Operator’s Manual
Automatic Lawn
Trac to r
IMPORTANT: READ
SAFETY RULES AND
INSTRUCTIONS CAREFULLY
P. O. BOX 1386, KITCHENER, ONTARIO, CANADA N2G 4J1
PRINTED IN U.S.A.
772C0738
(12/2004)
TABLE OF CONTENTS
Content Page
Customer Support 2
Important Safe Operation Practices 3
Slope Gauge 7
Setting Up 8
K
Know Your Lawn Tractor 10
Operating Your Lawn Mower 14
Adjustments 18
Content Page
Maintenance 20
Service 21
Off-Season Storage 25
Attachments and Accessories 25
Troubleshooting 26
Warranty 27
Parts List 28
FINDING MODEL NUMBER
This Operator’s Manual is an important part of your new lawn tractor. It will help you assemble, prepare and maintain
the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copy the information from it in the space provided below. This information will be
necessary to use the manufacturer’s web site and/or help from the Customer Support Department or
an authorized service dealer.
• You can locate the model number by looking beneath the seat. A sample model plate is explained below.
Model Number
Numéro de modèle
XXX-XXXXXX
Serial Number
Numéro de série
Copy the model number here:
XXXXXXXXXXX
TROYBILT - CANADA
KITCHENER, ON N2G 4J1
Copy the serial number here:
ENGINE INFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-rating, specifications,
warranty and service. Please refer to the engine manufacturer’s Owner’s/Operator’s Manual packed separately with your unit for
more information.
CALLING CUSTOMER SUPPORT
Please do NOT return the unit to the retailer from which it was purchased, without first contacting Customer Support.
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call a Customer Support Representative 1-800-668-1238
Please have your unit’s model number and serial number ready when you call. See previous section to
locate this information. You will be asked to enter the serial number in order to process your call.
HOW TO OBTAIN SERVICE
Warranty service is available, WITH PROOF OF PURCHASE, through your local authorized service dealer. To
locate the dealer in your area;
Contact MTD Products Limited, Kitchener, ON N2G 4J1, or call 1-800-668-1238 or log on to our Web site at
www.mtdcanada.com.
2
SECTION 1: IMPORTANT SAFE OPERATION PRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property of yourself and others. Read and follow all instructions in this manual
before attempting to operate this machine. Failure to comply with these instructions may result in personal
injury. When you see this symbol—heed its warning.
DANGER: This machine was built to be operated according to the rules for safe operation in this man-
ual. As with any type of power equipment, carelessness or error on the part of the operator can result in
serious injury. This machine is capable of amputating hands and feet and throwing objects. Failure to
observe the following safety instructions could result in serious injury or death.
GENERAL OPERATION
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe
place for future and regular reference and for
ordering replacement parts.
2. Be familiar with all controls and their proper
operation. Know how to stop the machine and
disengage them quickly.
3. Never allow children under 14 years old to operate
this machine. Children 14 years old and over
should read and understand the operation
instructions and safety rules in this manual and
should be trained and supervised by a parent.
4. Never allow adults to operate this machine without
proper instruction.
5. To help avoid blade contact or a thrown object
injury, keep bystanders, helpers, children and pets
at least 75 feet from the machine while it is in
operation. Stop machine if anyone enters the area.
6. Thoroughly inspect the area where the equipment
is to be used. Remove all stones, sticks, wire,
bones, toys, and other foreign objects which could
be picked up and thrown by the blade(s). Thrown
objects can cause serious personal injury.
7. Plan your mowing pattern to avoid discharge of
material toward roads, sidewalks, bystanders and
the like. Also, avoid discharging material against a
wall or obstruction which may cause discharged
material to ricochet back toward the operator.
8. Always wear safety glasses or safety goggles
during operation and while performing an
adjustment or repair to protect your eyes. Thrown
objects which ricochet can cause serious injury to
the eyes.
9. Wear sturdy, rough-soled work shoes and closefitting slacks and shirts. Loose fitting clothes and
jewelry can be caught in movable parts. Never
operate this machine in bare feet or sandals.
10. Be aware of the mower and attachment discharge
direction and do not point it at anyone. Do not
operate the mower without the discharge cover or
entire grass catcher in its proper place.
11. Do not put hands or feet near rotating parts or
under the cutting deck. Contact with the blade(s)
can amputate hands and feet.
12. A missing or damaged discharge cover can cause
blade contact or thrown object injuries.
13. Stop the blade(s) when crossing gravel drives,
walks, or roads and while not cutting grass.
14. Watch for traffic when operating near or crossing
roadways. This machine is not intended for use on
any public roadway.
15. Do not operate the machine while under the
influence of alcohol or drugs.
16. Mow only in daylight or good artificial light.
17. Never carry passengers.
18. Disengage blade(s) before shifting into reverse.
Back up slowly. Always look down and behind
before and while backing to avoid a back-over
accident.
19. Slow down before turning. Operate the machine
smoothly. Avoid erratic operation and excessive
speed.
20. Disengage blade(s), set parking brake, stop engine
and wait until the blade(s) come to a complete stop
before removing grass catcher, emptying grass,
unclogging chute, removing any grass or debris, or
making any adjustments.
21. Never leave a running machine unattended.
Always turn off blade(s), place transmission in
neutral, set parking brake, stop engine and remove
key before dismounting.
22. Use extra care when loading or unloading the
machine into a trailer or truck. This unit should not
be driven up or down ramp(s), because the unit
could tip over, causing serious personal injury. The
unit must be pushed manually on ramp(s) to load or
unload properly.
23. Muffler and engine become hot and can cause a
burn. Do not touch.
24. Check overhead clearances carefully before driving
under low hanging tree branches, wires, door
openings etc., where the operator may be struck or
pulled from the unit, which could result in serious
injury.
3
25. Disengage all attachment clutches, depress the
brake pedal completely and shift into neutral before
attempting to start engine.
26. Your machine is designed to cut normal residential
grass of a height no more than 10”. Do not attempt
to mow through unusually tall, dry grass (e.g.,
pasture) or piles of dry leaves. Dry grass or leaves
may contact the engine exhaust and/or build up on
the mower deck presenting a potential fire hazard.
27. Use only accessories and attachments approved
for this machine by the machine manufacturer.
Read, understand and follow all instructions
provided with the approved accessory or
attachment.
28. Data indicates that operators, age 60 years and
above, are involved in a large percentage of riding
mower-related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.
29. If situations occur which are not covered in this
manual, use care and good judgment. Contact an
authorized MTD Service Dealer for assistance.
SLOPE OPERATION
Slopes are a major factor related to loss of control and
tip-over accidents which can result in severe injury or
death. All slopes require extra caution. If you cannot
back up the slope or if you feel uneasy on it, do not mow
it.
For your safety, use the slope gauge included as part of
this manual to measure slopes before operating this
unit on a sloped or hilly area. If the slope is greater than
15 degrees as shown on the slope gauge, do not
operate this unit on that area or serious injury could
result.
DO:
1. Mow up and down slopes, not across. Exercise
extreme caution when changing direction on
slopes.
2. Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
3. Use slow speed. Choose a low enough speed
setting so that you will not have to stop or shift while
on the slope. Tires may lose traction on slopes
even though the brakes are functioning properly.
Always keep machine in gear when going down
slopes to take advantage of engine braking action.
4. Follow the manufacturer’s recommendations for
wheel weights or counterweights to improve
stability.
5. Use extra care with grass catchers or other
attachments. These can change the stability of the
machine.
6. Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
Rapid engagement or braking could cause the front
of the machine to lift and rapidly flip over backwards
which could cause serious injury.
7. Avoid starting or stopping on a slope. If tires lose
traction, disengage the blade(s) and proceed
slowly straight down the slope.
DO NOT:
1. Do not turn on slopes unless necessary; then, turn
slowly and gradually downhill, if possible.
2. Do not mow near drop-offs, ditches or
embankments. The mower could suddenly turn
over if a wheel is over the edge of a cliff, ditch, or if
an edge caves in.
3. Do not try to stabilize the machine by putting your
foot on the ground.
4. Do not use a grass catcher on steep slopes.
5. Do not mow on wet grass. Reduced traction could
cause sliding.
6. Do not shift to neutral and coast downhill. Overspeeding may cause the operator to lose control of
the machine resulting in serious injury or death.
