TREND NX User Manual

NX Variable Speed Drives Installation Manual

Issue 3/A

Author: RTW/VACON Issue: 3/A Date: 04/07/2006 Part Number: TG200434 Copyright: Trend Control Systems Limited Horsham, W. Sussex All rights reserved. This manual contains proprietary information that is

protected by copyright. No part of this manual may be reproduced, transcribed, stored in a retrieval system, translated into any language or computer language, or transmitted in any form whatsoever without the prior consent of the publisher.

Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Ecublens, Route du Bois 37,Switzerland by its Authorized Representative, Trend Control Systems Limited

For information contact: Trend Control Systems Limited P.O. Box 34 Horsham W. Sussex RH12 2YF NOTICE: Trend Control Systems Limited makes no representations or

warranties of any kind whatsoever with respect to the contents hereof and specifically disclaims any implied warranties of merchantability or fitness for any particular purpose. Trend Control Systems Limited shall not be liable for any errors contained herein or for incidental or consequential damages in connection with the furnishing, performance or use of this material. Trend Control Systems Limited reserves the right to revise this publication from time to time and make changes in the content hereof without obligation to notify any person of such revisions or changes.

Contents

CONTENTS

TREND NX DRIVES...................................................................3

2 INSTALLATION ON A TREND SYSTEM.................................5

2.1 Connections................................................................................7

2.1.1 Basic Connections.........................................................7

2.1.2 Using NXNI or NXIP interfaces......................................8

2.2 Sample Applications...................................................................12

2.2.1 NX drive - stand alone ...................................................12

2.2.2 NX drive stand alone with start/stop contactor..............13

2.2.3 NX drive with Direct On line bypass ..............................14

2.2.4 NX drive with parallel motor operations.........................15

2.2.5 NX drive with duty/standby motors................................16

3 GENERAL INSTALLATION (USER’S MANUAL) 4 BASIC APPLICATION 5 STANDARD APPLICATION 6 QUICK REFERENCE

NX Variable Speed Drives Installation Manual TG200434 Issue 3/A 04/07/2006 1

Contents

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2 NX Variable Speed Drives Installation Manual TG200434 Issue 3/A 04/07/2006

Trend NX Drives

1 TREND NX DRIVES

Trend Supply the following range of NX Variable Speed Drives

All Trend NX drives have the following options: Nominal mains voltage 380 to 500 Vac 3 phase supply; alphanumeric keypad fitted; 6 pulse connection, air cooled, 2 standard boards (Basic I/O Board OPTA1, Basic Relay Board OPTA2).

3.5 A to 300 A units are standard performance with standard EMC emission level, EN61800-3 + A11 (industrial level) 1st environment restricted distribution 385 A and 460 A units are high performance with standard EMC emission level, EN61800-3 + A11 2nd environment.

Note that VACON codes are described on page 14 of attached NX User’s manual (Part 3)

NX Variable Speed Drives Installation Manual TG200434 Issue 3/A 04/07/2006 3

Trend NX Drives

Part 3, 4, 5 of this manual are produced by VACON as follows:

Part 3: VACON NX User’s Manual (vd00701s)

(for VACON NX APPLICATION MANUAL referred to on the contents page, see NX Drives Application Manual TE200443, VACON NX Frequency Converters ‘All in One’ APPLICATION MANUAL, ud885f).

Part 4: NX Basic Application from section 1 of NX Drives Application Manual TE200443, (VACON NX Frequency Converters ‘All in One’ APPLICATION MANUAL, ud885f).

Part5: NX Standard Application from section 2 of NX Drives Application Manual TE200443, (VACON NX Frequency Converters ‘All in One’ APPLICATION MANUAL, ud885f).

Part 6: Quick Reference from VACON NX QUICK HELP (quick_help p701s) pages, 2, 4, 5 & 6.

Additional information is a available as follows:

NX Variable Speed Drives Data Sheet TA200433. This includes a full description of the functionality.

NX Variable Speed Drives Application Manual TE200443 (VACON NX Frequency Converters ‘All in One’ APPLICATION MANUAL, ud885f). This includes descriptions of all the applications supplied with the drives.

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Installation on a Trend System

2 INSTALLATION ON A TREND SYSTEM

The Trend NX drive must be installed in a vertical position. It can be mounted on a wall or in an enclosure using four screws or bolts. The cooling airflow to the drive must not be blocked in any way; recirculation of air inside the enclosure should be avoided. The following tables give clearance and cooling air requirements:

Sizes FR4 to FR9 (3 A to 300 A)

Current (A)

A (mm)

A2 (mm)

B (mm) C (mm) D (mm)

air (m

3/h)

3 to 12 20 - 20 100 50 70 16 to 31 20 - 20 120 60 190 35 to 61 30 - 20 160 80 425 72 to 105 80 - 80 300 100 425 140 to 205 20 150 80 300 200 650 261 to 300 50 - 80 400 250(350*) 1300

Key: A: free space on both sides of drive A2: clearance needed on both sides of drive for fan change (without disconnecting motor cables). B: distance between two drives or distance to cabinet wall

C: free space above drive D: free space below drive (350*

refers to minimum distance for fan change)

If several units are mounted above each other the required space between them equals C+D. Also the outlet air used for cooling the lower unit must be directed away from the inlet air to be used by the upper unit.

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Installation on a Trend System

Size FR10 (385 A and 460 A)

Current (A)

385 to 400

H1 (mm)

W1 (mm)

D1 (mm)

2275 600 600

Cooling air required: 2600 m3/h

Overload protection of the supply cable should be considered (e.g. fuses). The use of shielded motor cables is recommended; they should be routed as far away from other cables as possible, and cross other cables at right angles. The motor cable shield should be grounded at both the NX drive and at the motor.

The installation involves:

mount the controller in position connect mains cable connect motor cable check mains and motor cable insulation connect control cable check quality and quantity of cooling air check inside of drive for condensation set up links on basic board NX/OPTA1 check all start/stop switches connected to I/O are at stop switch on power to drive configure the drive (e.g. using the keypad) perform run test without motor commission with motor connected

6 NX Variable Speed Drives Installation Manual TG200434 Issue 3/A 04/07/2006

2.1 Connections

2.1.1 Basic Connections

Optional

external filter

Installation on a Trend System

RS232

(connection to keypad or PC)

cable ACC/NX/RS2432PC

9Way D type Male 9Way D type Female

Control Connections

Connect according to application e.g connections to IQ Controller for Basic application

Analogue Output 0 to 10 V

Digital Output

DO NO

DO COM

Digital Input

DI SIG

DI COM

Digital Input

DI SIG

n+1

DI COM

n+1

IQ Controller

Note that the NXNI interface connects the drive directly to the IQ system current loop Lan, and enables the drive to be monitored and controlled by IQ2 (IC Comms) and Supervisors (Text Comms). The NXIP fulfils a similar function for an Ethernet connection and IQ3 controllers.

AO 0 V

Speed

On/Off

Running

AIA1+ AIA1-

+24 V

RO1 NO

Fault

RO1 COM

RO2 NO RO2 COM

NX Drive

Power Connections

3 phase mains supply motor connection

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Installation on a Trend System

2.1.2 Using NXNI or NXIP interfaces

Trend NXNI or NXIP

XNI

T- T+ R- R+

IQ System current loop

XIP

RJ45 Connector

100 m

RJ45 Connector

Ethernet hub/switch

connection

The NXNI (NX network interface) or NXIP (NX Ethernet interface) can be fitted inside the NX drive to provide an IQ System network connection. The NXIP contains a watchdog strategy that will use default values in the event that text communications are not received from a controller or supervisor within a given time.

The following parameters are available for text communications or intercontroller communications (IC Comms):

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Installation on a Trend System

Sensors

Sensor Label ($) Units (%) Description

1 O-P Motor Speed rpm Operating motor speed 2 O-P Power kW kW Operating power to motor 3 O-P Frequency Hz Operating frequency to motor 4 O-P Current Amps Operating current to motor 5 Motor Torque % Percentage of rated drive torque 6 O-P Supply Voltage VAC Operating voltage to motor 7 Unit Internl Tmp degC Internal drive temperature

8 Min Frequency Hz 9 Max Frequency Hz

10 Preset Freq 1 Hz Preset frequency (speed) 1, see I8 11 Preset Freq 2 Hz Preset frequency (speed) 2, see I9 12 Nominal Current Amps Current rating of motor 13 Nominal Power kW Power rating of motor 14 Nominal Voltage Volt Voltage rating of motor 15 Nominal Speed rpm Speed rating of motor

16 O-P Power % % 17 Active Fault Code A code defining an active fault condition

18 MWh Total Cntr MWh Cumulative MWh to motor (non-resettable) 19 MWh Trip Cntr MWh Cumulative MWh to motor (resettable via keypad) 20 Hours Run Hrs Number of hours drive has been powered

Minimum frequency setting defines minimum speed Maximum frequency setting defines maximum speed

Operating power, percentage of drive power rating

Digital Inputs

Digital Input

1 Motor Status O

2 Motor Available O

3 Fault status O I=fault present, motor stopped 4 Warning Status O

5 DI1 O

6 DI2 O

7 DI3 O

8 Preset 1 Select O

9 Preset 2 Select O I=Preset frequency 2 (S11) has been selected 10 Fault Reset IP O

Label ($)

Required State (R)

NX Variable Speed Drives Installation Manual TG200434 Issue 3/A 04/07/2006 9

Description

I= motor on, O= motor off I=motor connected and not in fault O=not

available

I=fault present programmed to generate warning only, motor continues to run

I=Status of external digital input 1. Input function can be programmed

I=Status of external digital input 2. Input function can be programmed

I=Status of external digital input 3. Input function can be programmed

I=Preset frequency 1 (S10) has been selected

I=Fault reset input is I, resetting the fault condition

Installation on a Trend System

Knobs

Knob Label ($)

1 Demand % 100 0 Defines required speed in

2* Failure

Demand

Units (%)

- 0 0 Defines required speed if

Top Limit (T)

Bottom Limit (B)

Description

terms of percentage of frequency range between minimum and maximum frequency (S8 to S9)

the watchdog strategy detects that the demand value has not been received.

Switches

Switch Label ($) Description

1 Command Signal I switches motor on, O switches motor off 2 Fault Reset Set to I to reset the fault

3* Watchdog Starts the timer in the watchdog strategy when

4* Watchdog Enable

5* Fail Run Mode The run mode used (i.e. motor on/off) if the

set to 1, when set to 0 timer is reset. If watchdog strategy is being used this must be set to 0 at a regular interval less than the on delay set in watchdog strategy (default 600s).

Enables/disables the watchdog strategy. 1=enabled, 0=disabled.

watchdog strategy detects that the command signal has not been received.

* These parameters are used by the watchdog strategy only available in NXIP

Note that the Knobs and Switches provide control of the motor from the network (e.g. from a controller by IC Comms).

Display and Directory Modules: (e.g. for use by NDP)

Directory Label Display Item Label Units

1 Operation

S3 O-P Frequency Hz S4 O-P Current Amps S2 O-P Power kW kW I2 Motor Available I3 Fault Status S17 Active Fault W2 Fault Reset I8 Preset 1 Select I9 Preset 2 Select

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Installation on a Trend System

Plotting Channels

Channel Sensor Label

1 S2 O-P Power kW 2 S3 O-P Frequency 3 S4 O-P Current

Full details of the NXNI are provided in the NXNI Data Sheet, TA200544. Its installation is covered in the NXNI Installation Instructions, TG200543.

Full details of the NXIP are provided in the NXIP Data Sheet, TA200826. Its installation is covered in the NXIP Installation Instructions, TG200827.

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Installation on a Trend System

2.2 Sample Applications

2.2.1 NX drive - stand alone

In this application the NX drive is supplied with 3 phase via a fuse and an isolating contact. An alternative is to use a fused switch (shown dotted). The start/stop contact connects terminals 6 to 8 to start the drive. The speed is set by the voltage signal at terminals 2, 3.

The motor local isolator has an early break, late make contact in the circuit between terminals 6 and 8. If the motor isolator is op erated, the early break ensures that the drive output is stopped before isolating the motor, and the motor is connected before the drive output commences.

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Installation on a Trend System

2.2.2 NX drive stand alone with start/stop contactor

This application is similar to the previous, but now there is a start/stop contactor which stops the drive by both isolating the supply to the drive, and breaking the connection between terminals 6 and 8 (via contacts C1). The isolating switch will isolate both the drive and the start/stop co ntactor.

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Installation on a Trend System

2.2.3 NX drive with Direct On line bypass

In this application the drive can be bypassed. An Emergency Stop (ES) contact has been added in series with the start/stop

contact which will disconnect the C1 coil, and isolate the drive, and switch it off via the C1 contacts.

The bypass is operated by a 3 position switch (NX, Off, Bypass). In the NX position, the time delay contactor, T1, will cause C2 to op erate. C2

is mechanically interlocked to C3 so that as C2 closes C3 cannot close and stops the motor supply being connected back to the input. Closing C2 also powers up C1 which puts power on the drive and starts it via terminals 6 and 8.

In the Off position, both drive and bypass are isolated so the motor is off. In the Bypass position, C3 operates which bypasses the drive via C3 contact

and stops the supply being fed back to the Drive via the open C2 contact. Another open C2 contact isolates the C1 coil and stops the drive starting. If the overload contact operates, it opens the bypass, and also de-energises the C3 coil which drops out the C3 bypass contact.

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Installation on a Trend System

2.2.4 NX drive with parallel motor operations

In this application, the drive operates 2 motors which are separately isolated by two local isolators (L1 and L2). Since the NX drive is supplying both motors in parallel it cannot individually protect them, so each drive has an in-built thermistor relay which will operate if the motor overheats. TH1 will deenergise C1, and TH2 will de-energise C2. As the start connection between terminals 6 and 8 consists of C1 and C2 in series, if either motor is isolated or overheats, both motors will be switched off.

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Installation on a Trend System

2.2.5 NX drive with duty/standby motors

This system drives 2 motors in duty/standby e.g. they are both mounted on a common drive shaft.

The motors are controlled by a three position switch (Motor 1, Off, Motor 2). If Motor 1 is selected, then closing the start contact will energise the C1 coil

which will connect terminals 6 and 8 together, and connect the output of the drive to motor 1.

Since the C1 and C2 motor contacts are mechanically interlocked so that closing one prevents the other from closing; closing C1 will stop C2 closing and switch off motor 2.

In the Off position neither motor can operate. Since the circuit is symmetrical, in the Motor 2 position, motor 2 is switched

on and motor 1 is switched off. The local isolators (L1, L2) will isolate the appropriate motor.

Note that since the C1 and C2 contacts are in parallel across terminals 6 and 8, the motors can operate independently unlike example 1.2.4 above where they can only operate together.

16 NX Variable Speed Drives Installation Manual TG200434 Issue 3/A 04/07/2006

2 • vacon

AT LEAST THE 10 FOLLOWING STEPS OF THE

START-UP QUICK GUIDE

MUST BE PERFORMED

DURING THE INSTALLATION AND COMMISSIONING.

IF ANY PROBLEMS OCCUR, PLEASE CONTACT YOUR LOCAL DISTRIBUTOR.

Start-up Quick Guide

1. Check that the delivery corresponds to your order, see Chapter 1.

2. Before taking any commissioning actions read carefully the safety instructions in Chapter 1.

3. Before the mechanical installation, check the minimum clearances around the unit and check the ambient conditions in Chapter 5.

4. Check the size of the motor cable, mains cable, mains fuses and check the cable connections, read Chapters 6.1.1.1 to 6.1.1.5.

5. Follow the installation instructions, see Chapter 6.1.5.

6. Control connections are explained in Chapter 6.2.1.

7. If the Start-Up wizard is active, select the language of the keypad and the application you want to use and confirm by pressing the active, follow the instructions 7a and 7b.

