Trane UH-PRC002-EN User Manual

Indoor Gas Heating Products
Unit Heaters Duct Fur naces
Febr uary 200 1
UH-PRC002-EN
T rane unit heaters represent a technological breakthrough in quality . T rane of fers customers the most complete line of unit heaters anywhere. And every unit in the line has been rated for 80 percent thermal efficiency or better .
But higher thermal efficiency and lower operating costs are just two features of this product line. Innovation — the engineering advances you’ve come to expect from T rane — can also be found across this entire line of unit heaters. And rugged, quality construction provides years of dependable service.
Quality products mean T rane value. So does fair , competitive pricing. The 1 0­year warranty tells you Trane will be here for the long haul — keeping our commitment to you. Y ou can count on T rane standing behind every unit shipped. That is what Trane value means.
©American Standard Inc. 2001
UH-PRC002-EN
Contents
Introduction Featur e Highlights
Featur es and Benefits Application Considerations Selection Procedur e
Manual Selection Procedure Model Number Description
General Data P erformance Data
Adjustment Factor
Controls Electric P o wer Dimension and W eights
2 4
5 8
16 16
17
19 21 21
27 29
41
UH-PRC002-EN
Mechanical Specifications
57
3
Features Highlights
T en-Y ear War ranty
The complete heat exchanger , draf t hood assembly of the unit heater and burners are warranted by Trane to be free from defects in material and workmanship for a period of 10 years from the date of manufacture. (War ranty not applicable on duct furnaces or Separated Combustion units.)
Quiet Operation
T rane unit heaters incorporate an exceptionally balanced fan blade to assure quiet operation.
Heat Exchang ers
All T rane heat exc hangers are available in three types of steel:
• Aluminized Steel (Standard)
• 409 Grade Stainless Steel (Optional) (30-400 MBh units)
• 321 Grade Stainless Steel (Optional) (100-400 MBh units)
24V System
All units are equipped with a 24Vcontrol system which is powered by a 24V transformer as standard equipment.
Fan Time Delay
The fan time delay is mounted at the factory as standard equipment (optional on duct furnaces). This feature eliminates an initial blast of cold air by allowing the unit to fire for a short period of time before actuating the fan motor. Af ter the thermostat is satisfied (with burners off), the fan continues to operate for approximately one minute, removing residual heat from heat exchanger .
Burners
All sizes 30,000 through 400,000 Btu input are equipped with a proven design pressed steel burner having a unique “burner shade” protective device to prevent scale or foreign matter from plugging the burner ports.
Energy Saving Int er mit tent Pilot Contr ol
The pilot burner is ignited only during each cycle of operation, thereby conserving energy during the off cycle.
LP/Natural Operation
All units are available for operation on either natural or LP gas from our factory.
Easy Access For Maintenance
All T rane unit heaters are so designed that the burner access panel is removed with just two screws. Burners are individually removable for inspection and servicing. Pilot is also accessible through side panel access door.
Test Fired
All T rane unit heaters are test fired to assure proper operation.
Ideal For Retrofit
T rane unit heaters let you poc ket fuel savings from day one and provide years of dependable service.
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Features and Benefits

High-Efficiency Propeller Fan Unit Heaters

T rane high-ef ficiency propeller fan unit heaters achieve annual fuel savings of 20 to 25 percent over conventional gravity vented heaters. Each unit features a factory-installed flue vent fan and sealed flue collector that controls combustion and excess air during the on-cycle.
Heated air no longer escapes through the draft diverter opening during the off-cycle. Energy saving intermittent pilot ignition reduces gas losses. The pilot only operates when required.
Horizontal power venting, smaller openings and single-walled vent pipe reduce heat loss. Higher efficiencies can reduce equipment and material costs as well as installation time.

High-Efficiency Centrifug al Fan Unit Heaters

The high-efficiency centrifugal fan unit heater keeps energy costs down. The design advances achieve annual fuel savings of 20 to 25 percent over conventional gravity vented heaters.
In the past, these conventional gravity vented heaters lost heated room air through the draft diverter opening.
The high-efficiency centrifugal unit features integral power venting (factory­installed) and sealed flue collector for optimum combustion. It reduces wind effects on the system’s efficiency . Intermit tent pilot ignition reduces pilot gas losses and the power drafter allows for horizontal venting through side walls. It all adds up to higher efficiencies and lower installation costs.

High Efficiency Indoor Duct Fur nace

The high efficiency indoor gas duct furnace complements our current centrifugal and propeller fan lines. All high efficiency lines were designed to achieve fuel savings of up to 25 percent over conventional gravity vented heaters.
Conventional gravity vented heaters lost heated room air through the draft diverter opening. The high efficiency line features an integral flue vent fan and sealed flue collector for improved combustion. It reduces air requirements and wind effects on the system’s efficiency . Intermit tent pilot ignition reduces pilot gas losses and the flue vent fan allows for horizontal venting through side walls.
DUCT FURNACES ARE APPROVED FOR BLO W-THRU APPLICA TIONS ONL Y .
5UH-PRC002-EN
Features and Benefits

Propeller Fan Unit Heat ers

The Trane g as-fired unit heater is a complete heat generating and distributing plant, equipped with automatic safety controls, all packaged in a modern, streamlined, space saving, attractive casing for mounting near the ceiling. Propeller units are basically zero static pressure appliances. At no time should ductwork be used with propeller units.
The designs are certified by A GA and CGA as conforming with standards for safe and efficient performance.

Centrifugal Fan Unit Heaters

Centrifugal fan unit heaters are ideal for commercial and industrial applications where a low noise level is desired. Trane centrifugal fan unit heaters which operate at .2-inches W.C. are extremely quiet.
Centrifugal fan gas-fired unit heaters should be selected for applications where ductwork or discharge nozzles are to be used.

Separated Combustion Propeller Fan Unit Heaters

Separated Combustion Centr ifugal F an Unit Heaters

The T rane separated combustion units are designed for space heating in mildly hostile environments. These units can be installed where dusty, dir ty , or mildly corrosive conditions exist or where high humidity or slightly negative pressure prevail.
T ypical applications are industrial work areas with wood or textile dust, non­explosive contaminated environments, non-chlorine process areas, automotive and truck g arages and greenhouses.
These units achieve higher seasonal efficiencies by using outside air for combustion, overcomes slight negative pressures near exhaust fans or paint booths and isolates burner from dust,
humidity and chemicals. The combustion process is separate from the environment where the unit is installed. A power venting system draws a controlled quantity of combustion air
from outside the building. The same system exhausts flue products to the outside. The burners, pilot and flue system are enclosed within the unit, thus the whole combustion process is literally unaffected by the atmosphere where the heater is located.
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Features and Benefits

Tubular Heat Exchanger Propeller Fan Unit Heat ers

The T rane Company has added a new unit heater to enhance its broad line of heating products. The Trane tubular heat exchanger is a very durable unit heater that provides an alternative to the traditional clam shell style. These are propeller style units that combine the latest tubular heat exchanger style with inshot burner technology to create a very efficient operating unit.