7. Do not tow heavy pull behind attachments (e.g.
loaded dump cart, lawn roller, etc.) on slopes
greater than 5 degrees. When going down hill, the
extra weight tends to push the tractor and may
cause you to loose control. (e.g. tractor may speed
up, braking and steering ability are reduced,
attachment may jack-knife and cause tractor to
overturn).
CHILDREN
1. Tragic accidents can occur if the operator is not
alert to the presence of children. Children are often
attracted to the machine and the mowing activity.
They do not understand the dangers. Never
assume that children will remain where you last
saw them.
a. Keep children out of the mowing area and in
watchful care of a responsible adult other
than the operator.
b. Be alert and turn machine off if a child enters
the area.
c. Before and while backing, look behind and
down for small children.
d. Never carry children, even with the blade(s)
shut off. They may fall off and be seriously
injured or interfere with safe machine
operation.
e. Use extreme care when approaching blind
corners, doorways, shrubs, trees or other
objects that may block your vision of a child
who may run into the machine.
4
f. To avoid back-over accidents, always
disengage the cutting blade(s) before shifting
into reverse. The “Reverse Caution Mode”
should not be used when children or others
are around.
g. Keep children away from hot or running
engines. They can suffer burns from a hot
muffler.
h. Remove key when machine is unattended to
prevent unauthorized operation.
i. Never allow children under 14 years old to
operate the machine. Children 14 years old
and over should read and understand the
operation instructions and safety rules in this
manual and should be trained and
supervised by a parent.
TOWING
1. Tow only with a machine that has a hitch designed
for towing. Do not attach towed equipment except
at the hitch point.
2. Follow the manufacturers recommendation for
weight limits for towed equipment and towing on
slopes.
3. Never allow children or others in or on towed
equipment.
4. On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
5. Travel slowly and allow extra distance to stop.
6. Do not shift to neutral and coast downhill.
SERVICE
SAFE HANDLING OF GASOLINE:
1. To avoid personal injury or property damage
use extreme care in handling gasoline. Gasoline is
extremely flammable and the vapors are explosive.
Serious personal injury can occur when gasoline is
spilled on yourself or your clothes which can ignite.
Wash your skin and change clothes immediately.
a. Use only an approved gasoline container.
b. Never fill containers inside a vehicle or on a
truck or trailer bed with a plastic liner. Always
place containers on the ground away from
your vehicle before filling.
c. When practical, remove gas-powered
equipment from the truck or trailer and refuel
it on the ground. If this is not possible, then
refuel such equipment on a trailer with a
portable container, rather than from a
gasoline dispenser nozzle.
d. Keep the nozzle in contact with the rim of the
fuel tank or container opening at all times
until fueling is complete. Do not use a nozzle
lock-open device.
e. Extinguish all cigarettes, cigars, pipes and
other sources of ignition.
f. Never fuel machine indoors.
g. Never remove gas cap or add fuel while the
engine is hot or running. Allow engine to cool
at least two minutes before refueling.
h. Never over fill fuel tank. Fill tank to no more
than ½ inch below bottom of filler neck to
allow space for fuel expansion.
i. Replace gasoline cap and tighten securely.
j. If gasoline is spilled, wipe it off the engine
and equipment. Move unit to another area.
Wait 5 minutes before starting the engine.
k. To reduce fire hazards, keep machine free of
grass, leaves, or other debris build-up. Clean
up oil or fuel spillage and remove any fuel
soaked debris.
l. Never store the machine or fuel container
inside where there is an open flame, spark or
pilot light as on a water heater, space heater,
furnace, clothes dryer or other gas
appliances.
m. Allow a machine to cool at least 5 minutes
before storing.
GENERAL SERVICE:
1. Never run an engine indoors or in a poorly
ventilated area. Engine exhaust contains carbon
monoxide, an odorless, and deadly gas.
2. Before cleaning, repairing, or inspecting, make
certain the blade(s) and all moving parts have
stopped. Disconnect the spark plug wire and
ground against the engine to prevent unintended
starting.
3. Periodically check to make sure the blades come to
complete stop within approximately (5) five
seconds after operating the blade disengagement
control. If the blades do not stop within the this time
frame, your unit should be serviced professionally
by an authorized MTD Service Dealer.
4. Check brake operation frequently as it is subjected
to wear during normal operation. Adjust and service
as required.
5. Check the blade(s) and engine mounting bolts at
frequent intervals for proper tightness. Also,
visually inspect blade(s) for damage (e.g.,
excessive wear, bent, cracked).
Replace the blade(s) with the original equipment
manufacturer’s (O.E.M.) blade(s) only, listed in this
manual. “Use of parts which do not meet the
original equipment specifications may lead to
improper performance and compromise safety!”
6. Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
7. Keep all nuts, bolts, and screws tight to be sure the
equipment is in safe working condition.
8. Never tamper with the safety interlock system or
other safety devices. Check their proper operation
regularly.
5
9. After striking a foreign object, stop the engine,
disconnect the spark plug wire(s) and ground
against the engine. Thoroughly inspect the
machine for any damage. Repair the damage
before starting and operating.
10. Never attempt to make adjustments or repairs to
the machine while the engine is running.
11. Grass catcher components and the discharge
cover are subject to wear and damage which could
expose moving parts or allow objects to be thrown.
For safety protection, frequently check components
and replace immediately with original equipment
WARNING: YOUR RESPONSIBILITY Restrict the use of this power machine to persons who read,
understand and follow the warnings and instructions in this manual and on the machine.
manufacturer’s (O.E.M.) parts only, listed in this
manual. “Use of parts which do not meet the
original equipment specifications may lead to
improper performance and compromise safety!”
12. Do not change the engine governor settings or
over-speed the engine. The governor controls the
maximum safe operating speed of the engine.
13. Maintain or replace safety and instruction labels, as
necessary.
14. Observe proper disposal laws and regulations for
gas, oil, etc. to protect the environment.
S30011
Safety labels found on your unit.
MAX 20
%
S30544
6
SECTION 2: SLOPE GAUGE
Use this page as a guide to determine slopes where you may not operate safely. Do not operate your lawn tractor
on such slopes.
Operate WALK-BEHIND mowers across the face of slopes, never up and down slopes.
Operate RIDING mowers up and down slopes, never across the face of slopes.
Do not mow on inclines with a slope in excess of 15 degrees (a rise of approximately 2-1/2 feet every 10 feet). A riding mower could
overturn and cause serious injury. If operating a walk-behind mower on such a slope, it is extremely difficult to maintain your footing
and you could slip, resulting in serious injury.
F
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A CORNER OF A BUILDING
OR A FENCE POST
SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE
A POWER POLE
DANGER
15°
A
1
5
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S
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7
SECTION 3: TRACTOR SET-UP
NOTE: This owner’s manual covers various models of
lawn tractors. The units illustrated may vary slightly
from your unit. Follow only those instructions which
pertain to your model lawn tractor.
Attaching the Battery Cables
NOTE: The positive battery terminal is marked Pos.
(+). The negative battery terminal is marked Neg. (–).
• The positive cable (heavy red wire) is secured to
the positive battery terminal (+) with a hex bolt and
hex nut at the factory. Make certain that the rubber
boot covers the terminal to help protect it from
corrosion.
• Remove the hex bolt and wing nut from the
negative cable.
• Remove the black plastic cover, if present, from the
negative battery terminal and attach the negative
cable (heavy black wire) to the negative battery
terminal (–) with the bolt and wing nut.
• Make certain the retainer rod is in position over the
battery, securing it in place. See Figure 1.
Rubber Boot
WARNING: Use extreme care when
handling gasoline. Gasoline is extremely
flammable and the vapors are explosive.
Never fuel machine indoors or while the
engine is hot or running. Extinguish
cigarettes, cigars, pipes, and other sources of
ignition.
Service the engine with gasoline and oil as instructed in
the separate engine manual packed with your tractor.
Read instructions carefully.
IMPORTANT: Your tractor is shipped with motor oil in the
engine. However, you MUST check the oil level before
operating. Be careful not to overfill.
Shipping Brace Removal
WARNING: Make sure the riding mower’s
engine is off, remove the ignition key, and set
the parking brake before removing the
shipping brace
• Locate the shipping brace, if present, and
accompanying warning tag found on the right side
of the mower, between the discharge chute and the
cutting deck. See Figure 2.