7a. Select the language of the keypad from the Menu

the keypad are given in Chapter 7.

7b. Select the application you want to use from the Menu

using the keypad are given in Chapter 7.

8. All parameters have factory default values. In order to ensure proper operation, check the rating plate data for the values below and the corresponding parameters of parameter group G2.1.

• nominal voltage of the motor

• nominal frequency of the motor

• nominal speed of the motor

• nominal current of the motor

• motor cosϕ

All parameters are explained in the All in One Application Manual.

9. Follow the commissioning instructions, see Chapter 8.

Enter button

. If the Start-Up wizard is not

M6,

page 6.1. Instructions on using

M6,

page 6.2. Instructions on

10. The Vacon NX_ Frequency Converter is now ready for use.

Vacon Plc is not responsible for the use of the frequency converters against the instructions.

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vacon • 3

CONTENTS

VACON NXS/P USER’S MANUAL

INDEX

1 SAFETY

2 EU DIRECTIVE

3 RECEIPT OF DELIVERY

4 TECHNICAL DATA

5 INSTALLATION

6 CABLING AND CONNECTIONS

7 CONTROL KEYPAD

8 COMMISSIONING

9 FAULT TRACING

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4 • vacon

ABOUT THE VACON NXS/P USER'S MANUAL

Congratulations for choosing the Smooth Control provided by Vacon NX Frequency Converters!

The User's Manual will provide you with the necessary information about the installation, commissioning and operation of Vacon NX Frequency Converters. We recommend that you carefully study these instructions before powering up the frequency converter for the first time.

This manual is available in both paper and electronic editions. We recommend you to use the electronic version if possible. If you have the electronic version at your disposal you will be able to benefit from the following features:

The manual contains several links and cross-references to other locations in the manual which makes it easier for the reader to move around in the manual, to check and find things faster.

The manual also contains hyperlinks to web pages. To visit these web pages through the links you must have an internet browser installed on your computer.

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vacon • 5

Vacon NXS/P User's Manual

Index

Document code: ud00701S

Date: 7.12.2005

1. SAFETY............................................................................................................................... 7

1.1 Warnings ..........................................................................................................................................7

1.2 Safety instructions...........................................................................................................................7

1.3 Earthing and earth fault protection ................................................................................................8

1.4 Running the motor...........................................................................................................................8

2. EU DIRECTIVE ....................................................................................................................9

2.1 CE marking ......................................................................................................................................9

2.2 EMC directive ...................................................................................................................................9

2.2.1 General ................................................................................................................................9

2.2.2 Technical criteria................................................................................................................. 9

2.2.3 Vacon frequency converter EMC classification ..................................................................9

2.2.4 Manufacturer's declaration of conformity ....................................................................... 10

3. RECEIPT OF DELIVERY..................................................................................................... 14

3.1 Type designation code ...................................................................................................................14

3.2 Storage...........................................................................................................................................15

3.3 Maintenance...................................................................................................................................15

3.4 Warranty.........................................................................................................................................15

4. TECHNICAL DATA............................................................................................................. 16

4.1 Introduction....................................................................................................................................16

4.2 Power ratings.................................................................................................................................18

4.2.1 Vacon NX_5 – Mains voltage 380—500 V ..........................................................................18

4.2.2 Vacon NX_6 – Mains voltage 525—690 V ..........................................................................19

4.2.3 Vacon NX_2 – Mains voltage 208—240 V ..........................................................................20

4.3 Brake resistor ratings ...................................................................................................................21

4.4 Technical data................................................................................................................................23

5. INSTALLATION ................................................................................................................. 25

5.1 Mounting ........................................................................................................................................25

5.2 Cooling ...........................................................................................................................................35

5.2.1 FR4 to FR9 .........................................................................................................................35

5.2.2 Standalone units (FR10 to FR12) ......................................................................................36

5.3 Power losses..................................................................................................................................37

5.3.1 Power losses as function of switching frequency ............................................................37

6. CABLING AND CONNECTIONS .........................................................................................41

6.1 Power unit......................................................................................................................................41

6.1.1 Power connections ............................................................................................................41

6.1.1.1 Mains and motor cables............................................................................................. 41

6.1.1.2 DC supply and brake resistor cables......................................................................... 42

6.1.1.3 Control cable ..............................................................................................................42

6.1.1.4 Cable and fuse sizes, NX_2 and NX_5, FR4 to FR9 ...................................................42

6.1.1.5 Cable and fuse sizes, NX_6, FR6 to FR9....................................................................43

6.1.1.6 Cable and fuse sizes, NX_5, FR10 to FR12................................................................43

6.1.1.7 Cable and fuse sizes, NX_6, FR10 to FR12................................................................44

6.1.2 Understanding the power unit topology ...........................................................................44

6.1.3 Changing the EMC protection class.................................................................................. 45

6.1.4 Mounting of cable accessories .........................................................................................47

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6 • vacon

6.1.5 Installation instructions ....................................................................................................49

6.1.5.1 Stripping lengths of motor and mains cables ...........................................................50

6.1.5.2 Vacon NX frames and installation of cables..............................................................51

6.1.6 Cable selection and unit installation in accordance with the UL standards..................59

6.1.7 Cable and motor insulation checks ..................................................................................59

6.2 Control unit ....................................................................................................................................60

6.2.1 Control connections ..........................................................................................................61

6.2.1.1 Control cables.............................................................................................................62

6.2.1.2 Galvanic isolation barriers .........................................................................................62

6.2.2 Control terminal signals ...................................................................................................63

6.2.2.1 Digital input signal inversions....................................................................................64

6.2.2.2 Jumper selections on the OPT-A1 basic board.........................................................65

7. CONTROL KEYPAD ........................................................................................................... 67

7.1 Indications on the Keypad display.................................................................................................67

7.1.1 Drive status indications.....................................................................................................67

7.1.2 Control place indications ..................................................................................................68

7.1.3 Status LEDs (green – green – red) ...................................................................................68

7.1.4 Text lines ........................................................................................................................... 68

7.2 Keypad push-buttons.....................................................................................................................69

7.2.1 Button descriptions ...........................................................................................................69

7.3 Navigation on the control keypad..................................................................................................70

7.3.1 Monitoring menu (M1) .......................................................................................................72

7.3.2 Parameter menu (M2) .......................................................................................................73

7.3.3 Keypad control menu (M3) ................................................................................................75

7.3.3.1 Selection of control place...........................................................................................75

7.3.3.2 Keypad reference .......................................................................................................76

7.3.3.3 Keypad direction.........................................................................................................76

7.3.3.4 Stop button activated..................................................................................................76

7.3.4 Active faults menu (M4).....................................................................................................77

7.3.4.1 Fault types ..................................................................................................................78

7.3.4.2 Fault codes .................................................................................................................79

7.3.4.3 Fault time data record................................................................................................83

7.3.5 Fault history menu (M5) ....................................................................................................84

7.3.6 System menu (M6).............................................................................................................85

7.3.6.1 Language selection ....................................................................................................87

7.3.6.2 Application selection ..................................................................................................87

7.3.6.3 Copy parameters ........................................................................................................88

7.3.6.4 Parameter comparison ..............................................................................................90

7.3.6.5 Security.......................................................................................................................91

7.3.6.6 Keypad settings ..........................................................................................................93

7.3.6.7 Hardware settings......................................................................................................94

7.3.6.8 System info .................................................................................................................96

7.3.7 Expander board menu (M7).............................................................................................100

7.4 Further keypad functions ............................................................................................................100

8. COMMISSIONING............................................................................................................ 101

8.1 Safety............................................................................................................................................101

8.2 Commissioning of the frequency converter................................................................................101

9. FAULT TRACING............................................................................................................. 103

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SAFETY vacon • 7

1. SAFETY

ONLY A COMPETENT ELECTRICIAN MAY CARRY OUT

THE ELECTRICAL INSTALLATION

1.1 Warnings

1 2

4 5

WARNING

6 7

8 9

1.2 Safety instructions

The Vacon NX frequency converter is meant for fixed installations only.

Do not perform any measurements when the frequency converter is connected to the mains.

Do not perform any voltage withstand tests on any part of Vacon NX. There is a certain procedure according to which the tests shall be performed. Ignoring this procedure may result in damaged product.

The frequency converter has a large capacitive leakage current.

If the frequency converter is used as a part of a machine, the machine manufacturer is responsible for providing the machine with a main switch (EN 60204-1).

Only spare parts delivered by Vacon can be used.

The motor starts at power-up if the start command is 'ON'. Furthermore, the I/O functionalities (including start inputs) may change if parameters, applications or software are changed. Disconnect, therefore, the motor if an unexpected start can cause danger.

Prior to measurements on the motor or the motor cable, disconnect the motor cable from the frequency converter.

Do not touch the components on the circuit boards. Static voltage discharge may damage the components.

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The components of the power unit of the frequency converter are live

when Vacon NX is connected to mains potential. Coming into contact with this voltage is extremely dangerous and may cause death or severe injury. The control unit is isolated from mains potential.

The motor terminals U, V, W and the DC-link/brake resistor terminals

are live when Vacon NX is connected to mains, even if the motor is not running.

After disconnecting the frequency converter from the mains, wait until

the fan stops and the indicators on the keypad go out (if no keypad is attached see the indicators on the cover). Wait 5 more minutes before doing any work on Vacon NX connections. Do not even open the cover before this time has expired.

The control I/O-terminals are isolated from the mains potential. How-

ever, the relay outputs and other I/O-terminals may have a dangerous control voltage present even when Vacon NX is disconnected from mains.

Before connecting the frequency converter to mains make sure that the

Vacon NX front and cable covers are closed.

8 • vacon SAFETY

1.3 Earthing and earth fault protection

The Vacon NX frequency converter must always be earthed with an earthing conductor connected to the

earthing terminal

The earth fault protection inside the frequency converter protects only the converter itself against earth faults in the motor or the motor cable. It is not intended for personal safety.

Due to the high capacitive currents present in the frequency converter, fault current protective switches may not function properly.

1.4 Running the motor

Warning symbols

For your own safety, please pay special attention to the instructions marked with the following symbols:

Dangerous voltage

General warning

WARNING

HOT SURFACE

MOTOR RUN CHECK LIST

WARNING

Hot surface – Risk of burn

Before starting the motor, check that the motor is mounted properly and

ensure that the machine connected to the motor allows the motor to be started.

Set the maximum motor speed (frequency) according to the motor and

the machine connected to it. Before reversing the motor make sure that this can be done safely.

Make sure that no power correction capacitors are connected to the

motor cable. Make sure that the motor terminals are not connected to mains

potential.

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EU DIRECTIVE vacon • 9

2. EU DIRECTIVE

2.1 CE marking

The CE marking on the product guarantees the free movement of the product within the EEA (European Economic Area).

Vacon NX frequency converters carry the CE label as a proof of compliance with the Low Voltage Directive (LVD) and the Electro Magnetic Compatibility (EMC). The company SGS FIMKO has acted as the Competent Body.

2.2 EMC directive

2.2.1 General

The EMC Directive provides that the electrical apparatus must not excessively disturb the environment it is used in, and, on the other hand, it shall have an adequate level of immunity toward other disturbances from the same environment.

The compliance of Vacon NX frequency converters with the EMC directive is verified with Technical Construction Files (TCF) checked and approved by SGS FIMKO, which is a Competent Body. The Technical Construction Files are used to authenticate the comformity of Vacon frequency converters with the Directive because such a large-sized product family is impossible to be tested in a laboratory environment and because the combinations of installation vary greatly.

2.2.2 Technical criteria

Our basic idea was to develop a range of frequency converters offering the best possible usability and costefficiency. EMC compliance was a major consideration from the outset of the design.

Vacon NX frequency converters are marketed throughout the world, a fact which makes the EMC requirements of customers different. As far as the immunity is concerned, all Vacon NX frequency converters are designed to fulfil even the strictest requirements, while as regards the emission level, the customer may want to upgrade Vacon's already high ability to filter electro-magnetic disturbances.

2.2.3 Vacon frequency converter EMC classification

Vacon NX frequency converters are divided into four classes according to the level of electromagnetic disturbances emitted. The EMC class of each product is defined in the type designation code.

Class C (NX_5, FR4 to FR6, Protection class IP54): Frequency converters of this class fulfil the requirements of the product standard EN 61800-3+A11 for the 1st environment (unrestricted distribution) and the 2nd environment. The emission levels correspond to the requirements of EN 61000-6-3. Note: If the protection class of the frequency converter is IP21, the requirements of Class C are fulfilled only as far as the conducted emissions are concerned.

Class H: Vacon NX_5 frequency converters (FR4 to FR9) and NX_2 frequency converters (FR4 to FR6) have been designed to fulfil the requirements of the product standard EN 61800-3+A11 for the 1st environment restricted distribution and the 2nd environment. The emission levels correspond to the requirements of EN 61000-6-4.

Class L (NX_6 FR6 to FR9 only): Provides filtering for the 2

environment, restricted distribution according to EN 61800-3+A11.

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10 • vacon EU DIRECTIVE

Class T: The T-class converters have a smaller earth leakage current and are intended to be used with IT supplies only. If they are used with other supplies no EMC requirements are complied with.

Class N: The drives of this class do not provide EMC emission protection. This kind of drives are mounted in enclosures. External EMC filtering is usually required to fulfil the EMC emission requirements.

All Vacon NX frequency converters fulfil all EMC immunity requirements (standards EN 61000-6-1, EN 61000-6-2 and EN 61800-3+A11).

Warning: This is a product of the restricted sales distribution class according to IEC 61800-3. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

Note: For changing the EMC protection class of your Vacon NX frequency converter from class H or L to class T, please refer to the instructions given in Chapter 6.1.3.

2.2.4 Manufacturer's declaration of conformity

The following pages present the Manufacturer's Declarations of Conformity assuring the compliance of Vacon frequency converters with the EMC-directives.

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EU DIRECTIVE vacon • 11

EU DECLARATION OF CONFORMITY

Manufacturer's name: Vacon Oyj

Manufacturer's address: P.O.Box 25 Runsorintie 7 FIN-65381 Vaasa Finland

hereby declare that the product

Product name: Vacon NXS/P Frequency converter Model designation: Vacon NXS/P 0003 5…. to 0520 5….

has been designed and manufactured in accordance with the following standards:

Safety: EN50178 (1997), EN60204-1 (1996) EN 60950 (3rd edition 2000, as relevant)

EMC: EN61800-3 (1996)+A11(2000), EN 61000-6-2 (2001), EN 61000-6-4 (2001)

and conforms to the relevant safety provisions of the Low Voltage Directive (73/23/EEC) as amended by the Directive (93/68/EEC) and EMC Directive 89/336/EEC.

It is ensured through internal measures and quality control that the product conforms at all times to the requirements of the current Directive and the relevant standards.

In Vaasa, 22nd of November, 2005

President

Vesa Laisi

The year the CE marking was affixed: 2002

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12 • vacon EU DIRECTIVE

EU DECLARATION OF CONFORMITY

Manufacturer's name: Vacon Oyj

Manufacturer's address: P.O.Box 25 Runsorintie 7 FIN-65381 Vaasa Finland

hereby declare that the product Product name: Vacon NXS/P Frequency converter Model designation: Vacon NXS/P 0004 6…. to 0416 6….

has been designed and manufactured in accordance with the following standards:

Safety: EN50178 (1997), EN60204-1 (1996) EN 60950 (3rd edition 2000, as relevant)

EMC: EN61800-3 (1996)+A11(2000), EN 61000-6-2 (2001), EN 61000-6-4 (2001)

and conforms to the relevant safety provisions of the Low Voltage Directive (73/23/EEC) as amended by the Directive (93/68/EEC) and EMC Directive 89/336/EEC.

It is ensured through internal measures and quality control that the product conforms at all times to the requirements of the current Directive and the relevant standards.

