Warnings and Cautions appear at appropriate sections throughout this manual.
Read these carefully.
WARNING -Indicates a potentially hazardous situation which, if
not avoided, could result in death or serious injury.
CAUTION -Indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury. It
may also be used to alert against unsafe practices.
CAUTION -Indicates a situation that may result in equipment or
property-damage-only accidents.
Important!
Equipment is shipped FOB (Free on
Board) at the manufacturer. Therefore,
freight claims for damages against the
carrier must be initiated by the receiver.
NOTICE:
Unit contains HCFC (R-22) Refrigerant
Instructions!
Section 608, Paragraph C of the 1990 Clean Air Act states:
Effective July 1, 1992, it shall be unlawful for any person, in course of
maintaining, servicing, repairing, or disposing of an air conditioning system, to
knowingly vent or release any CFC or HCFC refrigerant. Minimal releases (air
purges or refrigerant hoses) associated with good faith attempts to recapture or
recycle are exempt from the ban on venting.
Responsible Refrigerant Practices!
Trane believes that responsible refrigerant practices are important to the
environment, our customers, and the air conditioning industry. All technicians
who handle refrigerants must be certified. The Federal Clean Air Act (Section 608)
sets forth the requirements for handling, reclaiming, recovering and recycling of
certain refrigerants and the equipment that is used in these service procedures.
In addition, some states or municipalities may have additional requirements that
must also be adhered to for responsible management of refrigerants. Know the
applicable laws and follow them.
Product contains fiberglass wool. Disturbing the insulation in this
product during installation, maintenance or repair will expose you to
airborne particles of glass wool fibers and ceramic fibers known to the
state of California to cause cancer through inhalation. Glass wool fibers
may also cause respiratory, skin or eye irritation.
Jobsite Inspection
Always perform the following checks before accepting a unit:
1. Verify that the nameplate data matches the data on the sales order and bill of
lading (including electrical data).
2. Verify that the power supply complies with the unit nameplate specifications.
3. Visually inspect the exterior of the unit, for signs of shipping damage. Do not
sign the bill of lading accepting the unit(s) until inspection has been completed. Check for damage promptly after the unit(s) are unloaded. Once the
bill of lading is signed at the jobsite, the unit(s) are now the property of the
SOLD TO party and future freight claims MAY NOT be accepted by the freight
company.
4. Verify that the refrigerant charge has been retained during shipment by use
of gauges. Schrader taps are located external to the cabinet on the 1 1/2-ton
through 6-ton equipment.
5. After assuring that charge has been retained, reinstall the schrader caps to
assure that refrigerant leakage does not occur.
WARNING
Microbial Growth!
Wet interior unit insulation can become an amplification site for
microbial growth (mold), which may cause odors and damage to the
equipment and building materials. If there is evidence of microbial
growth (mold) on the interior insulation, the insulation should be
removed and replaced prior to operating the system.
Jobsite Storage
This unit is intended for indoor use only. To protect the unit from damage due to
the elements, and to prevent possible IAQ contaminant sources from growing,
the unit should be stored indoors. If indoor storage is not possible, the following
provisions for outdoor storage must be met:
1. Place the unit(s) on a dry surface or raise above the ground to assure adequate air circulation beneath the unit.
2. Cover the unit(s) with a water proof tarp to protect them from the elements.
3. Make provisions for continuous venting of the covered units to prevent
moisture from standing on the unit(s) surfaces. Wet interior unit insulation
can become an amplification site for microbial growth (mold) which has
been determined to be a cause of odors and serious health related indoor air
quality problems.
4. Store refrigeration units units in the normal UP orientation to maintain oil in
the compressor.
5. Model WPHF units should not be stacked more than three high. Do not stack
WPVJ units.
4WSHP-SVX04A-EN
General
Information
Unit Nameplate
The unit nameplate is located at the
front of the unit. It includes the unit
model number, serial number, electrical characteristics, refrigerant charge,
and other pertinent unit data.