.
Retainer Rod
Wing Nut
Hex Bolt
Figure 1
NOTE: If the battery is put into service after the date
shown on top of battery, charge the battery as
instructed in the SERVICE section of this manual prior
to operating the tractor.
Gas and Oil Fill-up
The gasoline tank is located under the hood and has a
capacity of either two or three gallons. Do not overfill.
Shipping Brace
Warning Tag
Figure 2
• While holding the discharge chute with your left
hand, remove the shipping brace with your right
hand by grasping it between your thumb and index
finger and rotating it clockwise.
WARNING: The shipping brace, used for
packaging purposes only, must be removed
and discarded before operating your riding
mower.
8
WARNING: The mowing deck is capable of
Steering
Hex Bolt
Steering
Shaft
& Washer
Wheel Cap
throwing objects. Failure to operate the riding
mower without the discharge cover in the
proper operating position could result in
serious personal injury and/or property
damage.
Attaching the Steering Wheel
WARNING: Do NOT operate the tractor
without first attaching both the steering
wheel AND the seat. Doing so could result
in serious injury to the operator.
NOTE: There are two different styles of steering
wheel cap. See Figure 3. Styles vary by model.
• Using your hands, place the tractor’s front tires in
position for straight-ahead travel.
• Remove the steering wheel cap from the center of
the steering wheel. Be careful not to lose the hex
screw and cupped washer found beneath it.
• Place the steering wheel (in position for straightahead travel) directly onto the steering shaft found
in the center of the tractor’s dash.
• Place the cupped washer (cupped side DOWN)
over the steering shaft.
• Thread the hex screw into the steering shaft and
tighten securely.
• Reinsert the steering wheel cap in the center of the
steering wheel. Refer to Figure 3
.
Attaching the Seat
Refer to Figures 4 and 5 to identify your tractor’s seat
style and follow applicable instructions.
NOTE: For shipping reasons, seats are either
fastened to the tractor seat’s pivot bracket with a plastic
tie, or mounted backward to the pivot bracket. In either
case, free the seat from its shipping position and
remove the two hex screws (or knobs, on models so
equipped) from the bottom of seat before proceeding
with applicable instructions below
Quick Adjustment Seat
NOTE: If your seat was shipped mounted backwards
on the seat pivot bracket, pull out the tab found on the
seat stop and hold it open while sliding the seat off the
seat pivot bracket. See Figure 4.
• Line up the plastic seat spacers with the slots in
seat pivot bracket.
• Slide seat in until front seat spacer engages the
seat stop. See Figure 4.
QUICK ADJUSTMENT
Seat Stop
Tab
Pivot Bracket
.
Figure 3
Figure 4
WARNING: Before operating this machine,
make sure the seat is engaged in the seat
stop, stand behind the machine and pull back
on seat until fully engaged into stop
Knob Adjustment Seat
• Position the shoulder screws (found on the base of
the seat) inside the slot openings in the seat pivot
bracket. See Figure 5.
• Slide the seat slightly rearward in the seat pivot
bracket, lining up the rear slots in the pivot bracket
with the remaining two holes in the seat’s base.
• Select desired position for the seat, and secure with
the two knobs removed earlier. See Figure 5.
9
.
KNOB ADJUSTMENT
Knobs
Shoulder
Screws
Opening
in Slot
Pivot Bracket
Figure 5
• GO UP AND DOWN SLOPES, NOT ACROSS.
• AVOID SUDDEN TURNS.
• DO NOT OPERATE THE UNIT WHERE IT COULD SLIP OR TIP.
• IF MACHINE STOPS GOING UPHILL, STOP BLADE(S) AND BACK
DOWNHILL SLOWLY.
• DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.
• NEVER CARRY CHILDREN, EVEN WITH BLADES OFF.
• LOOK DOWN AND BEHIND BEFORE AND WHILE BACKING.
• KEEP SAFETY DEVICES (GUARDS, SHIELDS, AND SWITCHES) IN
PLACE AND WORKING.
• REMOVE OBJECTS THAT COULD BE THROWN BY THE BLADE(S).
• KNOW LOCATION AND FUNCTION OF ALL CONTROLS.
• BE SURE BLADE(S) AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADE(S).
• BEFORE LEAVING OPERATOR’S POSITION, DISENGAGE
BLADE(S), PLACE THE SHIFT LEVER IN NEUTRAL, ENGAGE
BRAKE LOCK, SHUT ENGINE OFF AND REMOVE KEY.
SECTION 4: KNOW YOUR LAWN TRACTOR
WARNING
AVOID SERIOUS INJURY OR DEATH
READ OPERATOR’S MANUAL
Throttle Control Lever
The throttle control lever is located on the right side of
the tractor’s dash panel. This lever controls the speed
of the engine and, on some models, when pushed all
the way forward, the choke control also. When set in a
given position, the throttle will maintain a uniform
engine speed. See Figure 6.
Choke
Position
Fast
Position
Slow
Position
Figure 6
IMPORTANT: When operating the tractor with the cutting
deck engaged, be certain that the throttle lever is
always in the FAST (rabbit) position.
Fast
Position
Slow
Position
Choke Control
On some models, moving the
throttle lever all the way forward
activates the engine’s choke
control. On all other models, the
choke control can be found on
the left side of the dash panel and
is activated by pulling the knob
outward. Activating the choke
control closes the choke plate on
the carburetor and aids in starting
the engine. Refer to Starting The Engine in the
OPERATION section of this manual for detailed starting
instructions.
Brake Pedal
The brake pedal is located on the
right front side of the tractor
above the drive pedal along the
running board. The brake pedal
can be used for sudden stops or
setting the parking brake.
NOTE: The brake pedal must be fully depressed to
activate the safety interlock switch when starting the
tractor
.
10
B
†
G
H
I
B
C
D
E
F
A
†
J
K
L
M
NOTE: Steering Wheel not shown for clarity.
Figure 7
A Systems Indicator Monitor/Hour Meter G Throttle Lever
B PTO (Blade Engage) Lever
PTO (Blade Engage) Knob
C Choke Knob J Brake Pedal
D Parking Brake Button K Drive Pedal
E Shift Lever L Deck Lift Lever
F Cup Holder M Seat Adjustment Lever
† H Cruise Control Button
† I Ignition Switch Module
NOTE: Any reference in this manual to the RIGHT or LEFT side of the tractor is observed from operator’s position.
NOTE: Hood styles vary by model.
11
Ignition Switch Module
AMPS
Ammeter
1/10
Battery
PTO
Oil
Brake
Hour Meter
WARNING: Never leave a running machine
unattended. Always disengage PTO, move
shift lever into neutral position, set parking
brake, stop engine and remove key to prevent
unintended starting.
Systems Indicator Monitor
Your tractor is equipped with either an hour meter or an
ammeter as part of two available system indicator
monitors. Locate the monitor on the left side of your
dash panel and compare it to both shown in Figure 9.
To start the engine, insert the key into the ignition
switch and turn clockwise to the START position.
Release the key into the NORMAL MOWING MODE
position once the engine has fired.
To stop the engine, turn the ignition key
counterclockwise to the STOP position. See Figure 8.
Normal
Driving
Stop
Position
Mode
Start
Position
Figure 8
IMPORTANT: Prior to operating the tractor, refer to both
Safety Interlock Switches, page 14 and Starting The Engine, page
15 of this manual for detailed instructions regarding the
Ignition Switch Module and operating the tractor in
REVERSE CAUTION MODE.
Oil
Brake
PTO
+
P
Figure 9
If the Brake light or PTO light illuminates when
attempting to start the unit, proceed as follows:
BRAKE — Depress the brake pedal.
PTO — Move PTO (Blade Engage) lever,
or PTO (Blade Engage) knob into the
disengaged (OFF) position.
NOTE: It is normal for the Oil light and the Battery light
to illuminate while the engine is cranking, but if either
illuminate’s while the engine is running, proceed as
follows:
Drive Pedal
The drive pedal is located below
the brake pedal on the right front
side of the tractor along the
running board. Depress the drive
pedal with your right foot when
the tractor shift lever is in either
FORWARD or REVERSE to
cause the tractor to move.
Ground speed is also controlled
with the drive pedal. The further
down the pedal is depressed, the faster the tractor will
travel. The pedal will return to its original position when
it’s not depressed.