In Vaasa, 22nd of November, 2005

President

Vesa Laisi

The year the CE marking was affixed: 2003

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vacon • 13

EU DECLARATION OF CONFORMITY

Manufacturer's name: Vacon Oyj

Manufacturer's address: P.O.Box 25 Runsorintie 7 FIN-65381 Vaasa Finland

hereby declare that the product Product name: Vacon NXS/P Frequency converter Model designation: Vacon NXS/P 0004 2…. to 0300 2….

has been designed and manufactured in accordance with the following standards:

Safety: EN50178 (1997), EN60204-1 (1996) EN 60950 (3rd edition 2000, as relevant)

EMC: EN61800-3 (1996)+A11(2000), EN 61000-6-2 (2001), EN 61000-6-4 (2001)

and conforms to the relevant safety provisions of the Low Voltage Directive (73/23/EEC) as amended by the Directive (93/68/EEC) and EMC Directive 89/336/EEC.

It is ensured through internal measures and quality control that the product conforms at all times to the requirements of the current Directive and the relevant standards.

In Vaasa, 22nd of November, 2005

President

Vesa Laisi

The year the CE marking was affixed: 2003

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14 • vacon RECEIPT OF DELIVERY

3. RECEIPT OF DELIVERY

Vacon NX frequency converters have undergone scrupulous tests and quality checks at the factory before they are delivered to the customer. However, after unpacking the product, check that no signs of transport damages are to be found on the product and that the delivery is complete (compare the type designation of the product to the code below, Figure 3-1.

Should the drive have been damaged during the shipping, please contact primarily the cargo insurance company or the carrier.

If the delivery does not correspond to your order, contact the supplier immediately.

In the small plastic bag included in the delivery you will find a silver

Drive modified

sticker. The purpose of the sticker is to notify the service personnel about the modifications made in the frequency converter. Attach the sticker on the side of the frequency converter to avoid losing it. Should the frequency converter be later modified (option board added, IP or EMC protection level changed), mark the change in the sticker.

3.1 Type designation code

A 2 H 1 SSV A1A20000C3

NXS 0000

Option boards; each slot is represented by two characters where:

A = basic I/O board, B = expander I/O board, C = fieldbus board, D = special board

Hardware modifications; Supply - Mounting - Boards

Sxx = 6-pulse connection (FR4 to FR14) Bxx = Additional DC-connection (>FR8) Jxx = FR10...12 stand-alone with main switch and DC-link terminals

xSx = Air-cooled drive xxS = Standard boards (FR4 to FR8)

xxV = Varnished boards (FR4 to FR8) xxF = Standard boards (FR9 to FR14) xxG = Varnished boards (FR9 to FR14) xxA = Standard boards (FR10 to FR12 standalone drives) xxB = Varnished boards (FR10 to FR12 standalone drives)

Brake chopper

0 = no brake chopper 1 = internal brake chopper 2 = internal brake chopper and resistor

EMC emission level:

C = fulfils standard EN61800-3+A11, 1st environment (unrestr.) H = fulfils standard EN61800-3+A11, 1st environment

restricted distribution, 2nd environment L = fulfils standard EN61800-3+A11, 2nd environment, restr. distr. T = fulfils standard EN61800-3 for IT networks N = No EMC emission protection

Enclosure class:

0 = IP00 (FR9 only), 2 = IP21/NEMA 1, 3 = IP21/NEMA 1 (cabinet-mounted) 5 = IP54 (NEMA 12), 7 = IP54/NEMA 12

Control keypad:

A = standard (alpha-numeric) B = no local control keypad F = dummy keypad G = graphic display

Nominal mains voltage (3-phase):

2 = 208–240Vac, 5 = 380–500Vac, 6 = 525–690Vac (All 3-phase)

Nominal current (low overload)

0007 = 7 A, 0022 = 22 A, 0205 = 205 A etc.

Product range: NXS = standard, NXP = high-performance

Figure 3-1. Vacon NX type designation code

Note: Ask factory for other possible installation combinations.

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RECEIPT OF DELIVERY vacon • 15

3.2 Storage

If the frequency converter is to be kept in store before use make sure that the ambient conditions are acceptable:

Storing temperature –40…+70 Relative humidity <95%, no condensation

If the storage time exceeds 12 months the electrolytic DC capacitors need to be charged with caution. Therefore, such a long storage time is not recommended.

3.3 Maintenance

In normal conditions, Vacon NX frequency converters are maintenance-free. However, we recommend to clean the heatsink with compressed air whenever necessary. The cooling fan can easily be changed if necessary.

It may also be necessary to check the tightening torques of terminals at certain intervals.

3.4 Warranty

°C

Only manufacturing defects are covered by the warranty. The manufacturer assumes no responsibility for damages caused during or resulting from transport, receipt of the delivery, installation, commissioning or use.

The manufacturer shall in no event and under no circumstances be held responsible for damages and failures resulting from misuse, wrong installation, unacceptable ambient temperature, dust, corrosive substances or operation outside the rated specifications.

Neither can the manufacturer be held responsible for consequential damages.

The Manufacturer's time of warranty is 18 months from the delivery or 12 months from the commissioning whichever expires first (Vacon Warranty Terms).

The local distributor may grant a warranty time different from the above. This warranty time shall be specified in the distributor's sales and warranty terms. Vacon assumes no responsibility for any other warranties than that granted by Vacon itself.

In all matters concerning the warranty, please contact first your distributor.

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16 • vacon TECHNICAL DATA

4. TECHNICAL DATA

4.1 Introduction

Figure 4-1 presents the block diagram of the Vacon NX frequency converter. The frequency converter mechanically consists of two units, the Power Unit and the Control Unit. Pictures of the mechanical assemblage on pages 51 to 58.

The three-phase AC-choke (1) at the mains end together with the DC-link capacitor (2) form an LC-filter, which, again, together with the diode bridge produce the DC-voltage supply to the IGBT Inverter Bridge (3) block. The AC-choke also functions as a filter against High Frequency disturbances from the mains as well as against those caused by the frequency converter to the mains. It, in addition, enhances the waveform of the input current to the frequency converter. The entire power drawn by the frequency converter from the mains is active power. The IGBT Inverter Bridge produces a symmetrical, 3-phase PWM-modulated AC-voltage to the motor.

The Motor and Application Control Block is based on microprocessor software. The microprocessor controls the motor basing on the information it receives through measurements, parameter settings, control I/O and control keypad. The motor and application control block controls the motor control ASIC which, in turn, calculates the IGBT positions. Gate drivers amplify these signals for driving the IGBT inverter bridge.

Mains

L1 L2 L3

Power module

Integ rated input m odu l e

Co ntrol Ke yp ad

Control module

Control I/O

Fa n

Rectifier

Charg.res.

Power Supply

Control I/O

Brake resistor*

Motor and Application

RS 232

Control

Control I/O

Brake Chopper*

Me asu rements

Control I/O

IGBT Inverter

Gate Drivers

Mo tor Co ntro l ASIC

Current Sensors

Control I/O

NK4_1

Motor

U V W

Output filt er

*The brake resistor can be installed internally in sizes FR4 to FR6 (NX_2 and NX_5). In all other fram es of voltage classes NX _2 a nd NX_5, as well a s in all frames of all other voltage classes, the brake resistor is available as option and instal led externally. Brake chopper belongs to the standard equipment in sizes FR4 to FR6, while in greater sizes (FR7 to FR9) it is o

tional.

Figure 4-1. Vacon NX block diagram

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TECHNICAL DATA vacon • 17

The control keypad constitutes a link between the user and the frequency converter. The control keypad is used for parameter setting, reading status data and giving control commands. It is detachable and can be operated externally and connected via a cable to the frequency converter. Instead of the control keypad, also a PC can be used to control the frequency converter if connected through a similar cable.

You can have your frequency converter equipped with a control I/O board which is either isolated (OPT-A8) or not isolated (OPT-A1) from the ground.

The basic control interface and the parameters (the Basic Application) are easy to use. If a more versatile interface or parameters are required, a more suitable application can be chosen from the "All in One+" Application Package. See the "All in One+" Application Manual for more information on the different applications.

A brake resistor is available as internal option for frames FR4 to FR6 of voltage classes NX_2 and NX_5. In all other frames of voltage classes NX_2 and NX_5, as well as in all frames of all other voltage classes, the brake resistor is available as option and installed externally.

Optional I/O expander boards that increase the number of inputs and outputs to be used are also available. For closer information, contact the Manufacturer or your local distributor (see back cover).

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18 • vacon TECHNICAL DATA

4.2 Power ratings

4.2.1 Vacon NX_5 – Mains voltage 380—500 V

High overload = Max current IS, 2 sec/20 sec, 150% overloadability, 1 min/10 min

Following continuous operation at rated output current, 150 % rated output current (IH) for 1 min, followed by a period of load current less than rated current, and of such duration that the r.m.s output current, over the duty cycle, does not exceed rated output current (IH)

Low overload = Max current IS, 2 sec/20 sec, 110% overloadability, 1 min/10 min

Following continuous operation at rated output current, 110% rated output current (IL) for 1 min, followed by a period of load current less than rated current, and of such duration that the r.m.s output current, over the duty cycle, does not exceed rated output current (IL)

All sizes are available as IP21/NEMA1. Sizes FR4 to FR9 are additionally available as IP54/NEMA12.

Mains voltage 380-500 V, 50/60 Hz, 3~

Frequency converter type

Low High 380V supply 500V supply

Rated

continuous

current I

(A)

NX 0003 5 3.3 3.6 2.2 3.3 4.4 1.1 0.75 1.5 1.1 FR4 128x292x190/5 NX 0004 5 4.3 4.7 3.3 5.0 6.2 1.5 1.1 2.2 1.5 FR4 128x292x190/5 NX 0005 5 5.6 6.2 4.3 6.5 8.6 2.2 1.5 3 2.2 FR4 128x292x190/5 NX 0007 5 7.6 8.4 5.6 8.4 10.8 3 2.2 4 3 FR4 128x292x190/5 NX 0009 5 9 9.9 7.6 11.4 14 4 3 5.5 4 FR4 128x292x190/5 NX 0012 5 12 13.2 9 13.5 18 5.5 4 7.5 5.5 FR4 128x292x190/5 NX 0016 5 16 17.6 12 18.0 24 7.5 5.5 11 7.5 FR5 144x391x214/8.1 NX 0022 5 23 25.3 16 24.0 32 11 7.5 15 11 FR5 144x391x214/8.1 NX 0031 5 31 34 23 35 46 15 11 18.5 15 FR5 144x391x214/8.1 NX 0038 5 38 42 31 47 62 18.5 15 22 18.5 FR6 195x519x237/18.5 NX 0045 5 46 51 38 57 76 22 18.5 30 22 FR6 195x519x237/18.5 NX 0061 5 61 67 46 69 92 30 22 37 30 FR6 195x519x237/18.5 NX 0072 5 72 79 61 92 122 37 30 45 37 FR7 237x591x257/35 NX 0087 5 87 96 72 108 144 45 37 55 45 FR7 237x591x257/35 NX 0105 5 105 116 87 131 174 55 45 75 55 FR7 237x591x257/35 NX 0140 5 140 154 105 158 210 75 55 90 75 FR8 291x758x344/58 NX 0168 5 170 187 140 210 280 90 75 110 90 FR8 291x758x344/58 NX 0205 5 205 226 170 255 336 110 90 132 110 FR8 291x758x344/58 NX 0261 5 261 287 205 308 349 132 110 160 132 FR9 480x1150x362/146 NX 0300 5 300 330 245 368 444 160 132 200 160 FR9 480x1150x362/146 NX 0385 5 385 424 300 450 540 200 160 250 200 FR10 595x2018x602/300 NX 0460 5 460 506 385 578 693 250 200 315 250 FR10 595x2018x602/300 NX 0520 5 520 572 460 690 828 250 250 355 315 FR10 595x2018x602/300 NX 0590 5 590 649 520 780 936 315 250 400 355 FR11 794x2018x602/370 NX 0650 5 650 715 590 885 1062 355 315 450 400 FR11 794x2018x602/370 NX 0730 5 730 803 650 975 1170 400 355 500 450 FR11 794x2018x602/370 NX 0820 5 820 902 730 1095 1314 450 400 500 500 FR12 1210x2017x602/600 NX 0920 5 920 1012 820 1230 1476 500 450 630 500 FR12 1210x2017x602/600 NX 1030 5 1030 1133 920 1380 1656 500 500 710 630 FR12 1210x2017x602/600

Table 4-1. Power ratings and dimensions of Vacon NX, supply voltage 380—500V.

Loadability Motor shaft power

10%

overload

current

(A)

Rated

continuous

current I

(A)

overload

current

50%

(A)

Max

current

10%

overload

40°C

P(kW)

50%

overload

50°C

P(kW)

10%

overload

40°C

P(kW)

50%

overload

50°C

P(kW)

Frame

Dimensions and

weight

WxHxD/kg

Note: The rated currents in given ambient temperatures are achieved only when the switching frequency is equal to or less than the factory default. Note: The rated currents for FR10 to FR12 are all valid at an ambient temperature of 40 °C.

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TECHNICAL DATA vacon • 19

4.2.2 Vacon NX_6 – Mains voltage 525—690 V

High overload = Max current IS, 2 sec/20 sec, 150% overloadability, 1 min/10 min

Low overload = Max current IS, 2 sec/20 sec, 110% overloadability, 1 min/10 min

All sizes are available as IP21/NEMA1 or IP54/NEMA12.

Mains voltage 525-690 V, 50/60 Hz, 3~

Frequency converter type

Low High 690V supply 575V supply

Rated

continuous

current I

(A)

NX 0004 6 4.5 5.0 3.2 4.8 6.4 3 2.2 3.0 2.0 FR6 195x519x237/18,5 NX 0005 6 5.5 6.1 4.5 6.8 9.0 4 3 3.0 3.0 FR6 195x519x237/18,5 NX 0007 6 7.5 8.3 5.5 8.3 11.0 5.5 4 5.0 3.0 FR6 195x519x237/18,5 NX 0010 6 10 11.0 7.5 11.3 15.0 7.5 5.5 7.5 5.0 FR6 195x519x237/18,5 NX 0013 6 13.5 14.9 10 15.0 20.0 10 7.5 11 7.5 FR6 195x519x237/18,5 NX 0018 6 18 19.8 13.5 20.3 27 15 10 15 11 FR6 195x519x237/18,5 NX 0022 6 22 24.2 18 27.0 36 18.5 15 20 15 FR6 195x519x237/18,5 NX 0027 6 27 29.7 22 33.0 44 22 18.5 25 20 FR6 195x519x237/18,5 NX 0034 6 34 37 27 41 54 30 22 30 25 FR6 195x519x237/18,5 NX 0041 6 41 45 34 51 68 37.5 30 40 30 FR7 237x591x257/35 NX 0052 6 52 57 41 62 82 45 37.5 50 40 FR7 237x591x257/35 NX 0062 6 62 68 52 78 104 55 45 60 50 FR8 291x758x344/58 NX 0080 6 80 88 62 93 124 75 55 75 60 FR8 291x758x344/58 NX 0100 6 100 110 80 120 160 90 75 100 75 FR8 291x758x344/58 NX 0125 6 125 138 100 150 200 110 90 125 100 FR9 480x1150x362/146 NX 0144 6 144 158 125 188 213 132 110 150 125 FR9 480x1150x362/146 NX 0170 6 170 187 144 216 245 160 132 150 150 FR9 480x1150x362/146 NX 0208 6 208 229 170 255 289 200 160 200 150 FR9 480x1150x362/146 NX 0261 6 261 287 208 312 375 250 200 250 200 FR10 595x2018x602/300 NX 0325 6 325 358 261 392 470 315 250 300 250 FR10 595x2018x602/300 NX 0385 6 385 424 325 488 585 355 315 400 300 FR10 595x2018x602/300 NX 0416 6 416 458 325 488 585 400 315 450 300 FR10 595x2018x602/300 NX 0460 6 460 506 385 578 693 450 355 450 400 FR11 794x2018x602/370 NX 0502 6 502 552 460 690 828 500 450 500 450 FR11 794x2018x602/370 NX 0590 6 590 649 502 753 904 560 500 600 500 FR11 794x2018x602/370 NX 0650 6 650 715 590 885 1062 630 560 650 600 FR12 1210x2017x602/600 NX 0750 6 750 825 650 975 1170 710 630 800 650 FR12 1210x2017x602/600 NX 0820 6 820 902 650 975 1170 800 630 800 650 FR12 1210x2017x602/600

Table 4-2. Power ratings and dimensions of Vacon NX, supply voltage 525—690V.