Compressor Nameplate
The nameplate for the compressors
are located on the compressor shell.
Unit Description
Before shipment, each unit is leak tested, dehydrated, charged with refrigerant and run tested for proper control
operation.
Water-to-Refrigerant Coils
The co-axial water-to-refrigerant heat
exchanger for the 1 1/2-ton through 6ton equipment is constructed of copper or cupro-nickel (option) for the water section and stainless steel for the
refrigeration section.
The heat exchanger is leak tested to
assure there is no cross leakage between the water and refrigerant gas.
Water Connections
Water connections are located at the
unit front for both the WPVJ and
WPHF units. They are clearly labled for
supply/return connection. Sizes are as
follows.
tory supplied on the ZN510 (digital)
control configurations.
ZN510 Controls
(WPVJ and WPHF option)
Units incorporating the ZN510 control
option design will include a digital
LonTalk
control board will support such options as: random start delay, heating/
cooling status, occupied/unoccupied
mode and fan/filter status.
Power wiring is made at the contactor.
See manual WSHP-IOP-2 for diagnostic information.
Schrader Connections
Connections for the low and high side
of the refrigeration system are located
conveniently at the equipments front
panel. Sheet metal removal is not required for positive connection to the
high and low schrader connections.
TM
certified control board. The
Dia.Type
3/4"WPHF 021-027 - Water in/out
1"WPHF 030-072 - Water in/out
1"WPVJ - Water in/out
3/4"Drain
1/2"Desuperheater
Blower/Motor
The blower and motor is located inside
the unit cabinet. The motor may be
easily removed for service through the
equipment blower access panel.
Controls
The control system offered to control
the unit is a Basic 24 volt control, Basic
24 volt control, or Tracer
control. A 50 VA transformer is factory
supplied on the Basic 24V control configurations. A 75 VA transformer is fac-
WSHP-SVX04A-EN5
TM
ZN510
Table 1: Unit weights
Shipping
Size
018249239
024250240
030298288
036315305
042324314
048398388
060439429
072440430
021, 027279267
035. 040367356
047, 057433403
Weight
with pallet (lb)
WPVJ
WPHF
Shipping
Weight
w/o pallet (lb)
Dimensions/Weights/
Clearance
WARNING
Improper Unit Lift!
Test lift unit approximately 24 inches to verify proper
center of gravity lift point. To avoid dropping of unit,
reposition lifting point if unit is not level. Failure to
properly lift unit could result in death or serious injury
or possible equipment or property-only damage.
Figure 1: Mechanical clearances - WPHF
Unit Location and Clearances
Locate the unit in an indoor area. The
ambient temperature surrounding the
unit must not be less than 45°F. Do not
locate the unit in areas subject to
freezing.
Attention should be given to service
clearance and technician safety. The
unit should be easily maintained or
serviced in all applications. There
must be enough space for service personnel to perform maintenance or repair. Provide sufficient room to make
water, and electrical connection(s). Local and national codes should be followed in providing electrical power
connections. See Figure 1 and 2 for
mechanical clearances.
Figure 2: Mechanical clearances - WPVJ
6WSHP-SVX04A-EN
Dimensions
WPHF 021-057
WSHP-SVX04A-EN7
Dimensions
WPVJ 018-024 LH
8WSHP-SVX04A-EN
Dimensions
WPVJ 018-024 RH
WSHP-SVX04A-EN9
Dimensions
WPVJ 030-042 LH
10WSHP-SVX04A-EN
Dimensions
WPVJ 030-042 RH
WSHP-SVX04A-EN11
Dimensions
WPVJ 048-072 LH
12WSHP-SVX04A-EN
Dimensions
WPVJ 048-072 RH
WSHP-SVX04A-EN13
Installation
General Installation Checks
The checklist below is a summary of
the steps required to successfully install a unit. This checklist is intended to
acquaint the installing personnel with
procedures required in the installation
process. It does not replace the detailed instructions called out in the applicable sections of this manual.