Separated Combustion Duct Furnace

The T rane separated combustion duct furnace is designed to operate efficiently and reliably, even in en vironments that are dusty, dir ty or mildly cor rosive, or where high humidity or slightly negative pressure is present.

Duct Furnaces

A duct furnace is normally installed in the distribution duct of an air conditioning system to supply warm air for heating. This definition applies only to an appliance which depends for air circulation on a blower not furnished as part of the furnace.
Knowledge and experience gained from thousands of installations over many years have gone into the design of the T rane g as-fired duct furnace. No effor t has been spared to make this product one of the best obtainable. The objective was to produce an appliance that would be low in first cost and installation cost, dependable in performance and endowed with long life under normal operating conditions.
Applications include:
Industrial work areas with wood or textile dust
Non-explosive contaminated environments
Non-chlorine process areas Automotive and truck garages Greenhouses

Horizontal Blo wer Assemblies

T rane horiz ontal blower assemblies have been specially designed for air handling systems of high static pressure in combination with T rane duct furnaces. They are matched against the proper furnace size for greatest efficiency of operation.
DUCT FURNACES ARE APPROVED FOR BLO W-THRU APPLICA TIONS ONL Y .
7UH-PRC002-EN

Application Considerations

General

Propeller fan unit heaters and centrifugal fan unit heaters are designed for use in space heating applications. The units are typically used in areas with high ceilings, and are exposed in the space to be heated. Unit heaters offer low installed cost, and are able to heat large volume areas without requiring extensive duct systems.
Duct furnaces are designed for use in ducted applications with a separate air handling device such as a horizontal blower assembly. By utilizing a separate air source, greater application flexibility in airflow delivery can be obtained. Multiple duct furnaces can be used with an air handling unit to provide zone heating.
NOTE: When installing duct furnaces in parallel or in series, minimum clearance requirements must be consider ed. This is required f or serviceability of the gas valve and the high limit. “All duct furnaces are appro v ed in blow -thr u applications only .”
All duct furnaces are AGA appro ved upstream or downstream of the cooling coil. Recommend optional field installed drain pan when installed on the downstream side of the cooling coil.
NOTE: Do wnstr eam denotes cooling coil ahead of the fan section.
When used in conjunction with filters, cooling coils and an air handler, the duct
furnace can become part of a built-up heating and cooling system.
Gas Heating Value
The majority of gas heating units are installed in applications where natural gas is readily available. In areas where
natural gas is not available, T rane units may be ordered directly from the factory for use on LP (propane) gas.
Gas heat content varies by fuel type and location. The standard gross heating value for natural gas is 1,000 Btu per cubic foot, and for propane, 2,500 Btu per cubic foot. Significant variations selections. To account for variations in the gross heating value of the fuel, adjust the total heat input required and select the unit on the basis of the adjusted load using the following formula:
Adjusted load = Calculated load x
gross heat value (Btu/cu ft)
Actual gross heat value (Btu/cu ft)
Low T emperature Rise
T rane recommends ag ainst the setup of a unit which will result in a temperature rise of less than 30°F. With such low temperature rises, the flue gases passing through the heat exchanger are cooled to condensate before reaching the flue outlet. This condensate is corrosive and will result in shortened heat exc hanger life.
Air Density
Catalog performance data is based on elevations up to 2,000 feet above sea level. Above 2,000 feet the unit’s heating capacity must be derated four percent for each 1,000 feet above sea level, and special orifice selections are required. Table PAF -1 contains cor rection factors that can be applied to the unit’s cataloged heating capacity, fan rpm, and fan bhp to obtain actual values for elevations above 2,000 feet.
Corrosiv e Atmospheres
Corrosion of heat exc hangers and draft diverters have two basic variables – moisture (condensation) and sulphur. These two ingredients form to make sulfuric acid in the combustion process. Condensation occurs commonly in makeup air systems, using large amounts of fresh air, when air temperatures entering the heat exchanger drop to 40°F or below . This reaction can also occur in recirculating systems where some quantity of outside air is introduced upstream of the exchanger . The sulphur will always be present as an integral component of the
gas. The resulting concentration of the acid is governed by the amount of sulphur in the gas. This concentration varies from gas to gas and geographically within the same type of gas.
Beyond sulfuric acid corrosion there is the area of chlorinated or halogenated hydrocarbon vapor corrosion. This type of corrosion occurs when substances are mixed with combustion air that will cause the formation of hydrochloric or hydrofluoric acid when burned. These basic substances are found in degreasers, dry cleaning solvents, glues, cements, paint removers and aerosol propellants. Specific chemicals included in this group are trichloroethylene, perchloroethylene, carbon tetrac hloride, methylene chloride, meth yl c hloroform and refrigerants 11, 12, 21, 22 and 1 1 4.
If sufficient PPM content of these corrosives is present, none of the common heat exchanger materials will hold up. The dilemma becomes whether to place the gas heating equipment outside of the area to be conditioned, or use equipment in the space which does not burn a fuel such as gas (i.e. electric or hydronic).
Units should not be installed in areas with corrosive or inflammable atmospheres. Locations containing solvents or chlorinated hydrocarbons will produce corrosive acids when coming in contact with burner flames. This reaction will greatly reduce the life of the heat exchanger and may void the warranty . F or added protection ag ainst heat exchanger cor rosion, optional 409 and 321 stainless steel construction is available. On units using outside air, with entering air temperature below 40°F, condensation of flue gas in the heat exchanger is possible. In these cases, stainless steel heat exchangers are recommended.
Careful review of the job application with respect to use, probable contaminants within a conditioned space or the amount of fresh air to be brought in, will help to make the proper selection of heat exchanger material. This review will help to eliminate problems before they begin.
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Application Considerations