Loadability Motor shaft power

10%

overload

current

(A)

Rated continuous current I

(A)

overload

50%

current

(A)

Max

current

10%

overload

40°C

P(kW)

50%

overload

50°C

P(kW)

10%

overload

40°C

P(hp)

50%

overload

50°C

P(hp)

Frame

Dimensions and

weight

WxHxD/kg

Note: The rated currents in given ambient temperatures are achieved only when the switching frequency is equal to or less than the factory default.

Note: The rated currents for FR10 to FR12 are all valid at an ambient temperature of 40 °C.

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20 • vacon TECHNICAL DATA

4.2.3 Vacon NX_2 – Mains voltage 208—240 V

High overload = Max current IS, 2 sec/20 sec, 150% overloadability, 1 min/10 min

Following continuous operation at rated output current, 150 % rated output current (IH)

for 1 min, followed by a period of load current less than rated current, and of such

duration that the r.m.s output current, over the duty cycle, does not exceed rated

output current (IH)

Low overload = Max current IS, 2 sec/20 sec, 110% overloadability, 1 min/10 min

Following continuous operation at rated output current, 110% rated output current (IL)

for 1 min, followed by a period of load current less than rated current, and of such

duration that the r.m.s output current, over the duty cycle, does not exceed rated

output current (IL)

All sizes are available as IP21/NEMA1 or IP54/NEMA12.

Mains voltage 208-240 V, 50/60 Hz, 3~

Frequency converter type

Low High 230V supply 208-240V

Rated

continuous

current I

(A)

NX 0004 2 4.8 5.3 3.7 5.6 7.4 0.75 0.55 1 0.75 FR4 128x292x190/5 NX 0007 2 6.6 7.3 4.8 7.2 9.6 1.1 0.75 1.5 1 FR4 128x292x190/5 NX 0008 2 7.8 8.6 6.6 9.9 13.2 1.5 1.1 2 1.5 FR4 128x292x190/5 NX 0011 2 11 12.1 7.8 11.7 15.6 2.2 1.5 3 2 FR4 128x292x190/5 NX 0012 2 12.5 13.8 11 16.5 22 3 2.2 - 3 FR4 128x292x190/5 NX 0017 2 17.5 19.3 12.5 18.8 25 4 3 5 - FR5 144x391x214/8,1 NX 0025 2 25 27.5 17.5 26.3 35 5.5 4 7.5 5 FR5 144x391x214/8,1 NX 0031 2 31 34.1 25 37.5 50 7.5 5.5 10 7.5 FR5 144x391x214/8,1 NX 0048 2 48 52.8 31 46.5 62 11 7.5 15 10 FR6 195x519x237/18,5 NX 0061 2 61 67.1 48 72.0 96 15 11 20 15 FR6 195x519x237/18,5 NX 0075 2 75 83 61 92 122 22 15 25 20 FR7 237x591x257/35 NX 0088 2 88 97 75 113 150 22 22 30 25 FR7 237x591x257/35 NX 0114 2 114 125 88 132 176 30 22 40 30 FR7 237x591x257/35 NX 0140 2 140 154 105 158 210 37 30 50 40 FR8 291x758x344/58 NX 0170 2 170 187 140 210 280 45 37 60 50 FR8 291x758x344/58 NX 0205 2 205 226 170 255 336 55 45 75 60 FR8 291x758x344/58 NX 0261 2 261 287 205 308 349 75 55 100 75 FR9 480x1150x362/146 NX 0300 2 300 330 245 368 444 90 75 125 100 FR9 480x1150x362/146

Table 4-3. Power ratings and dimensions of Vacon NX, supply voltage 208—240V.

Loadability Motor shaft power

10%

overload

current

(A)

Rated

continuous

current I

(A)

overload

current

50%

(A)

Max

current

10%

overload

40°C

P(kW)

50%

overload

50°C

P(kW)

supply

10%

overload

40°C

P(hp)

50%

overload

50°C

P(hp)

Frame

Dimensions and

weight

WxHxD/kg

Note: The rated currents in given ambient temperatures are achieved only when the switching frequency is equal to or less than the factory default.

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TECHNICAL DATA vacon • 21

4.3 Brake resistor ratings

Mains voltage 380-500 V, 50/60 Hz, 3~

Converter type

NX 0003 5 12 63 NX 0004 5 12 63 NX 0005 5 12 63 NX 0007 5 12 63 NX 0009 5 12 63 NX 0012 5 12 63 NX 0016 5 12 63 NX 0022 5 12 63 NX 0031 5 17 42 NX 0038 5 35 21 NX 0045 5 35 21 NX 0061 5 51 14 NX 0072 5 111 6.5 NX 0087 5 111 6.5

Max. brake current

[I]

Table 4-4. Brake resistor ratings, Vacon NX, supply voltage 380–500V

Resistor nom

[ohm]

Converter type

NX 0105 5 111 6.5 NX 0140 5 222 3.3 NX 0168 5 222 3.3 NX 0205 5 222 3.3 NX 0261 5 222 3.3 NX 0300 5 222 3.3

NX 0385 5 570 1,4 NX 0460 5 570 1,4 NX 0520 5 570 1,4 NX 0590 5 855 0,9 NX 0650 5 855 0,9 NX 0730 5 855 0,9 NX 0820 5 2 x 570 2 x 1,4 NX 0920 5 2 x 570 2 x 1,4

Max. brake current

[I]

Resistor nom.

[ohm]

Mains voltage 525-690 V, 50/60 Hz, 3~

Converter type

NX 0004 6 11 100 NX 0005 6 11 100 NX 0007 6 11 100 NX 0010 6 11 100 NX 0013 6 11 100 NX 0018 6 36.7 30 NX 0022 6 36.7 30 NX 0027 6 36.7 30 NX 0034 6 36.7 30 NX 0041 6 61.1 18 NX 0052 6 61.1 18 NX 0062 6 122.2 9 NX 0080 6 122.2 9 NX 0100 6 122.2 9

Max. brake current

[I]

Table 4-5. Brake resistor ratings, Vacon NX, supply voltage 525–690V

Resistor nom

[ohm]

Converter type

NX 0125 6 157.1 7 NX 0144 6 157.1 7 NX 0170 6 157.1 7 NX 0208 6 157.1 7

NX 0261 6 440.0 2.5 NX 0325 6 440.0 2.5 NX 0385 6 440.0 2.5 NX 0416 6 440.0 2.5 NX 0460 6 647.1 1.7 NX 0502 6 647.1 1.7 NX 0590 6 647.1 1.7 NX 0650 6 2 x 440 2 x 2.5 NX 0750 6 2 x 440 2 x 2.5 NX 0820 6 2 x 440 2 x 2.5

Max. brake current

[I]

Resistor nom.

[ohm]

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22 • vacon TECHNICAL DATA

Mains voltage 208-240 V, 50/60 Hz, 3~

Converter type

NX 0004 2 15 30 NX 0007 2 15 30 NX 0008 2 15 30 NX 0011 2 15 30 NX 0012 2 15 30 NX 0017 2 15 30 NX 0025 2 15 30 NX 0031 2 23 20 NX 0048 2 46 10

Max. brake current

[I]

Table 4-6. Brake resistor ratings, Vacon NX, supply voltage 208–240V

Resistor nom

[ohm]

Converter type

NX 0061 2 46 10 NX 0075 2 148 3.3 NX 0088 2 148 3.3 NX 0114 2 148 3.3 NX 0140 2 296 1.4 NX 0170 2 296 1.4 NX 0205 2 296 1.4 NX 0261 2 296 1.4 NX 0300 2 296 1.4

Max. brake current

[I]

Resistor nom.

[ohm]

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TECHNICAL DATA vacon • 23

4.4 Technical data

Mains connection

Input voltage Uin 208…240V; 380…500V; 525…690V; –15%…+10% Input frequency 45…66 Hz Connection to mains Once per minute or less

Starting delay 2 s (FR4 to FR8); 5 s (FR9)

Motor connection

Output voltage 0—Uin

Continuous output

current

Starting current IS for 2 s every 20 s

Output frequency 0…320 Hz (standard); 7200 Hz (special software)

Frequency resolution 0.01 Hz (NXS); Application dependent (NXP)

Control

Control method Frequency control U/f

characteristics

Switching frequency

(see parameter 2.6.9)

Frequency reference

Analogue input

Panel reference

Field weakening point 8…320 Hz

Acceleration time 0.1…3000 sec

Deceleration time 0.1…3000 sec

Braking torque DC brake: 30% * TN (without brake option)

Ambient conditions

Ambient operating

temperature

Storage temperature –40°C…+70°C

Relative humidity 0 to 95% RH, non-condensing, non-corrosive,

Air quality:

- chemical vapours

- mechanical

Altitude 100% load capacity (no derating) up to 1,000 m

Vibration

EN50178/EN60068-2-6

Shock

EN50178, EN60068-2-27

Enclosure class IP21/NEMA1 standard in entire kW/HP range

(Continues on next page)

particles

IH: Ambient temperature max. +50°C,

overload 1.5 x I

: Ambient temperature max. +40°C,

overload 1.1 x I

(1 min./10 min.)

Open Loop Sensorless Vector Control Closed Loop Vector Control (NXP only) NX_2/NX_5: NX_2: NX_5: NX_6:

Up to NX_0061: 1…16 kHz; Default: 10 kHz NX_0075 and greater: 1...10 kHz; Def: 3.6 kHz NX_0072 and greater: 1…6 kHz; Def: 3.6 kHz 1…6 kHz; Default: 1.5 kHz

Resolution 0.1% (10-bit), accuracy ±1% Resolution 0.01 Hz

–10°C (no frost)…+50°C: IH –10°C (no frost)…+40°C: I

–10°C (no frost)…+35°C: for IP54/Nema12 NX 520 5 and 416 6

no dripping water

IEC 721-3-3, unit in operation, class 3C2 IEC 721-3-3, unit in operation, class 3S2

1-% derating for each 100m above 1000. Max. altitudes: NX_2: 3000m; NX_5: 3000m/2000m (cornergrounded network); NX_6: 2000m 5…150 Hz Displacement amplitude 1 mm (peak) at 5…15.8 Hz (FR4…9) Max acceleration amplitude 1 G at 15.8…150 Hz (FR4…FR9) Displacement amplitude 0.25 mm (peak) at 5-31 Hz (FR10…12) Max acceleration amplitude 0.25 G at 31…150 Hz (FR10…12) UPS Drop Test (for applicable UPS weights) Storage and shipping: max 15 G, 11 ms (in package)

IP54/NEMA12 option in entire kW/HP range Note! Keypad required for IP54/NEMA12

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24 • vacon TECHNICAL DATA

Immunity Fulfils EN61800-3, first and second environment EMC

(at default settings) Safety EN 50178 (1997), EN 60204-1 (1996), EN 60950 (2000, 3rd

Control connections (apply to boards OPT-A1, OPT-A2 and OPT-A3)

Protections

Emissions Depend on EMC level. See chapters 2 and 3.

edition) (as relevant), CE, UL, CUL, FI, GOST R; (see unit nameplate for more detailed approvals)

Analogue input voltage

Analogue input current

Digital inputs (6) Positive or negative logic; 18…30VDC

Auxiliary voltage +24V, ±10%, max volt. ripple < 100mVrms; max. 250mA

Output reference voltage +10V, +3%, max. load 10mA

Analogue output

Digital outputs Open collector output, 50mA/48V

Relay outputs 2 programmable change-over relay outputs

Overvoltage trip limit

Undervoltage trip limit

Earth fault protection In case of earth fault in motor or motor cable, only the

Mains supervision Trips if any of the input phases is missing

Motor phase supervision Trips if any of the output phases is missing

Overcurrent protection Yes

Unit overtemperature

protection

Motor overload protection Yes

Motor stall protection Yes

Motor underload

protection

Short-circuit protection of

+24V and +10V reference

voltages

0…+10V, R Resolution 0.1%, accuracy ±1%

0(4)…20 mA, R

Dimensioning: max. 1000mA/control box

0(4)…20mA; R Accuracy ±2%

Switching capacity: 24VDC/8A, 250VAC/8A, 125VDC/0.4A Min.switching load: 5V/10mA NX_2: 437VDC; NX_5: 911VDC; NX_6: 1200VDC NX_2: 183VDC; NX_5: 333VDC; NX_6: 460 VDC

frequency converter is protected

Yes

= 200kΩ, (–10V…+10V joystick control)

= 250Ω differential

max. 500Ω; Resolution 10 bit;

Table 4-7. Technical data

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INSTALLATION vacon • 25

5. INSTALLATION

5.1 Mounting

The frequency converter can be mounted in either vertical or horizontal position on the wall or on the back plane of a cubicle. However, if the drive is mounted in a horizontal position, it is not protected against vertically falling drops of water.

Enough space shall be reserved around the frequency converter in order to ensure a sufficient cooling, see Figure 5-11, Table 5-10 and Table 5-11. Also see to that the mounting plane is relatively even.

The frequency converter shall be fixed with four screws (or bolts, depending on the unit size). The dimensions of installation are presented in Figure 5-11 and Table 5-10.

Lift units bigger than FR7 out of the package using a jib crane. Ask the factory or your local distributor for information on how to lift the unit safely.

Below you will find the dimensions of both wall-mounted as well as flange-mounted Vacon NX frequency converters. The dimensions of the opening needed in flange mounting are given in Table 5-3 and Table 5-5.

The sizes FR10 to FR12 are floorstanding units. The enclosures are equipped with fixing holes. For dimensions see below.

See also chapter 5.2 Cooling.