1 Remove packaging and inspect the
unit. Check the unit for shipping
damage and material shortage; file
a freight claim and notify appropriate sales representation.
Note: The vertical units have been
tied to the skid by (8) shipping
brackets with (16) 5/16" screws.
Remove the (8) screws attached on
the unit side, and (2) screws attached at the L bracket side. The
unit may now be slid off of the
skid. Re-attach (8) of the screws
into the unit base pan.
2 Verify the correct model, options
and voltage from the unit nameplate.
3 Verify the installation location of
the unit will provide the required
clearance for proper operation.
4 Remove refrigeration access panel
and inspect the unit. Be certain the
refrigerant tubing has clearance
from adjacent parts.
WARNING
Hazardous
Voltage!
Disconnect all electric power,
including remote disconnects
before servicing. Follow proper
lockout/tagout procedures to
ensure the power can not be
inadvertently energized. Failure to
disconnect power before
servicing could result in death or
serious injury.
Main Electrical
5 Verify the power supply complies
with the unit nameplate specifications.
6 Inspect all control panel compo-
nents; tighten any loose connections.
7 Connect properly sized and pro-
tected power supply wiring to a
field-supplied/installed disconnect
switch and to the unit contactor
(1K1) in the unit’s cabinet control
box for equipment.
8 Install proper grounding wires to
an earth ground.
Note: All field-installed wiring must
comply with NEC and applicable local
codes.
Low Voltage Wiring (AC & DC)
Requirements
9 Connect properly sized control wir-
ing to the proper termination
points between the thermostat/
sensor and the terminal board in
the unit’s control box.
Filter Installation
10 Each unit ships with 1" filters. Do
not operate the unit without filters.
14WSHP-SVX04A-EN
Installation
Unit Installation; WPVJ
Duct collars are provided for the WPVJ
equipment. The duct system and diffusers should be sized inaccordance
with ASHRAE or ACCA Manual D.
1 Install a flexible connector (field
provided) for supply/return air duct
connections on all metal duct systems.
Note: If the unit is connected to existing ductwork, an initial check of
the mechanical system should be
made to insure the duct has the capacity to handle the air required for
the unit application. If ducting is too
small, as in the replacement of heating only systems, larger ductwork
should be installed. All existing
ductwork should be checked for
leaks, and repairs should be made.
2 Insulate the field ductwork with a
minimum of 1" duct insulation.
Note: Installing the unit to an uninsulated ductwork in an unconditioned space may adversely affect
the unit’s performance, as well as increase noise emissions into the
space.
pan to be removed for cleaning.
Minimum clearances for drain pan
removal are 22" (sizes 018 and 024),
25" (sizes 030 and 042), and 27" (sizes 048 through 072).
4 Flush System. See page 17 for sys-
tem flushing.
Water Connection
For vibration isolation, it is recommended that flexible steel braided
hoses be installed instead of hard piping between the supply/return risers
and the equipment.
• Stainless steel braided flexible
hose with manual circuit-setter
valve
• Stainless steel braided flexible
hose with automatic balancing
valve
Additional accessories, such as a
strainer are recommended for use to
eliminate contaminants from entering
the co-axial water-to-refrigerant heat
exchangers.
3 Install proper condensate trapping
to the equipment. The unit drain
connection is 3/4" (19mm). When designing the condensate trap, it is important to consider the unit’s drawthru design requiring negative pressure trapping.
In a properly trapping system, when
condensate forms during normal
operation, the water level in the trap
rises until there is a constant flow
(Figure 3). It is imperative to maintain water in the trap and not allow
the trap to dry out during heating
season. Keeping the trap primed at
all times will enable the water to
flow properly.
Condensate piping must be installed
to allow the cleanable condensate
WSHP-SVX04A-EN15
Figure 3: Negative pressure trap
Installation
Unit Installation; WPHF
Duct collars are provided for the WPHF
equipment. The duct system and diffusers should be sized inaccordance
with ASHRAE or ACCA Manual D.