IMPORTANT: Always set the parking brake when
leaving the tractor unattended.
OIL— Stop the tractor immediately and check
the crankcase oil level as instructed in
the Engine Operator/Owner
Manual included with your tractor.
BATTERY— The battery is in need of a charge, or the
engine’s charging system is not
generating sufficient amperage. Refer to
the MAINTENANCE section of this manual
for the proper battery charging procedure
or have the charging system checked by
an authorized dealer.
On units so equipped, the ammeter (if so equipped)
measures the electrical output of the engine’s charging
system. Under normal operating conditions, with the
engine at full throttle, the ammeter’s needle should
measure a positive charge.
The hour meter (if so equipped) operates whenever
the engine is running and records the actual hours of
tractor operation.
12
Electric PTO
(Blade Engage) Knob
To engage the power to the
cutting deck or other (separately
available) attachments on
models equipped with an electric
PTO, pull outward on the PTO
(Blade Engage) knob. Push the
PTO (Blade Engage) knob
inward to disengage the power to the cutting deck.
NOTE: The PTO (Blade Engage) knob must be in the
disengaged (OFF) position when starting the engine,
when traveling in reverse and if the operator leaves the
seat.
Parking Brake Button
To set the parking brake, fully
depress the brake pedal and
push the parking brake button in.
Hold the button in while taking
your foot off the brake pedal.
Both the parking button and the
brake pedal will then stay
depressed. To release the
parking brake, depress the brake
pedal slightly. The parking brake
button will then return to its original position.
NOTE: The parking brake must be set if the operator
leaves the seat with the engine running or the engine
will automatically shut off.
P
Manual PTO (Blade Engage) Lever
ON
MARCHE
OFF
ARRÊT
On models equipped with a manual PTO (Blade
Engage), the PTO (Blade Engage) lever is located on
the left side of the dashboard next to the steering
wheel. Move the PTO (Blade Engage) lever forward to
engage the power to the cutting deck or other
(separately available) attachments; move the PTO
(Blade Engage) lever rearward to disengage the power
to the attachments.
NOTE: The PTO (Blade Engage) lever must be in the
disengaged (OFF) position when starting the engine,
when traveling in reverse and if the operator leaves the
seat.
PTO
PDF
Seat Adjustment Lever
To adjust the seat forward or backward on units
equipped with a quick-adjust seat, slide the seat
adjustment lever to the left and reposition the seat to
the desired position. Once a comfortable position is
found, release the seat adjustment lever to lock the
seat in place. Refer to Seat Adjustment of this manual for
more detailed instructions.
IMPORTANT: Always set the parking brake when
leaving the tractor unattended.
Cruise Control Button
The cruise control button is
located on the tractor dash panel
to the left of the ignition switch.
Push the cruise control button
while traveling forward at a
desired speed. While holding the
button in, release pressure from
the drive pedal. This will engage
the cruise control and allow the
tractor to remain at that speed
without applying pressure to the drive pedal. Depress
the brake pedal or the drive pedal to deactivate cruise
control. Refer to OPERATION SECTION this manual for
detailed instructions regarding the cruise control
feature.
NOTE: Cruise control can NOT be engaged at the
tractor’s fastest ground speed. If the operator should
attempt to do so, the tractor will automatically
decelerate to the fastest optimal mowing ground speed.
Cargo Net (optional)
Conveniently located on the tractor’s dash panel, the
cargo net can be used to store personal items while
operating the tractor.
Deck Lift Lever
Found on your tractor’s right fender, the deck lift lever is
used to change the height of the cutting deck. To use,
move the lever to the left, then place in the notch best
suited for your application.
13
Shift Lever
The shift lever is located on the left side of the fender
and has three positions, FORWARD, NEUTRAL and
REVERSE. The brake pedal must be depressed and
the tractor must not be in motion when the moving shift
lever. See Figure 10.
IMPORTANT: Never force the shift lever. Doing so may
result in serious damage to the tractor’s transmission.
SECTION 5: OPERATING YOUR LAWN TRACTOR
F
N
Shift Knob
R
Figure 10
Safety Interlock Switches
This tractor is equipped with a safety interlock system
for the protection of the operator. If the interlock system
should ever malfunction, do not operate the tractor.
Contact an authorized service dealer.
• The safety interlock system prevents the engine
from cranking or starting unless the parking brake is
engaged, and the PTO (Blade Engage) knob (or
lever) is in the disengaged (OFF) position.
• The engine will automatically shut off if the operator
leaves the seat before engaging the parking brake.
Models with Manual PTO (Blade Engage)
• The engine will automatically shut off if the operator
leaves the tractor’s seat with the PTO (Blade
Engage) lever in the engaged (ON) position,
regardless of whether the parking brake is
engaged.
• With the ignition key in the NORMAL MOWING
position, the engine will automatically shut off if the
PTO (Blade Engage) lever is moved into the
engaged (ON) position with the shift lever in
Reverse.
Models with Electric PTO (Blade Engage)
• The electric PTO (Blade Engage) clutch will
automatically shut off if the operator leaves the
tractor’s seat with the PTO (Blade Engage) knob in
the engaged (ON) position, regardless of whether
the parking brake is engaged.
• With the ignition key in the NORMAL MOWING
position, the electric PTO (Blade Engage) clutch
will automatically shut off if the PTO (Blade
Engage) knob is moved into the engaged (ON)
position with the shift lever in Reverse.
WARNING: Do not operate the tractor if the
interlock system is malfunctioning. This
system was designed for your safety and
protection.
Reverse Caution Mode
The REVERSE CAUTION MODE position of the key
switch module allows the tractor to be operated in
reverse with the blades (PTO) engaged.
IMPORTANT: Mowing in reverse is not recommended.
WARNING: Use extreme caution while
operating the tractor in the REVERSE
CAUTION MODE. Always look down and
behind before and while backing. Do not
operate the tractor when children or others
are around. Stop the tractor immediately if
someone enters the area.
To use the REVERSE CAUTION MODE:
IMPORTANT:The operator MUST be seated in the
tractor seat.
1. Start the engine as previously instructed in this
Operator’s Manual.
2. Turn the key from the NORMAL MOWING
(Green) position to the REVERSE CAUTION
MODE (Yellow) position of the key switch module.
See Figure 11.
14
3. Depress the REVERSE PUSH BUTTON (Orange,
Triangular Button) at the top, right corner of the key
switch module. The red indicator light at the top, left
corner of the key switch module will be ON while
activated. See Figure 11.
4. Once activated (indicator light ON), the tractor can
be driven in reverse with the cutting blades (PTO)
engaged.
5. Always look down and behind before and while
backing to make sure no children are around.
6. After resuming forward motion, return the key to the
NORMAL MOWING position.
IMPORTANT: The REVERSE CAUTION MODE will
remain activated until:
a. The key is placed in either the NORMAL
MOWING position or STOP position.
b. The operator leaves the seat (Models with
Electric PTO ONLY).
c. The operator engages the parking brake by
fully depressing the brake pedal and holding
it down while gently pushing the parking
brake button inward (Models with Manual
PTO ONLY).
NOTE: The parking brake must be engaged if the
operator leaves the seat with the engine running or the
engine will automatically shut off.
Setting the Cutting Height
Select the height position of the cutting deck by placing
the deck lift lever in any of the six different cutting height
notches on the right side of the fender. Then adjust the
deck wheels so that they are between ¼-inch and ½inch above the ground when the tractor is on a smooth,
flat surface such as a driveway.
WARNING: Keep hands and feet away
from the discharge opening of the cutting
deck.
NOTE: The deck wheels are an anti-scalp feature of
the deck and are not designed to support the weight of
the cutting deck.
Refer to Leveling the Deck, in the MAKING
ADJUSTMENTS section of this manual for more
detailed instructions regarding various deck
adjustments.
Reverse
Indicator
Light
Stop
Position
Figure 11
Push
Button
Reverse
Caution Mode
Position
Start
Position
Engaging the Parking Brake
To engage the parking brake:
• Fully depress the brake pedal and hold it down with
your foot while gently pushing the parking brake
button inward.
• Hold the parking brake button in while removing
your foot from the brake pedal.
• Once engaged, the parking brake button and the
brake pedal will lock in the “down” position.