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26 • vacon INSTALLATION

H1 H2

Figure 5-1. Vacon NX dimensions

W1 W2 H1 H2 H3 D1

0004—0012 NX_2 0003—0012 NX_5 0017—0031 NX_2 0016—0031 NX_5

128 100 327 313 292 190 7 3 x 28,3

144 100 419 406 391 214 7 2 x 37 1 x 28,3

0048—0061 NX_2 0038—0061 NX_5

195 148 558 541 519 237 9 3 x 37 0004—0034 NX_6 0075—0114 NX_2 0072—0105 NX_5

237 190 630 614 591 257 9 3 x 47 0041—0052 NX_6 0140—0205 NX_2 0140—0205 NX_5

289 255 759 732 721 344 9 3 x 59 0062—0100 NX_6

Table 5-1. Dimensions for different frequency converter types

Ø*

fr5ip21.fh8

Dimensions [mm] Type

∅

E1∅ E2∅*

* = FR5 only

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INSTALLATION vacon • 27

H1 H2

fr5ip21kaulus.fh8

Figure 5-2. Vacon NX dimensions, FR4 to FR6; Flange mounting

Dimensions [mm] Type

W1 W2 H1 H2 H3 H4 H5 D1 D2

0004—0012 NX_2 0003—0012 NX_5 0017—0031 NX_2 0016—0031 NX_5

128 113 337 325 327 30 22 190 77 7

144 120 434 420 419 36 18 214 100 7

0048—0061 NX_2 0038—0061 NX_5

195 170 560 549 558 30 20 237 106 6.5

0004—0034 NX_6

Table 5-2. Dimensions for different frequency converter types FR4 to FR6, flange mounting

∅

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28 • vacon INSTALLATION

W1W3

Figure 5-3. The opening needed for the flange mounting, FR4 to FR6

Dimensions [mm] Type

W1 W2 W3 H1 H2 H3 H4

0004—0012 NX_2 0003—0012 NX_5 0017—0031 NX_2 0016—0031 NX_5

123 113 – 315 325 – 5 6.5

135 120 – 410 420 – 5 6.5

0048—0061 NX_2 0038—0061 NX_5

185 170 157 539 549 7 5 6.5

0004—0034 NX_6

Table 5-3. Dimensions for the opening for flange mounting, FR4 to FR6

fr6aukko.fh8

∅

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INSTALLATION vacon • 29

W4 W2

H1 H2

Figure 5-4. Vacon NX dimensions, FR7 and FR8, flange mounting

Dimensions [mm] Type

W1 W2 W3 W4 H1 H2 H3 H4 H5 H6 H7 D1 D2

0075—0114 NX_2 0072—0105 NX_5

237 175 270 253 652 632 630 188.5 188.5 23 20 257 117 5.5 0041—0052 NX_6 0140—0205 NX_2 0140—0205 NX_5

289 - 355 330 832* – 759 258 265 43 57 344 110 9 0062—0100 NX_6

Table 5-4. Dimensions for different frequency converter types FR7 and FR8, flange mounting

fr7kaulusip21.fh8

∅

*Brake resistor terminal box (202.5 mm) not included, see page 56

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30 • vacon INSTALLATION

W1 W2

H2 H2

Figure 5-5. The opening needed for the flange mounting, FR7

Dimensions [mm] Type

W1 W2 W3 H1 H2 H3 H4 H5 H6

0075—0114 NX_2 0072—0105 NX_5

233 175 253 619 188.5 188.5 34.5 32 7 5.5

0041—0052 NX_6

Table 5-5. Dimensions for the opening for flange mounting, FR7

fr7aukko.fh8

∅

Figure 5-6. The opening needed for the flange mounting, FR8

0140—0205 NX_2 0140—0205 NX_5 0062—0100 NX_6

Table 5-6. Dimensions for the opening for flange mounting, FR8

Dimensions [mm] Type

W1 H1 H2 H3 H4

∅

330 258 265 34 24 9

Bottom edge of the opening

H2H1H1

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INSTALLATION vacon • 31

Figure 5-7. The dimensions Vacon NX, FR9

W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 D1 D2 D3

0261—0300 NX_2 0261—0300 NX_5 0125—0208 NX_6

480 400 165 9 54

Table 5-7. The dimensions Vacon NX, FR9

H4 H3

H2 H1

Dimensions [mm] Type

1150*

1120 721 205 16 188 362 340 285 21

fr9ip21.fh8

∅

*Brake resistor terminal box (H6) not included, see page 56.

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32 • vacon INSTALLATION

H2 H4H4

0261-0300 NX_2 0261-0300 NX_5 0125-0208 NX_6

Table 5-8. Vacon NX dimensions. FR9 flange-mounted

Opening

fr9collar.fh8

Figure 5-8. Vacon NX dimensions. FR9 flange mounting

Dimensions [mm] Type

W1 W2 W3 W4 W5 H1 H2 H3 H4 H5 H6 H7 D1 D2 D3

530 510 485 200 5.5 1312 1150 420 100 35 9 2 362 340 109 21

∅

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INSTALLATION vacon • 33

Type plate

W2 W3

Warning plate

Figure 5-9. Vacon NX dimensions, FR10 and FR11 (floorstanding units)

Dimensions [mm] Type

W1 W2 W3 W4 H1 H2 H3 H4 H5 D1

0385…0520 NX_5 0261…0416 NX_6 0590…0730 NX_5 0460…0590 NX_6

595 291 131 15 2018 1900 1435 512 40 602

794 390 230 15 2018 1900 1435 512 40 602

Table 5-9. Vacon NX dimensions, FR10 and FR11 (floorstanding units)

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34 • vacon INSTALLATION

Detail Y, 1:5

Warning plate

Detail X, 1:5

Ty pe p la te

Figure 5-10. Vacon NX dimensions, FR12 (floorstanding units)

1197

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INSTALLATION vacon • 35

5.2 Cooling

Enough free space shall be left around the frequency converter to ensure sufficient air circulation, cooling as well as maintenance. You will find the required dimensions for free space in the tables below.

If several units are mounted above each other the required free space equals C + D (see figure below). Moreover, the outlet air used for cooling by the lower unit must be directed away from the air intake of the upper unit.

The amount of cooling air required is indicated below. Also make sure that the temperature of the cooling air does not exceed the maximum ambient temperature of the converter.

5.2.1 FR4 to FR9

Type Dimensions [mm] A 0004—0012 NX_2 0003—0012 NX_5 0017—0031 NX_2 0016—0031 NX_5 0048—0061 NX_2 0038—0061 NX_5 0004—0034 NX_6 0075—0114 NX_2 0072—0105 NX_5 0041—0052 NX_6 0140—0205 NX_2 0140—0205 NX_5 0062—0100 NX_6 0261—0300 NX_2 0261—0300 NX_5 0125—0208 NX_6 0385—1030 NX_5 0261—0820 NX_6

20 20 100 50

30 20 160 80

80 150 80 300 200

Table 5-10. Mounting space dimensions

20 120 60

80 300 100

80 400 250

B C D

(350**)

NK5_2

A = clearance around the freq. converter (see also

= clearance needed on either side of the frequency converter

for fan change (without disconneting the motor cables) ** = min. clearance for fan change B = distance from one frequency converter to another or

distance to cabinet wall C = free space above the frequency converter D = free space underneath the frequency converter

and B)

Figure 5-11. Installation space

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36 • vacon INSTALLATION

Type Cooling air required [m3/h) 0004—0012 NX_2 0003—0012 NX_5 0017—0031 NX_2 0016—0031 NX_5 0004—0013 NX_6 0048—0061 NX_2 0038—0061 NX_5 0018—0034 NX_6 0075—0114 NX_2 0072—0105 NX_5 0041—0052 NX_6 0140—0205 NX_2 0140—0205 NX_5 0062—0100 NX_6 0261—0300 NX_2 0261—0300 NX_5 0125—0208 NX_6

190

425

650

1300

Table 5-11. Required cooling air

5.2.2 Standalone units (FR10 to FR12)

Figure 5-12. Installation space

Mounting space dimensions

[mm]

A B C

800 200 20

Table 5-12. Mounting space dimensions

Type Cooling air required

0385—0520 5 0261—0416 6

0650—0730 5 0460—0590 6

0820—1030 5 0650—0820 6

2600

3900

5200

/h)

Table 5-13. Required cooling air

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INSTALLATION vacon • 37

5.3 Power losses

5.3.1 Power losses as function of switching frequency

If the operator wants to raise the switching frequency of the drive for some reason (typically e.g. in order to reduce the motor noise), this inevitably affects the power losses and cooling requirements according to the graphs below.

200,00

180,00

160,00

140,00

120,00

100,00

P [W]

80,00

60,00

40,00

20,00

0,00

0,00 2,00 4,00 6,00 8,00 10,00 12,00 14,00 16,00

0003NX5 400V 0004NX5 400V 0005NX5 400V 0007NX5 400V 0009NX5 400V 0012NX5 400V

Switching frequency [kHz]

Figure 5-13. Power loss as function of switching frequency; 0003…0012NX5

900,00

800,00

700,00

600,00

500,00

P [W]

400,00

300,00

200,00

100,00

0,00

0,00 2,00 4,00 6,00 8,00 10,00 12,00 14,00 16,00

Switching frequency [kHz]

0016NX5 400V 0016NX5 500V 0022NX5 400V 0022NX5 500V 0031NX5 400V 0031NX5 500V

Figure 5-14. Power loss as function of switching frequency; 0016…0031NX5

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38 • vacon INSTALLATION

1400,00

1200,00

1000,00

800,00

P [W]

600,00

400,00

200,00

0,00

0,00 2,00 4,00 6,00 8,00 10,00 12,00 14,00 16,00

Switching frequency [kHz]

0038NX5 400V 0038NX5 500V 0045NX5 400V 0045NX5 500V 0061NX5 400V 0061NX5 500V

Figure 5-15. Power loss as function of switching frequency; 0038…0061NX5

2500,00

2000,00

1500,00

P[W]

1000,00

500,00

0,00

0,00 2,00 4,00 6,00 8,00 10,00 12,00

Switching frequency [kHz]

0072NX5 400V 0072NX5 500V 0087NX5 400V 0087NX5 500V 0105NX5 400V 0105NX5 500V

Figure 5-16. Power loss as function of switching frequency; 0072…0105NX5

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INSTALLATION vacon • 39

4000,00

3500,00

3000,00

2500,00

2000,00

P[W]

1500,00

1000,00

500,00

0,00

0,00 2,00 4,00 6,00 8,00 10,00 12,00

0140NX5 400V 0140NX5 500V 0168NX5 400V 0168NX5 500V 0205NX5 400V 0205NX5 500V

Switching frequency [kHz]

Figure 5-17. Power loss as function of switching frequency; 0140…0205NX5

4000,00

3500,00

3000,00

2500,00

2000,00

P[W]

1500,00

1000,00

500,00

0,00

2,00 3,60 6,00 10,00

Switching frequency [kHz]

0261NX5 400V 0261NX5 500V 0300NX 400V 0300NX 500V

Figure 5-18. Power loss as function of switching frequency; 0261…0300NX5

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40 • vacon INSTALLATION

8000,00

7000,00

6000,00

5000,00

4000,00

P[W]

3000,00

2000,00

1000,00

0,00

1234

Sw itch in g f re qu e n cy [k Hz]

Figure 5-19. Power loss as function of switching frequency; 0385…0520 NX_5

0385NX 400V 0385NX 500V 0460NX 400V 0460NX 500V 0520NX 400V 0520NX 500V

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CABLING AND CONNECTIONS vacon • 41

6. CABLING AND CONNECTIONS

6.1 Power unit

6.1.1 Power connections

6.1.1.1 Mains and motor cables

The mains cables are connected to terminals L1, L2 and L3 and the motor cables to terminals marked with U, V and W. A cable entry gland should be used when installing the motor cable at both ends in order to reach the EMC levels. See Table 6-1 for the cable recommmendations for different EMC levels.

Use cables with heat resistance of at least +70

°C. The cables and the fuses must be dimensioned according

to the frequency converter nominal OUTPUT current which you can find on the rating plate. Dimensioning according to the output current is recommended because the frequency converter input current never significantly exceeds the output current. Installation of cables according to UL regulations is presented in Chapter 6.1.6.

Table 6-2 and Table 6-3 show the minimum dimensions of the Cu-cables and the corresponding fuse sizes. Recommended fuse types: gG/gL (for FR4 to FR9), see Table 6-2 and Table 6-3;

If the motor temperature protection of the drive (see Vacon All in One Application Manual) is used as an overload protection, the cable shall be chosen accordingly. If three or more cables are used in parallel for bigger units each cable requires a separate overload protection.

These instructions apply only to cases with one motor and one cable connection from the frequency converter to the motor. In any other case, ask the factory for more information.

1st environment 2nd environment

Levels C and H Cable type

unrestricted restricted

Level L Level T Level N

Mains cable 1 1 1 1 Motor cable 3* 2 2 2 Control cable 4 4 4 4

Table 6-1. Cable types required to meet standards.

Level C = EN 61800-3+A11, 1st environment, unrestricted distribution EN 61000-6-4 Level H = EN 61800-3+A11, 1 EN 61000-6-4

Level L = EN61800-3, 2

Level T: See page 9.

Level N: See page 9.

1 = Power cable intended for fixed installation and the

specific mains voltage. Shielded cable not required. (NKCABLES/MCMK or similar recommended) 2 = Symmetrical power cable equipped with concentric

protection wire and intended for the specific mains

voltage.

environment, restricted distribution

environment

(NKCABLES /MCMK or similar recommended).

3 = Symmetrical power cable equipped with compact low-

impedance shield and intended for the specific mains

voltage.

(NKCABLES /MCCMK, SAB/ÖZCUY-J or similar recommended).

*360º earthing of the shield with cable glands in both ends needed for EMC

levels C and H.

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42 • vacon CABLING AND CONNECTIONS

4 = Screened cable equipped with compact low-impedance

shield (NKCABLES /JAMAK, SAB/ÖZCuY-O or similar).

Note: The EMC requirements are fulfilled at factory defaults of switching frequencies (all frames).

6.1.1.2 DC supply and brake resistor cables

Vacon frequency converters are equipped with terminals for the DC supply and an optional external brake resistor. These terminals are marked with B–, B+/R+ and R–. The DC bus connection is made to terminals B– and B+ and the brake resistor connection to R+ and R–. Note that the DC connection is optional for drives greater than FR8.

6.1.1.3 Control cable

For information on control cables see Chapter 6.2.1.1 and Table 6-1.

6.1.1.4 Cable and fuse sizes, NX_2 and NX_5, FR4 to FR9

The table below shows typical cable sizes and types that can be used with the converter. The final selection should be made according to local regulations, cable installation conditions and cable specification.

Frame Type

FR4

FR5

FR6

FR7

FR8

NX0004 2—0008 2 NX0003 5—0009 5 NX0011 2—0012 2 NX0012 5 NX0017 2 NX0016 5 NX0025 2 NX0022 5 NX0031 2 NX0031 5 NX0048 2 NX0038 5—0045 5 NX0061 2 NX0061 5 NX0075 2 NX0072 5 NX0088 2 NX0087 5 NX0114 2 NX0105 5 NX0140 2 NX0140 5 NX0170 2 NX0168 5 NX0205 2 NX0205 5 NX0261 2 NX0261 5 NX0300 2 NX0300 5

[A]

3—8 3—9

11—12

12 17 16 25 22 32 31 48

38—45

61 63 3*16+16

75 72 88

87 114 105

140 160 3*70+35 25—95 Cu/Al 25—95

168 200 3*95+50 95—185 Cu/Al 25—95

205 250 3*150+70 95—185 Cu/Al 25—95

261 315 3*185+95 or

300 315 2*(3*120+70) 95—185 Cu/Al 2 5—95

Fuse

[A]

10 3*1.5+1.5 1—4 1—2.5

16 3*2.5+2.5 1—4 1—2.5

20 3*4+4 1—10 1—10

25 3*6+6 1—10 1—10

35 3*10+10 1—10 1—10

50 3*10+10

80 3*25+16

100 3*35+16

125 3*50+25

Mains and

motor cable

Cu [mm2]

2*(3*120+70)

Terminal cable size

Main terminal

[mm2]

2.5—50 Cu 6—50 Al

95—185 Cu/Al 2 5—95 FR9

Earth terminal

[mm2]

2.5—35

6—70

Table 6-2. Cable and fuse sizes for Vacon NX_2 and NX_5 (FR4 to FR9)

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CABLING AND CONNECTIONS vacon • 43

6.1.1.5 Cable and fuse sizes, NX_6, FR6 to FR9

Frame Type

FR6

NX0004 6—0007 6 3—7 10 3*2.5+2.5

[A]

Fuse

[A]

NX0010 6—0013 6 10-13 16 3*2.5+2.5

NX0018 6 18 20 3*4+4

NX0022 6 22 25 3*6+6

NX0027 6–0034 6 27-34 35 3*10+10

FR7

NX0041 6 41 50 3*10+10

NX0052 6 52 63 3*16+16

NX0062—0080 6 62–80 80 3*25+16 FR8 NX0100 6 100 100 3*35+16

FR9

NX0125—NX0144 6 NX0170 6

125-144

170

160 200

NX0208 6 208 250 3*150+70

Table 6-3. Cable and fuse sizes for Vacon NX_6 (FR6 to FR9)

based on correction factor 0.7

6.1.1.6 Cable and fuse sizes, NX_5, FR10 to FR12

Mains and

motor cable

Cu [mm2]

