley
Belt Keeper
Double-Idler Bracket
Front of Tractor
Front Idler Pulley
Figure 13
Keeper Pins
to drive pedal
Engine Pulley
20
•Slide belt off the variable-speed pulley as you lift
the pulley up and out through battery tray opening.
•Remove the rear idler pulley from the double- idler
bracket while unrouting the belt from around both
the rear and the front idler pulley. See Figure 13.
•Remove the hex bolt from the center of the engine
pulley and gently lower it off of the engine
crankshaft. Be careful not to lose any washers or
spacers which may be on top of the engine pulley.
• When remounting the engine pulley, torque the
center hex bolt to between 38 foot-pounds and 50 foot-pounds.
•Remove the drive belt by feeding it from both ends
toward the front idler pulley on the double-idler
bracket. See Figure 14.
•Reassemble by following the above steps in
reverse order.
•Reroute the new belt around the pulleys, belt
keepers and keeper pins EXACTLY as the old one
was routed. Refer to Figure 13.
The drive pedal is properly adjusted when the hole
found in the double-idler bracket has approximately
1-3/8" of travel with ten pounds of pressure applied to
the drive pedal. See Figure 14.
Double Idler
Bracket
Hole
Idler
Adjuster Rod
•Reassemble by following the above steps in
reverse order.
Idler Adj. Rod
Neutral
Return
Bracket
Hairpin
Clips
Drive Pedal
Return Spring
Place wrenches here
Pin
Speed Control
Assembly
Figure 15
Tires
WARNING: Never exceed maximum
inflation pressure shown on sidewall of the tire.
•The recommended operating tire pressure is 10 psi
for the rear tires and 14 psi for the front tires
approximately. Refer to the tire sidewall for exact
tire manufacturer’s recommendation. Do not
overinflate. Uneven tire pressure could cause the
cutting deck to mow unevenly.
1
-
3
/
8
”
Front of Tractor
NOTE:View shown from above tractor.
Figure 14
Adjust the drive pedal after replacing the drive belts on
your tractor, if necessary, as follows:
•Locate the speed control assembly on the
underside of the steering support bracket. See
Figure 15•.
•Remove both hairpin clips from the pin which is
fastened to the speed control assembly (be careful
not to lose the small flat washers found on the pin).
See Figure 15•.
•Remove the drive pedal return spring.
•Using two 9/16" wrenches, remove the pin from the speed control assembly. See •Figure 15.
•Thread the idler adjustment rod inward or outward
to lengthen or shorten the travel of the double-idler
bracket until proper adjustment is achieved.
Battery
The battery is sealed and is maintenance-free. Acid
levels cannot be checked.
•Always keep battery cables and terminals clean
and free of corrosive build-up.
•After cleaning, apply a light coat of petroleum jelly
or grease to both terminals.
•Always keep the rubber boot positioned over the
positive terminal to prevent shorting.
• If removing the battery for any reason, disconnect
the NEGATIVE (black) wire from its terminal first,
followed by the POSITIVE (red) wire. When reinstalling the battery, always connect the POSITIVE
(red) wire to its terminal first, followed by the
NEGATIVE (black) wire.
IMPORTANT:
correct terminals; reversing them could change polarity
and cause damage to the engine’s alternating system.
Charging
If tractor has not been operated for an extended period
of time, charge the battery with an automotive-type 12volt charger for a minimum of one hour at six amps.
Be certain that wires are connected to the
21
WARNING: Batteries give off an explosive
gas while charging. Charge battery in a well
ventilated area and keep away from an open
flame or pilot light as on a water heater, space
heater, furnace, clothes dryer or other gas
appliances.
•If the electrical system does not function, or your
tractor’s engine will not crank, first check to be
certain that the fuse has not blown.
•It can be found under the hood mounted behind the
top of the dash panel on the support bar. Pull the
fuse out and inspect it to determine if it is good or
blown.
Fuse
A fuse is installed in your tractor’s wiring harness to
protect the tractor’s electrical system from damage
caused by excessive amperage.
SECTION 9: OFF-SEASON STORAGE
Clean and lubricate the tractor as instructed on page 17
before storing for an extended period.
WARNING: Drain fuel only into an approved
container outdoors, away from an open flame.
Allow engine to cool. Extinguish cigarettes,
cigars, pipes, and other sources of ignition prior
to draining fuel.
WARNING: Never store the machine or fuel
container indoors where there is an open
flame, spark or pilot light such as on water
heater, furnace, clothes dryer or other gas
appliance.
IMPORTANT:
amperage capacity for replacement.
Follow the instructions in the Service, Storage & Specifications section of the Briggs & Stratton
Operator/Owner Manual (or Kohler engines Owner’s
Manual) for proper engine care prior to storing your
tractor.
