Page 1
5 Way Connector
Power /CANbus
USB
Serial A
Serial B
Quick Connection Guide
I/O Connector 1
Analogue In / Inputs 0-7
I/O Connector 2
24V Power / I/O 8-15
I/O Connector 3
WDOG / Ref Encoder /
Analogue Outputs
MOTION COORDINATOR
MC206X
Axes 0-3
Encoder Inputs /
StepperOutputs
(Please refer to the Motion Coordinator Technical Reference Manual for Full Details)
Page 2
5-WAY
V-
CONNECTOR
This is a 5 way 3.81mm pitch connector. The
connector is used both to provide the 24 Volt
power to the MC206X and provide connections
for I/O expansion via Trio’s P316 and P325 CAN
I/O expanders. A 24V dc, Class 2 transformer or
power source must be provided as this powers
the unit.
This 24 Volt input is internally isolated from the
I/O 24 Volts and the +/-10V voltage outputs.
!
The 24V (V+) and 0V (V-) MUST be connected
as they power the MC206X. The Shield MUST
also be connected to ground as it provides
the EMC screen for the Motion Coordinator.
The CAN connections are optional.
L
H
-
CAN
CAN
V+
SHIELD
SERIAL
CONNECTIONS
5
2
4
1
3
Serial Connector A
Pin Function Note
1 Internal 5V
2 Internal 0V
3 RS232 Transmit
4 RS232 0V Serial Port #0
5 RS232 Receive
8
7
6
6 +5V output
7 Externally buffered output (TTL) For bre-optic
8 Externally buffered input (TTL)
Note: Port 0 is the default program ming port for connection to the PC running Motion
Perfect.
adaptor.
Page 3
SERIAL
CONNECTIONS
5
2
4
1
3
Serial Connector B
Pin Function Note
1 RS485 Data In A Rx+
2 RS485 Data In B Rx-
Serial Port #2
3 RS232 Transmit
4 RS232 0V / RS485 0V Serial Port #1
5 RS232 Receive
8
7
6
6 Internal 5v
7 RS485 Data Out Z Tx- Serial Port #2
8 RS485 Data Out Y Tx+
I/O CONNECTOR 1
Optical
Input
Signal
I/O Connector 1
Analog In / Inputs 0-7
6k8
Input Pin
0V Pin
I/O 0v
Analog Input 0-10v
Input 0 / Registration Axis 0
Input 1 / Registration Axis 1
Input 2 / Registration Axis 2
Input 3 / Registration Axis 3
Input 4 / Registration Axis 4
Input 5
Input 6
Input 7
Page 4
I/O CONNECTOR 2
WDOG / Ref. Enc. / Analogue Outputs
Optical
Output
Control
Signal
I/O 0v
I/O 24v
Input / Output Channel 8
Input / Output Channel 9
Input / Output Channel
Input / Output Channel
Input / Output Channel
Input / Output Channel
Input / Output Channel
Input / Output Channel
I/O Connector 2
24v Power / I/O 8-15
24V Pin
Protected
Switch
10
11
12
13
14
15
I/O CONNECTOR 3
Optical
Input
Signal
Reference Encoder (Axis 4) /B
Reference Encoder (Axis 4) B
Reference Encoder (Axis 4) /A
Reference Encoder (Axis 4) A
Reference Encoder (Axis 4) 0v
Amplifier Enable Relay
(Watchdog)
6k8
I/O Connector 3
Input / Output Pin
0V Pin
Reference Encoder (Axis 4) Z
Reference Encoder (Axis 4) /Z
Analogue Outputs 0v (Axes 0-3)
Analogue Output - Axis 0
Analogue Output - Axis 1
Analogue Output - Axis 2
Analogue Output - Axis 3
Page 5
AMPLIFIER
ENABLE
(WATCHDOG)
RELAY OUTPUT
An internal relay is used to enable external ampliers when the
controller has powered up correctly and the system and application
software are ready. The amplier enable is a single pole solid state
relay with a normally open “contact”. The enable relay contact will
be open circuit if there is no power on the controller OR a following
error exists on a servo axis OR the user program sets it open with
the WDOG=OFF command.