Indoor Units

Indoor gas unit heaters and duct furnaces are used primarily in commercial and industrial structures such as manufacturing areas, warehouses, garages, stores, showrooms, lobbies and corridors.
Separated combustion units are used primarily in industrial work areas with wood or textile dust, non-explosive contaminated environments, non­chlorine process areas, automotive and truck garages and greenhouses.
Unit Placement
Refer to the applicable T rane Installation, Operation and Maintenance literature for specific installation instructions. Installations must conform with local building codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223.1 .
When selecting a location for an indoor unit heater, both the siz e and weight of the unit, as well as the heating requirements of the building, should be considered. Installation of units in airplane hangars or public garages should be in accordance with NFP A No. 409 for aircraft hangars, and NFPA No. 88 for garages.
For proper distribution, air should be directed towards areas of maximum heat loss. When multiple units are used, circulation of heated air around the space perimeter is recommended. Satisfactory results can also be obtained where multiple units are located toward the center of the area, with heated air being discharged tow ard the outside walls. Throw data for standard unit heaters and unit heaters utilizing optional discharge nozzles is shown in the General Data section, pages 19 and
20. Locations where extreme drafts can
affect burner operation should be avoided. Strong drafts may cause pilot outage. Units with intermittent pilot ignition may be preferable in areas where drafts are likely.
Minimum clearances required for accessibility and safety are listed in T able GD-1.
Throw D ata
Throw data for units with standard louvers and for units with optional discharge nozzles are in the General Data section, pages 19 and 20. Optional nozzles are for use on propeller fan unit heaters, centrifugal fan unit heaters and duct furnaces. When greater throw distance is desired, a 45° nozzle is recommended. For high mounting heights, a 90° nozzle may be used. When wide diffusion is needed, a Y splitter nozzle should be considered. A five-way nozzle can be used for applications requiring even air distribution over a large floor area. (Five-way nozzles are not available on propeller fan unit heaters.)
Indoor Units — Venting
Gas fired indoor units require venting to remove the products of combustion. To help assure safe, trouble-free operation, follow the guidelines listed below:
Natural V enting
1
Provide a vertical flue of at least four feet.
2
Use a flue the same size as the flue opening on the unit.
3
Provide maximum vertical rise at the units.
4
Keep horizontal runs to a minimum and slope flue upward at least ¼-inch per
foot. Horizontal runs should not exceed 75 percent of the v ertical height of the vent pipe, or chimne y, above the flue pipe connection. 5
Avoid shor t turns; 45° elbows are recommended.
6
The vent pipe should be at least six inches from combustible material and should be properly insulated when passing through combustible partitions.
7
Extend flue at least two feet above the highest point of the roof.
8
Tape flue pipe joints with fireproof paper or material.
9
Avoid installing units in areas under negative pressure.
10
Avoid running vent pipe through unheated spaces. When this cannot be avoided, insulate the pipe to prevent condensation of moisture on the inside walls of the pipe.
11
Where two or more units vent into a common flue, the cross-sectional area of the common flue must be equal to the larger vent connection plus 50 percent of the area of each additional vent connection. (Gravity vent units only.)
12
Do not damper the flue piping. Failure to open such a damper prior to operating the unit will result in the spillage of flue gas into the occupied space, activating the blocked vent (spill) switc h.
Flue V ent Fans
Where chimneys of suf ficient height are impractical, or where the distance from the heater to the chimney is so great that sufficient draft cannot be created, a flue vent fan can be used to vent the products of combustion. The flue vent fan is normally started and stopped by the room thermostat. A centrifugal switch in the flue vent fan operates the electric gas valve.
Dimensional data for the flue vent fan is shown in Table DW-14.
9UH-PRC002-EN
Application Considerations

Power Vented Units

Units with a factory installed flue vent fan.
1
All units must be vented. Power vented units are designed to use single wallvent pipe. A Breidert Type L, Field Starkap, or equivalent unit vent cap must be furnished by the customer.
2
The venting system for these appliances shall terminate at least 4 feet below, 4 feet horizontally from, or 1 foot above any door , window or gravity air inlet into any building.
3
Through-the-wall vents for these appliances shall not terminate over public walkways or over an area where condensate or vapor could create a nuisance or hazard or could be detrimental to the operation of regulators, relief valves, or other equipment.
4
The vent pipe diameter must be as shown under “Recommended Flue Size” in the specification charts. An adaptor must be field supplied if required.
5 Each furnace must ha ve an individual vent pipe and vent terminal. V ent pipe equivalent length
must not exceed 50 feet. Equivalent length is the total length of straight sections, plus 15 feet for each 90° elbow and 8 feet for each 45° elbow.
6
Maintain 6 inch clearance between vent pipe and combustible materials. Vent terminal must be installed with a minimum clearance of 4 feet from electric meters, gas meters, regulators, and relief equipment.
7
Seal vent pipe joints to prevent leakage. Use General Electric RTV -108 or Dow Corning RTV -732 Silicone S ealant or 3M #425 aluminum foil tape.
8
Pitch horizontal pipes down w ard ¼-inch per foot toward outlet for condensate drainage. Horizontal portions of the venting system shall be supported at maximum intervals of 4 feet to prevent sagging.
9
V ertical vent pipes should be equipped with condensate drains.
10
Insulate single wall vent pipe exposed to cold air or running through unheated areas.
FM and IRI Requirements
IRI, which stands for Industrial Risk Insurers, and FM, which stands for Factory Mutual, are both basically insurance companies which insure commercial/industrial firms against a variety of losses. Both publish requirements which must be met by certain equipment operating in the facilities they are preparing to insure.
Listed below is our interpretation of the requirements of both insurers pertaining to heating units only to the extent of features/controls required by IRI and/or FM. There are a number of additional requirements which per tain to electrical service, details of installation, etc., and we urge you to obtain copies of the publications pertaining to these details if you are involved in a job where IRI or FM adherence has been indicated. The requirements detailed herein are our interpretations of the latest publications in our possession and we must disclaim any responsibility for errors due to our interpretation and/or lack of any updated revision of these standards. Our intent is to provide you with an understanding of the application of these standards and how we believe our indirect-fired gas heating equipment applies.
IRI Requirements
1
All input sizes require 100 percent shutoff. This requires that any natural g as unit, equipped with intermittent pilot ignition, must employ a “lock out” type ignition system which will shut off pilot gas if the pilot fails to light at any time. This system is required by AGA on LP gas units as standard equipment. However, for natural g as units, you need to specify on the order “Natural Gas, 100 percent shutoff.”
2
All units require AGA cer tification or UL “listed” controls. Our units are AGA certified and meet this requirement.
3
Models with inputs of 150,000 to 400,000 Btu require “mechanical exhaust” and a “safety interlock.” For our units this means a power vented or drafter equipped unit. In both instances, if the flue vent fan (factory or field installed) does not get up to speed, the unit will not fire, satisfying the safety interlock portion.
FM Requirements
1
All units must be AGA cer tified or UL listed. Our units are AGA cer tified.
2
The high limit control must be in a circuit, the voltage of which does not exceed 120 V A C. All of our high limits would meet this requirement.
The specific requirement for an “IRI or FM Gas T rain,” while it applies to direct and indirect-fired gas heating equipment as well as oil-fired, comes into play only with units having an input in excess of 400,000 Btu. This may be one of the reasons why the majority of gas heating equipment manufacturers (indirect-fired) limit their largest individual furnace to 400,000 Btu.
UH-PRC002-EN10
Application Considerations
Minimum/Maximum Gas Inlet Pressures
Gas valves are suitable to a maximum inlet pressure of 0.5 psi (14 inc hes w ater column) on natural gas. If the main gas supply pressure is greater than 14 inc hes W.C., a step-down pressure regulator must be field installed ahead of the gas valve. Minimum inlet pressure for natural gas units is 5 inches W.C.
For LP (propane) gas, the minimum inlet pressure is 11.0 inc hes W.C. and the maximum inlet pressure is
14.0 inc hes W.C.
High Pressure Regulat ors — Natural Gas Only
The T rane indoor g as heating products contained in this catalog, are designed to operate at a pressure of 3.5-inch W.C. (Water Column) when firing on natural gas. This is the “manifold” pressure or that which is present at the burner orifices. All five and six-function valves provide a built-in pressure regulator which is capable of reducing “supply” pressures from a maximum of 14-inc h W.C. (½ psi) down to
3.5-inch W.C. on the leaving side of the valve. The valve typically “drops” about 1½-inch so the minimum supply pressure is 5-inch W.C.
Whenever supply pressures exceed 14-inc h W.C., a high pressure regulator should be selected. We supply a
In order to select the proper spring/ orifice combination, we need to know what the supply pressure is on that particular job and the input size of the unit being ordered. More than one unit can be run from one regulator; however, we recommend that each unit have its own regulator.
We require that the “job” supply pressure be included on all jobs requiring high pressure regulators along with the unit size. The table that follows displays the regulators range as it pertains to inlet pressure and MBh. N/A requires the customer to contact a local utility or an industrial supply house.
These devices are not available from T rane for LP g as. LP accessories must be secured from the gas supplier/ supply house.
Roc kwell regulator whic h is fitted with pressure springs and capacity orificing to meet the requirements of each specific job.
Table AC-1 — Orifice Char t: Roc kwell 043-1 82 Regulat or
Inlet Capacity in MBH for Natural Gas Spring
Pressure 25-200 225-300 350-500 600 700 800 Required
1 psi 3/8” N/A N/A N/A N/A N/A Blue (only) 2 3/8” 3/8” N/A N/A N/A N/A Blue (only) 3 3/8” 3/8” 3/8” N/A N/A N/A Blue or Green
5 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” Blue or Green 1 0 3/8” 3/8” 3/8” 3/8” 3/8” 3/8” Blue or Green 20 1/4” 1/4” 1/4” 1/4” 1/4” 5/16” Blue or Green 40 1/4” 1/4” 1/4” 1/4” 1/4” 1/4” Blue or Green 60 1/8” 1/8” 1/8” 1/8” 1/8” 3/16” Blue or Green 80 1/8” 1/8” 1/8” 1/8” 1/8” N/A Blue or Green
100 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” Blue or Green 125 1/8” 1/8” 1/8” 1/8” 1/8” 1/8” Blue or Green
11UH-PRC002-EN
Application Considerations