3*95+50

Terminal cable size

Main terminal

[mm2]

2.5—50 Cu 6—50 Al

2.5—50 Cu

Earth terminal

[mm2]

2.5—35

6—50 Al

2.5—50 Cu

2.5—35

6—50 Al

2.5—50 Cu 6—50 Al

2.5—35

6—50

25—95 Cu/Al 25—95

95-185 Cu/Al2 5—95

Frame Type

NX0385 5 385 400

FR10

NX0460 5 460 500

NX0520 5 520 630

NX0590 5 590 630

FR11

NX0650 5 650 800

NX0730 5 730 800

NX0820 5 820 1000

FR12

NX0920 5 920 1000

NX1030 5 1030 1250

[A]

Fuse In

[A]

Mains and motor

cable1) [mm2]

Cu: 2*(3*120+70)

Al: 2*(3*185Al+57Cu)

Cu: 2*(3*150+70)

Al: 2*(3*240Al+72Cu)

Cu: 2*(3*185+95)

Al: 2*(3*300Al+88Cu)

Cu: 2*(3*240+120)

Al: 4*(3*120Al+41Cu)

Cu: 4*(3*95+50)

Al: 4*(3*150Al+41Cu)

Cu: 4*(3*120+70)

Al: 4*(3*185Al+57Cu)

Cu: 4*(3*150+70)

Al: 4*(3*185Al+57Cu)

Cu: 4*(3*150+70)

Al: 4*(3*240Al+72Cu)

Cu: 4*(3*185+95)

Al: 4*(3*300Al+88Cu)

No. of supply

cables

Even/Odd Even/Odd

Even Even/Odd

Even Even

No. of motor

cables

Table 6-4. Cable and fuse sizes for Vacon NX_5 (FR10 to FR12)

based on correction factor 0.7

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6.1.1.7 Cable and fuse sizes, NX_6, FR10 to FR12

Frame Type

NX0261 6 261 400

NX0325 6 325 500

FR10

NX0385 6 385 630

NX0416 6 416 630

NX0460 6 460 800

FR11

NX0502 6 502 800

NX0590 6 590 1000

NX0650 6 650 1000

FR12

NX0750 6 750 1250

NX0820 6 820 1250

[A]

Fuse In

[A]

Mains and motor cable1)

[mm2]

Cu: 3*185+95

Al: 2*(3*95Al+29Cu)

Cu: 2*(3*95+50)

Al: 2*(3*150Al+41Cu)

Cu: 2*(3*120+70)

Al: 2*(3*185Al+57Cu)

Cu: 2*(3*150+70)

Al: 2*(3*185Al+57Cu)

Cu: 2*(3*150+70)

Al: 2*(3*240Al+72Cu)

Cu: 2*(3*185+95)

Al: 2*(3*300Al+88 Cu)

Cu: 2*(3*240+120)

Al: 4*(3*120Al+41Cu)

Cu: 4*(3*95+50)

Al: 4*(3*150Al+41Cu)

Cu: 4*(3*120+70)

Al: 4*(3*150Al+41Cu)

Cu: 4*(3*150+70)

Al: 4*(3*185Al+57Cu)

No of

supply

cables

Even/Odd Even/Odd

Even Even/Odd

Even Even

No of

motor

cables

Table 6-5. Cable and fuse sizes for Vacon NX_6 (FR10 to FR12)

based on correction factor 0.7

6.1.2 Understanding the power unit topology

Figure 6-1 shows the principles for mains and motor connections of the basic 6-pulse drive in frame sizes FR4 to FR12.

Note! Min cable length 5m

M M M

FR4-9/F R10

Single input Single output

*The

FR11 t

es 0460 6 and 0502 6 have single input terminals

FR11*

Double input* Single output

Figure 6-1. Topology of mechanical sizes FR4 – FR12

FR12

Double input Double output

nk6_18.fh8

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CABLING AND CONNECTIONS vacon • 45

6.1.3 Changing the EMC protection class

The EMC protection level of Vacon NX frequency converters can be changed from class H to class T (and from class L to T in NX_6 FR6) with a simple procedure presented in the following figures. Note! After having performed the change check

EMC Level modified

on the sticker included in the NX delivery (see below) and note the date. Unless already done, attach the sticker close to the nameplate of the frequency converter.

Option board:

in slot: IP54 upgrade/Collar EMC level modified: H/L to T

Drive modified

NXOPT................

A B C D E

Date:...................

FR4 and FR5:

Remove this screw

Figure 6-2. Changing of EMC protection class, FR4 (left) and FR5 (right). First remove the cable cover.

FR6:

Remove these screws

Figure 6-3. Changing of EMC protection class, FR6. The cable cover does not need to be removed

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FR7:

Remove this screw and replace with plastic screw M4

Remove this screw

Figure 6-4. Changing of EMC protection class, FR7

NOTE! Only a Vacon service person may change the EMC protection class of Vacon NX, FR8 and FR9.

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CABLING AND CONNECTIONS vacon • 47

6.1.4 Mounting of cable accessories

Enclosed to your Vacon NX or NXL frequency converter you have received a plastic bag containing components that are needed for the installation of the mains and motor cables in the frequency converter.

2 3 4

Figure 6-5. Cable accessories

Components:

1 Grounding terminals (FR4, FR5/MF4, MF5) (2) 2 Cable clamps (3) 3 Rubber grommets (sizes vary from class to class) (3) 4 Cable entry gland (1) 5 Screws, M4x10 (5) 6 Screws, M4x16 (3) 7 Grounding cable clamps (FR6, MF6) (2) 8 Grounding screws M5x16 (FR6, MF6) (4)

NOTE: The cable accessories installation kit for frequency converters of protection class IP54 includes all components except 4 and 5.

Mounting procedure

1. Make sure that the plastic bag you have received contains all necessary components.

2. Open the cover of the frequency converter (Figure 1).

3. Remove the cable cover. Observe the places for a) the grounding terminals (FR4/FR5; MF4/MF6) (Figure 2). b) the grounding cable clamps (FR6/MF6) (Figure 3).

4. Re-install the cable cover. Mount the cable clamps with the three M4x16 screws as shown in Figure 4. Note that the location of the grounding bar in FR6/MF6 is different from what is shown in the picture.

5. Place the rubber grommets in the openings as shown in Figure 5.

6. Fix the cable entry gland to the frame of the frequency converter with the five M4x10 screws (Figure 6). Close the cover of the frequency converter.

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CABLING AND CONNECTIONS vacon • 49

≤

6.1.5 Installation instructions

Before starting the installation, check that none of the components of the

frequency converter is live. Place the motor cables sufficiently far from other cables:

3 4

 Avoid placing the motor cables in long parallel lines with other cables  If the motor cables runs in parallel with other cables, note the

minimum distances between the motor cables and other cables given in table below.

 The given distances also apply between the motor cables and signal

cables of other systems.

 The maximum length of the motor cables is 300 m (units with power

greater than 1.5 kW) and 100 m (units with power from 0.75 to 1.5 kW).

 The motor cables should cross other cables at an angle of 90 degrees.

If cable insulation checks are needed, see Chapter 6.1.7.

Connect the cables:

 Strip the motor and mains cables as advised in Table 6-6 and Figure

6-6.

 Remove the screws of the cable protection plate. Do not open the

cover of the power unit!

 Make holes into and pass the cables through the rubber grommets on

the bottom of the power unit (see chapter 6.1.4). Note: Use a cable gland instead of the grommet in types where this is required.

 Connect the mains, motor and control cables into their respective

terminals (see e.g. Figure 6-10).

 For information on the installation of greater units, please contact the

factory or your local distributor.

 For Information on cable installation according to UL regulations

see Chapter 6.1.6.

 Make sure that the control cable wires do not come in contact with the

electronic components of the unit.

 If an external brake resistor (option) is used, connect its cable to the

appropriate terminal.

 Check the connection of the earth cable to the motor and the

frequency converter terminals marked with

 Connect the separate shield of the power cable to the earth

terminals of the frequency converter, motor and the supply centre.

 Attach the cable protection plate with the screws.  Ensure that the control cables or the cables of the unit are not

trapped between the frame and the protection plate.

Distance

between cables

[m]

0.3

1.0

Shielded

cable

[m]

200

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50 • vacon CABLING AND CONNECTIONS

6.1.5.1 Stripping lengths of motor and mains cables

Earth

conductor

MAINS MOTOR

Figure 6-6. Stripping of cables

Earth

conductor

C2A2

nk6141.fh8

Frame A1 B1 C1 D1 A2 B2 C2 D2

FR4 15 35 10 20 7 50 7 35 FR5 20 40 10 30 20 60 10 40 FR6 20 90 15 60 20 90 15 60 FR7 25 120 25 120 25 120 25 120 FR8

0140

0168—0205

FR9 28 295 28 295 28 295 28 295

23 28

240 240

23 28

240 240

23 28

240 240

23 28

240 240

Table 6-6. Cables stripping lengths [mm]

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CABLING AND CONNECTIONS vacon • 51

6.1.5.2 Vacon NX frames and installation of cables

Note: In case you want to connect an external brake resistor, see separate Brake Resistor Manual. See also Chapter 'Internal brake resistor connection (P6.7.1)' on page 94 in this manual.

Figure 6-7. Vacon NX, FR4

DC-

terminals

Mains cable Motor cable

Brake resistor

terminals

Earth terminals

Figure 6-8. Cable installation in Vacon NX, FR4

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52 • vacon CABLING AND CONNECTIONS

Figure 6-9. Vacon NX, FR5.

DC terminals

Earth terminals

Mains cable

Brake resistor

terminals

Motor cable

Figure 6-10. Cable installation in Vacon NX, FR5

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CABLING AND CONNECTIONS vacon • 53

Figure 6-11. Vacon NX, FR6.

Brake resistor

terminals

Brake resistor

terminals

Earth terminals Earth terminals

terminals

Mains cable

Mains cable Motor cable

Figure 6-12. Cable installation in Vacon NX, FR6

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Motor cable

54 • vacon CABLING AND CONNECTIONS

Figure 6-13. Vacon NX, FR7.

Brake resistor

terminals

Earth terminals

terminals

Mains cable

Motor cable

Figure 6-14. Cable installation in Vacon NX, FR7

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CABLING AND CONNECTIONS vacon • 55

Figure 6-15. Vacon NX, FR8 (with optional DC/brake resistor connection box on top)

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56 • vacon CABLING AND CONNECTIONS

Motor cable

Mains cable

Earth terminal

Figure 6-16. Cable installation in Vacon NX, FR8

DC terminals

Brake resistor terminals

Figure 6-17. Brake resistor terminal box on top of FR8;

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CABLING AND CONNECTIONS vacon • 57

Mains cable

Figure 6-18. Vacon NX, FR9

Motor cables

Earth

terminals

Figure 6-19. Cable installation in Vacon NX, FR9

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58 • vacon CABLING AND CONNECTIONS

B– B+/R+ R–

Figure 6-20. DC and brake resistor terminals on FR9; DC terminals marked with B– and B+, brake resistor terminals marked with R+ and R–

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CABLING AND CONNECTIONS vacon • 59

6.1.6 Cable selection and unit installation in accordance with the UL standards

To meet the UL (Underwriters Laboratories) regulations, use a UL-approved copper cable with a minimum heat-resistance of +60/75

°C. Use Class 1 wire only.

The units are suitable for use on a circuit capable of delivering not more than 100,000 rms symmetrical amperes, 600V maximum.

The tightening torques of the terminals are given in Table 6-7.

Type Frame Tightening torque

[Nm] NX_2 0004—0012 NX_5 0003—0012 NX_2 0017—0031 NX_5 0016—0031 NX_2 0048—0061 NX_5 0038—0061 NX_6 0004—0034 NX_2 0075—0114 NX_5 0072—0105 NX_6 0041—0080 NX_2 0140 NX_5 0140 NX_2 0168—0205 NX_5 0168—0205 NX_2 0261—0300 NX_5 0261—0300 NX_6 0125—0208 NX_5 0385—1030 FR10…12 40* NX_6 0261—820 FR10…12 40*

FR4 0.5—0.6

FR5 1.2—1.5

FR6 10

FR7 10

FR8 20/9*

FR8 40/22*

FR9 40/22*

* Tightening torque of terminal connection to the isolative base in Nm/in-lbs. ** Apply counter torque to the nut on the other side of the terminal when tightening/loosening the terminal screw in order to avoid damage to the terminal.

Table 6-7. Tightening torques of terminals

6.1.7 Cable and motor insulation checks

1. Motor cable insulation checks

Disconnect the motor cable from terminals U, V and W of the frequency converter and from the motor. Measure the insulation resistance of the motor cable between each phase conductor as well as between each phase conductor and the protective ground conductor. The insulation resistance must be >1MΩ.

2. Mains cable insulation checks

Disconnect the mains cable from terminals L1, L2 and L3 of the frequency converter and from the mains. Measure the insulation resistance of the mains cable between each phase conductor as well as between each phase conductor and the protective ground conductor. The insulation resistance must be >1MΩ.

3. Motor insulation checks

Disconnect the motor cable from the motor and open the bridging connections in the motor connection box. Measure the insulation resistance of each motor winding. The measurement voltage must equal at least the motor nominal voltage but not exceed 1000 V. The insulation resistance must be >1MΩ.

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60 • vacon CABLING AND CONNECTIONS

6.2 Control unit

The control unit of the frequency converter consists roughly of the control board and additional boards (see Figure 6-21 and Figure 6-22) connected to the five

slot connectors

(A to E) of the control board. The control

board is connected to the power unit through a D-connector (1) or fibre optic cables (FR9).

Figure 6-21. NX control board Figure 6-22. Basic and option board connections on the control board

Usually, when the frequency converter is delivered from the factory, the control unit includes at least the standard compilation of two basic boards (I/O board and relay board) which are normally installed in slots A and B. On the next pages you will find the arrangement of the control I/O and the relay terminals of the two basic boards, the general wiring diagram and the control signal descriptions. The I/O boards mounted at the factory are indicated in the type code. For more information on the option boards, see Vacon NX option board manual (ud741).

The control board can be powered externally (+24V, ±10%) by connecting the external power source to either of the bidirectional terminala #6 or #12, see page 63. This voltage is sufficient for parameter setting and for keeping the fieldbus active.

Note! If the 24V inputs of several frequency converters are parallelly connected we recommend to use a diode in terminal #6 (or #12) in order to avoid the current to flow in opposite direction. This might damage the control board. See picture below.

External +24V

#6 #7

nk6_17

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CABLING AND CONNECTIONS vacon • 61

6.2.1 Control connections

The basic control connections for boards A1 and A2/A3 are shown in Chapter 6.2.2. The signal descriptions are presented in the All in One Application Manual.