To disengage the parking brake:
• Slightly depress the brake pedal.
Starting the Engine
WARNING: Do not operate the tractor if the
interlock system is malfunctioning. This
system was designed for your safety and
protection.
NOTE: Refer to the TRACTOR SET-UP section of this
manual for Gasoline and Oil fill-up instructions.
• Insert the tractor key into the ignition switch.
• Place the PTO (Blade Engage) knob (or lever) in
the disengaged (OFF) position.
• Engage the tractor’s parking brake.
• Activate the choke control.
• Turn the ignition key clockwise to the START
position. After the engine starts, release the key. It
will return to the ON position.
IMPORTANT: Do NOT hold the key in the START
position for longer than ten seconds at a time. Doing so
may cause damage to your engine’s electric starter.
• After the engine starts, deactivate the choke control
and place the throttle control in the FAST position.
NOTE: Do NOT leave the choke control on while
operating the tractor. Doing so will result in a "rich" fuel
mixture and cause the engine to run poorly.
15
Stopping the Engine
WARNING: If you strike a foreign object,
stop the engine, disconnect the spark plug
wire(s) and ground against the engine.
Thoroughly inspect the machine for any
damage. Repair the damage before restarting
and operating
• If the blades are engaged, place the PTO (Blade
Engage) knob (or lever) in the disengaged (OFF)
position.
• Turn the ignition key counterclockwise to the OFF
position.
• Remove the key from the ignition switch to prevent
unintended starting.
Driving the Tractor
WARNING: Avoid sudden starts, ex-
cessive speed and sudden stops.
WARNING: Do not leave the seat of the
tractor without first placing the PTO (Blade
Engage) knob (or lever) in the disengaged
(OFF) position, depressing the brake pedal
and engaging the parking brake. If leaving the
tractor unattended, also turn the ignition key
off and remove the key.
• Depress the brake pedal to release the parking
brake and let the pedal up.
• Move the throttle lever into the FAST (rabbit)
position.
IMPORTANT: Do NOT use the shift lever to change the
direction of travel when the tractor is in motion. Always
use the brake pedal to bring the tractor to a complete
stop before shifting.
• To move forward, place the shift lever in the
FORWARD position, then slowly depress the drive
pedal until the desired speed is achieved.
• To move in reverse, place the shift lever in the
REVERSE position, check that the area behind is
clear then slowly depress the drive pedal.
Driving On Slopes
Refer to the SLOPE GAUGE to help determine slopes
where you may operate the tractor safely.
WARNING: Do not mow on inclines with a
slope in excess of 15 degrees (a rise of
approximately 2-1/2 feet every 10 feet). The
tractor could overturn and cause serious
injury.
• Mow up and down slopes, NEVER across.
• Exercise extreme caution when changing direction
on slopes.
• Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
• Avoid turns when driving on a slope. If a turn must
be made, turn down the slope. Turning up a slope
greatly increases the chance of a roll over.
• Avoid stopping when driving up a slope. If it is
necessary to stop while driving up a slope, start up
smoothly and carefully to reduce the possibility of
flipping the tractor over backward.
Setting the Cruise Control
• Place the shift lever in the FORWARD position,
then slowly depress the drive pedal until the desired
speed is achieved.
• Lightly depress the cruise control button.
• While continuing to hold the cruise button in, lift
your foot from the drive pedal (you should feel the
cruise latch engage).
• Once engaged, the cruise control button and the
drive pedal will lock in the “down” position, and the
tractor will maintain the same forward speed.
NOTE: Cruise control can not be engaged at the
tractor’s fastest ground speed. If the operator should
attempt to do so, the tractor will automatically
decelerate to the fastest optimal mowing ground speed.
Disengage the cruise control using one of the following
methods:
• Depress the brake pedal to disengage the cruise
control and stop the tractor.
• Lightly depress the drive pedal.
To change to the reverse direction when operating with
cruise control, depress the brake pedal to disengage
the cruise control and bring the tractor to a complete
stop. Then place the shift lever in the REVERSE
position and depress the drive pedal.
Engaging the Blades
Engaging the PTO (Blade Engage) transfers power to
the cutting deck or other (separately available)
attachments. To engage the blades, proceed as
follows:
• Move the throttle control lever to the FAST (rabbit)
position.
16
Models with Manual PTO
• Grasp the PTO (Blade Engage) lever and pivot it all
the way forward into the engaged (ON) position.
Models with Electric PTO
• Pull the PTO (Blade Engage) knob outward into the
engaged (ON) position. See Figure 12.
Front View
Pull Out
Push In
OFF
ON
to throw the discharge to the outside for the
balance of cutting. This will give a better
appearance to the lawn.
• Do not cut the grass too short. Short grass invites
weed growth and yellows quickly in dry weather.
• Mowing should always be done with the engine at
full throttle.
• Under heavier conditions it may be necessary to go
back over the cut area a second time to get a clean
cut.
• Do NOT attempt to mow heavy brush and weeds
and extremely tall grass. Your tractor is designed to
mow lawns, NOT clear brush.
• Keep the blades sharp and replace the blades
when worn. Refer to Cutting Blades of this manual for
proper blade sharpening instructions.
Figure 12
• Keep the throttle lever in the FAST (rabbit) position
for the most efficient use of the cutting deck or other
(separately available) attachments
IMPORTANT: The engine (on models with a manual
PTO) or electric PTO clutch (on models with an electric
PTO) will automatically shut off if the PTO is engaged
with the shift lever in position for reverse travel with the
ignition key in the NORMAL MOWING position. Refer
to Safety Interlock Switches.
Using the Deck Lift Lever
To raise the cutting deck, move the deck lift lever to the
left, then place it in the notch best suited for your
application. Refer to Setting The Cutting Height earlier in
this section.
Mowing
WARNING: To help avoid blade contact or
a thrown object injury, keep bystanders,
helpers, children and pets at least 75 feet
from the machine while it is in operation. Stop
machine if anyone enters the area.
The following information will be helpful when using the
cutting deck with your tractor.
WARNING: Plan your mowing pattern to
avoid discharge of materials toward roads,
sidewalks, bystanders and the like. Also,
avoid discharging material against a wall or
obstruction which may cause discharged
material to ricochet back toward the operator.
• Do not mow at high ground speed, especially if a
mulch kit or grass collector is installed.
• For best results it is recommended that the first two
laps be cut with the discharge thrown towards the
center. After the first two laps, reverse the direction
Mulching
Tractors come equipped with a mulch kit which
incorporates special blades, already standard on your
tractor, in a process of recirculating grass clippings
repeatedly beneath the cutting deck. The ultra-fine
clippings are then forced back into the lawn where they
act as a natural fertilizer. Observe the following
recommendations for the best results when mulching.
• Do NOT attempt to mulch more than 1/3 the total
height of the grass or approximately 1-1/2 inches.
Doing so will cause the clippings to clump up
beneath the deck and not be mulched effectively.
• Maintain a slow ground speed to allow the grass
clippings more time to effectively be mulched.
• Always position the throttle control lever in the
FAST (rabbit) position and allow it to remain there
while mowing. Failing to keep the engine at full
throttle places strain on the tractor’s engine and
does not allow the blades to properly mulch grass.
NOTE: It is not necessary to remove the discharge
chute to operate the mower with the mulch kit installed.
NOTE: The mulch kit is installed on models equipped
with a 42-inch deck. It is packed separately (with an
instruction sheet) in the crate on models equipped with
a 46-inch deck.
To operate the cutting deck without mulching, simply
remove the mulch plug by unthreading the plastic wing
nut and removing the cupped washer, which fastens it
to the cutting deck. This will allow the clippings to
discharge out the side.
Headlights
On some models, the lamps are ON whenever the
tractor’s engine is running. On other models, the lamps
are ON whenever the ignition key is moved out of the
STOP position.
On all models, the lamps turn OFF when the ignition
key is moved to the STOP position.
17
SECTION 6: MAKING ADJUSTMENTS
WARNING: Never attempt to make any
adjustments while the engine is running,
except where specified in the operator’s
manual.
Leveling the Deck
NOTE: Check the tractor’s tire pressure before
performing any deck leveling adjustments. Refer to
Tires section for information regarding tire pressure.
Front To Rear
The front of the cutting deck is supported by a stabilizer
bar that can adjusted to level the deck from front to rear.