Mounting Detail

(Hanging Hardware Supplied by Others)
Steel Construction
Wood Construction
UH-PRC002-EN12
Application
(V enting
V enting unit heaters and duct furnaces used to be as simple as remembering that warm air rises. With the introduction of new venting equipment and safety controls, things have become a little more technical. Today’s contractor has to know a lot more about proper venting to get the job done within code at a reasonable price.
For starters ANSI now categorizes vented appliances into four categories. Category I includes non-condensing appliances with negative vent pressure, like the traditional atmospheric unit heater.
V enting Cate gor ies
Negative Vent Pressure I II Positive Vent Pressure III IV
Category II groups condensing appliances with negative vent pressure.
Category III appliances are non­condensing and operate with a positive vent pressure, like the traditional power vented unit heater. Category IV covers condensing appliances with positive vent pressure.
Non-Condensing Condensing
Considerations
When a factory owner replaces an old unit heater, having an ef ficiency of 65 percent, he expects to benefit from the higher efficiency of the new unit. This efficiency brings a system c hange with it in the form of lower flue temperatures, closer to the dewpoint. If the old stack isn’t cor rosion resistant deterioration may be sudden. The mild acid that forms when vent gas condenses will gradually eat away at the metal. Eventually the stack will rust through leaking fumes and condensation.
To avoid condensation be certain to use stacks of the right size. Oversize stacks draw slower, allowing more time for condensation. For naturally vented units use B vent. This insulated vent pipe contains vent heat, reducing the chances of condensation. This is particularly important for vents running through unheated areas.
In addition to problems from condensation, contractors have had to become aware of new mandated controls. In addition to a high limit switch, the primary power circuit for naturally vented atmospheric gas unit heaters now contains a “spill” switch. This switch, a manually resettable thermo disk type device, senses a blocked flue. Sensitive to a rise in temperature in the draft diverter , the spill switch cuts of f power to the gas valve stopping combustion.
Unit Heaters)
Sharing Flues with Other Appliances
T raditionally unit heaters get installed in pairs, sharing a common flue between two heaters. When a unit heater must share a flue with another appliance a few cautions are appropriate.
Always be certain that the flue can handle the combined operation of all appliances connected to it. Never assume that one appliance will operate at a time. When connecting into the stack or breaching always connect the device with the largest input first. This limits the potential for flue gases to escape out other outlets and warms the entire chimney . Avoid installing appliances directly across from each other when entering the stack. This might force the draft from one appliance to vent out the opposing draft diverter .
When piping to a stack NEVER reduce the appliance vent size. Use smooth transitions and long bends. Abrupt transitions and tight elbows create resistance and turbulence that can limit vent capacity. Never connect power vented devices to common flues. Mechanically vented appliances must have dedicated vents to the point of termination.
Natural Draf t Unit Heaters
The gravity vented unit heater still has the greatest acceptance, but the new high efficiency of gravity unit heaters add some new twists to venting. As ef ficiency rises more heat gets extracted from the flue gas. This heat had been driving the vent system in natural draft systems. With lower flue gas temperatures, velocities in the chimney decrease. In turn this lower velocity can cause flue gases to reac h the point at whic h they will condense.
Tie smaller units into larger. Avoid cross connections that feed backw ards int o another flue.
Spill Switch
Problems arise in buildings that have experienced back draf ting from neg ative pressure for years. As new units replace old, the back draf ting causes the units to shutdown, uncovering a makeup air problem that has gone uncorrected for years.
13UH-PRC002-EN
Application
(V enting

Power V ent ed Unit Heaters

Mechanically vented appliances have enjoyed increasing acceptance in American facilities. Power vented unit heaters allow installation without the need to penetrate expensive roofing materials. They also offer more flexibility in placement of individual unit heaters.
Mechanical venting occurs when a power blower provides a positive air flow to exhaust vent gas. The blower may be mounted at the unit heater or at the point of termination. With a factory installed power venter, a pressure switc h detects the flow of vent gas before the gas valve is allowed to open. With third party drafters usually a centrifugal switc h monitors the operation of the blower motor. When properly installed, the switch senses motor rotation and allows the gas valve to operate. Interlocking the blower to the gas valve provides some control over the combustion process. Using a factory unit with a pressure sensitive switch ensures that control.
With all their advantages power venters bring some requirements as well. Each manufacturer determines the maximum length of pipe and fittings that his system can use for safe operation. Remember to count the fittings and allow for their higher resistance to flow. The total length of run includes not only the piping length but the resistance of all the fittings including the termination cap.
Many contractors have become accustomed to using B vent with natural draft units. Used with power vented appliances indoors, B vent is unacceptable. B vent does not allow positive pressure in the vent piping to be sealed from the heated space. Proper installation uses 24-gauge, single wall vent pipe and each joint sealed with temperature resistant sealant or tape.
Considerations
Power Vent ed Unit Heate r
Unit Heaters)
Vent T ermination Locations (minimum distance)
UH-PRC002-EN14
Application
(V enting
Heat
Fumes
Humidity
Considerations
Contractors must also be aware of the conditions at the point of termination. The National Fuel Gas Code NFPA 54/ ANSI Z223.1-1 992 mandates that vent system should terminate at least 4 feet below, 4 feet horizontally or 1 foot above any window, door, or gravity inlet to a building. Termination with a vent cap approved by the manufacturer should occur well above the snow line.
Beyond satisfying the codes, vents should be positioned away from shrubs and plants that might be affected by unseasonable warming by the exhaust. Sidewall vents release a considerable amount of water vapor that may condense on cold siding, adversely affecting painted surfaces. Placing these vents in locations that get natural air circulation from prevailing winds may help to reduce these negative effects.