1 Install a flexible connector (field
provided) for supply/return air duct
connections on all metal duct systems.
Note: If the unit is connected to existing ductwork, an initial check of
the mechanical system should be
made to insure the duct has the capacity to handle the air required for
the unit application. If ducting is too
small, as in the replacement of heating only systems, larger ductwork
should be installed. All existing
ductwork should be checked for
leaks, and repairs should be made.
2 Insulate the field ductwork with a
minimum of 1" duct insulation.
Note: Installing the unit to an uninsulated ductwork in an unconditioned space may adversely affect
the unit’s performance, as well as increase noise emissions into the
space.
Condensate piping must be installed
to allow the cleanable condensate
pan to be removed for cleaning.
4 Flush System. See page 17 for sys-
tem flushing.
Water Connection
For vibration isolation, it is recommended that flexible steel braided
hoses be installed instead of hard piping between the supply/return risers
and the equipment.
• Stainless steel braided flexible
hose with manual circuit-setter
valve
• Stainless steel braided flexible
hose with automatic balancing
valve
Additional accessories, such as a
strainer are recommended for use to
eliminate contaminants from entering
the co-axial water-to-refrigerant heat
exchangers.
3 Install proper condensate trapping
to the equipment. The unit drain
connection is 3/4" (19mm). When designing the condensate trap, it is important to consider the unit’s drawthru design requiring negative pressure trapping.
In a properly trapping system, when
condensate forms during normal
operation, the water level in the trap
rises until there is a constant flow
(Figure 4). It is imperative to maintain water in the trap and not allow
the trap to dry out during heating
season. Keeping the trap primed at
all times will enable the water to
flow properly.
16WSHP-SVX04A-EN
Figure 4: Negative pressure trap
Installation
Connecting a Distributed Pump
Kit to a Closed Loop System
All piping external to the unit is the responsibility of the installer. The water
pipe installation must be done in accordance with local codes. If no local
code applies, national codes should be
followed. It is the contractor’s responsibility to know and adhere to all applicable codes.
Water inlet and outlet to the unit’s water-to-refrigerant heat exchanger are
clearly marked on the submittal drawings found on pages 7 through 13. The
supply and return piping must be installed correctly to the unit to ensure
the safety devices will work properly.
Units that are not piped accordingly
will not obtain the manufacturers warranty.
A pump module and hose kit (Figure 5)
may be used to connect the unit to
closed loop piping.
Using Antifreeze
In areas of the country where entering
water temperatures drop below 45°F
or where piping is being run through
areas subject to freezing, the loop
must be freeze protected by using an
approved antifreeze solution to prevent the earth loop water from freezing inside the heat exchanger.
Methanol, Ethylene, and Propylene
Glycol are the most commonly used
antifreeze solutions. Consult your geothermal unit supplier for the best solutions in your area.
Propylene glycol is not recommended
in installations where the water temperature are expected to fall below
30°F. At extreme temperatures, the viscosity increases to the point where
normal loop circulating pumps cannot
maintain proper flow.
Calculate the approximate volume of
water in the system by using the requirements detailed in Table 2. Add
three gallons to this total to allow for
the water contained in the hose kit and
geothermal unit.
W.O.
To Units
W.I.
Bronze or Cast Iron Pump
Purging Cap (2)
Shut-off 3-way Valve (2)
1" MPT x barb fittings
1" MPT x barb elbows with
pressure temperature ports
and 10’ of rubber hose with
4 hose clamps
From Units
Figure 5: Pump module and hose kit
Table 2: Required Antifreeze by volume
Type of
Antifreeze
Methanol25% 21% 16% 10% 3%
Propylene
Glycol
Ethylene Glycol 20% 19% 16% 14% 12%
Minimum Temperature for
Freeze Protection
10°F 15°F 20°F 25°F 30°F
23% 21% 19% 9%6%
Cleaning and Flushing
the Water Loop
After the piping system is complete,
cleaning and flushing the water loop
should be done to avoid trash settleout in the condenser (Figure 6). An extra pipe may be necessary to connect
the hose kits.