The front of the deck should be between 1/4-inch and
3/8-inch lower than the rear of the deck. Adjust if
necessary as follows:
• With the tractor parked on a firm, level surface,
place the deck lift lever in the top notch (highest
position) and rotate the blade nearest the discharge
chute so that it is parallel with the tractor.
• Measure the distance from the front of the blade tip
to the ground and the rear of the blade tip to the
ground.
• The first measurement taken should be between
1/4" and 3/8" less than the second measurement.
Determine the approximate distance necessary for
proper adjustment and proceed, if necessary, to the
next step.
• Loosen the jam nut(s),on the rear side of the deck
stabilizer bracket.
• Locate the lock nut(s) on the front side of the
stabilizer bracket. See Figure 13. Tighten the lock
nut(s) to raise the front of the deck; loosen the lock
nut(s) to lower the front of the deck.
• Retighten the jam nut(s) loosened earlier when
proper adjustment is achieved.
Side to Side
If the cutting deck appears to be mowing unevenly, a
side to side adjustment can be performed. Adjust if
necessary as follows:
• With the tractor parked on a firm, level surface,
place the deck lift lever in the top notch (highest
position) and rotate both blades so that they are
perpendicular with the tractor.
• Measure the distance from the outside of the left
blade tip to the ground and the distance from the
outside of the right blade tip to the ground. Both
measurements taken should be equal. If they’re
not, proceed to the next step.
• Loosen, but do NOT remove, the hex cap screw on
the left deck hanger bracket. See Figure 14.
Adjustment Gear
• Balance the deck by using a wrench to turn the
adjustment gear (found immediately behind the hex
cap screw just loosened) clockwise/up or
counterclockwise/down.
• The deck is properly balanced when both blade tip
measurements taken earlier are equal.
• Retighten the hex cap screw on the left deck
hanger bracket when proper adjustment is
achieved.
Hex Bolt
Figure 14
,OOSEN
TOLOWERDECK
NOTE: 46-inch Deck Support Shown
Figure 13
4IGHTEN
TORAISEDECK
Parking Brake Adjustment
WARNING: Never attempt to adjust the
brakes while the engine is running. Always
disengage PTO, move shift lever into neutral
position, stop engine and remove key to
prevent unintended starting.
18
If the tractor does not come to a complete stop when
the brake pedal is completely depressed, or if the
tractor’s rear wheels can roll with the parking brake
applied, the brake is in need of adjustment. The brake
disc can be found on the right side of the transmission
in the rear of the tractor. Adjust if necessary as follows:
• Looking at the transmission from the right side of
the tractor, locate the compression spring and
brake disc. See Figure 15.
Hex Nut
Set Gap
at .011"
Steering Adjustment
If the tractor turns tighter in one direction than the other,
or if the ball joints are being replaced due to damage or
wear, the steering drag links may need to be adjusted.
Adjust the drag links so that equal lengths are threaded
into the ball joint on the left side and the ball joint on the
right side:
• Loosen the jam nut found on the drag link at the
rear of the ball joint. See Figure 16.
Hex Lock-Nut
Axle
Pivot Bar
Brake Disc
NOTE: View shown from beneath tractor.
• Loosen, but do NOT remove, the hex nut found on
the right side of the brake assembly. See Figure 15.
• Using a feeler gauge, set the gap between the
brake disc and the brake puck at .011".
• Re-tighten the hex nut loosened earlier.
Compression
Spring
Transmission
Figure 15
Seat Adjustment
WARNING: Before operating this machine,
make sure the seat is engaged in the seat
stop, stand behind the machine and pull back
on seat until fully engaged into stop.
Quick-Adjust Seat (if so equipped)
To adjust the position of the seat, move the seat
adjustment lever to the left and slide the seat forward or
rearward. Make sure seat is locked into position before
operating the tractor.
Knob Adjustment Seat (if so equipped)
To adjust the position of the seat on models so
equipped, loosen the two knobs on the bottom of the
seat. Slide the seat forward or backward as desired.
Retighten the two knobs.
Drag Link
Jam Nut
Ball Joint
Figure 16
• Remove the hex lock-nut on the top of ball joint.
See Figure 16.
• Thread the ball joint toward the jam nut to shorten
the drag link. Thread the ball joint away from the
jam nut to lengthen the drag link.
• Replace lock-nut and retighten the jam nut after
proper adjustment is achieved.
NOTE: Threading the ball joints too far onto the drag
links will cause the front tires to "toe-in" too far. Proper
toe-in is between 1/16" and 5/16".
Front tire toe-in can be measured as follows:
• Place the steering wheel in position for straight
ahead travel.
• In front of the axle, measure the distance
horizontally from the inside of the left rim to the
inside of the right rim. Note the distance.
• Behind the axle, measure the distance horizontally
from the inside of the left rim to the inside of the
right rim. Note the distance.
• The measurement taken in front of the axle should
be between 1/16" and 5/16" less than the
measurement taken behind the axle. Adjust if
necessary.
19
SECTION 7: MAINTAINING YOUR LAWN TRACTOR
WARNING: Before performing any
maintenance or repairs, disengage PTO,
move shift lever into neutral position, set
parking brake, stop engine and remove key to
prevent unintended starting.
Engine
Refer to the separate engine manual for engine
maintenance instructions.
Check engine oil level before each use as instructed in
the separate engine manual packed with your unit.
Read and follow instructions carefully.
Changing Engine Oil
NOTE: Depending on the engine model found on your
tractor, it may be necessary to remove the tractor’s side
panel in order to replace the oil filter (if so equipped).
• Unscrew oil fill cap and remove dipstick from the oil
fill tube. See Figure 17.
Oil Fill Cap
Oil Drain Hose
Oil Fill Tube
Figure 17
• Pop open the protective cap on the end of the oil
drain valve to expose the drain port. See Figure 17.
• Push the oil drain hose (packed with this manual)
onto the oil drain port. Route the opposite end of
the hose into an appropriate oil collection container
with a capacity of no less than 64 oz.
• Push the oil drain valve in slightly, then rotate
counterclockwise and pull outward to begin
draining oil. See Figure 17.
• Service the oil filter (if so equipped) as instructed
in the separate Engine Manual packed with your
unit.
Perform the above steps in the opposite order after oil
has finished draining.
Protective Cap
Oil Drain Valve
Drain Port
• Refill the engine with new motor oil.
IMPORTANT: Refer to the separate engine manual
packed with your unit for information regarding the
quantity and proper weight of motor oil.
Air Cleaner
Service the pre-cleaner, if so equipped, and cartridge/
air cleaner element as instructed in the separate engine
manual packed with your unit.
Spark Plug(s)
The spark plug(s) should be cleaned and the gap reset
once a season. Spark plug replacement is
recommended at the start of each mowing season.
Refer to the separate engine manual for correct plug
type and gap specifications.
Lubrication
WARNING: Before lubricating, repairing, or
inspecting, always disengage PTO, move
shift lever into neutral position, set parking
brake, stop engine and remove key to prevent
unintended starting.
Engine
Lubricate the engine with motor oil as instructed in the
separate engine manual packed with your unit.
Pivot Points & Linkage
Lubricate all the pivot points on the drive system,
parking brake and lift linkage at least once a season
with light oil.
Rear Wheels
The rear wheels should be removed from the axles
once a season. Lubricate the axles and the rims well
with an all-purpose grease before re-installing them.
Front Axles
Each end of the tractor’s front pivot bar may be
equipped with a grease fitting. Lubricate with a grease
gun after every 25 hours of tractor operation.
Cleaning the Engine and Deck
Any fuel or oil spilled on the machine should be wiped
off promptly. Do NOT allow debris to accumulate
around the cooling fins of the engine or on any other
part of the machine.
IMPORTANT: The use of a pressure washer or garden
hose to clean your tractor is NOT recommended. It may
cause damage to electrical components, spindles,
pulleys, bearings or the engine. The use of water will
result in a shortened life of the tractor and reduce its
serviceability.
20
Deck Wash System™ (Optional)
A hex plug can be found on your tractor’s deck surface.
This plug can be replaced with a water port to be used
as part of a separately-available deck wash system.
Use the Deck Wash System to rinse grass clippings
from the deck’s underside and prevent build-up of
corrosive chemicals. Refer to page 25 for information
regarding this and other separately-available attachments & accessories for your tractor.