Separated Combustion V enting

Another form of mechanical venting includes those unit heaters that use a powered exhaust also to pull in outside air. Most of ten found on condensing furnaces, separated combustion does not use room air for combustion. Instead these unit heaters use a second run of pipe to supply fresh outdoor air.
The separated combustion approach offers several advantages. First, it does not use warm indoor air to fire the unit heater. This saves energy by avoiding drawing unheated make-up air into the living space. Second, the unit heater has an unlimited source of air for combustion. In many of the new super insulated buildings appliances can be starved for combustion air. In contaminated atmospheres the use of separated combustion unit heaters assures that the heat exchanger sees only non-corrosive air .
Unit Heaters)
When positioning the intake and exhaust vents on separated combustion equipment, the intake and outlet must mount on the same outside surface. This ensures that any wind effects balance out. Remember to keep the vents at least 18” apart to avoid drawing exhaust air into the intake air.
With T rane’s separated combustion unit heaters intake air and exhaust air run through standard 24-gauge galvanized pipe. Remember that separated combustion unit heaters still have high vent temperatures. Use of PVC, CPVC and other plastic vent materials are inappropriate and hazardous. Check the manufacturer’s instructions before piping any appliance.
The vent gases of power vented and separated combustion unit heaters may condense on a cold start-up or when vent piping runs through unheated areas. T o protect the heater alw ays pitc h both intake and exhaust piping toward the outside of the building. Remember also that no power vented equipment can share a common flue with any other appliance. Should a flue become blocked one appliance could vent into the occupied space.
Approved vent caps should be used on both the intake and exhaust terminations. For greater convenience T rane of fers a concentric vent adapter that allows venting through a single perforation through the building wall or roof.
Opportunities Using Trane Gas Products
Whatever venting configuration your job requires, T rane of fers a unit heater to meet your needs. T rane of fers the reliability of traditional standing pilot systems, always vented by natural draft. We of fer spark ignition natural draft and power vented unit heaters and the new separated combustion unit heaters.
15UH-PRC002-EN

Selection Pr ocedure

Determine the total heating load requirements in accordance with methods recommended by the ASHRAE Handbook of Fundamentals or other acceptable means.
Propeller Fan Unit Heat er
1
From the performance data tables, select the unit whose heating output meets or exceeds the heating load requirement.
2
Airflow (cfm) and temperature rise can be read directly from the performance data tables.
3
Knowing the mounting height of the unit, throw can be determined from the performance data table. If the throw is not adequate, consider using a larger propeller fan unit heater or a centrifugal fan unit heater with an optional discharge nozzle for greater throw.
Selection Example —A natural gas propeller fan unit heater that can provide 75 MBh heating output is required. The unit will be mounted 10 feet above the floor and a 40-foot throw is required.
Select the unit as follows:
a
From Table PD-5, select a GPND-010 with a 100.0 MBh input and 80.0 MBh heating output, 1,480 cfm and a 50°F temperature rise.
b
From Table GD-2, throw at a mounting height of 10 feet is 54 feet.
Centrifugal Fan Unit Heater
1
From the performance data tables, select the unit whose heating output meets or exceeds the heating load requirement.
2
Airflow (cfm) ranges are listed for each unit size in the performance data tables. Knowing either the desired airflow or temperature rise, the other can be calculated using the following formulas:
Output x 1,000
cfm =
1 .085 x ∆T Output x 1,000
T =
1 .085 x cfm
3
Knowing the mounting height of the unit, throw can be determined from the performance data table. If the throw is not adequate, a discharge nozzle can be used to obtain additional throw.
Selection Example —An LP (Propane) gas centrifugal fan unit heater that can provide 150 MBh heating output is required. An airflow of 2,000 cfm is desired. The unit will be mounted 12 feet above the floor and a 65-foot throw is required.
Select the unit as follows:
a
From Table PD-7, select a GCPD-020 with a 200.0 MBh input and 160.0 MBh heating output. An airflow of 2,000 cfm is within the allowable range, and temperature rise is calculated as follows:
MBh x 1,000
T =
1.085 x cfm 160 x 1,000
T =
b
From Table GD-2, throw at a 12-foot mounting height is 61 feet. As a 61 -foot throw is not adequate, a 60 degree nozzle can be selected (from T able GD-4) which provides a throw of 76 feet.
Duct Furnace
1
From the performance data tables, select the unit whose heating output meets or exceeds the heating load requirement.
2
Given the airflow to be supplied to the duct furnace, temperature rise and pressure drop through the duct furnace can be read directly from the performance data char ts. If the air temperature rise is below 30°F, some supply air must be bypassed around the duct furnace. If the air temperature rise is over 80°F, additional supply air must be delivered to the duct furnace.
1 .085 x 2,000
= 74.0°F
Selection Example — A natural g as duct furnace that can provide 300 MBh heating output is required. An airflow of 5,000 cfm is being provided to the duct furnace.
Select the unit as follows:
a
From Table PD-8, select a GDND-040 with a 400.0 MBh input and 320.0 MBh heating output.
b
From Chart PD-1, temperature rise at 5,000 cfm is 58°F and pressure drop is
0.16 inches.
Horizontal Blo wer Assembly
1
From the performance data tables, select the blower assembly that provides the needed airflow at the required static pressure, and determine the required motor size and fan speed.
2
If a blower assembly is to be used with a duct furnace, refer to the dimensional data table to determine which blower to use with the given duct furnace. The duct furnace pressure drop must be added to the pressure drop of the duct system before entering the blower assembly performance data tables. Enter the performance data table at the required airflow and at the total external static pressure to determine the motor size and fan speed.
Selection Example — A GDND-040 duct furnace is to be used with a horizontal blower assembly. An airflow of 5,000 cfm is required. The pressure drop of the duct system is 0.54 inches, and the pressure drop of the duct furnace is 0.16 inches.
Select the unit as follows:
a
From Table DW-13, select a HBAC-45 for use with the GDND-040 duct furnace.
b
From Table PD-9, an HBAC-45 at 5,000 cfm and 0.7 inches static pressure (0.54 inch ductwork + 0.16-inc h furnace) requires a 1½ hp motor with a fan speed of 720 rpm.
UH-PRC002-EN16

