Troybilt 24A-204B063 Owner’s Manual
0 T-RnV BILT* - -
Operator's Manual
Chipper Shredder Vacuum
IMPORTANT: Read safety rules and instructions carefully
Warning: This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-
covered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the State of California the above is required
by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark
arrester for the muffler is available through your nearest engine authorized service dealer or contact the service department, P.O. Box 361131
Cleveland, Ohio 44136-0019.
TROY-BILTLLCP.O.BOX361131CLEVELAND,OHIO44136-0019
PRINTED IN U.S.A. FORM NO. 769-00170B
(11/2003)
TABLEOFCONTENTS
Content Page
Important Safe Operation Practices ...................................................................... 3
Assembling Your Chipper Shredder Vacuum ....................................................... 5
Know Your Chipper Shredder Vacuum ................................................................. 7
Operating Your Chipper Shredder Vacuum .......................................................... 8
Adjusting Your Chipper Shredder Vacuum ........................................................... 9
Maintaining Your Chipper Shredder Vacuum ....................................................... 10
Troubleshooting .................................................................................................... 13
Parts List ............................................................................................................... 16
FINDINGMODELNUMBER
This Operator's Manual is an important part of your new chipper shredder vacuum. It will help you
assemble, prepare and maintain the unit for best performance. Please read and understand what it says.
Before you start assembling your new equipment, please locate the model plate on the
equipment and copythe information from it inthe space provided below. The information on
the model plate is very important if you need help from our Customer Support Department or
an authorized dealer.
You can locate the model number by standing behind the unit and looking down at the frame below
the engine. A sample model plate is explained below. For future reference, please copy the model
number and the serial number of the equipment in the space below.
Copy the model number here:
OT__H_T ° TROY-BILT LLC
www.troybilt.com CLEVELAND, OH44136
P. O. BOX 361131
330-558-7220
Copy the serial number here:
ENGINEINFORMATION
The engine manufacturer is responsible for all engine-related issues with regards to performance, power-
rating, specifications, warranty and service. Please refer to the engine manufacturer's Owner's/Operator's
Manual packed separately with your unit for more information.
CALLINGCUSTOMERSUPPORT
If you have difficulty assembling this product or have any questions regarding the controls, operation or
maintenance of this unit, please call the Customer Support Department.
Call 1- (330) 558-7220 or 1- (866)-840-6483 to reach a Customer Support representative.
Please have your unit's model number and serial number ready when you call. See previous
section to locate this information. You will be asked to enter the serial number in order to
process your call.
SECTION1: IMPORTANTSAFEOPERATIONPRACTICES
WARNING: This symbol points out important safety instructions which, if not followed, could endanger
the personal safety and/or property ofyourself and others. Read and follow all instructionsin this manual
before attempting tooperate this machine. Failure to comply withthese instructions may result in personal
injury. When you see this symbol - heed its warning.
WARNING: The Engine Exhaust from this product contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive harm.
DANGER: This machine was built to be operated according to the rules for safe operation inthis manual.
As with any type of power equipment, carelessness or error on the part of the operator can result in serious
injury. This machine is capable of amputating hands and feet and throwing objects. Failure to observe the
following safety instructions could result in serious injury or death.
Training
1. Read, understand, and follow all instructions on the
machine and in the manual(s) before attempting to
assemble and operate. Keep this manual in a safe place
for future and regular reference and for ordering
replacement parts.
2. Be familiar with all controls and their proper operation.
Know how to stop the machine and disengage them
quickly.
3. Never allow childrenunder 16 years old to operate this
machine. Children 16 years old and over should read and
understand the operation instructions and safety rules in
this manual and should be trained and supervised by a
parent.
4. Never allow adultsto operate this machine without
proper instruction.
5. Keep bystanders, helpers, pets, and children at least 75
feet from the machine while it is in operation. Stop
machine if anyone enters the area.
6. Never run an engine indoors or ina poorly ventilated
area. Engine exhaust contains carbon monoxide, an
odorless and deadly gas.
7. Do notput hands and feet near rotating parts or in the
feeding chambers and discharge opening. Contact with
the rotating impeller can amputate fingers, hands, and
feet.
8. Never attempt to unclog either the feed intake or
discharge opening, remove or empty vacuum bag, or
inspect and repair the machine while the engine is
running. Shut the engine offand wait until all moving
parts have come to a complete stop. Disconnect the
spark plug wire and ground it against the engine.