SECTION 8: SERVICE
Hex Plug
Cutting Deck Removal
To remove the cutting deck, proceed as follows:
• Place the PTO (Blade Engage) knob (or lever) in
the disengaged (OFF) position and engage the
parking brake.
• Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
• Remove the PTO belt from around the tractor’s
engine pulley (or electric PTO clutch, if so
equipped) and idler pulley(s). See Figure 18.
NOTE: On models with a 46-inch deck, it may be
necessary to remove the belt keepers from around the
engine pulley, in order to removes the PTO belt.
• Looking at the cutting deck from the left side of the
tractor, locate the deck support pin on the rear left
side of the deck. See Figure 18.
Support Pin
• Pull the deck support pin outward to release the
deck from the deck lift arm.
• Rotate the pin slightly toward the rear of the tractor
and release the pin into the hole provided.
• Repeat the above steps on the tractor’s right side.
• Move the deck lift lever into the top notch on the
right fender to raise the deck lift arms up and out of
the way.
NOTE: Models with a 46-inch deck are equipped with
a short cable which controls the deck spindle brake. It is
necessary to unhook this cable in order to fully remove
the cutting deck from the tractor. Be certain to reattach
the cable when re-mounting the cutting deck.
• Gently slide the cutting deck toward the front of the
tractor allowing the hooks on the deck to release
themselves from the deck stabilizer rod.
• Gently slide the cutting deck (from the right side)
out from underneath the tractor.
Tires
WARNING: Refer to the tire sidewall for
exact tire manufacturer’s recommended or
maximum psi. Do not overinflate. Uneven tire
pressure could cause the cutting deck to mow
unevenly.
The recommended operating tire pressure is:
• Approximately 10 psi for the rear tires
• Approximately 14 psi for the front tires
Figure 18
Battery
The battery is sealed and is maintenance-free. Acid
levels cannot be checked.
21
• Always keep the battery cables and terminals clean
and free of corrosive build-up.
• After cleaning the battery and terminals, apply a
light coat of petroleum jelly or grease to both
terminals.
• Always keep the rubber boot positioned over the
positive terminal to prevent shorting.
IMPORTANT: If removing the battery for any reason,
disconnect the NEGATIVE (Black) wire from it’s
terminal first, followed by the POSITIVE (Red) wire.
When re-installing the battery, always connect the
POSITIVE (Red) wire its terminal first, followed by the
NEGATIVE (Black) wire. Be certain that the wires are
connected to the correct terminals; reversing them
could change the polarity and result in damage to your
engine’s alternating system.
Charging
If the tractor has not been put into use for an extended
period of time, charge the battery with an automotivetype 12-volt charger for a minimum of one hour at six
amps.
WARNING: Batteries give off an explosive
gas while charging. Charge battery in a well
ventilated area and keep away from an open
flame or pilot light as on a water heater, space
heater, furnace, clothes dryer or other gas
appliances.
Jump Starting
WARNING: When removing or installing
the battery, follow these instructions to
prevent the screwdriver from shorting against
the frame.
IMPORTANT: Never jump your tractor’s dead battery
with the battery of a running vehicle.
• Connect end of one jumper cable to the positive
terminal of the good battery, then the other end to
the positive terminal of the dead battery.
• Connect the other jumper cable to the negative
terminal of the good battery, then to the frame of
the unit with the dead battery.
WARNING: Failure to use this procedure
could cause sparking, and the gas in either
battery could explode.
Cleaning
Clean the battery by removing it from the tractor and
washing with a baking soda and water solution. If
necessary, scrape the battery terminals with a wire
brush to remove deposits. Coat terminals and exposed
wiring with grease or petroleum jelly to prevent
corrosion.
Hex Flange Nut
Spindle Assembly
Figure 19
Wood Block
Battery Failures
Some common causes for battery failure are:
• incorrect initial activation • undercharging
• overcharging • corroded connections
• freezing
These failures are NOT covered by your tractor’s
warranty.
Cutting Blades
WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark plug
wire(s) and ground against the engine to
prevent unintended starting before removing
the cutting blade(s) for sharpening or
replacement. Protect your hands by using
heavy gloves or a rag to grasp the cutting
blade.
WARNING: Periodically inspect the blade
spindles for cracks or damage, especially if
you strike a foreign object. Replace
immediately if damaged
The blades may be removed as follows.
• Remove the deck from beneath the tractor, (refer to
Cutting Deck Removal on page 21) then gently flip the
deck over to expose its underside.
• Place a block of wood between the center deck
housing baffle and the cutting blade to act as a
stabilizer. See Figure 19.
• Use a 15/16" wrench to remove the hex flange nut
that secures the blade to the spindle assembly. See
Figure 19.
• To properly sharpen the cutting blades, remove
equal amounts of metal from both ends of the
blades along the cutting edges, parallel to the
trailing edge, at a 25° to 30° angle. See Figure 20.
.
22
IMPORTANT:
If the cutting edge of the blade has already
been sharpened to within 5/8" of the wind wing radius,
or if any metal separation is present, replace the blades
with new ones. See Figure 20.
Blade Separation
Worn Blade Edge
Wind Wing
5
/
8
"
m
i
n
i
m
u
m
Sharpen Edge Evenly
Figure 20
It is important that each cutting blade edge be ground
equally to maintain proper blade balance.
A poorly balanced blade will cause excessive vibration
and may cause damage to the tractor and result in
personal injury. The blade can be tested by balancing it
on a round shaft screwdriver. Grind metal from the
heavy side until it balances evenly.
When replacing the blade, be sure to install the blade
with the side of the blade marked ‘‘Bottom’’ (or with a
part number stamped in it) facing the ground when the
mower is in the operating position.
IMPORTANT: Use a torque wrench to tighten the blade
spindle hex flange nut to between 70 foot-pounds and
90 foot-pounds.
Fuses
Two fuses are installed in your tractor’s wiring harness
to protect the tractor’s electrical system from damage
caused by excessive amperage.
If the electrical system does not function, or your
tractor’s engine will not crank, first check to be certain
that the fuse has not blown.
One can be found under the hood mounted behind the
top of the dash panel on the support bar.
The other can be found under the seat mounted to the
inside of the tractor frame next to the battery tray.
WARNING: Always use a fuse with the
same amperage capacity for replacement.
Changing the Deck Belt & PTO Belt
WARNING: Be sure to shut the engine off,
remove ignition key, disconnect the spark plug
wire(s) and ground against the engine to
prevent unintended starting before removing
the belt(s).
WARNING: Avoid the possibility of a
pinching injury. Do not place your fingers on
the idler spring or between the belt and the
pulley while removing the belt.
All belts on your tractor are subject to wear and should
be replaced if any signs of wear are present.
IMPORTANT:The V-belts found on your tractor are
specially designed to engage and disengage safely. A
substitute (non-OEM) V-belt can be dangerous by not
disengaging completely. For a proper working machine,
use factory approved belts.
To change or replace the deck belt and PTO belt on
your tractor, proceed as follows:
• Lower the deck by moving the deck lift lever into the
bottom notch on the right fender.
• Remove the belt guards by removing the selftapping screws that fasten them to the deck.
42-inch and 46-inch Decks with Manual PTO
• Grasp the rearmost portion of the PTO idler bracket
and pivot it toward the discharge chute to relieve
tension on the PTO belt. See Figure 21.
• Remove the PTO belt from around the engine
pulley (or electric PTO clutch) and from around the
PTO idler pulley(s).
• Grasp the deck idler pulley and pivot it toward the
left to relieve tension on the deck belt. Carefully
allow the ratchet to pivot rearward before removing
it from the square hole.
• Remove the deck belt from around all pulleys,
including the deck idler pulley.
• Route the new belts (deck belt first) as shown in
Figure 21.
• Remount the belt guards removed earlier.
42-inch Decks with Electric PTO
• Remove the belt keeper rod from around the engine
pulley.
• Insert a 3/8”-drive ratchet wrench (set to loosen)
into the square hole found in the idler bracket on the
left side of the deck’s surface. See Figure 22.
• Grasp the ratchet’s handle and pivot it toward the
front of the tractor to relieve tension on the belt.
• With belt tension relieved, carefully remove the
belt from around the left-hand spindle pulley.