+10Vref

OPT-A2 OPT-A3

Board OPT-A1

in slot A

Boards OPT-A2 and

OPT-A3 in slot B

Figure 6-23. The I/O terminals of the two basic boards

AI1+

GND

AI2+

AI2-

24Vout

GND

DIN1

DIN2

DIN3

Basic I/O board

OPT-A1

nk6_13

Dotted line indicates the connection with inverted signals

10 11 12 13

14 15 16 17

18 19 20

CMA 24Vout GND DIN4 DIN5 DIN6 CMB

AO1+ AO1-

DO1

Reference (voltage)

Reference (current)

0(4)/20mA

Ω

<500

U<+48V

I<50mA

24 V

GND

24 V GND

Figure 6-24. General wiring diagram of the basic I/O board (OPT-A1)

Switching: <8A/24Vdc, <0.4A/125Vdc, <2kVA/250Vac Continuously: <2Arms

Basic relay board

OPT-A3

Basic relay board

OPT-A2

NX6_6.fh8

21 22 23

24 25 26

RO1/1

1/2

RO1/3

RO2/1

2/2

RO2/3

ac/dc

Switching: <8A/24Vdc, <0.4A/125Vdc, <2kVA/250Vac Continuously: <2Arms

Figure 6-25. General wiring diagram of the basic relay boards (OPT-A2/OPT-A3)

21 22 23

25 26

28 29

RO1/1

1/2

RO1/3

2/1

RO2/2

TI1+ TI1-

ac/dc

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62 • vacon CABLING AND CONNECTIONS

6.2.1.1 Control cables

The control cables shall be at least 0.5 mm2 screened multicore cables, see Table 6-1. The maximum terminal wire size is 2.5 mm

for the relay terminals and 1.5 mm2 for other terminals.

Find the tightening torques of the option board terminals in Table below.

Terminal

screw

Tightening torque Nm lb-in.

Relay and

thermistor

terminals

0.5 4.5

(screw M3)

Other terminals

(screw M2.6)

0.2 1.8

Table 6-8. Tightening torques of terminals

6.2.1.2 Galvanic isolation barriers

The control connections are isolated from the mains potential and the GND terminals are permanently connected to ground. See Figure 6-26. The digital inputs are galvanically isolated from the I/O ground. The relay outputs are additionally doubleisolated from each other at 300VAC (EN-50178).

10Vref GND +24V GND

AI1 AI2+

AI2 DIN1...

DIN3 CMA

DIN4... DIN6 CMB

AO1+ AO2 -

DO1

RO1/1 RO1/2 RO1/3

RO2/1

RO2/2 RO2/3

TI1+ TI1-

Control I/O ground

Digital input group A

Digital input group B

Analogue outp ut

Digital outp ut

Figure 6-26. Galvanic isolation barriers

Control

panel

Control board

Gat e dri vers

nk6_15

L1 L2 L3

Power board

U V W

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CABLING AND CONNECTIONS vacon • 63

6.2.2 Control terminal signals

OPT-A1

Terminal Signal Technical information

1 +10 Vref Reference voltage Maximum current 10 mA 2 AI1+ Analogue input,

voltage or current

Selection V or mA with jumper block X1 (see page 66):

Default: 0– +10V (Ri = 200 kΩ)

(-10V…..+10V Joy-stick control, selected with a jumper)

0– 20mA (Ri = 250 Ω)

3 GND/AI1– Analogue input common Differential input if not connected to ground;

Allows ±20V differential mode voltage to GND

4 AI2+ Analogue input,

voltage or current

Selection V or mA with jumper block X2 (see page 66):

Default: 0– 20mA (Ri = 250 Ω) 0– +10V (Ri = 200 kΩ)

(-10V…..+10V Joy-stick control, selected with a jumper)

5 GND/AI2– Analogue input common Differential input if not connected to ground;

Allows ±20V differential mode voltage to GND

6 24 Vout

(bidirectional)

24V auxiliary voltage

±15%, maximum current 250mA (all boards total);150mA (from single board); Can also be used as external power backup for the control unit (and fieldbus)

7 GND I/O ground Ground for reference and controls 8 DIN1 Digital input 1

= min. 5kΩ

9 DIN2 Digital input 2

18…30V = "1"

10 DIN3 Digital input 3 11 CMA Digital input common A for

DIN1, DIN2 and DIN3.

12 24 Vout

24V auxiliary voltage Same as terminal #6

Must be connected to GND or 24V of I/O terminal or to external 24V or GND

Selection with jumper block X3

(see page 66):

(bidirectional)

13 GND I/O ground Same as terminal #7 14 DIN4 Digital input 4

= min. 5kΩ

15 DIN5 Digital input 5

18…30V = "1"

16 DIN6 Digital input 6 17 CMB Digital input common B for

DIN4, DIN5 and DIN6

18 AO1+ Analogue signal (+output) 19 AO1– Analogue output common

Must be connected to GND or 24V of I/O terminal or to external 24V or GND

Selection with jumper block X3

(see page 66): Output signal range: Current 0(4)–20mA, R Voltage 0—10V, R

Selection with jumper block X6

max 500Ω or

>1kΩ

(see page 66):

20 DO1 Open collector output Maximum Uin = 48VDC

Maximum current = 50 mA

Table 6-9. Control I/O terminal signals on basic I/O board OPT-A1

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64 • vacon CABLING AND CONNECTIONS

OPT-A2

Terminal Signal Technical information

21 RO1/1 22 RO1/2 23 RO1/3

24 RO2/1 25 RO2/2 26 RO2/3

Table 6-10. Control I/O terminal signals on basic relay board OPT-A2

OPTA-3

Terminal Signal Technical information

21 RO1/1 22 RO1/2 23 RO1/3

25 RO2/1

26 RO2/2

28 TI1+ 29 TI1–

Relay output 1 Switching capacity 24VDC/8A

250VAC/8A 125VDC/0.4A Min.switching load 5V/10mA

Relay output 2 Switching capacity 24VDC/8A

250VAC/8A 125VDC/0.4A Min.switching load 5V/10mA

Relay output 1 Switching capacity 24VDC/8A

250VAC/8A 125VDC/0.4A Min.switching load 5V/10mA

Relay output 2

Thermistor input

Switching capacity 24VDC/8A 250VAC/8A 125VDC/0.4A Min.switching load 5V/10mA

Table 6-11. Control I/O terminal signals on basic relay board OPT-A3

6.2.2.1 Digital input signal inversions

The active signal level depends on which potential the common inputs CMA and CMB (terminals 11 and 17) are connected to. The alternatives are either +24V or ground (0 V). See Figure 6-27.

The 24-volt control voltage and the ground for the digital inputs and the common inputs (CMA, CMB) can be either internal or external.

+24V

DIN1

DIN2

DIN3

Ground

nk6_16

Positive logic (+24V is the active signal) = the input is active when the switch is closed

Figure 6-27. Positive/Negative logic

CMA

Ground

DIN1

DIN2

DIN3

+24V

Negative logic (0V is the active signal) = the input is active when the switch is closed. Requires setting of jumper X3 to position ‘CMA/CMB isolated from ground’

CMA

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CABLING AND CONNECTIONS vacon • 65

6.2.2.2 Jumper selections on the OPT-A1 basic board

The user is able to customise the functions of the frequency converter to better suit his needs by selecting certain positions for the jumpers on the OPT-A1 board. The positions of the jumpers determine the signal type of analogue and digital inputs.

On the A1 basic board, there are four jumper blocks X1, X2, X3 and X6 each containing eight pins and two jumpers. The selectable positions of the jumpers are shown in Figure 6-29.

Figure 6-28. Jumper blocks on OPT-A1

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66 • vacon CABLING AND CONNECTIONS

umper block X1:

AI1 mode

A B C D

AI1 mode: 0...20mA; Current input

A B C D

AI1 mode: Voltage input; 0...10V

A B C D

AI1 mode: Voltage input; 0...10V (differential)

A B C D

AI1 mode: Voltage input; -10...10V

umper block X2:

AI2 mode

A B C D

AI2 mode: 0...20mA; Current input

A B C D

AI2 mode: Voltage input; 0...10V

A B C D

AI2 mode: Voltage input; 0...10V (differential)

A B C D

AI2 mode: Voltage input; -10...10V

Jumper block X6:

AO1 mode

A B C D

AO1 mode: 0...20mA; Current output

A B C D

AO1 mode: Voltage output; 0...10V

= Factory default

Jumper block X3:

CMA and CMB grounding

CMB connected to GND CMA connected to GND

CMB isolated from GND CMA isolated from GND

CMB and CMA internally connected together, isolated from GND

Figure 6-29. Jumper selection for OPT-A1

If you change the AI/AO signal content also remember to

NOTE

change the corresponding board parameter in menu M7.

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CONTROL KEYPAD vacon • 67

•

7. CONTROL KEYPAD

The control keypad is the link between the Vacon frequency converter and the user. The Vacon NX control keypad features an alphanumeric display with seven indicators for the Run status (RUN,

STOP, ALARM, FAULT) and three indicators for the control place (I/O term/ Keypad/BusComm). There are also three Status Indicator LEDs (green - green - red), see Status LEDs (green – green – red) below. The control information, i.e. the number of menu, description of menu or the displayed value and the numeric information are presented on three text lines.

The frequency converter is operable through the nine push-buttons of the control keypad. Furthermore, the buttons serve the purposes of parameter setting and value monitoring.

The keypad is detachable and isolated from the input line potential.

7.1 Indications on the Keypad display

1 2 3 4 5 6

FAULTSTOP

••

RUN

I/O term

a b

READY

Keypad

Bus/Comm

ALARM

, READY,

•••

run

II III

ready fault

Figure 7-1. Vacon control keypad and drive status indications

7.1.1 Drive status indications

The drive status indications tell the user what the status of the motor and the drive is and whether the motor control software has detected irregularities in motor or frequency converter functions.

RUN = Motor is running; Blinks when the stop command has been given but the frequency is

still ramping down.

STOP = Indicates that the drive is not running.

READY = Lights when AC power is on. In case of a trip, the symbol will not light up.

ALARM = Indicates that the drive is running outside a certain limit and a warning is given.

= Indicates the direction of motor rotation.

(See control keypad)

FAULT = Indicates that unsafe operating conditions were encountered due to which the drive

was stopped.

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7.1.2 Control place indications

(See control keypad)

The symbols in the Keypad control menu (M3) (see chapter 7.3.3).

7.1.3 Status LEDs (green – green – red)

The status LEDs light up in connection with the READY, RUN and FAULT drive status indicators.

III

7.1.4 Text lines

I/O term, Keypad

I/O term

Keypad

= Control keypad is the selected control place; i.e. the motor can be started or

Bus/Comm

= Illuminates with the AC power connected to the drive and no faults are active.

= Illuminates when the drive is running. Blinks when the STOP button has been

= Blinks when unsafe operating conditions were encountered due to which the drive

= I/O terminals are the selected control place; i.e. START/STOP commands or

= The frequency converter is controlled through a fieldbus.

Simultaneously, the drive status indicator READY is lit up.

pushed and the drive is ramping down.

was stopped (Fault Trip). Simultaneously, the drive status indicator FAULT blinks on the display and the fault description can be seen, see chapter 7.3.4, Active Faults.

(See control keypad)

and

Bus/Comm

reference values etc. are given through the I/O terminals.

stopped, or its reference values etc. altered from the keypad.

(see Figure 7-1) indicate the choice of control place made

(See control keypad)

The three text lines (•, ••, •••) provide the user with information on his present location in the keypad menu structure as well as with information related to the operation of the drive.

• = Location indication; displays the symbol and number of menu, parameter etc.

Example: M2 = Menu 2 (Parameters); P2.1.3 = Acceleration time

•• = Description line; Displays the description of menu, value or fault.

••• = Value line; Displays the numerical and textual values of references, parameters

etc. and the number of submenus available in each menu.

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7.2 Keypad push-buttons

The Vacon alphanumeric control keypad features 9 push-buttons that are used for the control of the frequency converter (and motor), parameter setting and value monitoring.

7.2.1 Button descriptions

reset = This button is used to reset active faults (see Chapter 7.3.4). select = This button is used to switch between two latest displays. May be useful when you

want to see how the changed new value influences some other value.

enter = The Enter button serves for:

1) confirmation of selections

2) fault history reset (2…3 seconds)

= Browser button up Browse the main menu and the pages of different submenus.

Edit values.

= Browser button down

Browse the main menu and the pages of different submenus. Edit values.

= Menu button left

Move backward in menu. Move cursor left (in parameter menu). Exit edit mode. Hold down for 3 seconds to return to main menu.

Figure 7-2. Keypad push-buttons

= Menu button right

Move forward in menu. Move cursor right (in parameter menu). Enter edit mode.

= Start button.

start

Pressing this button starts the motor if the keypad is the active control place. See

Chapter 7.3.3.

= Stop button.

stop

Pressing this button stops the motor (unless disabled by parameter R3.4/R3.6).

See Chapter 7.3.3.

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7.3 Navigation on the control keypad

The data on the control keypad are arranged in menus and submenus. The menus are used for example for the display and editing of measurement and control signals, parameter settings (chapter 7.3.2), reference values and fault displays (chapter 7.3.4). Through the menus, you can also adjust the contrast of the display (page 94).

RUN

Location

Description

Number of items

available; Item value

The first menu level consists of menus M1 to M7 and is called the main menu using the menu using the page, you can see an arrow (

, you can reach the next menu level.

right

The control keypad navigation chart is shown on the next page. Please note that the menu the lower left corner. From there you will be able to navigate your way up to the desired menu using the menu and browser buttons.

More detailed descriptions of the menus you will find later in this Chapter.

Browser buttons

Menu buttons

up and down. The desired submenu can be entered from the main

. When there still are pages to enter under the currently displayed menu or

) in the lower right corner of the display and by pressing the

Monitor

Local

V1V14

READY

Main menu

. The user can navigate in the

Menu button

is located in

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I/Oterm

Expander boards

READ Y

I/Oterm

A:NXOPTA1

G1G5

STOP READY

I/Oterm

Syste m Menu L a ng ua g e

S1S9

READY

I/Oterm

English

I/Oterm

READY

G1G1

STOP READY

READY

I/Oterm

Parameters

P1P3

Change

enter

value

Browse

I/O ter m

READY

Fault history 11 Output phase Operatio n days



STOP FAULT

I/Oterm

Active faults

or:

11 Output phase Operation days

F T1

T1T7

STOP FAULT

I/Oterm



STOP

I/Oterm

FAULT

READY

STOP

I/Oterm

Keypad control

P1P3

I/Oterm

READY

I/Oterm

Control Place

I/O Term in al

I/Oterm

STOP

READY

enter

Browse

READY

Local

Para me te rs Basic parame ter s Min Frequ enc y

G1G9

RUN

I/Oterm

Monito r Output frequenc y

READY

V1V15

Figure 7-3. Keypad navigation chart

RUN

I/Oterm

P15



READY

13.95 Hz

1 3.95 Hz

No ed iting!

Change

value

READY

enter

Browse

Change

value

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7.3.1 Monitoring menu (M1)

You can enter the Monitoring menu from the Main menu by pushing the

Menu button right

when the location indication M1 is visible on the first line of the display. How to browse through the monitored values is presented in Figure 7-4. The monitored signals carry the indication V#.# and they are listed in Table 7-1. The values are updated once every 0.3 seconds.

This menu is meant only for signal checking. The values cannot be altered here. For changing values of parameters see Chapter 7.3.2.

RUN

Local

READY

FreqReference

13.95 Hz

RUN RUN

Local

READY

Local

READY

Monitor Output frequency

V1V14

13.95 Hz

Figure 7-4. Monitoring menu

Code Signal name Unit Description

V1.1 V1.2 V1.3 V1.4 V1.5 V1.6 V1.7 V1.8 V1.9

V1.10

V1.11 V1.12 V1.13 V1.14 V1.15 V1.16

M1.17 Multimonitoring items

Output frequency Frequency reference Motor speed Motor current Motor torque Motor power Motor voltage DC-link voltage Unit temperature

Motor temperature

Voltage input Current input DIN1, DIN2, DIN3 DIN4, DIN5, DIN6 DO1, RO1, RO2 Analogue output mA AO1

Hz Frequency to the motor Hz rpm Calculated motor speed A Measured motor current % Calculated motor shaft torque % Calculated motor shaft power V Calculated motor voltage V Measured DC-link voltage ºC Heat sink temperature % Calculated motor temperature. See All in One

application manual. V AI1 mA AI2 Digital input statuses Digital input statuses Digital and relay output statuses

Displays three selectable monitoring values. See

chapter 7.3.6.5.