Always use a fuse with the same
22
SECTION 10: TROUBLESHOOTING
TroublePossible Cause(s)Corrective Action
Engine fails to startPTO lever engaged.
Parking brake not engaged.
Spark plug wire(s) disconnected.
Throttle control lever not in correct
starting position.
Choke not activated
Fuel tank empty, or stale fuel.
Blocked fuel line.
Faulty spark plug.
Engine flooded.
Engine runs erraticUnit running with CHOKE applied.
Spark plug wire loose.
Blocked fuel line or stale fuel.
Vent in gas cap plugged.
Water or dirt in fuel system.
Dirty air cleaner.
Engine overheatsEngine oil level low.
Air flow restricted.
Engine hesitates at high RPM Spark plug gap too close.Remove spark plug and reset the gap to .030”.
Idles poorlySpark plug fouled, faulty or gap too
wide.
Dirty air cleaner.
Excessive vibrationCutting blade loose or unbalanced.
Damaged or bent cutting blade.
Mower will not mulch grassEngine speed too low.
Wet grass.
Excessively high grass.
Dull blade.
Uneven cutDeck not balanced properly.
Dull blade.
Uneven tire pressure.
Place PTO lever in disengaged (OFF) position.
Engage parking brake.
Connect wire(s) to spark plug.
Place throttle lever to FAST or CHOKE (if so equipped)
position.
Place throttle lever to CHOKE (if so equipped) position
or pull out the CHOKE control (if so equipped).
Fill tank with clean, fresh (less than 30 days old) gas.
Clean fuel line or replace fuel filter, if so equipped.
Clean, adjust gap or replace plug.
Crank engine with throttle in FAST position.
Place throttle lever in FAST position or push CHOKE
control (if so equipped) in.
Connect and tighten spark plug wire.
Clean fuel line; fill tank with clean, fresh (less than 30
days old) gasoline. Replace fuel filter, if so equipped.
Clear vent or replace cap if damaged.
Drain fuel tank. Refill with clean, fresh (less than 30
days old) gasoline.
Replace air cleaner cartridge/element or clean precleaner, if so equipped.
Fill crankcase with proper capacity and weight of oil.
Clean grass clippings and debris from around the
engine’s cooling fins and blower housing.
Replace spark plug. Set plug gap to .030”.
Replace air cleaner cartridge/element or clean precleaner, if so equipped.
Tighten blade and spindle. Balance blade.
Replace blade.
Place throttle in FAST (rabbit) position.
Do not mow when grass is wet; wait until later to cut.
Mow once at a high cutting height, then mow again at
desired height or make a narrower cutting swath.
Sharpen or replace blade.
Perform side-to-side deck adjustment.
Sharpen or replace blade.
Check tire pressure in all four tires.
23
SECTION 11: PARTS LIST FOR MODELS D609, G609, U609 & X609
17
26
14
38
30
28
5
32
6
9
23
42
23
4
29
11
27
18
33
31
34
16
35
10
8
36
25
5
19
23
24
1
3
12
7
9
27
20
21
15
22
13
42
2
43
41
40
37
4
24
Models D609, G609, U609 & X609
REF.
NO.
PART NO.DESCRIPTION
1783-1346Grill Support Bracket (9-style)
2710-0599Self-tapping Screw, 1/4-20 x .5
3710-0528Hex Cap Screw, 5/16-18 x 1.25
4710-0924Phillips Pan Screw, 1/4-20 x .75
5710-1017Truss Phillips Screw, 1/4-20 x .625
6725-1741Ignition Switch
7726-0272Clamp, 9/16
8710-0642Self-tapping Screw, 1/4-20 x .75
9712-0292U-type Speed Nut, 1/4-20
10736-0270Bell Washer, .265 x .75 x .062
11725-1976Systems Indicator Monitor
12712-3004AHex Nut, 5/16-18
13731-2119AGrille (9-style)
14731-0511Trim Strip, 4
15725-0175Cable Tie, 3/16 x .05 x 7.4
16746-1085Choke Knob/Cable (Model G609G)
17783-0783Hood (9-style)
18783-0784RH Side Panel (9-style)
19783-0785LH Side Panel (9-style)
20731-2637Headlight Lens (9-style)
21747-1162AHood Hinge Rod
22625-0051Headlight Assembly
23710-0604ASelf-tapping Screw, 5/16-18 x .625
24751-0603Fuel Cap
25751-0658CFuel Tank, Three-gallon
REF.
NO.