Preparation
1. Thoroughly inspectthe area where the equipment isto
be used. Remove all rocks, bottles, cans, or other foreign
objects which couldbe picked up or thrown and cause
personal injury or damage to the machine.
2. Always wear safety glasses or safety goggles during
operation or while performing an adjustment or repair, to
protect eyes. Thrown objects which ricochet can cause
serious injuryto the eyes.
3. Wear sturdy, rough-soled work shoes and close-fitting
slacks and shirts. Loose fittingclothes orjewelry can be
caught in movable parts. Never operate this machine in
bare feet or sandals. Wear leather work gloves when
feeding material in the chipper chute.
4. Before starting, check all bolts and screws for proper
tightness to be sure the machine isin safe working
condition. Also, visually inspect machine for any damage
at frequent intervals.
5. Maintain or replace safety and instructions labels, as
necessary.
6. To avoid personal injuryor property damage use extreme
care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive. Serious
personal injury can occur when gasoline is spilled on
yourself or your clothes which can ignite. Wash your skin
and change clothes immediately.
a. Use only an approved gasoline container.
b. Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
c. Neverfuel machine indoors.
d. Never remove gas cap or add while the engine is
hot or running.
e. Allow engine to cool at least two minutes before
refueling.
f. Never over fillfuel tank. Fill tank to no more than
1/2 inch below bottom of filler neck to provide
space for fuel expansion.
g. Replace gasoline cap and tighten securely.
h. Ifgasoline isspilled, wipe itoff the engine and
equipment. Move machine to another area. Wait 5
minutes before starting engine.
i. Never store the machine or fuel container inside
where there isan open flame, spark, or pilot light
(e.g. furnace, water heater, space heater, clothes
dryer, etc,)
j. To reduce a fire hazard, keep machine free of
grass, leaves, or other debris build-up. Clean up
oil or fuel spillage and remove any fuel soaked
debris,
k, Allow machine to cool at least 5 minutes before
storing,
Operation
1, Do not put hands and feet near rotating parts or in the
feeding chambers and discharge opening, Contact with
the rotating impeller can amputate fingers, hands, and
feet,
2, Beforestartingthemachine,makesurethechipper
chute,feedintake, and cutting chamber are empty and
free of all debris,
3, Thoroughly inspect all material to be shredded and
remove any metal, rocks, bottles, cans, or other foreign
objects which could cause personal injury or damage to
the machine.
4, Ifthe impeller strikes a foreign object or and/or ifyour
machine should make an unusual noise or vibration, shut
the engine off immediately. Allow the impeller to stop;
disconnect the spark plug wire, ground it against the
engine and perform the following steps:
a. Inspect for damage,
b, Repair or replace any damaged parts,
c, Check for any loose parts and tighten to assure
continued safe operation.
4, Do not allow an accumulation of processed material to
build up in the discharge area, This can prevent proper
discharge and result in kickback of material through the
feed opening,
5, Do not attempt to shred or chip material larger than
specified on the machine or inthis manual, Personal
injury or machine damage could result,
6, Never attempt to unclog either the feed intake or
discharge opening while the engine isrunning, Shut the
engine off, wait until all moving parts have stopped,
disconnect the spark plug wire and ground itagainst the
engine before clearing debris.
7, Never operate without vacuum bag and discharge chute
properly attached to the machine, Never empty or
change vacuum bag while the engine isrunning,
Zippered end of vacuum bag must be kept closed at all
times during operation.
8, Never operate without either the inlet nozzle or optional
hose attachment properly attached to the machine.
Never attempt to attach or change either attachment
while the engine isrunning,
9, Keep all guards, deflectors and safety devices in place
and operating properly,
10, Keep your face and body back and to the side of the
chipper chute while feeding material into the machine to
avoid accidental kickback injuries.
11, Never operate this machine without good visibility or
light. Always be sure of your footing and keep a firm hold
on the handles.
12. Do not operate this machine on a gravel surface.
13, Do not operate this machine while under the influence of
alcohol or drugs,
14, Muffler and engine become hot and can cause a burn, Do
not touch.
15, Never pick up or carry machine while the engine is
running,
Maintenance& Storage
1, Never tamper with safety devices, Check their proper
operation regularly,
2, Check bolts and screws for proper tightness at frequent
intervals to keep the machine in safe working condition,
Also, visually inspect machine for any damage and
repair, ifneeded,
3, Before cleaning, repairing, or inspecting, stop the engine
and make certain the impeller and all moving parts have
stopped. Disconnect the spark plug wire and ground it
against the engine to prevent unintended starting,
4, Do not change the engine governor settings or
overspeed the engine, The governor controls the
maximum safe operating speed of the engine,
5, Maintain or replace safety and instruction labels, as
necessary.