1 Electrical power to the unit should
be disconnected.
2 Double back the supply hose and
connect directly to the return riser
valve.
3 Fill the water system with clean water using the water make up connections. Note: Air vents should be
opened during filling.
4 With the air vents closed, start the
circulating pump and then crack the air
vents to bleed off the trapped air, assuring circulation through all components of the system. Note: Make up
water must be available to the system
to replace the volume formerly occupied by the air that is bled off.
5 With the air vented and the water
circulating, the entire system should
be checked for leaks with repairs made
as required.
6 Check and adjust the water/air level
in the expansion tank.
7 Operate the boiler (if used) by raising the loop temperature to approximately 85°F. Make checks per
manufacturer’s instructions. During
this operation, visual checks should be
made for leaks that may have occurred
due to increased heat. Repair as required.
8 Open the system at the lowest point
for the initial blow down (making sure
the make up water is equal to the water being dumped). Continue blow
down until the water leaving the drain
runs clear, but not less than 2 hours.
9 Shut down pumps and boiler (if
used). Reconnect the hoses to the
proper supply/return for each unit,
placing the water-to-refrigerant heat
exchanger in the water circulating system. Note: Vents should be open when
the pumps and boiler are shut down.
10 Refill the system and bleed off any
air. Add antifreeze to the system in climates where ambient temperature
falls below freezing, using the proportion of antifreeze shown in Table 2.
Figure 6: System flushing
WSHP-SVX04A-EN17
Installation
Field Installed Power Wiring
Power wiring to the equipment must
conform to National and Local Electric
Codes (NEC) by a professional electrician.
WARNING
Live Electrical
Components!
During installation, testing, servicing and troubleshooting of this
product, it may be necessary to
work with live electrical components. Have a qualified licensed
electrician or other individual
who has been properly trained in
handling live electrical components perform these tasks. Failure
to follow all electrical safety precautions when exposed to live
electrical components could result in death or serious injury.
Verify that the power supply available
is compatible with the unit’s nameplate. Use only copper conductors to
connect the power supply to the unit.
connection diagram that is shipped
with the unit for specific termination points.
2 Provide proper grounding for the
unit in accordance with the local
and national codes.
Control Power Transformer
The 24-volt control power transformers are to be used only with the accessories called out in this manual.
Transformers rated greater than 50 VA
are equipped with internal circuit
breakers. If a circuit breaker trips, turn
OFF all power to the unit before attempting to reset it.
WARNING
Hazardous Voltage!
Disconnect all electric power, including remote disconnects before servicing. Follow proper
lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to
disconnect power before servicing could result in death or serious injury.
CAUTION
Use Copper
The transformer is located in the
unit’s control box.
Conductors Only!
Unit terminals are not designed
to accept other types of conductors. Failure to use copper conductors may result in equipment
damage.
Main Unit Power Wiring
A field supplied disconnect switch
must be installed at or near the unit in
accordance with the National Electric
Code (NEC latest edition).
Location of the applicable electric service entrance for HIGH (line voltage)
may be found on the unit submittals
(pages 7 to 13).
1 The high voltage connection is
made at the 1K1 contactor inside of
the unit control box. Refer to the
18WSHP-SVX04A-EN
Installation
Low Voltage Wiring
Low Voltage Wiring for Field
Provided Thermostats/Zone
Sensors
Ensure that the AC control wiring between the controls and the unit’s termination point does not exceed three
(3) ohms/conductor for the length of
the run.
Note: Resistance in excess of 3-ohms
per conductor may cause component
failure due to insufficient AC voltage
supply.
Check all loads and conductors for
grounds, shorts, and mis-wiring.
Use copper conductors unless otherwise specified.