23
46-inch Decks with Electric PTO
Insert a 3/8”-drive ratchet wrench (set to loosen) into
the square hole found in the idler bracket on the left
side of the deck’s surface. See Figure 22.
• Grasp the ratchet’s handle and pivot it toward the
tractor’s right side to relieve tension on the belt.
• With belt tension relieved, carefully remove the
belt from around the left-hand spindle pulley.
All Models
IMPORTANT: Carefully allow the ratchet to pivot
rearward before removing it from the square hole.
• Remove the deck belt from around all pulleys,
including the deck idler pulley.
• Route the new belts (deck belt first).
• Remount the belt guards removed earlier.
Changing the Transmission Drive Belts
NOTE: Several components must be removed and
special tools (i.e. air/impact wrench) in order to change
the tractor’s drive belts. See an authorized dealer to
have your drive belts replaced.
42-inch Deck (Electric PTO Shown)
46-inch Deck (Electric PTO Shown)
Figure 21
24
Idler Bracket
Belt Guard
Idler Bracket
3/8” Square
Hole
Belt Guard
Figure 22
SECTION 9: OFF-SEASON STORAGE
Clean and lubricate the tractor as instructed in
MAINTAINING YOUR LAWN TRACTOR of this manual before
storing for an extended period.
WARNING: Drain fuel only into an
approved container outdoors, away from an
open flame. Allow engine to cool. Extinguish
cigarettes, cigars, pipes, and other sources of
ignition prior to draining fuel.
Follow the instructions in the separate engine manual
packed with your unit for proper engine care prior to
storing your tractor.
WARNING: Never store the machine or
fuel container indoors where there is an open
flame, spark or pilot light such as on water
heater, furnace, clothes dryer or other gas
appliance.
SECTION 10: ATTACHMENTS & ACCESSORIES
MODEL DESCRIPTION
OEM-190-118 46-inch Deck Mulch Kit
OEM-190-193 50-inch Deck Mulch Kit
OEM-190-182 Twin Bagger Grass Collector (for 46-inch Decks)
OEM-190-192 Triple Bagger Grass Collector (for 50-inch Decks)
OEM-190-215 Rear Wheel Weights (62 lb.)
OEM-190-603 Grille Guard (mounts on front of tractor)
OEM-190-607* Deluxe Tractor Sunshade
OEM-190-751* Tractor Snow Cab
OEM-190-823 42-inch Two-stage Snow Thrower
OEM-190-833 46-inch Front Dozer Blade
490-900-0025 Deck Wash Kit
3/8” Square Hole
Figure 23
25
SECTION 11: TROUBLESHOOTING
Trouble Possible Cause(s) Corrective Action
Engine fails to start PTO engaged.
Parking brake not engaged.
Spark plug wire(s) disconnected.
Throttle control lever not in correct
starting position.
Choke not activated
Fuel tank empty, or stale fuel.
Blocked fuel line.
Faulty spark plug.
Engine flooded.
Engine runs erratic Unit running with CHOKE applied.
Spark plug wire(s) loose.
Blocked fuel line or stale fuel.
Vent in gas cap plugged.
Water or dirt in fuel system.
Dirty air cleaner.
Engine overheats Engine oil level low.
Air flow restricted.
Engine hesitates at high RPM Spark plug(s) gap too close. Remove spark plug(s) and reset the gap.
Idles poorly Spark plug(s) fouled, faulty or gap too
wide.
Dirty air cleaner.
Excessive vibration Cutting blade loose or unbalanced.
Damaged or bent cutting blade.
Mower will not mulch grass Engine speed too low.
Wet grass.
Excessively high grass.
Dull blade.
Uneven cut Deck not balanced properly.
Dull blade.
Uneven tire pressure.
Place PTO knob (or lever) in disengaged (OFF)
position.
Engage parking brake.
Connect wire(s) to spark plug(s).
Place throttle lever to FAST position.
Pull out the CHOKE control (if so equipped) or place the
throttle control in CHOKE position.
Fill tank with clean, fresh (less than 30 days old) gas.
Clean fuel line or replace fuel filter, if so equipped.
Clean, adjust gap or replace plug.
Crank engine with throttle in FAST position.
Push CHOKE control (if so equipped) in, or move the
throttle control out of the CHOKE position.
Connect and tighten spark plug wire(s).
Clean fuel line; fill tank with clean, fresh (less than 30
days old) gasoline. Replace fuel filter, if so equipped.
Clear vent or replace cap if damaged.
Drain fuel tank. Refill with clean, fresh (less than 30
days old) gasoline.
Replace air cleaner cartridge/element or clean precleaner, if so equipped.
Fill crankcase with proper capacity and weight of oil.
Clean grass clippings and debris from around the
engine’s cooling fins and blower housing.
Replace spark plug(s). Set plug(s) gap.
Replace air cleaner cartridge/element or clean precleaner, if so equipped.
Tighten blade and spindle. Balance blade.
Replace blade.
Place throttle control in FAST (rabbit) position.
Do not mow when grass is wet; wait until later to cut.
Mow once at a high cutting height, then mow again at
desired height or make a narrower cutting swath.
Sharpen or replace blade.
Perform side-to-side deck adjustment.
Sharpen or replace blade.
Check tire pressure in all four tires.
26
TWO YEAR LIMITED WARRANTY
For TWO YEARS from the date of retail purchase within Canada, MTD PRODUCTS LIMITED will, at its option, re
pai
r or replace, for the original purchaser, free of charge, any part or parts found to be defective in material or
workmanship.
Thi
s warranty does not cover:
1. Any part which has become inoperative due to misuse, commercial use, abuse, neglect, accident, im
r maintenance or alteration; or
prope
2. The unit if it has not been operated and/or maintained in accordance with the owner’s instructions fur
d with the unit; or
nishe
3. The engine or motor or component parts thereof which carry separate warranties from their manufac
. Please refer to The applicable manufacturer’s warranty on these items; or
turers
4. Batteries and normal wear parts except as noted below. Log splitter pumps, valves and cylinders or
componen
5 Routine maintenance items such as lubricants, filters, blade sharpening and tune-ups, or adjustments
h as brake, clutch or deck; or
suc
6. Normal deterioration of the exterior finish due to use or exposure.
Ful
l Ninety Day Warranty on Battery: For ninety (90) days from the date of retail purchase, if any battery included
wit
h this unit proves defective in material or workmanship and our testing determines the battery will not hold a
charge
Additiona
day
chaser
Ful
gras
na
retai
Ho
vic
Departmen
plete unit will not be accepted by the factory unless prior written permission has been extended by MTD
PRODUCT
Transportatio
ar
warrant
Othe
ite
provid
ucts.
MT
, MTD PRODUCTS LIMITED will replace the battery at no charge to the original purchaser.
l Limited Thirty Day Warranty on Battery : After ninety (90) days but within one hundred twenty (120)
s from the date of purchase, MTD PRODUCTS LIMITED will replace the defective battery, for the original pur-
, for a cost of one-half (1/2) of the current retail price of the battery in effect at the date of return.
l Sixty Day Warranty on Normal Wear Parts: Normal wear parts are defined as belts, blade adapters, blades,
s bags, seats, tires, rider deck wheels and clutch parts (friction wheels). These parts are warranted to the origi-
l purchaser to be free from defects in material and workmanship for a period of sixty (60) days from the date of
l purchase.
w to Obtain Service: Warranty service is available, with proof of purchase, through your local authorized sere dealer or distributor. If you do not know the dealer or distributor in your area, please write to the Service
t of MTD PRODUCTS LIMITED, P. O. BOX 1386, KITCHENER, Ontario, N2G 4J1. The return of a com
S LIMITED.
e the responsibility of the purchaser. Transportation charges for any part submitted for replacement under this
y must be paid by the purchaser unless such return is requested in writing by MTD PRODUCTS LIMITED.
r Warranties: All other warranties, express or implied, including any implied warranty of merchantability is lim
d in its duration to that set forth in this express limited warranty. The provisions as set forth in this warranty
e the sole and exclusive remedy of MTD PRODUCTS LIMITED obligations arising from the sale of its prod
D PRODUCTS LIMITED will not be liable for incidental or consequential loss or damage.
t parts thereof are covered by a one year warranty; or
n Charges: Transportation charges for the movement of any power equipment unit or attachment
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27
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