ALL STEPPER AND SERVO AMPLIFIERS MUST BE INHIBITED WHEN
THE AMPLIFIER ENABLE OUTPUT IS OPEN CIRCUIT
To other axis enables
Amplier
Enable 1
Amplier
Enable 2
V+
V-
Trio Controller Servo Amplier
24v 0v
0v
Enable
VIN +
VIN-
ANALOGUE INPUT AIN0: 0 TO 10V
ANALOGUE OUTPUTS AOUT 0 TO AOUT 4
Output: +/-10V at 5mA
Output impedance: 100 Ohms.
Common 0V return. Isolated from I/O
& Encoders.
Page 6
STEPPER
OUTPUTS /
ENCODER INPUTS
5 4 3 2 1
9 8 7 6
5 4 3 2 1
9 8 7 6
5 4 3 2 1
STEP
DIRECTION
0V
A
B
1
2
3
4
5
9 8 7 6
5 4 3 2 1
9 8 7 6
BOOST / ENABLE
Z
Current Limit
NC
Pin Servo Axis Stepper Axis
1 Enc. A Step +
2 Enc. /A Step -
3 Enc. B Direction +
4 Enc. /B Direction -
5 0V 0V
6 Enc. Z Boost +
7 Enc. /Z Boost -
8 5V* 5V*
9 Not Connected Not Connected
* Current limit is 150mA total, shared between all outputs (including
daughter board if tted).
6
7
85v
9
Page 7
GROUNDING AND
SHIELDING
Ensure that:
1. The shield pin is grounded as close to
the MC206X as possible.
2. 0V, V- and E- connections are NOT used
for terminating screens.
3. Pin 5 of Encoder/Stepper plug is
connected to 0V on drive.
4. Encoder cable screen is clamped to 9
way D shell.
5. MC206X 24V supply has common 0V with
the drive(s)
!
When wiring MC206X Stepper outputs to
a differential input stepper drive, use the
0V and shield connections shown for the
encoder. The stepper drive must have its
common 0V connected to the MC206X 24V
return. (24V -)
* Encoder inp ut 0V MUST be connecte d to pin 5
USE OF
DAUGHTER
BOARD
Follow the wiring instructions for the daughter board that is
installed. In addition, because the daughter board front panel is
tted within the MC206X plastic case, a separate shield ground wire
should be connected to all screened cables. This includes all cables
terminated with a D-type multi-pin connector.
Page 8
LED ERROR CODES
OK STATUS
OK STATUS
OK STATUS
OK STATUS
OK STATUS
No power or critical fault
Normal operation
Enable relay open
Enable relay energised
Error in motion system (ashing)
Good quality screened cables should be used for the serial ports and for the USB link. The serial
ports, USB port and CANbus port are not galvanically isolated, therefore the 0V return MUST be
connected to all peripheral devices. In addition, bond together the 0V (24V return) terminals of
all system components so as to minimise current owing in the serial cables.
Trio Motion Technology Ltd.
Shannon Way, Tewkesbury,
Glos. GL20 8ND. UK
Tel: +44 1684 292333
Fax: +44 1684 297929
Email: [email protected]
Website: www.triomotion.com
Trio Motion Technology LLC
1000 Gamma Dr ive, Suite 206,
Pittsburgh PA 15238, USA
Tel: +1 412 968 9744
Fax: +1 412 968 9746
Email: [email protected]
Website: www.triomotion.com
Trio Shanghai
Tomson Centre
B1602, 118 Zhang Yang Road,
Pudong New Area, Shanghai,
200122, China
Tel/Fax: +86-21-58797659
Email: [email protected]
Website: www.triomotion.com
quick start v1.5-June 2010
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