Model Number Description

Indoor Gas Heating Units
G P N D 003 A A F 1 0 0 0 0 +
1 2 3 4 5,6,7 8 9 10 11 12 13 14 1 5
Digit 1 — Gas Heating Equipment
Digit 2 — Product T ype
P = Propeller Fan Unit Heater B = High Efficiency Centrifugal F an
Unit Heater C = Centrifugal Fan Unit Heater D = Indoor Duct Furnace L = High Efficiency Indoor Duct Furnace H = High Efficiency Propeller Fan Unit Heater A = Separated Combustion Propeller Fan
Unit Heater K = Separated Combustion Centrifugal F an
Unit Heater M = Separated Combustion Indoor Duct
Furnace T = Tubular Heat Exc hanger - P ropeller Type S = Special
Digit 3 — Fuel
N = Natural Gas P = LP Gas (Propane) S = Special
Digit 4 — Development Sequence
D = Fourth Generation
Digits 5-7 — Input Capacity
Single Furnace 003 = 30 MBh R03 = 30 MBh 004 = 45 MBh R04 = 45 MBh 006 = 60 MBh R06 = 60 MBh 007 = 75 MBh R07 = 75 MBh 009 = 90 MBh R09 = 90 MBh 01 0 = 1 00 MBh 022 = 225 MBh 012 = 125 MBh 025 = 250 MBh 015 = 150 MBh 030 = 300 MBh 017 = 175 MBh 035 = 350 MBh 020 = 200 MBh 040 = 400 MBh
*Residential - Tubular Only
Digit 8 — Main Pow er Supply
A = 1 15/60/1 E = 460/60/3 B = 230/60/1 F = 575/60/3 C = 208/60/3 S = Special D = 230/60/3
Digit 9 — Gas Control Option
A = Single-Stage, Standing Pilot D = Single-Stage, Intermittent Pilot Ignition E = Two-Stage, Intermittent Pilot Ignition F = Hydraulic Modulating, Intermittent Pilot
Ignition (60-100°F)
G = Hydraulic Modulating with Bypass,
Intermittent Pilot Ignition (60-1 00°F)
H = Electronic Modulating with Room
T-Stat, Intermittent Pilot Ignition
J = Electronic Modulating with Duct-Stat,
Intermittent Pilot Ignition K = Single-Stage, Hot Surface Pilot Ignition L = Electronic Modulating with External
4-20 mA Input
N = Electronic Modulating with External
0-10 VDC Input
P = Hydraulic Modulating, Intermittent Pilot
Ignition (75-150°F)
R = Hydraulic Modulating with Bypass,
Intermittent Pilot Ignition (75-150°F)
S = Special
Digit 10 — Design Sequence
F = Sixth Design
Digit 1 1 — Heat Ex chang er Mat er ial
1 = Aluminized Steel 2 = #409 Stainless Steel 3 = #321 Stainless Steel S = Special
2 3
Digit 12 — Rooftop Arr angements
0 = None (Indoor Unit) S = Special
Digit 13 — Rooftop Heating Unit Motor Selection
0 = None (Indoor Unit and Rooftop Duct
Furnace S = Special
Digit 14 — Rooftop F an Section
0 = None (Indoor Unit and Rooftop Duct
Furnace)
S = Special
Digit 15 — Miscellaneous Options — All Units
0 = None A = #409 Stainless Steel Burners B = Orifices For Elevation Above 2000 Feet
(Specify Elevation)
S = Special
3
Propeller Fan Unit Heater (Std., Hi-Effic. and Separ ated Combustion)
C = #409 Stainless Steel Draft Diverter D = Summer-Winter Switch E = Vertical Louvers J = T otally Enclosed Motor 7 = OSHA Fan Guard
Centrifugal F an Unit Heat er (Std., Hi-Effic. and Separ ated Combustion)
C = #409 Stainless Steel Draft Diverter D = Summer-Winter Switch E = Vertical Louvers H = Duct Discharge Flange J = T otally Enclosed Motor
Duct Furnace (Indoor) (Std. or Hi-Ef fic.)
C = #409 Stainless Steel Draft Diverter D = Summer -Winter Switch F = Horizontal Louvers G = Horizontal and Vertical Louvers K = Side Access Burner Drawer (Left Hand)* L = Fan Time Delay Control M = Side Access Burner Drawer (Right
Hand)*
Separated Combustion Indoor Duct Fur nace
C = #409 Stainless Steel Draft Diverter D = Summer-Winter Switc h F = Horizontal Louvers G = Horizontal and V ertical L ouvers
Tubular Heat Exchanger, Propeller Type
J = T otally Enclosed Motor 7 = OSHA Fan Guard
Notes:
1. All units are AGA approved. For CGA approved units, contact Clarksville Technical Support.
2. Available on the tubular sizes 100-400 only.
3. Not available for tubular. *The left or right hand side of the side access burner drawer, options K & M, is determined by facing the air outlet side of the duct furnace.
17UH-PRC002-EN
Model Number Description

Horiz ontal Blower Assembly

HBA C 15 A A A C 0 +
1 2 3 4 5 6 7 8 9 10 11
Digit 1-3 — Hor izontal Blo we r Assembly
Digit 4 — Development Sequence
C = Third Generation
Digit 5-6 — Blower Size
15= Nominal 1500 cfm 20= Nominal 2000 cfm 30= Nominal 3000 cfm 45= Nominal 4500 cfm
Digit 7 — Tr ansition Siz e
(Specifies Duct Furnace Size)
0 = None A = 100 MBh F = 225 MBh B = 125 MBh G = 250 MBh C = 150 MBh H = 300 MBh D = 175 MBh J = 350 MBh E = 200 MBh K = 400 MBh
(Horizontal Blo wer Assembly)
Digit 8 — Main Power Supply
A = 1 15/60/1 D = 230/60/3 B = 230/60/1 E = 460/60/3 C = 208/60/3 S = Special
Digit 9 — Motor Horsepower
1/3
A=
hp E = 1½ hp B = ½ hp F = 2 hp C = ¾ hp S = Special D = 1 hp
Digit 10 — Design Sequence
C = Third Design
Digit 1 1 — Miscellaneous Options
0 = None 1 = Insulation 3 = Totally Enclosed Motor S = Special
UH-PRC002-EN18

