Troy-Bilt Brushless DC Motor Driver User Manual

1 UBS-VI-V08E
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2 UBS-VI-V08E
Precautions
Precautions for using
1.Thank you for purchasing TROY products. Please read this users manual thoroughly before installing and operating the driver, and always keep the manual where it is readily available.
2. The products described in this manual has been designed and manufactured for use in industrial machinery, and must not be used for any other purpose. We are not responsible for any damage caused through failure to observe this warning.
3.Check that the motor, driver and any accessories are all present. If an accessory is missing or
damaged, contact the nearest our branches.
4.Never disassemble the motor and driver. Damage or performance impairment may result. Disassembly voids all warranties.
Precautions for maintenance
Check the ambient environments, clean the system equipment to remove dust and tighten the screws periodically. Also pay attention to the followings.
1. Contact us when repairs become necessary.
2. Since the temperature of the frame of the driver can rise high, be careful when conducting maintenance work or inspection work.
Precautions for warranty period
Within the period of one year after delivery of the system equipment, when failures occurring from design error or fabrication error attributable to the manufacture side occur, we will be repairing the failure free of charge within the reparable range or will replace with substitute. (We cannot hold ourselves responsible for breakage and accidents occurring from your use beyond the specified range described in this document.)
Precautions for disposal
When disposing of the driver and the motor, treat them as ordinary industrial waste.
3 UBS-VI-V08E
1
Contents
1.UDB system………………………………………………………2
2.Specification……………………………………………………..3
2.1Specs…………………………………………………………….3
2.2Specs of motor/driver………………………………………...3
3.Verifying the combination……………………………………..4
3.1Verifying the content of package……………………………4
3.2Verifying the product name and spec……………………...4
4.Function of driver……………………………………………….5
5.Installation………………………………………………………..7
5.1Wiring ……………………………………………………………7
5.2Operation………………………………………………………..7
6.Installation of driver…………………………………………….10
6.1Installation………………………………………………………10
6.2Installation condition………………………………………….11
7.Dimensions……………………………………………………….12
2 UBS-VI-V08E
System
Programmable
Controller
Speed Indicator
Accessories
Extension Cable
Power 110V or 220V
(Depending on driver model)
Motor
Noise Filter (NSF)
Surger Protector
(SPD)
Prevent the damage
from surge or lightening
strike
1.UBD System
3 UBS-VI-V08E
Motor output
20W
40W
60W
90W
Round shaft
6B020S-□N
6B040S-□N
9B060S-□N
9B090S-□N
Pinion shaft
6B020P-□N
6B040P-□N
9B060P-□N
9B090P-□N
Input
Power
-Type 1
AC110~115
V 15%
50 / 60 Hz
Max
Current
2.4A
2.4A
2.5A
2.9A
Rated
Current
0.59A
0.99A
1.48A
1.93A
-Type 2
AC220~230
V15%
50 / 60 Hz
Max
Current
1.7A
1.7A
1.7A
1.7A
Max
Current
0.33A
0.56A
0.82A
1.05A
Starting torque (Kgcm/Nm)
Rated Torque (Kgcm/Nm)
1.5 / 0.15
1.0 / 0.10
2.5 / 0.25
2.0 / 0.20
4.5 / 0.45
3.0 / 0.30
6.5 / 0.65
5.0 / 0.50
Permissible load inertia (GD2)
14.01Kgcm2
23.23Kgcm2
39.42Kgcm2
54.23Kgcm2
Speed regulation
250~2000RPM(All ranges output by rated torque)
Speed
variation
To load
-1%(At 2000 rpm within no-load ~rated load)
To voltage
±1% (Power voltage variation: -1±15%. At 2000 rpm with no-load).
To temp.
±2% (0~40 At 2000 rpm with no-load)
Speed control
Controlled by the knob on the front panel
Signal input
Photocoupler input interface.
Start/Stop input. Brake input. CW/CCW input. Alarm release input
Signal output
Open collector output
SPEED OUT ALARM OUT
Functions
Controlling the motor run and stop via 「RUN/STOP」
Speed range 250~2000RPM, motor outputs by FLAT TORQUE
It has the instantaneous brake stop,CW/CCW,natural stop,slow start/slow
down
When brake stop activated it has electrical holding torque function
The protection function activated, motor will stop and the 「ALARM」red
light lit up during motor over load/over speed/over heat/driver low voltage/driver over voltage/motor cable broken
Item
Driver
Motor
Insulating resistance
When tested with DC500V high resistance meter, the resistance
between power, F.G ground, and I/O
contact terminal is over 100MΩ.
When tested with DC500V
high resistance meter, the
resistance between wires and
motor case is over 100MΩ.
Insulating voltage resistance
No abnormal symptoms when
supplying 1.8KV/60Hz voltage
between the power and the F.G
ground connection terminal and
3KV/60Hz voltage between the
power and I/O connection terminal
for one minute.
No abnormal symptoms when supplying 1.8KV/60Hz voltage
continued 1 sec.
Operating
environmental
conditions
Temperature
0~40
0~50
Humidity
Within 85
Atmosphere
No corrosive gases,dust and flammable gas
2 Specification
2.1Specs
Please fill the power in the box-□,”1” indicates AC110V-115V±15%.’’-2’’ indicates AC220V-230V±15%.
2.2 Motor/Controller specs
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