Do not run the AC low voltage wiring
in the same conduit with the high voltage power wiring.
Table 3: 24V AC conductors
Distance
from unit to Control
000-460 feet18 gauge
461-732 feet16 gauge
733-1000 feet14 gauge
Recommended
Wire Size
Thermostat Location
Location of the room thermostat/zone sensor cis an important element of effective room control.
Areas where the thermostat or zone sensor should not be located include : behind doors, or corners; Near hot or cold air ducts; Near radiant heat (heat emitted
from appliances or the sun); Near concealed pipes or chimneys; On outside walls
or other non conditioned surfaces; In airflows from adjacent zones or other units
Before energizing the unit, the following system devices must be checked:
____ Is the high voltage power supply correct and in accordance with the nameplate ratings?
____ Is the field wiring and circuit protection the correct size?
____ Is the low voltage control circuit wiring correct per the unit wiring diagram?
____ Is the piping system clean/complete and correct? (A recommendation of all system flushing of debris from
the water-to-refrigerant heat exchanger, along with air purging from the water-to-refrigerant heat exchanger
be done in accordance with the Closed-Loop/Ground Source Heat Pump Systems Installation Guide).
____ Is vibration isolation provided? (i.e. unit isolation pad, hosekits)
____ Is unit serviceable? (See clearance specifications on page 6).
____ Are the low/high-side pressure temperature caps secure and in place?
____ Are all the unit access panels secure and in place?
____ Is the thermostat in the OFF position?
____ Is the water flow established and circulating through all the units?
____ Is the duct work (if required) correctly sized, run, taped, insulated and weather proofed with proper unit
arrangement?
____ Is the condensate line properly sized, run, trapped and pitched?
____ Does the indoor blower turn freely without rubbing?
____ Has all work been done in accordance with applicable local and national codes?
____ Has heat transfer fluid been added in the proper mix to prevent freezing in closed system application?
WSHP-SVX04A-EN25
Initial Unit Start-up
Sequence
of Operation
Start-up for 24V (basic) controls is included below:
Note: Start-up for the Tracer
1.Set the thermostat to the highest position.
2.Set the thermostat system switch to COOL with the fan control to AUTO. The compressor should NOT run.
3.Reduce the temperature control setting until the compressor, reversing valve, solenoid valve, and loop pump
are energized. Adjust water flow utilizing pressure/temperature plugs and comparing to tables contained in
specification sheet data. Water leaving the heat exchanger should be warmer than the entering water temperature (approximately 9°F-1 2°F); blower operation should be smooth; compressor and blower amps should be
within data plate ratings; the suction line should be cool with no frost observed in the refrigerant circuit.
4.Check the cooling refrigerant pressures against values in Table OP1. (Page 27).
5.Turn the thermostat switch to the OFF position. Unit should stop running and the reversing valve should de-
energize.
6.Leave unit off for approximately FIVE minutes to allow for pressure equalization.
7.Turn the thermostat to the lowest setting.
8.Set the thermostat system switch to the HEAT position.
9.Adjust the temperature setting upward until the unit is energized. Warm air should blow from the register. A
water temperature decrease of approximately 5°F-9°F leaving the heat exchanger should be noted. The
blower and compressor operation should be smooth with no frost observed in the refrigeration circuit.
TM
ZN510 controller may be found in WSHP-IOP-2.
10.Check the heating refrigerant pressures against values in Table OP1. (Page 27)
11.Set the thermostat to maintain the desired space temperature.
12.Instruct the owner on system operation.
26WSHP-SVX04A-EN
Operating Pressures
WPVJ
Operating Pressures
GENERAL: There are many variables (airflow, air temperatures) in an air conditioning system that will affect operating refrigerant pressures and
temperatures. The charts below shows approximate conditions and is based on air flow at the rated SCFM, entering air at 80.6 °F(DB), 66.2 °F(WB)
in cooling, 68 °F(DB) in heating. (+)Heating data with 35 °F EWT is based on the use of an anti-freeze solution having a freezing point 20 °F lower
than the minimum expected entering temperature.