PART NO.DESCRIPTION
751-0659AFuel Tank, Two-gallon (Model
D609G)
26725-1745Ignition Key w/ plastic cover
725-1744Ignition Key w/o plastic cover
27710-0895Self-tapping Screw, 1/4-15 x .75
28710-3217Truss Phillips Screw, #8-32 x .375
29712-0142Hex Nut, #8-32
30731-1857Throttle Control Knob
31731-2122CDash Panel, 8/9-style, Manual PTO
32731-2226Cruise Control Button
33731-2227Parking Brake Button
34736-0142Flat Washer, 9/32 x 1/2 x 1/16
35747-1196Brake/Cruise Pivot Rod
36749-1087ADash Support Tube
37712-3010Hex Nut, 5/16-18
38731-2270Hood Plenum (Model G609G)
N/AHood Plenum (Model D609G)
39726-3046Ratchet Clip
40736-0119Lock Washer, 5/16
41726-0201Speed Nut, .3125
42736-3078Flat Washer, .349 x 1.0 x .063
43710-1238Screw, 5/16-18 x .875 (Grade 5)
629-0469AHeadlight Wire Harness (Not Shown)
629-1071Tractor Wire Harness (Not Shown)
NOTE: For painted parts, please refer to the list of color codes below.
Please add the applicable color code, wherever needed, to the part
number to order a replacement part. For instance, if a part numbered
700-xxxx is painted Powder Black, the part number to order would be
700-xxxx-0637.
9714-0145Internal Cotter Pin
10716-0106E-ring
11720-0311Handle Grip
12732-0874Torsion Spring
13732-1184Extension Spring, .872 x 3.4
14736-0275Flat Washer, 5/16
15736-0921Lock Washer, 1/2
16736-3019Flat Washer, .31 x 1.062 x .134
17736-3084Flat Washer, .51 x 1.12 x .06
18738-0138AHex Cap Screw, 5/16-18 x .62
19738-0143Shoulder Screw, 3/8-16
20741-0225Hex Flange Bearing
21741-0715Snap Flange Bearing
22746-0968Lift Cable, 16.16
23747-1111Lift Handle
24756-1154Roller Pulley
25783-0678AArm Lift
26783-0720ADeck Stabilizer Bracket
27710-0260ACarriage Bolt, 5/16 x .62
28710-0604ASelf-tapping Screw, 5/16-18 x .625
PA RT
NO.
DESCRIPTION
REF.
NO.
29710-0895Self-tapping Screw, 1/4-15 x .75
30731-1990Lift Lever Cover
31731-2104BShift Lever Cover w/ Cup Holder
32736-3078Flat Washer, .349 x 1.0 x .063
33783-0677Lift Adjustment Bracket
34783-0685BFender
35783-1489Seat Mounting Bracket
36710-1268Screw, #10-16 x .375
37712-3027Hex Flange Lock Nut, 1/4-20
38720-0309ASeat Adjuster Grip
39731-1989Spacer
40732-0499Compression Spring, .41 x 1.5
41736-0175Spring Washer, .265 x .562 x .025
42736-0204Flat Washer, .344 x .62 x .03
43738-0137AShoulder Screw, .340 x .285,1/4-20
44738-1007Shoulder Screw, .50 x .50, 3/8-16
45783-0611Seat Stop
46783-0738Seat Pivot Bracket
47783-0739Seat Adjustment Lever
48783-0753Seat Adjustment Selector
49757-0348AHigh Back Seat, Black
50735-0656RH Foot Pad
51735-0657LH Foot Pad
NOTE: For painted parts, please refer to the list of color codes below.
Please add the applicable color code, wherever needed, to the part
number to order a replacement part. For instance, if a part numbered
700-xxxx is painted Powder Black, the part number to order would be
700-xxxx-0637.
Red: 0638
Oyster Gray: 0662
Powder Black: 0637
27
Models D609, G609, U609 & X609
24
43
42
46
19
23
6
11
22
41
21
28
20
13
38
14
20
22
11
18
15
12
5
30
35
1
35
13
6
7
27
8
30
35
10
17
45
34
25
9
16
44
26
31
33
37
36
29
28
Models D609, G609, U609 & X609
REF.
NO.
1731-1291APivot Bar End Cap
2710-1238Self-tapping Screw, 16-18 x .625
3783-0726BRH Pivot Support Bracket
4783-0727ALH Pivot Support Bracket
5783-0728Pivot Bar Bracket
6710-0723Hex Cap Screw, 3/8-16 x 1
7711-1408RH Drag Link
8711-1655LH Drag Link
9712-0240Jam Nut, 7/16-20
10712-0241Hex Nut, 3/8-24
11712-0431Flange Lock Nut, 3/8-16
12712-0459Flange Lock Nut, 7/16-20
13712-3004AFlange Lock Nut, 5/16-18
14717-1550DSteering Gear, 11/90 Ratio
15717-1554Steering Pinion Gear
16723-0448ABall Joint, 7/16-20
17736-0169Lock Washer, 3/8
18736-3084Flat Washer, .51 x 1.12 x .06
19738-1001ASteering Shaft, .625 OD x 24.4
20741-0475Plastic Bushing, .38 ID
21741-0656Hex Flange Bearing, 5/8
22738-0372BShoulder Spacer, .38 ID
23731-2624Steering Wheel, 13.25
24731-2625Steering Wheel Cap
PA RT
NO.