General Data

Table GD-1 — Minimum Clearances
Duct Propeller & Centrifugal
Sides 1 8” 18” Top 6” 6” Bottom 21”* 21”
Standard Unit Heater Applications
Flue 6” 6”
*21” clearance is required for bottom access to burners and pilot. If a side pull-out burner drawer is ordered (duct furnace only), bottom clearance can be reduced to six inches. Side clearance, however, must be increased such that it is adequate for burner drawer removal. Reference Tables DW-10 and DW-11.
Table GD-2 – Standard Unit Heater Appr o ximate Distance of Throw at Nominal Airflow
Distance From
Floor to Bottom Unit Size – Input MBh – (kW)
of Unit “H” 30 45 60 75 100 125 150 175 200 225 250 300 350 400
ft./(m) (8.8) (13.2) (1 7.6) (22.0) (29.3) (36.6) (43.9) (51.2) (58.6) (65.9) (73.2) (87.8) (102.5) (117.1)
8 333333406065707580 85 90105110120
(2.4) (1 0.1) (1 0.1) (10.1) (12.2) (18.3) (19.8) (21.3) (22.9) (24.4) (25.9) (27.4) (32.0) (33.5) (36.6)
10 28 28 28 35 54 56 60 64 68 72 78 90 95 100
(3.0) (8.5) (8.5) (8.5) (10.7) (16.5) (17.1) (18.3) (19.5) (20.7) (21 .9) (23.8) (27.4) (29.0) (30.5)
12 NR NR NR NR 44 46 49 57 61 65 68 80 84 90
(3.7) (13.4) (14.0) (14.9) (17.4) (18.6) (19.8) (20.7) (24.4) (25.6) (27 .4)
15 NR NR NR NR NR NR 45 49 52 56 60 70 74 80
(4.6) (13.7) (14.9) (15.8) (17.1) (18.3) (21.3) (22.6) (24.4)
20 NR NR NR NR NR NR NR NR 46 50 54 63 66 70
(6.1) (14.0) (15.2) (16.5) (19.2) (20.1) (21.3)
Furnace Fan U .H.
30° Nozzle
Table GD-3 – 30 Degree Nozzle – Appro ximat e Distance of Throw at Nominal Airflow
Distance From
Floor to Bottom Unit Size – Input MBh – (kW)
of Unit “H” 100 125 150 175 200 225 250 300 350 400
ft./(m) (29.3) (36.6) (43.9) (51.2) (58.6) (65.9) (73.2) (87.8) (102.5) (117.1)
8 65707580 859095115120125
(2.4) (19.8) (21.3) (22.9) (24.4) (25.9) (27.4) (29.0) (35.1) (36.6) (38.1)
10 57 60 64 68 72 78 86 99 105 1 10
(3.0) (17.4) (18.3) (19.5) (20.7) (21.9) (23.8) (26.2) (30.2) (32.0) (33.5)
12 50 54 57 60 64 70 77 88 94 100
(3.7) (15.2) (16.5) (17.4) (18.3) (19.5) (21.3) (23.5) (26.8) (28.7) (30.5)
15 NR 45 48 50 53 59 64 74 79 84
(4.6) (13.7) (14.6) (15.2) (16.2) (18.0) (19.5) (22.6) (24.1) (25.6)
20 NR NR NR 44 47 53 58 66 71 75
(6.1) (13.4) (14.3) (16.2) (17.7) (20.1) (21 .6) (22.9)
NR = Not Recommended Notes:
1. All throw data figures are approximate.
2. NR = not recommended at these mounting heights.
3. Nozzles are not available on units below size 100 MBh.
4. Nozzles are available for High Efficiency units. Specify High Efficiency when ordering due to difference in nozzle configuration.
19UH-PRC002-EN
General Data
60° Nozzle
90° Nozzle
“Y” Splitter
Table GD-4 – 60 Degree Nozzle – Appro ximat e Distance of Throw at Nominal Airflow
Distance From Floor to Bottom Unit Size – Input MBh – (kW)
of Unit “H” 100 125 150 175 200 225 250 300 350 400
ft./(m) (29.3) (36.6) (43.9) (51.2) (58.6) (65.9) (73.2) (87.8) (102.5) (11 7.1)
8 7580 8590 95100110125130138
(2.4) (22.9) (24.4) (25.9) (27.4) (29.0) (30.5) (33.5) (38.1) (39.6) (42.1)
10 65 70 75 79 83 88 95 109 115 120
(3.0) (19.8) (21.3) (22.9) (24.1) (25.3) (26.8) (29.0) (33.2) (35.1) (36.6)
12 60 64 68 72 76 80 84 100 103 108
(3.7) (18.3) (19.8) (20.7) (21.9) (23.2) (24.4) (25.6) (30.5) (31.4) (32.9)
15 50 54 56 61 65 68 71 85 88 94
(4.6) (15.2) (16.5) (17.1) (18.6) (19.8) (20.7) (21.6) (25.9) (26.8) (28.7)
20 NR 49 52 55 59 61 65 77 81 85
(6.1) (14.9) (15.8) (16.8) (18.0) (18.6) (19.8) (23.5) (24.7) (25.9)
Table GD-5 – 90 Degree Nozzles – Appro ximat e Floor Cov erag e at Nominal Airflow
Unit 10' 15' 20' 25' 30' Size (3.0) (4.6) (6.1) (7.6) (9.1)
100 NR 30 x 25 NR NR NR 125 NR 35 x 30 NR NR NR 150 NR 40 x 35 NR NR NR 175 NR 45 x 40 NR NR NR 200 NR 50 x 40 40 x 35 NR NR 225 NR 55 x 40 48 x 35 NR NR 250 NR 60 x 45 56 x 40 50 x 35 NR 300 NR 70 x 45 65 x 40 60 x 35 55 x 35 350 NR 80 x 50 70 x 45 65 x 40 60 x 35 400 NR 100 x 50 80 x 45 75 x 40 65 x 40
Distance From Floor to Bottom of Unit “H” – ft./(m)
(9.1 x 7.6)
(10.7 x 9.1)
(12.2 x 10.7) (13.7 x 12.2) (15.2 x 12.2) (12.2 x 10.7) (16.8 x 12.2) (14.6 x 10.7) (18.3 x 13.7) (17 .1 x 12.2) (15.2 x 10.7) (21 .3 x 13.7) (19.8 x 12.2) (18.3 x 1 0.7) (16.8 x 10.7) (24.4 x 15.2) (21.3 x 13.7) (19.8 x 12.2) (18.3 x 10.7) (30.5 x 15.2) (24.4 x 13.7) (22.9 x 12.2) (19.8 x 12.2)
Table GD-6 – “Y” Splitters – Appro ximat e Distance of Throw at Nominal Airflo w
Distance From Floor to Bottom Unit Size – Input MBh – (kW)
of Unit “H” 100 125 150 175 200 225 250 300 350 400
ft./(m) (29.3) (36.6) (43.9) (51.2) (58.6) (65.9) (73.2) (87.8) (102.5) (11 7.1)
8 4751 6065 70728095100103
(2.4) (14.3) (15.5) (18.3) (19.8) (21.3) (21.9) (24.4) (29.0) (30.5) (31.4)
10 41 44 52 56 61 63 69 82 87 92
(3.0) (12.5) (13.4) (15.8) (17.1) (18.6) (19.2) (21.0) (25.0) (26.5) (28.0)
12 37 40 47 51 55 57 63 75 79 82
(3.7) (1 1.3) (12.2) (14.3) (15.5) (16.8) (17.4) (19.2) (22.9) (24.1) (25.0)
NR = Not Recommended Notes:
1. All throw data figures are approximate.
2. NR = not recommended at these mounting heights.
3. Nozzles are not available on units below size 100 MBh.
4. Nozzles are available for High Efficiency units. Specify High Efficiency when ordering due to difference in nozzle configuration.
UH-PRC002-EN20