6, Follow this manual for safe loading, unloading,
transporting, and storage of this machine,
7, Never store the machine or fuel container inside where
there is an open flame, spark or pilot light such as a water
heater, furnace, clothes dryer, etc,
8, Always refer to the operator's manual for proper
instructions on off-season storage,
9, Ifthe fuel tank has to be drained, do this outdoors,
10, Observe proper disposal laws and regulations for gas,
oil, etc, to protect the environment,
YourResponsibility
Restrict the use of this power machine to persons who
read, understand and follow the warnings and
instructions in this manual and on the machine.
NOTE: Not all safety labels shown may apply to your
chipper shredder vacuum.
TO AVOD _ER_OUS 1_4J_RY
SECTION2: ASSEMBLINGYOURCHIPPERSHREDDERVACUUM
Unpacking
• Remove staples, break glue on top flaps, or cut
tape at carton end and peel along top flap to open
carton.
• Remove loose parts if included with unit (i.e.,
operator's manual, etc.)
• Cut along corners, lay carton down flat, and remove
packing material.
• Roll or slide unit out of carton and check carton
thoroughly for loose parts.
LoosePartsInCarton
Following isthe list of loose parts shipped with your
equipment. Compare the parts with the illustration in
Figure 1to identify these items.
1. Nozzle
2. Bag
3. Chipper Chute
4. Tamper Plug
5. Oil (Not Shown)
_Bag
Nozzle
AttachingTheNozzle
• Remove three wing nuts from the front of the
chipper shredder vacuum.
• Place nozzle in position over the three studs on unit
and secure with wing nuts just removed.
See Figure 2.
IrlNots
w,n0
ozzle
Figure 2
NOTE: The metal tab on the nozzle must depress the
safety switch button attached to the front of the chipper
shredder vacuum or the engine will not start.
AttachingtheChipperChute
• Loosen, but do not remove, the two hex bolts, flat
washers, and flange nuts which are secured to the
support bracket. See Figure 3.
)
-_Chipper Chute
per Plug
Figure 1
BeforeAssembly
IMPORTANT: This unit is shipped without gasoline or oil
in the engine. Be certain to service engine with gasoline
and oil as instructed inthe accompanying engine
manual before operating your machine.
NOTE: Reference to right or left side of the equipment
is observed from the operating position, unless
otherwise stated.
• Before starting assembly, disconnect the spark
plug wire from the spark plug on the chipper
shredder vacuum and ground against the engine.
Chipper
Chute'_._
Flat
Washers
Flange
Su
Bracket
Remove the two flange nuts, hex bolts and saddle
washers which secure the rightside of the upper
handle to the rightside of the lower handle.
See Figure 4.
Nuts
Figure 3
Hex Bolts
Remove the three hex nuts and bell washers from
the weld studs beside the opening on the right side
of the chipper-shredder vacuum. See Figure 4.
ge Nuts
Align the support bracket with the holes in the right
side of the upper and lower handles where the hex
bolts were just removed. Push up slightly on the
chipper chute in order to better align the holes in
the support bracket with the holes in the handles.
Replace the hex bolts, saddle washers and flange
nuts to affix the support bracket to the handle
assemblies. See Figure 5.
Follow by tightening all hardware securely first on
the chipper chute, then on the support bracket,
and finally on the handle.
\\\ _,Z_I IV!/ 7_ Weld
Hex Bolts & Bell Washers
SaddleWashers
Figure 4
Place the chipper chute over the weld studs
keeping the slotted side towards the bottom.
Loosely secure with the three hex nuts and bell
washers that were removed earlier. Do not fully
tighten the hex nuts at this point in the assembly.
See Figure 5.
Chute
AttachingTheBag
• Place bag under the upper handle assembly and
slip the front opening on the bag over the discharge
chute, making certain it is over the rim on the
discharge chute. Follow direction of the arrows in
Figure 6.
Strap\
Discharge
Chute
Handle
Bag
Figure 5
Flange
Nuts
Nuts &
Bell Washers
Figure 6
Place the four straps on top of the bag over the
upper handle, hooking them on the studs to secure
in place. See Figure 6. Squeeze the clamp on the
drawstring and pull the drawstring tight. Release
the clamp.
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