DESCRIPTION
REF.
NO.
25638-0019ALH Axle Assembly, .625 Diameter
26638-0020ARH Axle Assembly, .625 Diameter
27683-0128APivot Bar
28712-0431Flange Lock Nut, 3/8-16
29714-0162Cotter Pin
30726-0214Push Cap, .625
31736-0162Flat Washer, .64 x 1.0 x .12
33736-0285Flat Washer, .635 x 1.589 x .06
34738-1011Shoulder Screw, .5 x 2.2, 3/8-16
35741-0659Flange Bearing, .632 ID x .937 OD
36634-0105AWheel Assembly Complete, 15 x 6 x 6
37734-2290AHub Cap
38783-0653DSteering Support Bracket
39738-0143Shoulder Screw, 3/8-16
40736-0331Bell Washer, .39 x 1.13 x .062
41710-1260ASelf-tapping Screw, 5/16-18 x .75
42736-0242Bell Washer, .34 x .872
43710-0643Hex Bolt, 5/16-18 X 1
44783-0656AAxle Bracket RH
45783-0657AAxle Bracket LH
46736-3004Flat Washer
NOTE: For painted parts, please refer to the list of color codes below.
Please add the applicable color code, wherever needed, to the part
number to order a replacement part. For instance, if a part numbered
700-xxxx is painted Powder Black, the part number to order would be
700-xxxx-0637.
Red: 0638
Oyster Gray: 0662
Powder Black: 0637
29
Models D609, G609, U609 & X609
44
22
54
85
88
4
78
58
69
71
56
58
64
75
31
21
33
23
7
21
65
70
4
23
73
23
64
68
52
83
81
51
80
57
53
62
58
19
69
76
87
35
86
13
72
60
41
77
25
58
65
89
63
68
19
33
66
58
59
48
79
21
2
3
1
A
21
2
B
73
C
18
36
7
11
6
38
B
A
19
88
27
30
3
32
20
24
26
42
28
46
47
45
50
12
43
C
1
10
19
55
58
49
29
31
13
5
13
19
D
85
84
84
61
40
34
17
8
37
47
15
39
D
9
14
82
16
30
Models D609, G609, U609 & X609
REF.
NO.
1783-1015Shift Lever Support
217840Transaxle Mounting Bracket
3618-0551Single-speed Transmission Assembly
4631-0009Shifter Knob
5647-0045Shift Lever
6656-0048Variable-speed Pulley Assembly
7656-0051ATransmission Pulley, 8.5 x .5-36
8683-0251Double-idler Bracket
9710-0176Hex Cap Screw, 5/16-18 x 2.75
10710-0227Self-tapping Screw, #8-18 x .5
11710-0347Hex Cap Screw, 3/8-16 x 1.75
12736-0272Flat Washer, .51 x 1.0 x .060
13710-0604ASelf-tapping Screw, 5/16-18 x .625
14710-0642Self-tapping Screw, 1/4-20 x .75
15710-3011Hex Cap Screw, 3/8-16 x 2.25
16711-0677Ferrule, 5/16-18
17712-0241Hex Nut, 3/8-24
18712-0378Hex Nut, 7/16-20
19712-0431Flange Lock Nut, 3/8-16
20712-3017Hex Nut, 3/8-16
21712-3004AFlange Lock Nut, 5/16-18
22712-3008Jam Nut, 3/8-16
23714-0111Cotter Pin
24714-0149BInternal Cotter Pin
25723-3018Ball Joint
26725-1644Short Spring Switch
27726-0320Insulator Nut Plate
28732-0384Extension Spring, .62 Dia. x 6.12
29732-0525Compression Spring Clip
30732-0716Extension Spring, .59 OD x 4
31732-0963Extension Spring, .50 Dia. x 6.37
32736-0105Bell Washer, .401 x .87 x .063
33736-0140Flat Washer, .385 x .62 x .063
34736-0169Lock Washer, 3/8
35736-3008Flat Washer, .344 x .750 x .120
36736-0407Bell Washer, .45 x 1.0 x .602
37736-3010Flat Washer, .407 x .812 x .135
38738-0322Shoulder Screw, .625 x .217
39747-1122Brake Rod
40747-1123ABelt Guard
41747-1127Idler Adjustment Rod, 3/8
42747-0047AShift Rod
43711-0736Adjustment Ferrule, 1/4-20 x 1.0
44738-0372BShoulder Spacer, .38 ID
45754-0467Lower Drive Belt
46754-0468Upper Drive Belt
PART
NO.