P erformance Data

Table PD-1 – High Efficiency Propeller Fan Gas Unit Heater P erfor mance D ata
Model GHND/ GHND/ GHND/ GHND/ GHND/ GHND/ GHND/ GHND/ GHND/ GHND/ GHND/ GHND/ GHND/ GHND/ Unit Size 003 004 006 007 010 012 015 017 020 022 025 030 035 040
Input MBh 30 45 60 75 100 125 150 175 200 225 250 300 350 400 (kW) 8.8 13.2 17.6 22.0 29.3 36.6 43.9 51.2 58.6 65.9 73.2 87 .8 102.5 1 17.1 Output MBh 24 36 42 60 80 100 120 140 160 120 200 240 280 320 (kW) 7.0 10.5 14.1 17.6 23.4 29.3 35.1 41.0 46.9 52.7 58.6 70.3 82.0 93.7 Thermal Efficiency 80% 80% 80% 80% 80% 80% 80% 80% 80% 80% 80% 80% 80% 80% Free Air Delivery cfm 750 800 1,050 1,100 1,480 1,650 2,200 2,530 2,640 2,700 3,100 4,400 5,000 5,300 (cu. m/s) 0.354 0.378 0.496 0.519 0.699 0.779 1.038 1 .194 1.246 1.274 1.463 2.077 2.360 2.502 Air Temperature Rise °F 30 42 42 50 50 56 50 51 56 61 60 50 52 56 °F 17 23 23 28 28 31 28 28 31 34 33 28 29 31 Outlet Velocity fpm 680 720 610 640 775 910 1,045 1,070 1,010 950 980 1,100 1,150 1,050 (m/s) 3.45 3.66 3.1 0 3.25 3.94 4.62 5.31 5.44 5.13 4.83 4.98 5.59 5.84 5.33 Full Load Amps at 115V 4.5 4.5 4.5 4.5 5.8 6 7.2 8.2 8.2 8.2 8.2 11.2 13.2 13.2 Motor Data: hp 1/30 1/30 1/30 1/30 1/20 1/10 1/4 1/3 1/3 1/3 1/3 (2)1/4 (2)1/3 (2)1/3 (kW) 0.025 0.025 0.025 0.025 0.037 0.075 0.186 0.249 0.249 0.249 0.249 (2) 0.186 (2) 0.249 (2) 0.249 Type SP SP SP SP SP SP PSC PSC PSC PSC PSC PSC PSC PSC rpm 1,050 1,050 1,050 1,050 1,050 1,050 1,140 1,140 1,140 1,140 1,140 1,140 1,140 1,140 Amps @ 115V 1.3 1.3 1.3 1.3 2.6 2.8 4.0 4.5 4.5 4.5 4.5 8.0 9.0 9.0
Notes:
1. Ratings are shown for elevations up to 2,000 feet above sea level. Above 2,000 feet, input must be derated 4 percent for each 1,000 feet above sea level.
2. Standard 115/60/1 open drip-proof motor.
3. Thermal efficiency for the 003 and 004 units are based on stack in horizontal position.
4. The flue vent fan motors used on all high efficiency units are 115/60/1; 1/20 hp and 1.5 amps.
GHPD GHPD GHPD GHPD GHPD GHPD GHPD GHPD GHPD GHPD GHPD GHPD GHPD GHPD
Table PD-2 – High Efficiency Centrifugal Fan Unit Heater P erformance Data
Model GBND/ GBND/ GBND/ GBND/ GBND/ GBND/ GBND/ GBND/ GBND/ GBND/ Unit Size 010 012 015 0 17 020 022 025 030 035 040
Input MBh 100 125 150 175 200 225 250 300 350 400 (kW) 29.3 36.6 43.9 51 .2 58.6 65.9 73.2 87.8 102.5 1 1 7.1 Output MBh 80 100 120 140 160 180 200 240 280 320 (kW) 23.4 29.3 35.1 41 .0 46.9 52.7 58.6 70.3 82.0 93.7 Thermal Efficiency 80% 80% 80% 80% 80% 80% 80% 80% 80% 80% Free Air Delivery cfm 1,200 1,575 1,975 2,300 2,400 2,600 2,850 3,950 4,600 4,800 (cu. m/s) 0.566 0.743 0.932 1.086 1.133 1.227 1 .345 1 .864 2.171 2.266 Air Temperature Rise °F 62 59 56 56 62 64 65 56 56 62 °C 34 33 31 31 34 36 36 31 31 34 Outlet Velocity fpm 880 950 1,030 1,045 965 935 930 1,080 1,090 1,000 (m/s) 4.47 4.83 5.23 5.31 4.90 4.72 4.72 5.49 5.54 5.08 Full Load Amps at 115V 8.3 9.8 10.6 10.6 15.2 15.2 15.2 15.2 18.6 18.6 Motor Data : hp ¼1/3½½¾¾¾¾ 1 1 (kW) 0.19 0.25 0.37 0.37 0.56 0.56 0.56 0.56 0.75 0.75 Type SHP SHP SHP SHP SHP SHP SHP SHP CS CS rpm 1,725 1,725 1,725 1,725 1,725 1,725 1,725 1,725 1,725 1,725 Amps @ 115V 5.1 6.6 7 .4 7.4 12.0 12.0 12.0 12.0 15.4 15.4
Notes:
1. Ratings are shown for elevations up to 2,000 feet above sea level. Above 2,000 feet, input must be derated 4 percent for each 1,000 feet above sea level.
2. Standard motors are 115V 60 Hz, single phase open drip-proof.
3. The flue vent fan motors used on all high efficiency units are 115/60/1; 1/20 hp and 1.5 amps. All other voltages will require an additional transformer.
4. SPH= Split Phase; CS = Capacitor Start
5. 0.2” maximum external static pressure.
GBPD GBPD GBPD GBPD GBPD GBPD GBPD GBPD GBPD GBPD
Table PAF-1 — Altitude Correction Factors
Altitude Above Sea Level (FT) 0 2,000 3,000 4,000 5,000 6,000 7 ,000 Gas Heating Capacity 1.00 0.92 0.88 0.84 0.80 0.76 0.72 Fan rpm 1.00 1.04 1.06 1.09 1.12 1.15 1.19 Fan bhp 1.00 1.07 1.12 1 .1 8 1.25 1.33 1.41
Notes:
1. For high altitude installations above 2,000’, reduce ratings 4% for each 1,000’ above sea level.
2. Multiply standard unit by correction factor to get actual input and required rpm and hp.
Correction Factors For High Altitude Installations
21UH-PRC002-EN
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