Table 7-1. Monitored signals

Note: The All in One applications embody more monitoring values.

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7.3.2 Parameter menu (M2)

Parameters are the way of conveying the commands of the user to the frequency converter. The parameter values can be edited by entering the is visible on the first line of the display. The value editing procedure is presented in Figure 7-5.

Push the group desired by using the its parameters. Use again the can proceed in two different ways: Pushing the this, the parameter value starts to blink. You can now change the value in two different manners:

Menu button right

once to move into the

Browser buttons

1 Just set the new desired value with the

button

. Consequently, the blinking stops and the new value is visible in the value field.

Parameter Menu

Parameter Group Menu (G#)

and push the

to find the parameter

Menu button right

Browser buttons

from the

Main Menu

Menu button right

takes you to the edit mode. As a sign of

and confirm the change with the

when the location indication M2

. Locate the parameter

again to enter the group and

(P#)

you want to edit. From here you

Enter

2 Push the

editing manner may come in handy, when a relatively greater or smaller value than that on the display is desired. Confirm the change with the

The value will not change unless the Enter button is pushed. Pressing the back to the previous menu.

Several parameters are locked, i.e. uneditable, when the drive is in RUN status. If you try to change the value of such a parameter the text stopped in order to edit these parameters. The parameters values can also be locked using the function in menu M6 (see Chapter Parameter lock (P6.5.2)).

You can return to the

The basic application package "All in One+" includes seven applications with different sets of parameters. You will find the parameter lists in the Application Section of this manual.

Once in the last parameter of a parameter group, you can move directly to the first parameter of that group by pushing the

See the diagram for parameter value change procedure on page 74.

Menu button right

Main menu

anytime by pressing the

Browser button up

once again. Now you will be able to edit the value digit by digit. This

*Locked*

Enter button

will appear on the display. The frequency converter must be

Menu button left

for 3 seconds.

takes you

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Keypad

Input signals

G1G8

Keypad

READY

Keypad

READY

Keypad

READY

Parameters Basic parameters Min Frequency



G1G8

Keypad

READY

Keypad

P18

READY

13.95 Hz

Min Frequency Min Frequency

13.95 Hz

Figure 7-5. Parameter value change procedure

enter

14.45 Hz

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7.3.3 Keypad control menu (M3)

In the the direction of the motor. Enter the submenu level with the

Keypad Controls Menu

, you can choose the control place, edit the frequency reference and change

Menu button right

Code Parameter Min Max Unit Default Cust ID Note

P3.1 Control place 1 3 1

R3.2 Keypad reference

P3.3 Direction (on keypad) 0 1 0

R3.4 Stop button 0 1 1

Par.

2.1.1

Par. 2.1.2 Hz

1=I/O terminal

125

2=Keypad 3=Fieldbus

0=Forward

123

1=Reverse 0=Limited function of Stop

114

button

1=Stop button always

enabled

Table 7-2. Keypad control parameters, M3

7.3.3.1 Selection of control place

There are three different places (sources) which the frequency converter can be controlled from. For each control place, a different symbol will appear on the alphanumeric display:

Control place Symbol

I/O terminals

I/O term

Keypad (panel)

Fieldbus

Keypad

Bus/Comm

Change the control place by entering the edit mode with the browsed through with the

Browser buttons

. Select the desired control place with the

diagram on the next page.

READY

STOP

I/Oterm

Keypad control

P1P4

READY

I/Ote rm

Control Place

Keypad

Control Place

I/O Remote

enter

Control Place

Keypad

I/Ote rm

STOP

STOPSTOP

Keypad

READY

Figure 7-6. Selection of control place

Menu button right

Control Place

I/O Remote

. The options can then be

Enter button

STOP

I/Ote rm

READY

. See the

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7.3.3.2 Keypad reference

The keypad reference submenu (P3.2) displays and allows the operator to edit the frequency reference. The changes will take place immediately. This reference value will not, however, influence the rotation speed of the motor unless the keypad has been selected as source of reference. NOTE: The maximum difference in RUN mode between the output frequency and the keypad reference is 6 Hz.

See Figure 7-5 for how to edit the reference value (pressing the

Enter button

is not, however, necessary).

7.3.3.3 Keypad direction

The keypad direction submenu displays and allows the operator to change the rotating direction of the motor. This setting will not, however, influence the rotation direction of the motor unless the keypad has been selected as the active control place.

See Figure 7-6 for how to change the rotation direction.

Note: Additional Information on controlling the motor with the keypad is given in Chapters 7.2.1 and

8.2

7.3.3.4 Stop button activated

By default, pushing the STOP button will always stop the motor regardless of the selected control place. You can disable this function by giving parameter 3.4 the value 0. If the value of this parameter is 0, the STOP button will stop the motor only when the keypad has been selected as the active control place.

NOTE! There are some special functions that can be performed when in menu M3:

start

Select the keypad as the active control place by keeping the

button pushed down for 3 seconds when the motor is running. The keypad will become the active control place and the current frequency reference and direction will be copied to the keypad.

stop

Select the keypad as the active control place by keeping the

button pushed down for 3 seconds when the motor is stopped. The keypad will become the active control place and the current frequency reference and direction will be copied to the keypad.

Copy the frequency reference set elsewhere (I/O, fieldbus) to the panel by keeping the

enter

button pushed down for 3 seconds.

Note that if you are in any other than M3 menu these functions will not work.

If you are in some other than when the keypad is not selected as the active control place you will get an error message

Control NOT ACTIVE

menu and try to start the motor by pressing the START button

Keypad

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7.3.4 Active faults menu (M4)

The

Active faults menu

location indication M4 is visible on the first line of the keypad display.

When a fault brings the frequency converter to a stop, the location indication F1, the fault code, a short description of the fault and the fault type symbol (see Chapter 7.3.4.1) will appear on the display. In addition, the indication FAULT or ALARM (see Figure 7-1 or Chapter 7.1.1) is displayed and, in case of a FAULT, the red led on the keypad starts to blink. If several faults occur simultaneously, the list of active faults can be browsed with the

The memory of active faults can store the maximum of 10 faults in the order of appearance. The display can be cleared with the trip. The fault remains active until it is cleared with the terminal or fieldbus.

Note! Remove external Start signal before resetting the fault to prevent unintentional restart of the drive.

Normal state, no faults:

can be entered from the

Browser buttons

Reset button

and the read-out will return to the same state it was before the fault

I/Oterm

Active faults

Main menu

Reset button

READY

by pushing the

or with a reset signal from the I/O

Menu button right

when the

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7.3.4.1 Fault types

In the NX frequency converter, there are four different types of faults. These types differ from each other on the basis of the subsequent behaviour of the drive. See Table 7-3.

I/Oterm

Operati on hour s

34:21:05

STOP FAULT

I/Oterm

Fault type symbol

Figure 7-7. Fault display

Fault type symbol Meaning

(Alarm)

(Fault)

(Fault Autoreset)

(Fault Trip)

Table 7-3. Fault types

11 Output phase Operations days



F T1

This type of fault is a sign of an unusual operating condition. It does not cause the drive to stop, nor does it require any special actions. The 'A fault' remains in the display for about 30 seconds. An 'F fault' is a kind of fault that makes the drive stop. Actions need to be taken in order to restart the drive. If an 'AR fault' occurs the drive will also stop immediately. The fault is reset automatically and the drive tries to restart the motor. Finally, if the restart is not successful, a fault trip (FT, see below) occurs. If the drive is unable to restart the motor after an AR fault an FT fault occurs. The effect of the 'FT fault' is basically the same as that of the F fault: the drive is stopped.

T13

I/Oterm

STOP

FAULT

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7.3.4.2 Fault codes

The fault codes, their causes and correcting actions are presented in the table below. The shadowed faults are A faults only. The items written in white on black background present faults for which you can program different responses in the application. See parameter group Protections. Note: When contacting distributor or factory because of a fault condition, always write down all texts and codes on the keypad display.

Fault

code

1 Overcurrent Frequency converter has detected too

2 Overvoltage The DC-link voltage has exceeded the

3 Earth fault Current measurement has detected that

5 Charging

6 Emergency

7 Saturation trip Various causes:

8 System fault - component failure

Fault Possible cause Correcting measures

) in the motor cable:

switch

stop

high a current (>4*I

− sudden heavy load increase

− short circuit in motor cables

− unsuitable motor

limits defined in Table 4-7.

− too short a deceleration time

− high overvoltage spikes in supply

the sum of motor phase current is not zero.

− insulation failure in cables or motor

The charging switch is open, when the START command has been given.

− faulty operation

− component failure

Stop signal has been given from the option board.

− defective component

− brake resistor short-circuit or

overload

- faulty operation Note exceptional fault data record, see

7.3.4.3. S1 = Feedback of motor voltage S2 = Reserved S3 = Reserved S4 = ASIC trip S5 = Disturbance in VaconBus S6 = Feedback of charging switch S7 = Charging switch S8 = No power to driver card S9 = Power unit communication (TX) S10 = Power unit communication (Trip) S11 = Power unit comm. (Measurement)

Check loading. Check motor. Check cables.

Make the deceleration time longer. Use brake chopper or brake resistor (available as options)

Check motor cables and motor.

Reset the fault Should the fault re-occur, contact the distributor near to you. Please visit:

http://www.vacon.com/wwcontacts.html

Cannot be reset from the keypad. Switch off power. DO NOT RE-CONNECT POWER! Contact factory. If this fault appears simultaneously with Fault 1, check motor cables and motor

Reset the fault Should the fault re-occur, contact the distributor near to you. Please visit:

http://www.vacon.com/wwcontacts.html

and restart.

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Fault

code

9 Undervoltage DC-link voltage is under the voltage limits

10 Input line

11 Output phase

12 Brake chopper

13 Frequency con-

14 Frequency con-

15 Motor stalled Motor stall protection has tripped. Check motor. 16 Motor over-

17 Motor

22 EEPROM

24 Counter fault Values displayed on counters are

25 Microprocessor

26 Start-up

29 Thermistor

31 IG BT temperature

Fault Possible cause Correcting measures

In case of temporary supply voltage

supervision

verter undertemperature

verter overtemperature

temperature

underload

checksum fault

watchdog fault

prevented

fault

(hardware)

defined in Table 4-7.

− most probable cause: too low a supply voltage

− frequency converter internal fault

Input line phase is missing. Check supply voltage and cable.

Current measurement has detected that there is no current in one motor phase.

− no brake resistor installed

− brake resistor is broken

− brake chopper failure

Heatsink temperature is under –10°C

Heatsink temperature is over 90°C (or 77ºC, NX_6, FR6).

Overtemperature warning is issued when the heatsink temperature exceeds 85°C (72ºC).

Motor overheating has been detected by frequency converter motor temperature model. Motor is overloaded. Motor underload protection has tripped.

Parameter save fault

− faulty operation

− component failure

incorrect

− faulty operation

− component failure

Start-up of the drive has been prevented. Cancel prevention of start-up.

The thermistor input of option board has detected increase of the motor temperature

IGBT Inverter Bridge overtemperature protection has detected too high a short term overload current

break reset the fault and restart the frequency converter. Check the supply voltage. If it is adequate, an internal failure has occurred. Contact the distributor near to you. Please visit: http://www.vacon.com/wwcontacts.html

Check motor cable and motor.

Check brake resistor. If the resistor is ok, the chopper is faulty. Contact the distributor near to you. Please visit:

http://www.vacon.com/wwcontacts.html

Check the correct amount and flow of cooling air. Check the heatsink for dust. Check the ambient temperature. Make sure that the switching frequency is not too high in relation to ambient temperature and motor load.

Decrease the motor load. If no motor overload exists, check the temperature model parameters.

Reset the fault Should the fault re-occur, contact the distributor near to you. Please visit:

http://www.vacon.com/wwcontacts.html

Check motor cooling and loading Check thermistor connection (If thermistor input of the option board is not in use it has to be short circuited)

Check loading. Check motor size.

and restart.

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Fault

code

32 Fan cooling Cooling fan of the frequency converter

34 CAN bus

35 Application Problem in application software Contact your distributor. If you are

36 Control unit NXS Control Unit can not control NXP

37 Device changed

38 Device added

39 Device removed Option board removed.

40 Device

41 IGBT temperature IGBT Inverter Bridge overtemperature

42 Brake resistor

43 Encoder fault Note the exceptional Fault data record.

44 Device changed

45 Device added

50 Analogue input

51 External fault Digital input fault. 52 Keypad

53 Fieldbus fault The data connection between the fieldbus

Fault Possible cause Correcting measures

Contact the distributor near to you.

communication

(same type)

unknown

overtemperature

(different type)

Iin < 4mA (sel. signal range 4 to 20 mA)

communication fault

does not start, when ON

Sent message not acknowledged. Ensure that there is another device on

Power Unit and vice versa Option board or control unit changed. Same type of board or same power rating of drive. Option board or drive added. Drive of same power rating or same type of board added.

Drive removed. Unknown option board or drive. Contact the distributor near to you.

protection has detected too high a short term overload current

Brake resistor overtemperature protection has detected too heavy braking

See 7.3.4.3. Additional codes: 1 = Encoder 1 channel A is missing 2 = Encoder 1 channel B is missing 3 = Both encoder 1 channels are missing 4 = Encoder reversed Option board or control unit changed. Option board of different type or different power rating of drive.

Option board or drive added. Option board of different type or drive of different power rating added.

Current at the analogue input is < 4mA.

− control cable is broken or loose

− signal source has failed

The connection between the control keypad and the frequency converter is broken.

Master and the fieldbus board is broken

command

is given

Please visit:

http://www.vacon.com/wwcontacts.html

the bus with the same configuration.

application programmer check the application program. Change control unit

Reset Note: No fault time data record!

Please visit:

http://www.vacon.com/wwcontacts.html

Check loading. Check motor size.

Set the deceleration time longer. Use external brake resistor.

Check encoder channel connections. Check the encoder board.

Reset Note: No fault time data record! Note: Application parameter values restored to default. Reset Note: No fault time data record! Note: Application parameter values restored to default.

Check the current loop circuitry.

Check keypad connection and possible keypad cable.

Check installation. If installation is correct contact the nearest Vacon distributor. Please visit:

http://www.vacon.com/wwcontacts.html

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Fault

code

54 Slot fault Defective option board or slot Check board and slot.

56 PT100 board

Table 7-4. Fault codes

Fault Possible cause Correcting measures

Contact the nearest Vacon distributor. Please visit:

http://www.vacon.com/wwcontacts.html

temp. fault

Temperature limit values set for the PT100 board parameters have been exceeded

Find the cause of temperature rise

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7.3.4.3 Fault time data record

When a fault occurs the information described above in 7.3.4 is displayed. By pushing the

right

here you will enter the selected important data valid at the time of the fault are recorded. This feature is intended to help the user or the service person to determine the cause of fault.

The data available are:

T.1

T.2

T.3

T.4 Motor current A T.5 Motor voltage V T.6 Motor power % T.7 Motor torque % T.8 DC voltage V

T.9 Unit temperature °C T.10 Run status T.11 Direction T.12 Warnings T.13 0-speed*

Table 7-5. Fault time recorded data

Counted operation days

(Fault 43: Additional code)

Counted operation hours

(Fault 43: Counted operation days)

Output frequency

(Fault 43: Counted operation hours)

Fault time data record menu

indicated by T.1T.13. In this menu, some

hh:mm:ss

(d)

(hh:mm:ss)

Menu button

* Tells the user if the drive was at zero speed (< 0.01 Hz) when the fault occurred

Real time record

If real time is set to run on the frequency converter the data items T1 and T2 will appear as follows:

T.1

T.2

Counted operation days

Counted operation hours

yyyy-mm-

hh:mm:ss,s

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TREND NX User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual