Traulsen G10001 Installation Manual

Page 1
Quality Refrigeration
Instructions for the installation, operation
and maintenance of all Traulsen:
G-Series Reach-In & Pass-Thru Refrigerators*
G-Series Reach-In & Pass-Thru Hot Food Holding Cabinets
G-Series Reach-In Freezers*
G-Series Hinged Glass Door Refrigerators*
*For equipment produced after 01-2010 only.
This Traulsen unit is built to our highest quality standards. We build our refrigerators, freezers and heated cabinets this way as a matter of pride. This philosophy has made Traulsen the leader in commercial refrigeration since 1938.
We thank you for your choice and condence in Traulsen equipment and we know you will receive many years of
utility from this equipment.
All Traulsen units are placed on a permanent record le with the service department. In the event of any future questions you may have, please refer to the model and serial number found on the name tag afxed to the unit. Should you need service, however, call us on our toll free number, 800-825-8220 between 7:30 a.m. and 4:30 p.m. CST, Monday thru Friday. It is our pleasure to help and assist you in every possible way.
INSTALLER
COMPLETE THE FOLLOWING INFORMATION PRIOR TO UNIT INSTALLATION
INITIAL START DATE: SERIAL NO.
MODEL TYPE:
COMPANY/INDIVIDUAL NAME:
INSTALLER:
FORM NUMBER TR35748 (REV. 11-22-13) P/N 375-60184-00
Page 2
TABLE OF CONTENTS
I. THE SERIAL TAG Page 1
II. RECEIPT INSPECTION Page 2
III. INSTALLATION
a-Location Page 2 b-Packaging Page 2 c-Installing Legs or Casters Page 2 d-Shelf Pins Page 3 e-Removing The Doors & Hardware Page 3 f-Cord & Plug Page 3 g-Power Supply Page 3 h-Wiring Diagram Page 3 i-Clearance Page 4 j-Installing Optional Interior Kits Page 4 k-ON/OFF Switch Page 4
IV. OPERATION
a-Refrigerators Page 4 b-Freezers Page 4 c-Light Switch Page 4 d-Special Display Mode Page 4
V. CARE & MAINTENANCE
a-Cleaning The Condenser Page 5 b-Hinge Replacement Page 5 c-Replacing The Gaskets Page 5 d-Cleaning The Exterior Page 6 e-Cleaning The Interior Page 6 f-Adjusting The Shelves Page 6
VI. OTHER a-Service Information Page 6
b-Spare Parts Page 6 c-Warranty Registration Page 6
VII. MICROPROCESSOR CONTROL
a-Control Features Page 6-7 b-Control Panel Page 7 c-Parts Assembly Page 7 d-Notes To The User Page 8 e-Enter The Customer Access Code Page 8 f-Customer Service Parameters Page 9 g-Adjusting Thermostat Set Point Page 9 h-Adjusting Thermostat Set Point Differential Page 10 i-Changing The Temperature Scale Display Mode Page 10 j-Setting The 24-Hour Clock Page 11 k-Setting The Date Page 12 l-Setting Daylight Savings Time Page 12 m-Starting A Manual Defrost Page 13 n-Setting Defrost Lockouts Page 14 o-Adjusting The Room Temperature Offset Page 15 p-Viewing Sensor Temperature Page 15 q-Hot Food Units - Adjusting The Thermostat Page 16 r-Hot Food Units - Turning The Unit OFF & ON Page 16 s-Hot Food Units - Temperature Adjustment Page 16
VIII. SPARE & REPLACEMENT PARTS LISTING Page 17-18 IX. TROUBLESHOOTING GUIDE Page 19 X. WARRANTY INFORMATION Page 20
FORT WORTH, TX. USA
SERIAL MODEL VOLTS Hz PH
TOTAL CURRENT AMPS MINIMUM CIRCUIT AMPS MAXIMUM OVERCURRENT PROTECTION AMPS LIGHTS WATTS HEATERS AMPS
REFRIGERANT TYPE OZ DESIGN PRESSURE HIGH LOW
REFRIGERANT TYPE OZ DESIGN PRESSURE HIGH LOW
370-60294-00 REV (A)
I. THE SERIAL TAG
The serial tag is a permanently affixed label upon which is recorded vital electrical and refrigeration data
about your Traulsen product, as well as the model and serial number. This tag is located in the upper
right interior compartment on all Traulsen G-Series
refrigerator and freezer models.
READING THE SERIAL TAG
Serial = The permanent ID# of your Traulsen
Model = The model # of your Traulsen
Volts = Voltage
Hz = Cycle
PH = Phase
Total Current = Maximum amp draw
Minimum Circuit = Minimum circuit ampacity
Lights = Light wattage
Heaters = Heater amperage (Hot Food units only)
Refrigerant = Refrigerant type used
Design Pressure = High & low side operating
pressures and refrigerant charge
Agency Labels = Designates agency listings
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II. RECEIPT INSPECTION
III. INSTALLATION (cont’d)
All Traulsen products are factory tested for perfor-
mance and are free from defects when shipped. The ut­most care has been taken in crating this product to pro-
tect against damage in transit. All interior ttings have been carefully secured and the casters/legs are boxed and strapped inside to prevent damage. Door keys will be attached to the handle with a nylon strip. The han­dle is protected by an easily removable nylon netting.
You should carefully inspect your Traulsen unit for dam­age during delivery. If damage is detected, you should save all the crating materials and make note on the car­rier’s Bill Of Lading describing this. A freight claim should be led immediately. If damage is subsequently noted during or immediately after installation, contact the re­spective carrier and le a freight claim. Under no condi-
tion may a damaged unit be returned to Traulsen without
rst obtaining written permission (return authorization).
III. INSTALLATION
III. a - LOCATION:
Select a proper location for your Traulsen unit, away
from extreme heat and allow proper clearance for air circulation (see page 4). Allow enough clear-
ance between the unit and the side wall in order to
make use of the door stay open feature at 120° (self­closing feature operates up to 90°). The door(s) must be able to open a minimum of 90° in order to make use of the maximum clear door width available.
III. c - INSTALLING CASTERS OR LEGS:
A set of four (4) 6” high casters and sixteen (16) bolts are sup­plied standard for all Traulsen G-Series units. These are shipped from the factory packed inside a cardboard box which is strapped
inside the cabinet to the lower shelf.
Legs in lieu of casters are available as an optional accessory
kit for the same models. These are shipped inside a separate
cardboard box. Inside it should contain four (4) legs and sixteen (16) bolts.
WARNING: THE CABINET MUST BE BLOCKED AND STA­BLE BEFORE INSTALLING LEGS OR CASTERS.
To install the legs or casters, rst raise and block the reach-in a minimum of 7” from the oor. For installing legs, thread the legs into the threaded holes on the bottom of the cabinet (see gure
1). Be certain that all legs are tightly secured. When the unit is set in its nal position, it is important for proper operation that the unit be level. The legs are adjustable for this purpose, turn
the bottom of the leg counterclockwise to raise it, clockwise to
lower it. Level the unit from front to back as well as side to side
in this manner.
III. b - PACKAGING:
All Traulsen units are shipped from the factory bolted to a sturdy wooden pallet and packaged in a durable Sty­rofoam backed cardboard wrap.
Most exterior stainless steel and aluminum surfaces have a protective vinyl covering to prevent scratching
during manufacturing, shipping and installation. After
the unit is installed in place of service, remove and dis­card the covering from all surfaces.
If at all possible we suggest that the cabinet remain bolted to the pallet during all transportation to the point of nal installation. To remove the wooden pallet, the bolts can then be removed with a 3/4” socket wrench. Avoid laying the unit on its front, side or back for removal of the pallet.
NOTE: DO NOT LAY THE UNIT ON ITS SIDE DURING TRANSPORTATION OR INSTALLATION.
Fig. 1
Please note that Traulsen units are not designed to be moved while on legs. If the unit requires moving, a pallet jack or forklift should be used to prevent damage. For installing casters, the casters are a “plate” type, and require the use of four (4) bolts each to secure them rmly to the cabinet bottom at each corner (see gure 2). The caster bolts are tightened using a 1/2”socket
wrench.
Fig. 2
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Page 4
III. INSTALLATION (cont’d)
III. d - SHELF PINS:
The unit is supplied with shelves and shelf pins installed. Check all shelf pins to assure they are tightened down as they may have come loose during shipping. Rotate the pins clockwise until they
are secured against the side of the cabinet.
III. e - REMOVING THE DOORS & HARDWARE:
In order to t through narrow (less than 35”) doorways, it may be necessary to remove the door(s), and/or hinges. To remove any solid door, begin by removing the plug at the bottom of the top hinge. Inside the hinge there is a small screw which secures the door in place. Remove this with a at head screwdriver and the door can then be lifted off the hinges (see gure 3).
Fig. 3
III. e - REMOVING THE DOORS & HARDWARE
If it is necessary to remove the hinge hardware from the cabinet, begin by removing the three Phillips head screws
which hold it in place. Set these components aside for
later reassembly. Pay special attention not to loose the door switch actuator button controls evaporator fan and interior light operation (see gure 4).
NOTE: All solid door units include a microswitch for controlling the interior lighting in the top hinge(s). Special care should be taken to not damage the wiring for this during the hinge removal process.
The lock keeper may also require removal in order to reduce the overall cabinet depth to 32”.
Next remove the lock keeper bracket by removing the two (2) at head screws which secure it in place. Set these
components aside for later reassembly.
To re-install the door and/or hinges, please reverse the
appropriate sections of the preceding procedure.
III. f - CORD & PLUG:
All G-Series models are supplied with a cord & plug attached. It is shipped coiled at the top of the cabinet,
secured by a nylon strip. For your safety and protection, all units supplied with a cord and plug include a special
three-prong grounding plug on the service cord. Select
only a dedicated electrical outlet with grounding plug for power source.
(cont’d)
:
After removing the door, it maybe necessary to remove the hinge
assembly and hardware from the door itself.
Fig. 4
NOTE: Do not under any circumstances, cut or re­move the round grounding prong from the plug, or use an extension cord.
III. g - POWER SUPPLY:
The supply voltage should be checked prior to connection to be certain that proper voltage for the cabinet wiring is available (refer to the serial tag to determine correct unit voltage). Make connections in accordance with local electrical codes. Use qualied electricians.
Use of a separate, dedicated circuit is required. Size wiring to handle indicated load and provide necessary overcurrent protector in circuit (see amperage require­ments on the unit’s serial tag).
III. h - WIRING DIAGRAM:
Refer to the wiring diagram for any service work per-
formed on the unit. Should you require one, please
contact Traulsen Service at (800) 825-8220, and provide the model and serial number of the unit involved.
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Page 5
III. INSTALLATION (cont’d)
IV. OPERATION (cont’d)
III. i - CLEARANCE:
In order to assure optimum performance, the condensing
unit of your Traulsen unit MUST have an adequate sup- ply of air for cooling purposes. Therefore, the operating
location must either have a minimum of 12” clearance overhead of the condensing unit or allow for unrestricted air ow at the back of the unit. Clearance of at least 12” above is required in order to perform certain maintenance
tasks.
III. j - INSTALLING OPTIONAL INTERIOR KITS:
In addition to their standard interiors, G-Series models also offer the option for additional shelves or tray slides. If ordered, these are shipped as kits along with the unit, packaged in a separate cardboard box which contains all the necessary parts and hardware for on-site installation.
To install additional shelves, rst remove the white plastic covers from inside the cabinet. These are located along the same vertical line as the pins already in place on the interior side walls, back and center mullion (two and three­section models). This exposes threaded holes in which you may position the new shelves. Next insert the gray
plastic shelf pins into these holes and tighten by turning
clockwise with your ngers. After all four pins are in place,
the new shelf should be placed to rest on top of them.
The unused plastic covers may be discarded or saved
for future changes to the cabinet interior.
IV. b - FREEZERS:
During normal operation, a freezer continuously circulates below freezing cabinet air through the evaporator coil. The coil requires
a periodic defrosting for proper operation. This is accomplished
by an automatic, time activated, temperature/time terminated, defrost program. The controller is preset at the factory for six equally spaced defrost cycles within each 24-hour period.
The evaporator fan(s) cycle off with each door opening. The evaporator fan(s) will cycle on (15 seconds) and off (45 seconds) during the compressor off cycle. During the compressor on cycle the evaporator fan(s) will run continuously.
At the start of a refrigerator or freezer defrost cycle, both the com­pressor and evaporator fans are off. The microprocessor control will read “dEF” (see gure 5). When this occurs the green defrost icon (snow ake) will be illuminated.
°F °C
SET
Installation of optional tray slides varies with each cabi-
net, and with each type of tray slide ordered. To install optional tray slides, follow the directions packaged inside the kit carton.
III. k - ON/OFF SWITCH:
An ON/OFF toggle switch for the power supply is pro­vided. It is located on top of the unit, mounted to the side of the evaporator housing. This is shipped from the
factory in the ON position.
IV. OPERATION
IV. a - REFRIGERATORS:
Both refrigerators and freezers do not require manual defrosting. During normal operation, a refrigerator con­tinuously circulates above freezing cabinet air through the evaporator coil. An electric defrost occurs every 8 hours for a maximum length of 25 minutes to melt any frost which may accumulate on the coil during the compressor “ON” cycle. With standard holding refrigerators, high relative humidity is also maintained to prevent dehydration of
stored product.
FREEZER
Fig. 5
The electric heater (attached to the coil) is energized. When the temperature sensor afxed to the coil senses 45°F, the coil is
fully defrosted and the compressor operation is resumed, defrost
heaters are automatically turned off. The evaporator coil fans are
delayed from starting at the termination of a defrost cycle. Fan operation is automatically resumed, after a short time or temp
delay (whichever comes rst). After completion, the total refrigera­tion system operation is then resumed. During defrost operation, heat is conned to the coil enclosure to prevent any signicant
rise in temperature within the food zone. The fan delay control
function upon termination of a defrost cycle is two-fold. First, to prevent blowing warm air into the food storage area. Second, to prevent any condensation on the defrost coil from being blown
into the food storage area.
The microprocessor control is set from the factory to terminate
defrost at 25 minutes for refrigerators and 30 minutes for freez­ers in the event of a sensor failure. This setting should never be tampered with, without rst consulting the factory.
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IV. OPERATION (cont’d)
V. CARE & MAINTENANCE (contd)
IV. c - LIGHT SWITCHES:
All G-Series models include a concealed light switch mounted in the top door hinge(s), which automatically activates the interior
light when the door is opened. When the door is closed, the lights are not operating.
In addition, on hinged glass door models, an exterior mounted, illuminated red switch is included for manual light control. In the
ON position, the lights are illuminated whether the doors are open
or not. In the OFF position, the lights are controlled by the hinge switch as described in the rst paragraph.’
IV. d - SPECIAL DISPLAY OPERATING MODE:
G-Series models built during the summer of 2009 and beyond will include a special control mode which disables the external temperature display. Note that before doing so you must install an
interior mounted thermometer in order to conform with local health codes.
To initiate this mode press the up and down arrows simultane­ously for 1 second until the temperature display goes blank. The
temperature display will remain disabled indenately until such
time as the operator wishes to restore normal operation. To do so simply repeat the process of pressing the up and down ar­rows simultaneously for 1 second until the temperature display illuminates.
NOTE: In the event power is interrupted for any reason the display will return to standard operating mode where it dis­plays the correct cabinet air temperature.
V. CARE & MAINTENANCE
WARNING: DISCONNECT ELECTRICAL POWER SUPPLY BEFORE CLEANING ANY PARTS OF THE UNIT.
V. a - CLEANING THE CONDENSER:
The most important thing you can do to insure a long, reliable ser­vice life for your Traulsen is to regularly clean the condenser coil.
The condensing unit requires regularly scheduled cleaning to
keep the nned condenser clean of lint and dust accummula­tion. Keeping the condenser clean allows the cabinet to operate more efciently and use less energy. To clean the condenser, rst disconnect electrical power to the cabinet and lift up the front louver assembly. To lift this, remove the two screws located on both sides at the bottom of the louver assembly (see gure 5). Once the screws are removed, the panel can be pivoted upwards allowing full access to the front facing condenser (see gure 6).
V. a - CLEANING THE CONDENSER (contd):
Fig. 5 Remove Screws
Fig. 6
Lift-Up Louver
Assembly
Vacuum or brush any dirt, lint or dust from the nned
condenser coil, the compressor and other cooling system
parts. If signicant dirt is clogging the condenser ns,
use compressed air to blow this clear. Care should be
taken not to bend any of the condenser ns, as this will reduce performance and compressor life. Lower louver
assembly and replace screws to hold it in place.
V. b - HINGE REPLACEMENT:
To remove the door, remove the plug at the bottom of the top hinge. Behind this is a screw which secures the door in place. Remove this with a at head screwdriver and then lift the door off the hinge. To remove the door portion of the hinge, lift off the hinge cover and then remove the 3 Phillips head screws which secure the hinge in place. To remove the cabinet portion of the hinge, remove the 3 Phillips head screws which hold it in place. On solid door units, the top hinge(s) contains a switch for controlling the lights.To reassemble the hinge reverse the procedure.
V. c - REPLACING THE GASKETS:
To remove the gasket to be replaced, grasp it rmly by one corner and pull it out. Before attempting to install a
new gasket, both the unit and gasket must be at room
temperature. Insert the four corners rst by using a rub­ber mallet (or hammer with a block of wood). After the
corners are properly inserted, work your way towards the center from both ends by gently hitting with a mallet until
the gasket is completely seated in place (see gure 7 for proper gasket placement).
-5-
NOTE: The gasket may appear too large, but if it is installed as indicated above it will slip into place.
Fig. 7
Page 7
V. CARE & MAINTENANCE (contd)
VI. OTHER (contd)
V. d - CLEANING THE EXTERIOR:
Exterior stainless steel and aluminum should be cleaned
with warm water, mild soap and a soft cloth. Apply with a dampened cloth and wipe in the direction of the metal grain.
Avoid the use of strong detergents and gritty, abrasive
cleaners as they may tend to mar and scratch the surface. Do NOT use cleansers containing chlorine, this may promote corrosion of the stainless steel.
Care should also be taken to avoid splashing the unit with
water, containing chlorinated cleansers, when mopping
the oor around the unit.
For stubborn odor spills, use baking soda and water
(mixed to a 1 TBSP baking soda to 1 pint water ratio).
V. e - CLEANING THE INTERIOR:
For cleaning anodized aluminum interiors, the use of bak­ing soda as described in section “V. d” is recommended. Use on breaker strips as well as door gaskets. All interior ttings are removable without tools to facilitate cleaning.
V. f - ADJUSTING THE SHELVES:
For shelves mounted on pins, rst select the desired location and remove the white plastic covers in the inte-
rior back and sides by rotating them counterclockwise.
Remove the shelf pins by rotating them counterclockwise. Install the pins in the desired location by rotating clock­wise. Make sure the pin is securely tightened down. Do not over tighten. Slide the shelf into its new position, and replace the white plastic covers into the holes vacated
by the shelf pins.
VI. OTHER
VI. a - SERVICE INFORMATION:
Before calling for service, please check the following:
Is the electrical cord plugged in?
VI. a - SERVICE INFORMATION (cont’d):
If service is not satisfactory, please contact our in-house service department at: Traulsen
4401 Blue Mound Road Fort Worth, TX 76106 (800) 825-8220
Traulsen reserves the right to change specications or discontinue
models without notice.
VI. b - SPARE PARTS:
Spare or replacement parts may be obtained through a parts sup­plier or one of our authorized service agents. A complete list of authorized service agents accompanies this manual and is also posted on our company’s ofcial website at www.traulsen.com.
VI. c - WARRANTY REGISTRATION:
The warranty for your new Traulsen unit may be registered with us
by completing the enclosed warranty card (shipped with the unit), registering on-line or calling us direct at 800-825-8220.
VII. MICROPROCESSOR CONTROL
°F °C
SET
REFRIGERA-
FREEZER
REFRIGERATOR
Your new Traulsen G-Series Refrigerator or Freezer is equipped with an electronic microprocessor control, which precisely regu­lates operation. It is supplied from the factory completely ready for use. See pages 6 thru 15 for more information.
Is the fuse OK or circuit breaker on?
Is the power switch “ON”?
If after checking the above items and the unit is still not
operating properly, please contact an authorized Traulsen
service agent. A complete list of authorized service agents was provided along with your Traulsen unit. If you cannot locate this, you may also obtain the name of a service agent from the Tech Service page of our website: www.
traulsen.com.
VIII. a - MICROPROCESSOR CONTROL FEATURES: Internal Time Clock
• Eliminates defrost time clock (refrigerator and freezer models only).
• See “Setting The 24-Hour Clock” on Page 11. (Also required at “Start Up”)
• Will automatically update for Daylight Savings Time. See “Set ting Daylight Savings Time” on page 12.
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Page 8
18
17 16 15 13 12 11 10
9 8 7 6 5 4 3 2 1
ELECTRONIC RELAY 337-60360-01
PINK
PINK
BLACK - COMP
BLUE - COMP
PURPLE - DEFROST
BLACK - LINE
WHITE - NEUTRAL
GRAY - FAN
PINK - 12VDC
PINK - 12VDC
RELAY BOX 120V: 337-60317-00 220V: 337-60317-01
CONTROL CABLE 333-60250-00
RETAINING CLIP 377-60038-00
GREEN - CABINET
BLUE - COIL
CONTROL HEAD G 337-60319-00
YELLOW -
NOT USED
ORANGE - DOOR HEATER
YELLOW - DOOR SWITCH
MIT 2 G
PN: 000-98232-03 REV: B
DATE CODE WILL BE LISTED
AS THE WEEK-YEAR
(01-52)-(2001-2100)
WHEN CONTROL IS MFG.
PART NUMBER WILL VARY
ACCORDING TO MODEL TYPE
(R/A): 337-60317-00
REVISION WILL BE "vA" UNTIL OTHERWISE SPECIFIED
VIEWING FROM
THE BACK
CONN J1
PIN #
COLOR
SIGNAL
1
GRAY
FAN
2
BLUE/BLACK
DOOR HEATER 3 4 5 6 7 8
BLACK
GROUND
9
10
BLUE
COMPRESSOR
11
PURPLE
DEFROST
12
YELLOW
DOOR SWITCH
13
14
ORANGE
5VDC FROM
CONTROLLER 15 16
17
RED
12VDC TO
CONTROLLER 18
VII. MICROPROCESSOR CONTROL (cont’d)
VII. a - MICROPROCESSOR CONTROL FEATURES (cont’d):
Water Resistant Housing
The digital controller is water resistant not only from the face of the control, but also from the rear of the housing.
Parameter/Service Levels
• See “Customer/Service Parameters” on Page 8 - 9.
Defrost Lockouts - See “Setting Defrost Lockouts” on page 14
• Customers can set up to 4 different defrost lockout periods. The lockout prevents the unit from going into a defrost cycle
during peak kitchen use. NOTE: The 24-hour clock must be set for this feature to operate correctly.
VII. b - CONTROL PANEL:
LED For °F
°F °C
LED For °C
3-Digit (red) LED Display
Defrost Icon With LED
VII. c - PARTS ASSEMBLY: NOTE: Parts can be ordered separately by calling Traulsen at 800-825-8220. Requires unit model and serial to place order. Please contact factory direct for hot food control drawing if required.
Coil Sensor* 337-60406-XX (refrigerator & freezer models) Cabinet Sensor* 337-60405-XX
SET
FREEZER
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Page 9
VII. MICROPROCESSOR CONTROL (cont’d)
VII. d - NOTES TO THE USER:
You only have 20-30 seconds between button pushes. If you take longer than 30 seconds, the controller will revert back to displaying the cabinet temperature.If you enter the wrong security code, the controller will revert back to displaying the cabinet temperature. You can exit the parameters at any time by waiting 20-30 seconds for the control to return to normal
operation.
VII. e - ENTER THE CUSTOMER ACCESS CODE: This is required to set any of the control parameters.
Use the security code 0, A, 1 and the following instructions:
Press the set button . The display will read Customer/Service Access.
Press the set button . .
The display will show three zeros with the left zero ashing .
Press the set button .
The display will show three zeros with the center zero ashing .
Press the down arrow key to sequence through F, E, d, C, b, A, 9, 8, 7,…etc.
When you reach “A” press set .
The display will show zero, A, zero” with the right zero ashing .
Press the up arrow key to sequence through 1, 2, 3, 4, 5, 6, 7, 8, 9, A, b,…etc.
SET
S E T
S E T
S E T
When you reach 1 press set .
The display will read Thermostat Set Point.
You are now in the CUSTOMER / SERVICE PARAMETERS menu.
S E T
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Page 10
VII. MICROPROCESSOR CONTROL (cont’d)
VII. f - CUSTOMER SERVICE PARAMETERS:
Listed below are the available parameters in the order they appear, use the down arrow key on the controller to sequence
through their position. You can use either the up or down arrow keys to scroll through the options.
Thermostat Set Point* Defrost Lockout 2
Thermostat Set Point Differential Defrost Lockout 3
Temperature Scale Defrost Lockout 4
Time (24-hour clock) Room Temperature Offset
Date (month - day - year) Dewpoint Compensation Factor
Daylight Savings Evaporator Coil Sensor Temperature
Start Manual Defrost Cabinet Air Temperature
Defrost Lockout 1 Cabinet Serial Number
VII. g - ADJUSTING THE THERMOSTAT SET POINT:
This parameter sets the low point of the desired cabinet temperature range. Typically, freezers will range from -3° F to 0° F (-19° C to -18° C) and refrigerators will range from 35° F to 38° F (2° C to 4° C) for this parameter setting. This parameter is preset at the factory and does not require adjustment unless the customer chooses to do so.
Follow the instructions to enter the customer access code on page 8. When the control
display reads Thermostat Set Point. Press the set button .
SET
Use the arrow keys to adjust the temperature to your desired setting.
When the display shows the temperature you want press the set button .
The display will then read Thermostat Set Point.
You can use the up or down arrow keys to scroll to the next parameter
or wait 30 seconds for the control to return to normal operation.
-9-
SET
Page 11
VII. MICROPROCESSOR CONTROL (cont’d)
VII. h – ADJUSTING THE SET POINT DIFFERENTIAL:
This parameter sets the number of degrees the air temp will rise above set point before the refrigeration system will cycle on. The set point differential is set at 2 for both refrigerator and freezer models which will allow the air temperature to rise 2 degrees above SP (set point) setting before cycling refrigeration on. This parameter is preset at the factory and does not require adjustment unless the customer chooses to do so.
Follow the instructions to enter the customer access code on page 8. When the control
displays Thermostat Set Point, press the down arrow key until the control
display reads Thermostat Set Point Differential. Press the set button .
Use the arrow keys to adjust the temperature to your desired setting.
SET
When the display shows the temperature you want press the set button .
The display will then read Thermostat Set Point Differential.
You can use the up or down arrow keys to scroll to the next parameter
or wait 30 seconds for the control to return to normal operation.
VII. i - CHANGING THE TEMPERATURE SCALE DISPLAY MODE:
The temperature scale determines if the temperature displayed will be in degrees
Fahrenheit or degrees Celsius.
Follow the instructions to enter the customer access code on page 8. When the control
SET
displays Thermostat Set Point, press the down arrow key until the control
display reads Temperature Scale. Press the set button .
The display will start with the current setting either for degrees Fahrenheit
or for degrees Celsius. Use the arrow keys to toggle between the options.
When the display shows the scale you want press the set button .
The display will then read Temperature Scale.
You can use the up or down arrow keys to scroll to the next parameter
or wait 30 seconds for the control to return to normal operation.
-10-
SET
SET
Page 12
VII. MICROPROCESSOR CONTROL (cont’d)
VII. j - SETTING THE 24-HOUR CLOCK: The internal timeclock must be set in order to allow any defrost lock out to occur at the correct time of day. If the clock is not set, the control assumes the time is 12 a.m. at the time power is supplied to the unit. The hours on a 24-hour timeclock read the following way:
H01 = 1:00 a.m. H07 = 7:00 a.m. H13 = 1:00 p.m. H19 = 7:00 p.m. H02 = 2:00 a.m. H08 = 8:00 a.m. H14 = 2:00 p.m. H20 = 8:00 p.m. H03 = 3:00 a.m. H09 = 9:00 a.m. H15 = 3:00 p.m. H21 = 9:00 p.m. H04 = 4:00 a.m. H10 = 10:00 a.m. H16 = 4:00 p.m. H22 = 10:00 p.m. H05 = 5:00 a.m. H11 = 11:00 a.m. H17 = 5:00 p.m. H23 = 11:00 p.m. H06 = 6:00 a.m H12 = 12:00 p.m. H18 = 6:00 p.m. H24 = 12:00 a.m.
Follow the instructions to enter the customer access code on page 8. When the control
displays Thermostat Set Point, press the down arrow key until the control
display reads Clock. Press the set button .
The display will show Hours. The right two numbers will be ashing.
Use the arrow keys to set the hour.
When the correct hour is displayed, press the set button .
The display will show Minutes. The right two numbers will be ashing.
Use the arrow keys to set the minutes .
When the correct minutes are displayed, press the set button .
The display will then read Clock.
You can use the up or down arrow keys to scroll to the next parameter
SET
SET
SET
or wait 30 seconds for the control to return to normal operation.
-11-
Page 13
VII. MICROPROCESSOR CONTROL (cont’d)
VII. k - SETTING THE DATE:
The date must be set in order for the daylight savings time mode to function correctly. Follow the instructions to enter the
customer access code on page 8. When the control displays Thermostat Set Point, press the down arrow key
until the control display reads Date. Press the set button . The display will show
(year). The right two numbers will be ashing. Press the arrow keys to set the year. When the correct
year is displayed, press the set button . The display will show (month). The right two numbers will be
ashing. Use the arrow keys to set the month. When the correct month is displayed, press the set but-
ton . The display will show (day). The right two numbers will be ashing. Press the arrow keys
to set the day. When the correct day is displayed, press the set button . The display will then
read Date. You can use the up or down arrow keys to scroll to the next parameter, or wait 30
seconds for the control to return to normal operation.
VIII. l - SETTING DAYLIGHT SAVINGS TIME:
This parameter is preset at the factory to automatically adjust the 24-hour clock for Daylight Savings Time. To disable
SET
SET
SET
SET
follow the instructions to enter the customer access code on page 8. When the control displays Thermostat
Set Point, press the down arrow key until the display reads Daylight Savings Time. Press the set but-
ton . The display will show Daylight Savings Time (Yes, automatically adjust for Daylight Savings
SET
Time). For “YES,” press the set button , for “NO” press the up or down arrow key . The display will
read Daylight Savings Time (no). Press the set button . The display will read Daylight Savings
Time. You can press the the up or down arrow keys to scroll to the next para-meter or wait 30 seconds for
the control to return to normal operation.
SET
SET
-12-
Page 14
VII. MICROPROCESSOR CONTROL (cont’d)
VII. m - STARTING A MANUAL DEFROST CYCLE:
This parameter allows a service technician to start a defrost cycle at any time. This parameter will override any lockout
settings.
Follow the instructions to enter the customer access code on page 8. When the control
displays Thermostat Set Point, press the down arrow key until the control
display reads Start Manual Defrost.
Press the set button .
The display will show (OFF).
Press either arrow key (ON).
The display will show .
Press the set button .
The display will then read Start Manual Defrost.
You can use the up or down arrow keys to scroll to the next parameter
or wait 30 seconds for the control to return to normal operation.
°F °C
SET
SET
The defrost icon (snow ake) will be lit, and the display will read
SET
when the unit is in defrost.
DEFROST ICON
FREEZER
-13-
Page 15
VII. MICROPROCESSOR CONTROL (cont’d)
VII. n - SETTING THE DEFROST LOCKOUTS:
The defrost lockout parameters allow the customer to prevent the unit from going into a defrost cycle for two hours during a set timeframe. Customers can set up to four defrost lockout parameters. They are all programmed the same way. The pa­rameters will be set for the time the lockout is to start. The controller automatically calculates 2 hours from that setting. The options are similar to the 24-hour clock settings and are in 30-minute increments. Each of the lockout parameters covers 6 hours of the 24-hour clock. Note: The 24-hour clock must be set for this feature to operate at the correct time of day. See “Setting the 24-Hour Clock” on page 11.
OFF OFF OFF OFF
020 = 2:00 a.m. 080 = 8:00 a.m. 140 = 2:00 p.m. 200 = 8:00 p.m. 023 = 2:30 a.m. 083 = 8:30 a.m. 143 = 2:30 p.m. 203 = 8:30 p.m. 030 = 3:00 a.m. 090 = 9:00 a.m. 150 = 3:00 p.m. 210 = 9:00 p.m. 033 = 3:30 a.m. 093 = 9:30 a.m. 153 = 3:30 p.m. 213 = 9:30 p.m. 040 = 4:00 a.m. 100 = 10:00 a.m. 160 = 4:00 p.m. 220 = 10:00 p.m. 043 = 4:30 a.m. 103 = 10:30 a.m. 163 = 4:30 p.m. 223 = 10:30 p.m. 050 = 5:00 a.m. 110 = 11:00 a.m. 170 = 5:00 p.m. 230 = 11:00 p.m. 053 = 5:30 a.m. 113 = 11:30 a.m. 173 = 5:30 p.m. 233 = 11:30 p.m. 060 = 6:00 a.m. 120 = 12:00 p.m. 180 = 6:00 p.m. 240* = 12:00 a.m.
063 = 6:30 a.m. 123 = 12:30 p.m. 183 = 6:30 p.m. 243* = 12:30 a.m. 070 = 7:00 a.m. 130 = 1:00 p.m. 190 = 7:00 p.m. 010 = 1:00 a.m. 073 = 7:30 a.m. 133 = 1:30 p.m. 193 = 7:30 p.m. 013 = 1:30 a.m. 080 = 8:00 a.m. 140 = 2:00 p.m. 200 = 8:00 p.m. 020 = 2:00 a.m.
* Denotes not available.
A lockout cannot be programmed to start at 12:00 a.m. or 12:30 a.m. due to conicts with other internal programs. The defrost lockouts cannot be programmed to run back-to-back. For example, if dL1 is set to 080, then a defrost cycle would be locked out from 8:00 a.m. to 10:00 a.m. Because of the dL1 setting the dL2 parameter would not let the user choose a lockout start
time before 10:30 a.m. All lockouts are preset at the factory to OFF.
Follow the instructions to enter the customer access code on page 8. When the control
displays Thermostat Set Point, press the down arrow key until the control the
control display reads or . Press the set button .
The display will show Off. Press the arrow keys to set the start time.
When the correct time is displayed, press the set button .
You can press the up or down arrow keys to scroll to the next parameter
or wait 30 seconds for the control to return to normal operation.
S E T
S E T
-14-
Page 16
VII. MICROPROCESSOR CONTROL (cont’d)
VII. o - ADJUSTING THE ROOM TEMPERATURE OFFSET: The room temperature offset parameter allows a service technician or end user the ability to have the display show a tem-
perature that is within three degrees of the actual temperature being read by the cabinet air sensor. This allows for continuity
of reading between different temperature reading devices. (i.e.: thermistor Vs thermocouple Vs handheld thermometer) This parameter is preset at the factory to “0” or no offset.
Follow the instructions to enter the customer access code on page 8. When the control displays Thermostat
Set Point, press the down arrow key until the control display reads Room Temperature Offset. Press
the set button . Use the arrow keys to adjust the offset to your desired setting. When the
display shows the offset you want press the set button . The display will then read Room Temperature
Offset. You can use the up or down arrow keys to scroll to the next parameter or wait 30 seconds for the
control to return to normal operation.
VII. p - VIEWING SENSOR TEMPERATURES: These parameters allow a service technician or customer to view the temperatures of all sensors within the unit. The tem
peratures cannot be adjusted. Follow the instructions to enter the customer access code on page 8. When the control
displays Thermostat Set Point, press the DOWN arrow key unit the display reads Evaporator Coil
Sensor or Cabinet Air or press the SET button . To view the current sensor value press
the SET button when done. Press the UP or DOWN arrow keys to scroll through the parameters
or wait 30 seconds for the control to return to normal operation.
S E T
S E T
S E T
S E T
-15-
Page 17
VII. MICROPROCESSOR CONTROL (cont’d)
VII. q - HOT FOOD UNITS, ADJUSTING THE THERMOSTAT:
This parameter sets the desired cabinet temperature. Please note that hot food units are delivered from the factory set to
the OFF position.
Follow the instructions to enter the customer access code on page 8. When the control reads
Thermostat Set Point , press the set button .
Use the arrow keys to adjust the temperature to your desired setting. When the display shows the tem-
perature you want press the set button . The display will then read Thermostat Set Point. You can use
the up or down arrow keys to scroll to the next parameter or press the alarm cancel button to exit.
VII. r - HOT FOOD UNITS, TURNING THE UNIT OFF/ON:
After the temperature has been set, the customer can continuously turn the unit OFF and then back ON to the same tem-
perature. To turn the unit ON /OFF press the alarm cancel button , (please note that this feature is not available
on versions of the control manufactured prior to September 2000), or if an alarm warning condition is present, use the
alternative ON/OFF activation method.
To turn the unit ON/OFF using the alternative method, press both arrows at the same time, the set tempera-
ture will remain in memory.
SET
SET
VII. s - HOT FOOD UNITS, TEMPERATURE ADJUSTMENT:
Press the SET button and the UP ARROW button at the same time. The display will ash the current tem-
perature setting or OFF (if the unit is turned off). Use the UP or DOWN ARROW buttons to adjust your
desired temperature setting (temperature range is 140° thru 180° F, and OFF) then press the SET button . The
display will go back to reading cabinet temperature. If OFF is selected. the display will then read OFF. NOTE: If you
wish to change the set temperature at anytime follow this procedure. These models also include a “One-Time Tempera-
ture Setting Adjustment” feature. Upon start-up, the unit will warm-up to the last temperature you had set for it, unless
changed.
SET
SET
-16-
Page 18
VIII. SPARE & REPLACEMENT PARTS LISTING
ITEM/DESCRIPTION
G100/G110 1 SEC REF
G120XX 1 SEC FRZ
G200/G210 2 SEC REF
G2200XX 2 SEC FRZ
G300/G320 3 SEC REF
G313XX/ G310XX 3 SEC FRZ
DOORS
Full Height Solid Door 200-60142-00 all models all models all models all models all models
Full Height Glass Door 200-42192-00 call factory 200-42192-00 not available 200-42192-00 not available
Half Height Solid Door
Half Height Glass Door
Half Height Solid Door
Half Height Glass Door
1
1
2
2
200-60140-00 all models all models all models all models all models
200-60141-00 call factory 200-60141-00 not available 200-60141-00 not available
200-60140-01 all models all models all models all models all models
200-60141-01 call factory 200-60141-01 call factory 200-60141-01 call factory
GASKETS
Full Height Solid Door Gasket SVC-60059-00 all models all models all models all models all models
Half Height Solid Door Gasket SVC-60060-00 all models all models all models all models all models
Full Height Solid Door Gasket 341-42090-02 call factory 341-42090-02 call factory 341-42090-02 call factory
Half Height Solid Door Gasket 341-42090-01 call factory 341-42090-01 call factory 341-42090-01 call factory
HINGE ASSY SER-28583-00 all models all models all models all models all models
LOCK
Lockkeeper SER-60433-00 all models all models all models all models all models
Lock Cylinder 346-13186-42 all models all models all models all models all models
Key T42 358-28924-42 all models all models all models all models all models
SHELVES/TRAY SLIDES
Epoxy Coated Shelf 340-60070-02 340-60070-02 340-60074-02 340-60074-02 see note
3
see note
3
Shelf Pin (4 per shelf) 344-24759-02 all models all models all models all models all models
3 Epoxy Coated Shelves
3 Epoxy Coated Shelves
3 Plated Shelves
3 Plated Shelves
7
7
#1 Tray Slides 4 Pairs
#4 Tray Slides 2 Pairs
7
7
6
6
Universal Tray Slides 4 Pairs
SK30 SK30 not available not available SK30 SK30
not available not available SK31 SK31 SK31 SK31
SK30C SK30C not available not available SK30C SK30C
not available not available SK31C SK31C SK31C SK31C
TK1 all models all models all models all models all models
TK2 all models all models all models all models all models
6
TK4 all models all models all models all models all models
LEGS/CASTERS
Leg 6” High (4 per unit) 344-13168-02 all models all models all models all models all models
Casters 6” High (4 per unit) CK1 all models all models all models all models all models
LOUVER ASSY 500-70002-00 500-70002-00 500-70008-00 500-70008-00 500-70011-00 500-70011-00
SENSORS
Cabinet Sensor 337-60405-02 all models all models all models all models all models
Coil Sensor 337-60406-02 all models all models all models all models all models
LIGHT
Lampholder 333-60241-00 all models all models all models all models all models
Light Cover 337-30858-00 all models all models all models all models all models
Incandescent Light Bulb 378-29776-00 all models all models all models all models all models
HEATER
Heater Full Height Door 329-60020-13 329-60020-32 329-60020-13 329-60020-32 call factory call factory
Heater Half-Height Door 329-60020-10 329-60020-26 329-60020-10 329-60020-26 call factory call factory
Defrost Heater 329-60022-00 329-60022-00 329-60022-00 329-60021-00 call factory call factory
EVAPORATOR
EVAPORATOR COIL 322-60003-00 322-60003-00 322-60003-00 322-60047-00 322-60047-00 322-60047-00
EXPANSION VALVE 325-60080-25 325-60080-25 call factory 326-60310-00 326-60310-00 326-60099-50
-17-
Page 19
VIII. SPARE & REPLACEMENT PARTS LISTING (cont’d)
G100/G110
ITEM/DESCRIPTION
EVAPORATOR MOTOR ASSY 433670 433670 433670 433670 433670 433670
EVAPORATOR MOTOR ONLY 338-60054-00 338-60054-00 338-60054-00 338-60054-00 338-60054-00 338-60054-00
EVAPORATOR FAN BLADE 433090 433090 433090 433090 433090 433090
EVAPORATOR MOTOR BRACKET 701-60837-00 701-60837-00 701-60837-00 701-60837-00 701-60837-00 701-60837-00
ACTUATOR PLUNGER SWITCH
ON/OFF SWITCH 337-60346-00 all models all models all models all models all models
EXTERIOR LIGHT SWITCH
HOT GAS LOOP 326-60307-00 326-60307-00 call factory 326-60310-00 326-60310-00 326-60099-00
REFRIGERANT R-134a R-404a R-134a R-404a R-134a R-404a
COMPRESSOR call factory call factory call factory call factory call factory call factory
RELAY 940-0411-82 040-0102-00 940-0411-82 010-0001-80 040-0102-00 040-0001-48
START CAPACITOR 914-0038-00 014-0008-57 914-0038-00 014-0008-74 014-0008-71 014-008-63
CONDENSOR FAN MOTOR 338-60049-00 338-60049-00 338-60049-00 338-60049-00 call factory 050-0259-10
CONDENSOR FAN BLADE 325-60088-00 325-60088-00 325-60088-00 325-60088-00 call factory 083-C245-08
CONDENSOR 325-60123-00 325-60123-00 call factory 325-60122-00 call factory 066-0226-00
5
1 SEC REF
4
344-28484-00 all models all models all models all models all models
334-20265-00 not available 334-20265-00 not available 334-20265-00 not available
G120XX 1 SEC FRZ
G200/G210 2 SEC REF
G2200XX 2 SEC FRZ
G300/G320 3 SEC REF
G313XX/ G310XX 3 SEC FRZ
NOTE
All condensing unit parts are available locally from a Copeland distributor
SPARE & REPLACEMENT PARTS LISTING NOTATIONS 1= This half half height door can be used as hinged right if mounted on top or hinged left on the bottom.
2= This half half height door can be used as hinged left if mounted on top or hinged right on the bottom. 3= Three section models use a combination of p/n 340-60074-02 in the left and right sections, and p/n 340-70-02 in
the center section.
4= Plunger switch is mounted in hinge and used for automatic light operation. 5= Available for use with glass door models only. 6= If mounting hardware is also required, please specify model and mounting location at time of order to insure provi
sion of correct standards.
7= These shelf kits are intended for mounting on pilasters and clips. If mounting hardware is also required, please specify model and mounting location at time of order to insure provision of correct standards.
-18-
Page 20
IX. TROUBLE SHOOTING GUIDE
FIND YOUR PROBLEM HERE REMEDY
1. Condensing unit fails to start. a. Check if cord & plug has been disconected.
b. Check control temperature setting.
2. Condensing unit operates for a. Are doors closing properly? prolonged periods or continuously. b. Dirty condenser or lter. Clean properly. c. Evaporator coil iced. Needs to defrost.
See instructions for setting a manual defrost cycle on page 13.
3. Food compartment is too warm. a. Check door(s) and gasket(s) for proper
seal
b. Perhaps a large quantity of warm food has
recently been added or the door was kept open for a long period of time, in both cases, allow adequate time for the cabinet
to recover its normal operating temperture. c. Control setting too high, readjust per instructions on page 10.
d. Check that condensing coil is clean.
4. Food compartment is too cold. a. Perhaps a large quantity of very cold or
frozen food has recently been added. Allow
adequate time for the cabinet to recover its
normal operating temperature.
b. Adjust the control to a warmer setting, see page 10.
5. Condensation on the exterior surface. a. Check door alignment and gaskets for proper
seal.
b. Condensation on the exterior surface of the
unit is perfectly normal during periods of high humidity.
6. Compressor hums but does not start. a. Call for service.
7. No Power To Unit a. Check if cord & plug has been disconnected.
b. Check power supply breaker.
c. Check ON/OFF switch.
-19-
Page 21
X. WARRANTY INFORMATION
STANDARD DOMESTIC WARRANTY
TRAULSEN warrants new equipment to the original purchaser, when installed within the United States against defective material and workmanship for three (3) years from the date of original installation. Under this warranty, TRAULSEN will repair or replace, at its option, including service and labor, all parts found to be defective and subject to this warranty. Warranty term begins upon the date of Installation, the date of End User
Invoice or the date of Dealer Invoice, whichever is proven to occur latest, not to exceed 18 months from Dealer Invoice date (the “Warranty Period”). Warranty excludes components that are removable without tools.
The compressor part is warranted for an additional two (2) years. During this period TRAULSEN will supply replacement compressor(s) if deemed defective, however all installation, recharging and repair costs will remain the responsibility of the owner.
This warranty does not apply to damage resulting from fire, water, burglary, of God, terrorism, attempted repairs, improper installation by unauthorized persons, and does not apply to food loss.
For Traulsen units purchased with a remote feature, standard warranty will apply only to those components contained within the unit to the point of connection of the refrigeration lines leading to the remote condenser.
“Defective Part Return” – All claimed defective replacement part(s) must be returned to TRAULSEN for inspection within 30 days from the date of the repair. Failure to return all claimed defective part(s) to TRAULSEN will invalidate the warranty claim, this warranty statement, and forfeit payment for those repairs affected.
INTERNATIONAL COMMERCIAL WARRANTY
TRAULSEN warrants to the original purchaser the defects in material and workmanship under normal use and service for a period of one (1) year from date of shipment. Under this warranty, TRAULSEN will reimburse the purchaser for the replacement of any part of said equipment (excluding dryers & refrigerant gas) which then proves to be defective. This warranty does not apply to damage resulting from fire, water, burglary, accident, abuse, misuse, transit, acts of God, terrorism, attempted repairs, improper installation by unauthorized persons, and will not apply to food loss.
TRAULSEN’S standard warranty does not apply to Export Sales. Rather, for a period of one (1) year from date of original installation no Traulsen’s sole discretion, replace or repair, F.O.B. factory, any defective parts normally subject to warranty and will not cover the cost of packing, freight or labor, such costs being the sole responsibility of the dealer.
THERE ARE NO LIMITED TO, EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF. TRAULSEN SHALL HAVE NO OBLIGATION OR LIABILITY FOR CONSEQUENTIAL OR SPECIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, INDIRECT, PUNITIVE DAMAGES, LOSS OF USE, LOSS OF PRODUCT, DOWN TIME OR LOST PROFITS, GROWING OUT OF OR WITH RESPECT TO THE EQUIPMENT OR ITS SALE, OPERATION OR USE, AND TRAULSEN NEITHER ASSUMES NOR AUTHORIZES ANYONE ELSE TO ASSUME FOR IT ANY OBLIGATION OR LIABILITY IN CONNECTION WITH THE EQUIPMENT OR ITS SALE, OPERATION OR USE OTHER THAN AS STATED HEREIN.
ORAL, STATUTORY
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE WHICH
t to exceed Fifteen (15) months from date of shipment from factory, TRAULSEN: will, at
OR
IMPLIED WARRANTIES
Refrigeration Equipment shall be manufactured free from
APPLICABLE TO TRAULSEN, INCLUDING BUT NOT
accident, abuse, misuse, transit, acts
-20-
Page 22
NOTES
Page 23
NOTES
Page 24
HOURS OF OPERATION:
Monday thru Friday 7:30 am - 4:30 pm CST
Quality Refrigeration
Traulsen
4401 Blue Mound Road Fort Worth, TX 76106 Phone: (800) 825-8220 Fax-Svce: (817) 740-6757 Website: www.traulsen.com
© 2013 Traulsen - All Rights Reserved
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