Table OP-1: Operating pressures and temperature for PSC motor
Table 4 should be used to define feet of head/pressure drop. Note: To calculate feet of head, when using gauges that read
in PSIG, multiply PSI by 2.31.
Table 4: Water pressure drops (WPD) in feet of head
Unit Size
WPVJ 0185.0
WPVJ 024
WPVJ 030
WPVJ 0368.66.77.9
WPVJ 042
WPVJ 048
WPVJ 060 14.912.414.1
WPVJ 072
WPHF 0215.3
WPHF 027
WPHF 035
WPHF 0409.923.125.6
WPHF 047
WPHF 057
GPM
6.110.212.1
7. 24 . 96 . 0
10.18 .810.0
11.57.89.0
16.514.814.1
6.811 . 112.3
8.717.919.8
11. 615.016.6
14.122.024.4
CoolingHeating
EWTFFt. Head
Pressure
7. 5
77
6.9
77
EWTFFt. Head
55
55
Pressure
9.0
7. 6
Water Volume
Table 5 is provided for use in calculating glycol requirements for the WPVJ unit.
For the operating temperature drop (heating) and rise (cooling), refer to Table OP1 and OP2 for the proper water temperature change. Depending on the unit size, entering water temperature and water flow rate, the cooling temperature rise is
from 8°F-16°F. Based on the same criteria for heating, the temperature drop is from 2°F-13°F.
Pressure
Using the P/T ports and one 0-60 psi pressure gauge with the P/T port adapter, measure the pressure difference between
the water-in and water-out connections.
Start-up Checklist and Log
Use the form on page 30 to log system and unit temperatures during start-up.
WARNING
Live Electrical Components!
During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with
live electrical components. Have a qualified licensed electrician or other individual who has been properly
trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.
WSHP-SVX04A-EN29
Start-up Checklist
and Log
Installing Contractor: Use this form to thoroughly check-out the system and units before and during
start-up. (This form need not be returned to the factory unless requested during technical service support).
Job Name:
Model Number:
Date:
Serial Number:
In order to minimize troubleshooting and costly system failures, complete the following checks and data
entries before the system is put into full operation.
MODE
Entering fluid temperature
Leaving fluid temperature
Temperature differential
Return-air temperature DB/WB
Supply-air temperature DB/WB
Temperature differential
Water coil heat exchanger
(Water Pressure IN)
Water coil heat exchanger
(Water Pressure OUT)
Pressure Differential
HEAT
F
FF
FF
F
F
F
PSIG
PSIG
PSIG
COOL
F
F
F
F
PSIG
PSIG
PSIG
COMPRESSOR
Amps
Volts
Discharge line temperature
FF
(after 10 minutes)
30WSHP-SVX04A-EN
Maintenance
Preventive Maintenance
Maintenance on the unit is simplified
with the following preventive suggestions:
Filter maintenance must be performed
to assure proper operation of the
equipment. Filters should be inspected at least every three months, and replaced when it is evident they are
dirty. Filter sizing includes:
Model WPVJFilter Size (nominal)
018, 02416 x 20
030-04220 x 25
048-07220 x 30
Model WPHFFilter Size (nominal)
021-02716 x 24
035-040(1) 16 x 16 (1) 16 x 20
047-05718 x 20
WARNING
Hazardous
Voltage!
Disconnect all electric power, including remote disconnects before servicing. Follow proper
lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to
disconnect power before servicing could result in death or serious injury.
Check the contactors and relays within
the control panel at least once a year.
It is good practice to check the tightness of the various wiring connections
within the control panel.
A strainer (60 mesh or greater) must
be used on an open loop system to
keep debris from entering the unit heat
exchanger and to ensure a clean system.
For units on well water, it is important
to check the cleanliness of the waterto-refrigerant heat exchanger. Should
it become contaminated with dirt and
scaling as a result of bad water, the
heat exchanger will have to be back
flushed and cleaned with a chemical
that will remove the scale. This service
should be performed by an experienced service person.
WARNING
Hazardous
Chemicals!
Coil cleaning agents can be either
acidic or highly alkaline. Handle
chemical carefully. Proper handling should include goggles or
face shield, chemical resistant
gloves, boots, apron or suit as required. For personal safety, refer
to the cleaning agent manufacturers Materials Safety Data Sheet
and follow all recommended safe
handling practices. Failure to follow all safety instructions could
result in death or serious injury.
It should be noted that the water quality should be checked periodically. See
Table 6.
Table 6: Water Quality Table
Scaling
Calcium and magnesium
(total hardness)
Corrosion
pH7-9.5
Hydrogen SulfideLess than 1 ppm
SulfatesLess than 25 ppm
ChloridesLess than 125 ppm
Carbon DioxideLess than 75 ppm
Total dissolved solids
(TDS)
Biological Growth
Iron BacteriaLow
Erosion
Suspended Solids
Less than 350 ppm
Less than 1000 ppm
Low
WSHP-SVX04A-EN31
Warranty
Information
Warranty Information
Standard Warranty
The standard water-source heat pump warranty is Trane’s parts-only warranty, running 12-months from startup, not to exceed 18-months from shipment.
Extended Warranty
The optional extended warranty is a second through fifth year warranty. The time starts at the end of standard
1-year coverage through the fifth year.
These extended warranties apply only to new equipment installed in domestic Trane Commercial Systems
Group sales territories and must be ordered prior to start-up.
32WSHP-SVX04A-EN
Troubleshooting
WARNING
Hazardous Service
Procedures!
The maintenance and trouble
shooting procedures recommended in this section of the manual
could result in exposure to electrical, mechanical or other potential
safety hazards. Always refer to
the safety warnings provided
throughout this manual concerning these procedures. When possible, disconnect all electrical
power including remote disconnects before servicing. Follow
proper lockout/tagout procedures
to ensure the power can not be inadvertently energized. When necessary to work with live electrical
components, have a qualified licensed electrician or other individual who has been trained in
handling live electrical components per these tasks. Failure to
follow all of the recommended
safety warnings provided, could
result in death or serious injury.
Preliminary Trouble Inspection
If operational difficulties are encountered, be sure to perform the preliminary checks before referring to the
troubleshooting chart on page 34.
• Verify that the unit is receiving electric supply power.
• Ensure that the fuses in the fused
disconnect are intact.
After completing the preliminary
checks, inspect the unit for other obvious problems such as leaking connection, broken or disconnected wires,
etc. If everything appears to be in order, but the unit still fails to operate
properly, refer to the troubleshooting
chart on page 34.
General Operation
The standard model is designed for indoor installation. When the unit is installed in an unconditioned space, the
unit may not start in cool weather (approximately 45°F). It may then be necessary to start the unit in the cooling
mode for three to five minutes. The
unit may then be shut-off (there will be
a two minute time-out of the unit), and
restarted in the heating mode.
Like any other type of mechanical
equipment, the unit performs best
when it is well maintained.
Operation with a Conventional
Thermostat
The unit is equipped with safety controls, including high pressure control
and low pressure control to shut off
the compressor under abnormal pressure conditions. If the safeties shut off
the compressor, a lockout relay prevents short cycling from the abnormal
condition. When conditions are corrected, the lockout control can be reset
by setting the thermostat system
switch to OFF wait a few minutes for
the system pressure to equalize, and
then return to HEAT or COOL. If the
condition continues, an authorized
service person should check out the
unit.
WSHP-SVX04A-EN33
Troubleshooting
Checklist
ProblemHeating Cooling CauseCorrection
XXMain power offCheck fuses
No response to any
thermostat setting
Unit short cyclesXXThermostat or sensor improperly locatedRelocate