DESCRIPTION
(hooks to flange, 783-0650, in frame)
REF.
NO.
47756-0981Flat Idler, 2.75 OD
48783-1016BSpeed Control Rod Bracket
49783-0667BTransmission Torque Bracket
50783-0669Idler Bracket
51736-0430Flat Washer, .350 x 1.59 x .062
52647-0031Brake Control Assembly
53647-0032Speed Control Assembly
54683-0266Drive Pedal Assembly
55714-0470Cotter Pin, 1/8 x 1.25
56711-0736Ferrule, 1/4-20
57711-1363Pin, 3/8-16 x 2.43
58714-0104Cotter Pin
59732-0437Compression Spring, .34 OD x 1.0
60732-0955Extension Spring, .50 OD x 1.41
61735-0662Drive Pedal Pad
62735-3049Brake Pedal Pad
63736-0142Flat Washer, .281 x .5 x .063
64736-0187Flat Washer, .64 x 1.24 x .06
65736-0204Flat Washer, .344 x .062 x .03
66738-0155Shoulder Screw, .437 x 1.62
67738-0507BShoulder Screw, .5 x .434
68741-0225Hex Flange Bearing
69741-3065ASplit Hex Flange Bearing
70747-1137Cruise Control Rod
71747-1138Brake Lock Control Rod
72748-0413Cruise Latch
73736-0275Flat Washer, .344 x .688 x .065
74783-0653DStearing Support Bracket
75783-0732Drive Lock-out Bracket
76783-0773Brake Pedal
77783-0780ANeutral Return Bracket
78683-0304Lower Frame Assembly
79783-1031AHitch Plate
80736-0242Bell Washer, .34 x .872
81710-0627Hex Cap Screw, 5/16-24 x .75
82634-0105AWheel Assembly (Model D609G)
83734-2290AHub Cap
84710-0809Self-tapping Screw, 1/4-20 x 1.25
85750-0556Spacer
86710-0650Self-tapping Screw, 5/16-18 x .875
87710-1260ASelf-tapping Screw, 5/16-18 x .75
88747-1285Shift Rod
89748-0415BSpacer
PART
NO.
634-0177Wheel Assembly (Model U609H)
634-0070Rim Only
734-0255Air Valve (Not Shown)
734-1730Tire Only, 20 x 8 x 8, Square Shoulder
DESCRIPTION
NOTE: For painted parts, please refer to the list of color codes below.
Please add the applicable color code, wherever needed, to the part
number to order a replacement part. For instance, if a part numbered
700-xxxx is painted Powder Black, the part number to order would be
700-xxxx-0637.
Red: 0638
Oyster Gray: 0662
Powder Black: 0637
31
Models D609, G609, U609 & X609
21
19
25
14
REF.
1
12*
10
21
20
29
26
24
10
30
28
2
4
15
5
3
17
22
27
18
4
2
9
13
6
7
23
12*
12*
8
NO.
1716-0231E-Ring, .75
2721-0338Seal, .75 x 1.0 x .125
3711-1431Drive Shaft
4741-0340Sleeve Bearing, .75 x .1.0 x 1.0
5736-0495Thrust Washer, 1.0 x .632 x .0
6717-136242-Tooth Bevel Gear
7717-136342-Tooth Bevel Gear
8750-1234Spacer, .633 x 1.0 x .513
9718-0228Clutch Collar
10741-0525Needle Bearing, .625 x .875
11719-0394Lower Housing
12a 736-0336Flat Washer, 5/8 x 1.0 x .030*
12b 736-0337Flat Washer, 5/8 x 1.0 x .040*
12c 736-0349Flat Washer, 5/8 x 1.0 x .020*
13736-0519Flat Washer, .70 x 1.125 x .031
14741-0336Flange Bearing, 5/8 x 3/4 x 3/4
15741-0337Flange Bearing, 5/8 x 3/4 x 15/16
16750-1238Spacer, .635 x 1.0 x .27
17611-0133Detent Shaft Assembly
18618-0424Differential Assembly
19661-0006Brake Assembly
20710-1325Self-tapping Screw, 1/4-20 x 1.625
21710-1206Self-tapping Screw, 1/4-20 x 2.375
22717-0678Brake Pad
23732-0863Compression Spring
24741-0862Detent Ball
25761-0202Brake Disc
26711-1430Input Shaft
27716-0108Retaining Ring, .437
28717-146414-Tooth Bevel Pinion
29719-0391A Upper Housing
30736-0723Thrust Washer, .635 x 1.25 x .042
PART
NO.
DESCRIPTION
*Use applicable flat washer (12a, 12b or 12c) in this application allowing proper end-play as instructed in Service Manual.
11
32
Models D609, G609, U609 & X609
23
24
4
12
18
19
20
22
11
3
2
13
29
(for choke)
7
9
25
4
27
31
10
5
6
6
2
30
9
6
8
10
5
10
5
16
15
14
1
21
28
10
5
17
NOTE: Engine accessory parts are applicable to all models except otherwise noted.
REF.
NO.
1710-0227Self-tapping Screw, #8-18 x .5
2710-0599Self-tapping Screw, 1/4-20 x .5
3710-0604ASelf-tapping Screw, 5/16-18 x .625
4710-1237Screw, #10-32 x .625
5710-1314ASocket Cap Screw, 5/16-18 x .625
6710-1315Self-tapping Screw, 3/8-16 x 1.25
7712-3017Hex Nut, 3/8-16 (Model G609G)
8721-0460Exhaust Gasket (Model G609G)
9712-3004AFlange Lock Nut, 5/16-18
10712-3010Hex Nut, 5/16-18
11714-0470Cotter Pin, 1/8 x 1.25
12726-0201Speed Nut, .3125
13731-2111APTO Knob
14732-1170Extension Spring, .75 x 6.75
15732-0991ABelt Guard
16736-0108Flat Washer, .510 x .750 x .033
17736-0119Lock Washer, 5/16
18736-0140Flat Washer, .385 x .62 x .063
19736-0275Flat Washer, 5/16
20736-3000Flat Washer, .406 x .875 x .059
21736-0331Bell Washer, .39 x 1.13 x .062
22736-3039Flat Washer, .407 x .812 x .135
23738-0372BShoulder Spacer, .380
24741-0708Hex Split Flange Bearing
25747-1112DPTO Engagement Handle
26747-1286ABelt Keeper Rod
27748-0415BSpacer, 3/8 x 1.54
28756-0627BIdler Pulley, 3.5
29756-1208Idler Pulley, 4.0
PART
NO.
DESCRIPTION
REF.
NO.
30783-0744AEngagement Stop
31783-0891BDeck Stop
32710-0604ASelf-tapping Screw, 5/16-18 x .625
33732-3080ACompression Spring, 1.28 x 3.5
34723-0444Battery Strap
35738-1020Shoulder Screw, .625 x .5, 7/16-20
36736-0407Bell Washer, .45 x 1.0 x .062
37712-0459Flange Lock Nut, 7/16-20
38783-1031AHitch Plate
39783-0349Battery Tray
40725-1426Solenoid, 12-Volt, 100 Amp
41710-0599Self-tapping Screw, 1/4-20 x .5
42736-0222Lock Washer, 1/4
43683-0304Lower Frame Assembly
44725-170612-Volt Battery, 270 CCA
45710-0703Carriage Screw 1/4-20 x 0.75
46712-0271Hex Sems Nut, 1/4-20
47712-3087Wing Nut, 1/4-20
48732-1165Extension Spring, .50 x 5.0
49710-3180Hex Cap Screw, 5/16-18 x 1.75
50750-0956Spacer Cup
51710-3029Hex Head Cap Screw, 7/16-20 x 1.25
52736-0171Lock Washer, 7/16
53736-0322Flat Washer, .450 x 1.25
54756-0982BEngine Pulley, 3.56 OD x 5.56
55754-0497PTO Belt
56783-0653DSteering Support Bracket
57711-1044Keeper Pin, 5/16 x 4.75
58738-1132Shoulder Screw 1/4-20
PA RT
NO.
DESCRIPTION
NOTE: For painted parts, please refer to the list of color codes below.
Please add the applicable color code, wherever needed, to the part
number to order a replacement part. For instance, if a part numbered
700-xxxx is painted Powder Black, the part number to order would be
700-xxxx-0637.
Red: 0638
Oyster Gray: 0662
Powder Black: 0637
35
Models D609G, G609G & X609G
48
24
36
39
24
13
44
18
39
27
8
2
31
38
49
32
37
51
18
52
42
23
20
37
21
28
10
9
26
19
14
17
30
43
5
34
18
11
4
20
12
35
47
11
25
23
33
42
50
6
43
7
19
9
17
29
16
23
41
15
28
46
1
22
10
19
9
40
45
3
9
40
53
36
Models D609G, G609G & X609G
REF.
NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
PART NO. DESCRIPTION
16606Bracket: Retainer Hook
618-0565Spindle Assembly: Pulley
683-0198EDeck Assembly
683-0254Deck Hanger Bracket LH
683-0440Brake Assembly: deck
710-0520Hex Screw 3/8-16 x 1.5
710-0528Hex Screw 5/16-18 x 1.25
710-0604ATT Screw 5/16-18 x 0.625
710-0650TT Screw 5/16-18 x 0.875
710-0751Hex Screw 1/4-20 x 0.620
710-1238Hex Washer Head Screw
710-1830TT Screw 1/4-20 x 4.0
710-3151Hex Screw 5/8-18 x 4.25
710-3180Hex Screw 5/16-18 x 1.75
711-1534Pin
712-0337Hex Nut 5/8-18
712-0417AFlange Nut 5/8-18
712-0431Flange Lock Nut
712-3004AFlange Lock Nut
712-3006Hex Nut 1/4-20
712-3010Hex Nut 5/16-18
712-3027Lock Nut 1/4-20
714-0470Cotter Pin
716-3020Snap Ring
717-1553AGear: Deck Adjustment
726-0233Push Nut
731-2486Belt Cover
REF.
NO.
28.
29.
30.
31.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
PART NO. DESCRIPTION
732-0306Compression Spring
732-0470AExtension Spring
732-1165Extension Spring
734-0973Deck Wheel
736-0105Bell Washer
736-0119Lock Washer
736-0140Flat Washer
736-0158Lock Washer
736-0162Flat Washer
736-0270Bell Washer
738-0373Sholder Spacer
741-0524Bearing
742-0616Blade
746-0970Brake Cable
747-1116Deck Release Rod
748-0331Shoulder Spacer
750-0932ASpacer
754-0497V-Belt
754-0498V-Belt
756-0627BIdler Pulley
756-1202Double Pulley
783-1025Chute Stop
783-1291Idler Bracket
712-3087Wing Nut
710-0134Carriage Screw
731-2363Mulch Plug
NOTE: For painted parts, please refer to the list of color codes below.
Please add the applicable color code, wherever needed, to the part
number to order a replacement part. For instance, if a part numbered
700-xxxx is painted Powder Black, the part number to order would be
700-xxxx-0637.
Red: 0638
Oyster Gray: 0662
Powder Black: 0637
37
Model U609H
14
38
50
31
5
40
25
27
42
25
44
13
3
52
35
53
26
A
10
30
41
46
22
A
19
47
34
30
33
48
2
29
43
7
49
5
36
42
27
32
25
39
11
25
29
14
39
21
57
29
14
6
45
38
51
8
42
29
45
62
60
61
17
59
58
16
24
19
23
29
17
26
23
1
55
18
16
54
9
24
12
15
28
4
20
37
38
Model U609H
REF.
NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
28.
29.
30.
31.
PART NO. DESCRIPTION
16606Retainer hook: bracket
17116Deck Brake Assembly
17258CBelt Cover RH
17982Spindle Plate
618-0240ASpindle Assembly
618-0594Spindle Assembly: Double Pulley
683-0254Deck Hanger Bracket LH
683-0265CDeck Assembly
710-0167Carriage Screw 1/4-20 x 0.5
710-0344Hex Screw, Special 3/8-16 x 1.5
710-0501Hex Screw 1/4-20 x 2.0
710-0514Hex Bolt 3/8-16 x 1.0
710-0528Hex Bolt 5/16-18 x 1.25
710-0599TT Screw 1/4-20 x 0.5
710-0650TT Screw 5/16-18 x 0.875
710-0703Carriage Screw 1/4-20 x 0.75
710-0751Hex Bolt 1/4-20 x 0.620
710-0805Hex Screw 5/16-18 x 1.5
710-1260ALD Screw 5/16-18 x 0.75
710-3180Hex Screw 5/16-18 x 1.75
711-0993Belt Guard Pin
711-1554Pin
712-0271Sems Nut
712-0417AHex Flange Nut
712-0431Lock Nut
712-3004ALock Nut
712-3006Hex Nut 1/4-20
712-3010Hex Nut 5/16-18
712-3027Lock Nut 1/4-20
714-0470Cotter Pin
717-1553AGear: Deck Adjustment
REF.
NO.
32.
33.
34.
35.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
58.
59.
60.
61.
62.
PART NO. DESCRIPTION
726-0233Push Nut
732-0306Compression Spring
732-0429AExtension Spring
732-594AExtension Spring
732-0934Extension Spring
732-1165Extension Spring
734-0973Deck Wheel
736-0105Bell Washer .375 x .870 x .063
736-0119Lock Washer
736-0140Flat Washer
736-0270Bell Washer
736-0418AFlat Washer
738-0347Shoulder Spacer
738-0373Shoulder Screw
746-1107Cable: Bracket
747-1116Rod: Deck Release Handle
748-0234Spacer
750-1320Spacer
754-0349V Belt
754-0486AV Belt
756-0627BIdler Pulley
783-0139AIdler Bracket
783-0141Deck Skirt: Center
783-0142Deck Skirt RH
783-1025Chute Stop
783-1348Belt Cover LH
710-0578Machine Screw
736-0173Flat Washer
712-3006Hex Nut
712-3087Wing Nut
731-1636Mulch Plug
NOTE: For painted parts, please refer to the list of color codes below.
Please add the applicable color code, wherever needed, to the part
number to order a replacement part. For instance, if a part numbered
700-xxxx is painted Powder Black, the part number to order would be
700-xxxx-0637.
Red: 0638
Oyster Gray: 0662
Powder Black: 0637
39
MANUFACTURER’S LIMITED WARRANTY FOR:
The limited warranty set forth below is given by Troy-Bilt LLC
with respect to new merchandise purchased and used in the
United States, its possessions and territories.
Troy-Bilt LLC warrants this product against defects for a
period of two (2) years commencing on the date of original
purchase and will, at its option, repair or replace, free of
charge, any part found to be defective in materials or
workmanship. This limited warranty shall only apply if this
product has been operated and maintained in accordance
with the Operator’s Manual furnished with the product, and
has not been subject to misuse, abuse, commercial use,
neglect, accident, improper maintenance, alteration,
vandalism, theft, fire, water, or damage because of other peril
or natural disaster. Damage resulting from the installation or
use of any accessory or attachment not approved by Troy-Bilt
LLC for use with the product(s) covered by this manual will
void your warranty as to any resulting damage.
Normal wear parts or components thereof are subject to
separate terms as follows: All normal wear parts or
component failures will be covered on the product for a period
of 90 days regardless of cause. After 90 days, but within the
two year period, normal wear part failures will be covered
ONLY IF caused by defects in materials or workmanship of
OTHER component parts. Normal wear parts and
components include, but are not limited to: batteries, belts,
blades, blade adapters, grass bags, rider deck wheels, seats,
snow thrower skid shoes, shave plates, auger spiral rubber,
and tires.
HOW TO OBTAIN SERVICE: Warranty service is available,
WITH PROOF OF PURCHASE, through your local authorized
service dealer. To locate the dealer in your area, check your
Yellow Pages, or contact Troy-Bilt LLC at P.O. Box 361131,
Cleveland, Ohio 44136-0019, or call 1-866-840-6483 or 1330-558-7220, or log on to our Web site at www.troybilt.com.
This limited warranty does not provide coverage in the
following cases:
a.The engine or component parts thereof. These items
carry a separate manufacturer’s warranty. Refer to
applicable manufacturer’s warranty for terms and
conditions.
b.Log splitter pumps, valves, and cylinders have a sepa
rate one year warranty.
c.Routine maintenance items such as lubricants, filters,
blade sharpening, tune-ups, brake adjustments, clutch
adjustments, deck adjustments, and normal
deterioration of the exterior finish due to use or
exposure.
d.Troy-Bilt LLC does not extend any warranty for
products sold or exported outside of the United States,
its possesions and territories, except those sold
through Troy-Bilt LLC’s authorized channels of export
distribution.
e.Parts that are not genuine Troy-Bilt parts are not
covered by this warranty.
f.Service completed by someone other than an
authorized service dealer is not covered by this
warranty.
g.Transportation charges and service calls are not
covered.
No implied warranty, including any implied warranty of
merchantability of fitness for a particular purpose,
applies after the applicable period of express written
warranty above as to the parts as identified. No other
express warranty, whether written or oral, except as
mentioned above, given by any person or entity,
including a dealer or retailer, with respect to any product,
shall bind Troy-Bilt LLC. During the period of the
warranty, the exclusive remedy is repair or replacement
of the product as set forth above.
The provisions as set forth in this warranty provide the
sole and exclusive remedy arising from the sale. TroyBilt LLC shall not be liable for incidental or consequential
loss or damage including, without limitation, expenses
incurred for substitute or replacement lawn care services
or for rental expenses to temporarily replace a warranted
product.
Some states do not allow the exclusion or limitation of
incidental or consequential damages, or limitations on how
long an implied warranty lasts, so the above exclusions or
limitations may not apply to you.
In no event shall recovery of any kind be greater than the
amount of the purchase price of the product sold. Alteration
of safety features of the product shall void this warranty.
You assume the risk and liability for loss, damage, or injury to
you and your property and/or to others and their property
arising out of the misuse or inability to use the product.
This limited warranty shall not extend to anyone other than the
original purchaser or to the person for whom it was purchased
as a gift.
HOW STATE LAW RELATES TO THIS WARRANTY: This
limited warranty gives you specific legal rights, and you may
also have other rights which vary from state to state.